Series 2400 Fiberglass

Pipe and Fittings

using Key-Lock mechanical joint,
Double O-ring or Taper/ Taper adhesive joint

Uses and applications

Saltwater and seawater lines

Brackish water lines
Fire protection systems
Potable water lines
Waste water and sewage systems
Drainage systems
Oil field reinjection systems
Crude oil transmission lines
Temporary pipelines
Electrical conduit
General industrial service for mildly corrosive liquids

Performance

Laminate meets requirements of API Specification 15LR.

2
Pipe wall design using a 124 N/mm hydrostatic design basis (Procedure B.) with a 0.5 service
factor. Liner thickness: 0.5 mm.
Maximum operating temperature: 120C (250F)
ASTM D-2310 Classification: RTRP-11FW (or RTRP-11 FE as applicable).
This system is designed to provide minimal 4:1 safety factor in accordance with ASTM D-1599.

Description

Pipe
Filament-wound fiberglass reinforced epoxy pipe with Key-Lock male and female or Double ORing male and female mechanical joint or Taper/ Taper male and female adhesive joint.
Fittings
Standard filament-wound couplings, 45 and 90 Elbows, Tees and Reducing Tees, Concentric
Reducers, Flanges* and Nipples. Special fittings are available on request.
* Flanges are available with the following drillings : ANSI B16.5 Class 150 and 300, DIN, ISO &
JIS. Other drilling patterns are available on request.
For dimensional data and standard configurations for fittings, please refer to respective Fitting
Guides.
Optional, the system can be supplied conductive - Bondstrand 2400C or Fireproofing 2400-FP.
For Conductive ASTM D-2310 Classification: RTRP-11AW for pipes or RTRP-11AE as applicable

Ameron 2002. FP 158A 07/02. Page 1 of 5. Printed in the Singapore.

Joining systems

Key-Lock integral filament-wound male and female or Double O-Ring male and female
mechanical joint assembled with locking keys. Hydrostatic seal by means of an elastomeric
O-ring. Taper/ Taper integral filament-wound male and female adhesive bonded joint.

Pipe sizes

From 50 - 100 mm (2-4 )

For 150
(6 )
From 200 - 1000 mm (8-40 )

Physical properties

Pipe property

Units

Value

Method

Thermal conductivity
Thermal expansivity
(lineair)
Flow coefficient
Absolute roughness
Density
Shielding capability*
Grounding resistance @1500 volts*

W(m k)
10-6 mm/mm/C

.33
18.0

Ameron
Ameron

Hazen-Williams
10-6 m
g/cm3
volts
106 ohms

150
5.3
1.8
1001
1.01

:
:
:

5.85 or 9 m depends on end configuration.

5.85, 9 or 11.89 m depends on end configuration.
11.89 m random length.

* Applicable for conductive

Mechanical properties

Pipe property

Units

Bi-axial
Ultimate hoop stress at weeping
Circumferential
Hoop tensile strength
Hoop tensile modulus
Poisson?s ratio axial/ hoop
Longitudinal
Axial tensile strength
Axial tensile modulus
Poisson?s ratio hoop/ axial
Axial bending strength
Beam
Apparent elastic modulus
Hydrostatic Design Basis
Static

N/mm2

93C

Method

250

ASTM D-1599

N/mm
N/mm2
-

220
25200
0.65

22100
0.81

ASTM D-2290
ASTM D-2290
Ameron

N/mm2
N/mm2
N/mm2

80
12500
0.40
85

65
9700
0.44
-

ASTM D-2105
ASTM D-2105
ASTM D-2105
Ameron

N/mm2

12500

8000

ASTM D-2925

124

ASTM D-2992
(Proc.B.)
ASTM D-2992
(Proc.A.)

N/mm

Cyclic

21C

N/mm

41.5*

* at 65C

Nominal
Pipe size
(mm)
50
80
100
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Typical pipe dimensions

(in)
2
3
4
6
8
10
12
14
16
18
20
24
28
30
32
36
40

Pipe
ID
(mm)
53.2
81.8
105.2
159.0
208.8
262.9
313.7
344.4
393.7
433.8
482.1
578.6
700.0
750.0
800.0
900.0
1000.0

Minimum total wall thickness* (mm)

2410
2.3
2.3
2.3
2.5
3.1
3.5
3.9
4.1
4.5
4.9
5.4
6.3
7.4
7.9
8.4
9.3
10.3

2412
2.3
2.3
2.3
2.7
3.2
3.9
4.5
4.8
5.5
6.0
6.6
7.7
9.1
9.7
10.3
11.5
12.8

2414
2.3
2.3
2.3
3.0
3.7
4.5
5.3
5.7
6.4
7.0
7.7
9.3
10.8
11.6
12.3
13.7
15.3

2416
2.3
2.3
2.5
3.4
4.2
5.1
6.0
6.6
7.4
8.1
8.9
10.6
12.6
13.5
14.3
16.0
17.8

2420
2.3
2.3
2.7
3.8
4.8
5.8
6.8
7.4
8.4
9.2
10.1
12.1
14.3
15.3
16.3
18.2
20.3

2425
2.3
2.7
3.3
4.6
5.8
7.2
8.4
9.2
10.5
11.5
12.7
15.1
17.9
19.1
20.4
22.8

2432
2.3
3.1
3.9
5.6
7.2
8.8
10.4
11.4
12.9
14.2
15.7
18.8
22.3
23.9
25.5
28.5

2440
2.8
3.9
4.9
7.0
9.1
11.2
13.4
14.6
15.6
18.2
20.1

2450
3.3
4.7
5.9
8.7
11.2
14.0
16.6
18.2

Total wall thickness is including 0.5 mm liner. No liner for conductive pipe

Note: Pipe series designation: First two digits indicate product series. Final two digits
indicate internal pressure class (bar).

Ameron 2002. FP 158A 07/02. Page 2 of 5. Printed in the Singapore.

External pressure
performance

Nominal
Pipe size

Ultimate Collapse Pressure* (bar)

(mm)

(in)

50
80
100
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

2
3
4
6
8
10
12
14
16
18
20
24
28
30
32
36
40

2410
26.4
7.3
3.4
1.4
1.3
1.0
0.9
0.8
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.6
0.6

2412
26.4
7.3
3.4
1.8
1.5
1.5
1.4
1.3
1.4
1.4
1.4
1.3
1.3
1.3
1.3
1.2
1.3

2414
26.4
7.3
3.4
2.6
2.5
2.4
2.4
2.3
2.3
2.3
2.3
2.4
2.2
2.2
2.2
2.1
2.2

2416
26.4
7.3
4.7
4.1
3.8
3.6
3.7
3.8
3.7
3.7
3.6
3.6
3.5
3.5
3.5
3.5
3.5

2420
26.4
7.3
6.2
6.1
5.9
5.6
5.5
5.5
5.5
5.5
5.4
5.5
4.9
4.9
4.9
4.9
4.9

2425*
26.4
13.2
12.8
11.7
11.1
11.3
10.9
11.0
11.2
11.1
11.0
10.9
10.0
9.9
10.0
10.0
9.9

* Ultimate collapse pressures for higher pressure classes exceed values shown.

Pipe weight

Nominal
Pipe size
(mm)
50
80
100
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Minimum weight empty pipe kg/m

(in)
2
3
4
6
8
10
12
14
16
18
20
24
28
30
32
36
40

2410
0.67
1.02
1.30
2.13
3.52
5.02
6.71
7.75
9.76
11.75
14.43
20.29
28.94
33.15
37.65
46.97
57.90

2412
0.67
1.02
1.30
2.32
3.64
5.64
7.80
9.15
12.04
14.51
17.78
24.98
35.83
40.96
46.44
58.43
72.37

2414
0.67
1.02
1.30
2.60
4.25
6.56
9.26
10.96
14.11
17.04
20.87
30.37
42.75
49.25
55.74
69.94
86.90

2416
0.67
1.02
1.42
2.97
4.86
7.48
10.55
12.78
16.41
19.83
24.26
34.77
50.11
57.58
65.09
82.03
101.51

2420
0.67
1.02
1.55
3.35
5.60
8.56
12.03
14.40
18.73
22.64
27.66
39.87
56.90
65.30
74.30
93.10
115.90

2425
0.67
1.21
1.93
4.11
6.84
10.75
15.00
18.07
23.63
28.55
35.08
50.15
61.98
71.93
82.25
93.75

2432
0.67
1.41
2.31
5.06
8.60
13.27
18.76
22.61
29.29
35.56
43.74
62.96
90.30
103.80
118.10
148.10

2440
0.84
1.81
2.95
6.42
11.02
17.11
24.49
29.31
35.74
46.11
56.63

2450
1.00
2.22
3.61
8.10
13.74
21.67
30.71

Note: Excluding integral joints

Specific Tangential Initial

Stiffness

Nominal
Pipe size
(mm)
50
80
100
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Specific Tengential Initial Stiffness (STIS) in N/m2 at 21C

(in)
2
3
4
6
8
10
12
14
16
18
20
24
28
30
32
36
40

2410
73612
20961
9997
4026
3907
3016
2589
2325
2137
2126
2139
2053
1953
1959
1963
1907
1920

2412
73612
20961
9997
5338
4369
4371
4191
3938
4142
4121
4097
3899
3754
3737
3722
3697
3767

2414
73612
20961
9997
7790
7222
7069
7188
6911
6759
6756
6691
7061
6403
6514
6449
6342
6514

2416
73612
20961
13637
12069
11085
10679
10743
11070
10731
10719
10547
10605
10303
10387
10240
10192
10328

2420
73612
20961
18050
17652
17253
16206
16025
15912
15985
15960
15629
15944
15175
15218
15256
15221
15370

2425
73612
37727
36595
33359
31856
32232
31128
31411
31919
31762
31574
31309
29963
29962
30026
29985

2432
73612
61392
64442
63038
63111
60198
60131
60634
59784
60256
59965
60516
57855
58164
58435
58265

2440
149460
133456
135877
127223
129998
125609
129402
127764
105832
126522
125215

2450
262500
244609
244419
247715
243258
244685
244312

Ameron 2002. FP 158A 07/02. Page 3 of 5. Printed in the Singapore.

Stiffness Factor

Pipe Stiffness

Span lengths

Nominal
Pipe size
(mm)
50
80
100
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Nominal
Pipe size
(mm)
50
80
100
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Nominal
Pipe size
(mm)
50
80
100
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Stiffness Factor (SF) per ASTM D-2412 in in lbs at 21C

(in)
2
3
4
6
8
10
12
14
16
18
20
24
28
30
32
36
40

2410
108
108
108
149
327
502
730
867
1189
1583
2187
3626
6105
7531
9163
12665
17492

2412
108
108
108
198
366
730
1189
1478
2323
3092
4218
6937
11821
14472
17492
24737
34584

2414
108
108
108
290
609
1189
2055
2613
3817
5104
6937
12665
20308
25417
30536
42745
60249

2416
108
108
149
453
941
1809
3092
4218
6105
8158
11015
19148
32924
40831
48843
69208
96228

2420
108
108
198
668
1478
2767
4647
6105
9163
12238
16443
29009
48845
60252
73309
103063
144271

2425
108
198
408
1281
2767
5590
9163
12238
18585
24737
33748
57839
97911
119598
146468
206110

2432
108
327
730
2465
5590
10627
18033
24068
35435
47789
65267
113898
192554
238139
290405
407998

2440
226
730
1583
5104
11821
22767
39896
52098
63987
103058
139936

2450
408
1377
2926
10247
22767
45726
77560

2432
573.1
478.0
501.7
490.8
491.3
468.7
468.1
472.0
465.4
469.1
466.8
471.1
450.5
452.9
455.0
453.7

2440
1163.6
1039.0
1057.8
990.5
1012.1
977.9
1007.4
994.7
823.9
985.0
974.8

2450
2043.6
1904.3
1902.9
1928.5
1893.8
1904.9
1902.0

Pipe Stiffness (SF) per ASTM D-2412 in psi at 21C

(in)
2
3
4
6
8
10
12
14
16
18
20
24
28
30
32
36
40

2410
573.1
163.2
77.8
31.3
30.4
23.5
20.2
18.1
16.6
16.6
16.7
16.0
15.2
15.2
15.3
14.8
14.9

2412
573.1
163.2
77.8
41.6
34.0
34.0
32.6
30.7
32.2
32.1
31.9
30.4
29.2
29.1
29.0
28.8
29.3

2414
573.1
163.2
77.8
60.6
56.2
55.0
56.0
53.8
52.6
52.6
52.1
55.0
49.9
50.7
50.2
49.4
50.7

2416
573.1
163.2
106.2
94.0
86.3
83.1
83.6
86.2
83.5
83.5
82.1
82.6
80.2
80.9
79.7
79.3
80.4

2420
573.1
163.2
140.5
137.4
134.3
126.2
124.8
123.9
124.4
124.3
121.7
124.1
118.1
118.5
118.8
118.5
119.7

2425
573.1
293.7
284.9
259.7
248.0
250.9
242.3
244.5
248.5
247.3
245.8
243.8
233.3
231.7
233.8
233.5

(in)
2
3
4
6
8
10
12
14
16
18
20
24
28
30
32
36
40

Parital span recommendations* (in meters) for horizontal support arrangements at

21C
2410
2412
2414
2416
2420
2425
2432
2440
2450
3.42
3.42
3.42
3.42
3.42
3.42
3.42
3.60
3.75
3.85
3.85
3.85
3.85
3.85
4.02
4.16
4.41
4.60
4.11
4.11
4.11
4.21
4.30
4.53
4.72
4.99
5.21
4.69
4.79
4.93
5.10
5.25
5.51
5.78
6.09
6.40
5.35
5.39
5.60
5.79
5.99
6.28
6.61
6.98
7.32
5.87
6.04
6.26
6.47
6.68
7.04
7.38
7.81
8.21
6.32
6.56
6.84
7.06
7.28
7.66
8.06
8.54
8.96
6.56
6.84
7.14
7.41
7.62
8.03
8.45
8.94
6.96
7.33
7.62
7.90
8.15
8.60
9.02
9.42
7.30
7.69
7.99
8.29
8.55
9.02
9.47
10.02
7.69
8.10
8.42
8.72
8.99
9.50
9.98
10.55
8.39
8.83
9.25
9.55
9.86
10.39
10.94
9.19
9.68
10.09
10.48
10.70
11.30
11.90
9.51
10.01
10.46
10.85
11.10
11.70
12.30
9.82
10.33
10.79
11.19
11.50
12.10
12.80
10.39
10.95
11.43
11.86
12.20
12.80
13.50
10.95
11.55
12.07
12.52
12.90

* Note: For continuous span use of above values: plus 20%

For simple span use of above values: minus 20%
1)
2)

Span recommendations are based on pipes filled with water with a specific gravity of 1000kg/m3 and
include no provision for weights caused by valves, flanges or other heavy objects.
Span recommedations are calculated for a maximum long time deflection of 13 mm to ensure good
appearance and adequate drainage.

Ameron 2002. FP 158A 07/02. Page 4 of 5. Printed in the Singapore.

Bending radius

Nominal
Pipe size
(mm)
50
80
100
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Minimum allowable bending radius (Rb) in m at 21C and standard pressure rating
(in)
2
3
4
6
8
10
12
14
16
18
20
24
28
30
32
36
40

2410
10
17
24
42
58
79
101
116
139
155
174
216
273
294
315
363
405

2412
11
18
26
46
66
85
105
119
136
151
170
212
264
285
306
348
385

2414
11
19
28
48
66
86
104
117
137
152
171
203
259
276
297
339
374

2416
12
21
30
48
67
87
106
116
135
150
169
204
253
271
291
330
366

2420
12
24
34
54
74
99
120
134
154
171
194
233
274
293
312
324
363

2425
14
26
35
57
78
100
123
136
155
173
194
236
275
296
314
352

2432
17
29
38
61
83
109
131
144
168
185
207
249

2440
17
29
38
62
82
107
127
141
180
180
202

2450
19
31
41
64
86
109
131

Note : Do not bend pipe until adhesive has cured. At rated pressure, sharper bends may create excessive
stress concentrations.

Field testing

Pipe system is designed for field testing with water at 150% of rated presure.

Surge pressure

Maximum allowable surge pressure is 150% of rated pressure.

Conversions

1 psi
= 6895 Pa
5
1 bar
= 10 Pa
2
1 Mpa
= 1 N/mm
1 inch
2
1 Btu.in/(h ft F)
C

Important notice

=
=
=
=
=
=

0.07031 kg/cm
14.5 psi
145 psi
25.4 mm
0.1442 W/(m K)
5/9 ( F-32)

= 1.02 kg/cm
2
= 10.2 kg/ cm

This product literature and the recommendations for usage it contains are based on test data
reasonably believed to be reliable. It is intended that this literature be used by personnel having
specialised training in accordance with currently accepted industry practice and normal operating
conditions. Variation in envioronment, changes in operating procedures, or extrapolation of data
may cause unsatisfactory results. We recommend that your engieers verify the suitablility of this
product for your intended application. Since we have no control over the coditions of service, we
expressly disclaim responsibility for the results obtained or for any consequential or incidental
damages of any kind incurred.

AMERON
IN T ER N A TIO N A L
Fiberglass-Composite
Pipe Group ? Headquarters
P.O. Box 801148
Houston, TX 77280
USA
Tel: (+1) 713 690-7777
Fax: (+1) 713 690-2842
http://www.ameron.com
E-mail: marcom@ameronfdp.com

Asia
Ameron (Pte) Ltd
No. 7A, Tuas Avenue 3
Singapore 639407
Tel: (+65) 6861-6118
Fax: (+65) 6862-1302
http://www.ameron.com/singapore
E-mail: info@ameron.com.sg

Europe
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Ameron 2002. FP 158A 07/02. Page 5 of 5. Printed in the Singapore.

AMERON

Bondstrand Guide Specification

INTERNATIONAL

FIBERGLASS - COMPOSITE PIPE GROUP

Bondstrand 2400 Pipe & Fittings

Fiberglass reinforced thermosetting epoxy
resin pipe for plant piping in general service
Scope

This specification defines the reinforced thermosetting resin (RTR) piping system to be used in
those sections of Plant Piping-General Services calling for fiberglass piping systems.

Reference,
Quality Assurance

References are made to other standards and tests which are a part of this section as modified.
Where conflict exists between the requirements of this specification and listed references, the
specification shall prevail.

Physical properties

Pipe property

Units

Value

Method

Thermal conductivity
Thermal expansivity
(linear)
Flow coefficient
Absolute roughness
Density

W(m k)
10-6 mm/mm/C

.33
18.0

Ameron
Ameron

Hazen-Williams
10-6 m
g/cm3

150
5.3
1.8

* Applicable for conductive

Mechanical properties

Pipe property
Bi-axial
Ultimate hoop stress at weeping
Circumferential
Hoop tensile strength
Hoop tensile modulus
Poisson?s ratio axial/ hoop
Longitudinal
Axial tensile strength
Axial tensile modulus
Poisson?s ratio hoop/ axial
Axial bending strength
Beam
Apparent elastic modulus
Hydrostatic Design Basis
Static
Cyclic

Units

21C

93C

Method

N/mm2

250

ASTM D-1599

N/mm2
N/mm2
-

220
25200
0.65

22100
0.81

ASTM D-2290
ASTM D-2290
Ameron

N/mm2
N/mm2
N/mm2

80
12500
0.40
85

65
9700
0.44
-

ASTM D-2105
ASTM D-2105
ASTM D-2105
Ameron

N/mm2

12500

8000

ASTM D-2925

124

ASTM D-2992
(Proc.B.)
ASTM D-2992
(Proc.A.)

N/mm

N/mm

41.5*

* at 65C

Performance
Requirements

Pipe shall be manufactured according to ASTM D2996 Specification for RTRP. When classified
under ASTM D2310, the pipe shall meet Type I, Grade I and Class F (RTRP - 11F) cell limits in
2 through 40 nominal pipe sizes.

Pipe Construction

The structural wall of fiberglass pipe in 2 through 40-inch sizes shall have continuous glass fibers
wound at a 54 helical angle in a matrix of aromatic amine cured epoxy resin.
The integral, reinforced resin-rich liner shall consist of C-glass and a resin/hardener system
identical to that of the structural wall, and shall have a 20 mil nominal thickness. Non-reinforced
pure resin-type corrosion barriers (liners) shall not be allowed due to their potential for severe
fracturing during transportation, installation and operation of the pipe.

Pipe Construction (con?t)

Pipe in 2 through 40-inch sizes shall be rated for a minimum of 150 psig at 200F. In 2 through
8-inch sizes the pipe shall have full vacuum capability at 70F, when installed above ground with
a safety factor of 1.3:1. This applies to Series 2410. For higher rated pressure, the dia range will
increase for full vacuum capability.
Pipe shall be manufactured according to ASTM D2996 specification for filament-wound
Reinforced Thermosetting Resin Pipe (RTRP). When classified under ASTM D2310, the pipe
shall meet Type 1, Grade 1 and Class F (RTRP-11F) cell limits in 2 through 40-inch nominal pipe
sizes.
Pipe in 2 though 8-inch sizes shall be furnished in 20 or 30-ft length to minimize the number of
field-bonded joints for rapid installation. 40-ft lengths are available for sizes 8 through 40 inch.

Standard fittings
Construction

Fittings in 2 through 40-inch sizes shall be filament wound with a reinforced resin-rich liner of
20 mil minimum thickness and of the same glass and resin type as the pipe. Pipe, filamentwound fittings and adhesive shall, as an assembly, provide a continuous liner throughout the
system.
Contact-molded, spray-up or hand-layup fittings shall not be allowed. Pipe and fittings shall be
joined using a Taper spigot socket adhesive joint.

Flanges

When classified in accordance with ASTM D4024, filament-wound epoxy-resin flanges shall meet
or surpass Type 1, Grade 1 and Class C standards. Cell classification of S2400 flanges is in
accordance with ASTM D4024 is RTRP-112.

Workmanship

The pipe and fittings shall be free from all defects, including delaminations, indentations,
pinholes, foreign inclusions, bubbles and resin-starved areas which, due to their nature, degree
or extent, detrimentally affect the strength and serviceability of the pipe or fittings. The pipe and
fittings shall be as uniform as commercially practicable in color, density and other physical
properties.

Testing

Samples of pipe and couplings shall be tested at random, based on standard quality control
practices to determine conformance of the materials to American Society for Testing and
Materials guidelines for testing fiberglass pipe products: ASTM D1599, D2105, D2925, D2992A
or D2992B.
Pipe and fittings are hydrostatically tested by the manufacturer to 1.5 times the pressure rating for
signs of leakage.

Installation

Installation procedures and techniques as well as system design criteria including burial,
anchoring, guiding and supporting shall be in accordance with manufacturer?s recommendation.
Piping system installers and fitters should be trained by a direct factory employee of the piping
system manufacturer and certified by the trainer prior to system assembly in the field.

Important notice

AMERON
IN T ER N A TIO N A L

This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operaing procedures, or extrapolation of data may cause
different results. Ameron makes no representation or warranty, express or implied, including
warranties or merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no
liability whatsoever in connection with this literature or the information or recommendations it
contains. Product specifications are subject to change.

FIBERGLASS ? COMPOSITE PIPE GROUP ? GROUP HEADQUARTERS

P.O. BOX 801148 Houston, TX 77280 Tel: (713) 690-7777 Fax: (713) 690-2842 http://www.ameron.com

Asia
Ameron (Pte) Ltd
No. 7A, Tuas Avenue 3
Singapore 639407
Tel: (+65) 6861-6118
Fax: (+65) 6862-1302
http://www.ameron.com
E-mail: info@ameron.com.sg

Europe
Ameron B.V.
J.F. Kennedylaan 7
4191 MZ Geldermalsen
The Netherlands
Tel: +31 345 587 587
Fax: +31 345 587 561
info@ameron-fpg.nl

Americas
P.O. Box 878
Burkburnett,
TX 76354
Tel: (940) 569-1471
Fax: (940) 569-2764