FLOW CHART DETAILS FOR BG AC EMU MOTOR COACH OVERHAULING

STOP 01MP 02MP 03MP 04MP 05MP 0 MP 0!MP 0"MP RECEIPT OF MOTOR COACH FOR POH FROM RUNNING DEPOT AS PER PLAN AND COACH BLOWING WITH COMPRESSOR AIR WASHING OF COACH IN WASHING PLANT TURNING OF WHEEL SET IN WHEEL LATHE PLACE THE COACH ON SUITABLE ROAD IN SHOP FLOOR AFTER GIVING CLEAR INSTRUCTIONS TO ALL SECTIONS OF WORKSHOP. DISCONNECT THE REQUIRED COMPONENTS FOR LIFTING OF COACH. PROVIDE SUITABLE LIFTING HOOKS ON COACH BODY FOR LIFTING. LIFT THE COACH BODY WITH SUITABLE CRANES AND PLACE THE COACH BODY ON SUITABLE TRUSSELS AT APPROPRIATE PLACE. UNLOAD ALL ELECTRICAL AND MECHANICAL EQUIPMENTS FROM COACH WITH SUITABLE TOOLS. TRANSPORT THE UNLOADED EQUIPMENTS BY SUITABLE HANDLING EQUIPMENTS TO CONCERNED SECTION FOR OVERHAULING WITH SUITABLE IDENTIFICATION. IDENTIFY EQUIPMENTS BEFORE COMMENCEMENT OF OVERHAULING. DISMANTLE THECOMPONENTS FROM EQUIPMENTS WITHSUITABLE TOOLS REPLACE$REWORK THE DEFECTIVE COMPONENTS IF REQUIRED. ASSEMBLE THE COMPONENTS TRANSPORT THE OVERHAULED EQUIPMENTS FROM SECTIONS FOR LOADING INTO COACH WITH SUITABLE HANDLING EQUIPMENTS AFTER IDENTIFICATION OF RESPECTIVE EQUIPMENTS. LOAD THE OVERHAULED EQUIPMENTS INTO THE COACH. ENSURE TIGHTNESS OF ALL TERMINALS% BED BOLTS WITH SUITABLE TOOLS. ENSURE COACH IS READY IN ALL RESPECTS FOR LIFTING AND CONNECT SUITABLE LIFTING HOOKS ON COACH BODY FOR LIFTING. LIFT THE COACH BODY WITH SUITABLE CRANES AND LOWER ONTO THE NOMINATED BOGIES. CONNECT THE REQUIRED COMPONENTS AFTER LOWERING OF COACH BODY ON BOGIES. PUSHOUT THE COACH FROM SHOP FLOOR FOR FINAL TESTING & STAGE'III AFTER OVERHAUL. CARRYOUT TRAIL RUN. APPLY PUTTY OVER COACH BODY IF REQUIRED. PAINT AS PER RECOMMENDED COLOUR SCHEME INTERIOR AND E(TERIOR PORTION OF THE COACH. CARRY OUT STENCILING% LETTRING WORKS ON INTERIOR AND E(TERIOR PORTION OF COACH. MFT3 MFT4 MC1 & MC MR1 & MR5 FIT 01MIP 02MIP 03MIP 01MFT 02MFT 03MFT 04MFT MIP1' MIP3 MFT1 MFT2 INSPECT THE CONDITION OF ALL COMPONENTS. INSPECT ALL DOORS% SEATS% FLOORING% WINDOWS% UNDER FRAME FOR ANY DAMAGE. CARRY OUT IN'PROCESS INSPECTION FOR PAINTING. CARRY OUT FINAL TESTING & STAGE'I )BENCH TEST* CARRYOUT FINAL TESTING & STAGE & II )LT TEST* CARRYOUT FINAL TESTING & STAGE & III )POWER TESTING* CARRYOUT FINAL TESTING & STAGE & IV )+OINT INSPECTION* DECIDE WHETHER ANY CORRECTIVE ACTION IS REQUIRED AFTER INSPECTION. DECIDE WHETHER ANY CORRECTIVE ACTION IS REQUIRED AFTER FINAL TESTING )BENCH TEST* DECIDE WHETHER ANY CORRECTIVE ACTION IS REQUIRED AFTER FINAL TESTING )LT TEST* DECIDE WHETHER ANY CORRECTIVE ACTION IS REQUIRED AFTER FINAL TESTING )POWER TEST* DECIDE WHETHER ANY CORRECTIVE ACTION IS REQUIRED AFTER FINAL TESTING )+OINT INSPECTION* IMPLEMENT THE CORRECTIVE ACTION AFTER INSPECTION$TESTING RECORD DATAS AFTER INSPECTION$TESTING. HAND OVER THE OVERHAULED COACH TO RUNNING DEPOT.

0#MP 10MP 11MP 12MP 13MP

14MP 15MP 1 MP 1!MP 1"MP 1#MP 20MP 21MP 22MP 23MP

FLOW CHART DETAILS FOR BG AC EMU TRAILER COACH OVERHAULING

STOP 01TP 02TP 03TP 04TP 05TP 0 TP 0!TP 0"TP 0#TP 10TP 11TP 12TP 13TP 14TP 15TP 1 TP 1!TP 1"TP 1#TP RECEIPT OF COACH FOR POH FROM RUNNING DEPOT AS PER PLAN )A & C & D FORMATION* WASHING OF COACH IN WASHING PLANT TURNING OF WHEEL SET IN WHEEL LATHE. PLACE THE COACH ON SUITABLE ROAD TO PAINT SHOP AFTER GIVING CLEAR INSTRUCTIONS TO ALL SECTIONS OF WORKSHOP. APPLY PUTTY OVER COACH BODY IF REQUIRED. REMOVAL OF FANS , LIGHTS FROM COACH. PAINT AS PER RECOMMENDED COLOUR SCHEME ON INTERIOR AND E(TERIOR PORTION OF COACH. CARRYOUT STENCILING% LETTERING WORKS ON INTERIOR AND E(TERIOR PORTION OF COACH. PUSH OUT THE COACHES FROM PAINT SHOP 03TFT PLACE THE COACHES ON SUITABLE ROAD TO SHOP FLOOR. TIP1 & TIP3 DISCONNECT THE REQUIRED COMPONENTS FOR LIFTING OF COACH. PROVIDE SUITABLE LIFTING HOOKS ON COACH BODY FOR LIFTING. LIFT THE COACH BODY WITH SUITABLE CRANES AND PLACE THE COACH BODY ON SUITABLE TRUSSELS AT APPROPRIATE PLACE. UNLOAD ALL ELECTRICAL AND MECAHNICAL EQUIPMENTS FROM COACH WITH SUITABLE TOOLS. TRANSPORT THE UNLOADED EQUIPMENTS BY SUITABLE HANDLING EQUIPMENTS TO CONCERNED SECTION FOR OVERHAULING. IDENTIFY EQUIPMENTS BEFORE COMMENCEMENT OF OVERHAULING. DISMANTLE THE COMPONENTS FROM EQUIPMENTS WITH SUITABLE TOOLS. REPLACE$REWORK THE DEFECTIVE COMPONENTS. ASSEMBLE THE COMPONENTS. TRANSPORT THE OVERHAULED EQUIPMENTS FROM SECTIONS FOR LOADING INTO COACH WITH SUITABLE HANDLING EQUIPMENTS AFTER IDENTIFICATION OF RESPECTIVE EQUIPMENTS. LOAD THE OVERHAULED EQUIPMENTS INTO THE COACH. ENSURE TIGHTNESS OF ALL TERMINALS% BED BOLTS WITH SUITABLE TOOLS. ENSURE COACH IS READY IN ALL RESPECTS FOR LIFTING AND CONNECT SUITABLE LIFTING HOOKS ON COAVH BODY FOR LIFTING. LIFT THE COACH BODY WITH SUITABLE CRANES AND LOWER ONTO THE NOMINATED BOGIES. CONNECT THE REQUIRED COMPONENTS AFTER LOWERING OF COACH BODY ON BOGIES. TFT'1 TFT'2 TFT'3 TC1 & TC5 TR1 & TR4 FIT DECIDE WHETHER ANY CORRECTIVE ACTION IS REQUIRED AFTER INSPECTION. DECIDE WHETHER ANY CORRECTIVE ACTION IS REQUIRED AFTER FINAL TESTING )BENCH TEST* DECIDE WHETHER ANY CORRECTIVE ACTION IF REQUIRED AFTER FINAL TESTING )BRAKE TEST* DECIDE WHETHER ANY CORRECTIVE ACTION IF REQUIRED AFTER FINAL TESTING )+OINT INSPECTION* IMPLEMENT THE CORRECTIVE ACTION AFTER INSPECTION. RECORD DATAS AFTER INSPECTION. HAND OVER THE OVERHAULED COACH TO RUNNING DEPOT. CARRYOUT FINAL TESTING STAGE & III )+OINT INSPECTION* 2 .TP 01TIP 02TIP 03TIP 01TFT 02TFT 25TP TESTING PUSHOUT THE COACH FROM SHOP FLOOR FOR FINAL STAGE & II AFTER OVERHAUL. CARRY OUT TRIAL RUN. INSPECT THE CONDITION OF ALL COMPONENTS. CARRYOUT IN'PROCESS INSPECTION FOR PAINTING. INSPECT ALL DOORS% SEATS% FLOORING% WINDOWS% UNDER FRAME FOR ANY DAMAGE. CARRYOUT FINAL TESTING STAGE & I )BENCH TEST* CARRYOUT FINAL TESTING STAGE & II )BRAKE TEST*

20TP 21TP 22TP 23TP 24TP