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TEST REPORT

Model: SR60A-48V/01 Made by: Rogrio

Page: 1/4

Revision: A0 Code: 30.18.0393.0.3 Tested by: Rogrio Issue Date: 06/06/13 Revision Date: 27/01/06

1)

Withstand Voltage: Applied between input and output (1500Vdc during 1 minute): ( OK ); Applied between input and ground (1500Vdc during 1 minute): ( OK ); Note: This test must be made without all modules. 2) Serial Numbers: RU position 1 (model PHB 1200A-0048/01): 98 RU position 2 (model PHB 1200A-0048/01): 99 RU position 3 (model PHB 1200A-0048/01): 89 Control Unit (model USCC/11): 20 Sub Rack (model SB19-3U/30): 3 Static output voltage regulation (measured in the RU front panel):

3)

Load (A) Tolerance (Vdc) Measured Value (Vdc) 0 -52.96 a -55.08 -54.38 3 -53.46 a -54.54 -54.00 30 -53.46 a -54.54 -53.79 60 -53.46 a -54.54 -53.59 Note: All load breakers must be paralleled, battery and temperature sense disconnected. 4) Output Noise (measured in the load connectors): Load (A)

Output Noise Limit (mVpp) Measured Value (mVpp) 3 200 100 60 200 100 Note: All load breakers must be paralleled, battery and temperature sense disconnected. 5) 6) Maximum Output Current @ -48Vdc (Load Output) 72A a 78A: ( 74.8A ) Display Measurements (Output Voltage, Battery Voltage, Battery Current, Load Current, Battery Temperature, Input Voltage, Rectifier Unit Current, RU and CU serial numbers): ( OK )

7) Circuit Breaker Open Alarm: How to test: Open all breakers one by one and check the alarms. (load breakers cannot be paralleled). Remote alarm(s): Breakers Open e Urgent ( OK ); Visual alarm(s): Red Led ( OK ); Buzzer: ( OK ); LCD Message: Breakers Open ( OK ). Note: To turn off the buzzer you must type the SEL key on the Control Unit keypad. 8) Maintenance Alarm: How to test: Disconnect one of the Rectifier Units. Remote alarm(s): Maintenance and Minor Alarm ( OK ); Visual alarm(s): Yellow Led ( OK ); LCD Message: Maintenance activated ( OK ). 9) Battery on Discharge Alarm (without AC and battery in the operation range and load of 5A):

Alarm Tolerance (Vdc) Measured Value (Vdc) ON -48.7 to 49.7 -49.0 OFF -49.7 to 50.7 -50.0 Note: Measured in the Battery Connector. Remote alarm(s): Battery on Discharge, Urgent, AC Fail and Not Urgent ( OK ); Visual alarm(s): Yellow and Red Leds ( OK ); LCD Message: Battery on Discharge ( OK ).

TEST REPORT
Model: SR60A-48V/01 Made by: Rogrio

Page: 2/4

Revision: A0 Code: 30.18.0393.0.3 Tested by: Rogrio Issue Date: 06/06/13 Revision Date: 27/01/06

10) Battery on Charge Alarm: (with AC and battery in the operation range and load of 30A) How to test: Turn on the Manual Charge on the keypad. (Battery must be configured to Non-Sealed). Output Voltage will increase to Equalize Voltage ( OK ); Remote alarm(s): Battery on Charge, Maintenance and Minor alarm ( OK ); Visual alarm(s): Yellow Led ( OK ); LCD Message: Maintenance activated ( OK ), press SEL once and the LCD will show Battery on Equalize message. 11) DC Overvoltage Alarm (with AC and battery in the operation range and load of 5A) How to test: Increase the Battery voltage to 60Vdc (1%). Rectifier Unit must be shutdown: ( -60.08V ); Remote alarm(s): DC Overvoltage (during 1s) and Urgent ( OK ); Visual alarm(s): Red Led ( OK ); Buzzer: ( OK ); LCD Message: Output Over Voltage ( OK ). 12) Reset Command (with AC and battery in the operation range and load of 5A): How to test: Press the Reset command on the keypad. Rectifiers must be released: ( OK ) ; Turn off Buzzer: ( OK ) (Because DC Overvoltage Alarm is cancelled by Reset command); All Remote alarms are cancelled ( OK ). 13) LVD (without AC and battery in the operation range and load of 5A): Alarm Tolerance (Vdc) Measured Value (Vdc) ON -41.5 to 42.5 -41.80 Note: Measured in the Battery Connector. Remote alarm(s): LVD, AC Fail, Breakers Open, Urgent and Not Urgent ( OK ); Visual alarm(s): Yellow and Red Leds ( OK ); Buzzer: ( OK ); LCD Message: Battery Disconnected ( OK ); To cancel this alarm, turn on the input voltage and adjust the battery voltage to 46Vdc. After 60s all alarms must be cancelled and the contactor switched on ( OK ). Note: To turn off the buzzer you must type the SEL key on the Control Unit keypad. 14) AC Fail Alarm (with AC and battery in the operation range and load of 5A): Protection Level Tolerance (Vac) Measured Value (Vac) Under Voltage 176 a 182 179 Over Voltage 272 a 278 274 Remote alarm(s): AC Fail and Not Urgent ( OK ); Visual alarm(s): Yellow Led ( OK ); LCD Message: Mains Fail ( OK ); Rectifiers turn on between 50s to 70s after input voltage is OK ( OK ). Release Level Tolerance (Vac) Measured Value (Vac) 181 a 187 186 262 a 268 264

15) Rectifier Fail (with AC and battery in the operation range and load of 5A): How to test: Turn on the Rectifier Unit with the fan blocked. Remote alarm(s): Rectifier Fail and Urgent ( OK ); Visual alarm(s): Red Led ( OK ); LCD Message: Rectifier Fail ( OK ). 16) Spare Alarm 1: How to test: Connect 0V to Spare Alarm 1 Input (jump pin 1 to pin 9 in CN6 connector). Remote alarm(s): Urgent ( OK ); Visual alarm(s): Red Led ( OK ); LCD Message: Spare Alarm 1 Present ( OK ).

TEST REPORT
Model: SR60A-48V/01 Made by: Rogrio

Page: 3/4

Revision: A0 Code: 30.18.0393.0.3 Tested by: Rogrio Issue Date: 06/06/13 Revision Date: 27/01/06

17) Spare Alarm 2: How to test: Connect 0V to Spare Alarm 2 Input (jump pin 2 to pin 9 in CN6 connector). Remote alarm(s): Urgent ( OK ); Visual alarm(s): Red Led ( OK ); LCD Message: Spare Alarm 2 Present ( OK ). 18) Spare Alarm 3: How to test: Connect 0V to Spare Alarm 3 Input (jump pin 3 to pin 9 in CN6 connector). Remote alarm(s): Urgent ( OK ); Visual alarm(s): Red Led ( OK ); LCD Message: Spare Alarm 3 Present ( OK ). 19) Remote ON/OFF Command (with AC and battery in the operation range): How to test: Connect 0V to Remote Power Off pin (jump pin 1 to pin 25 in CN8 connector). Remote alarm(s): None; LCD Message: Remote ON/OFF Activated ( OK ). 20) RS232 Test (Software): Connect the serial cable between the PC serial interface (USART) RS232 and the connector in the front panel of the Control Unit. Select the correct Serial Port in the Management Software and click the button ON on the PC. The serial communication must start and all the parameters can be measured by software. LCD Message: Connected with PC. ( OK ). Note: The default password to release the configurations and the commands on PC is AAAAAA (capital letters). The password is only changed through the keypad of the Control Unit. 21) Burn-in: minimum of 4 hours @ 60A (Battery and Load Outputs): Start: 8:00 (15/09/2006) Finish: 17:00 (15/09/2006)

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