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Cleaver-Brooks Nebraska D Boiler Series Technical Data Sheets
100D Series.................................................................. 3-4 200D Series.................................................................. 5-6 300D Series.................................................................. 7-8 400D Series................................................................ 9-10 500D Series.............................................................. 11-12 600D Series.............................................................. 13-14
Cleaver-Brooks Nebraska D
Steam-Ready 100D Series
* Shown with NATCOM NXT Burner. For 100D Series, ProFire Burner is standard feature.
Economizer
E1 Economizers Fin Height Transverse Pitch Longitudinal Pitch Segment Fin Thickness Effective Length Material Fins Bends Fuel Economizer Trim Economizer feedwater bypass Header vent valve Header drain valve 1.25 in 1 in 1 in 1.5 in 1 in 1 in 2 in 1 in 1 in CBND-10P-100D-25 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 7 ft Carbon Steel Serrated Cold Bent NG & #2 oil CBND-20P-100D-35 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 7 ft Carbon Steel Serrated Cold Bent NG & #2 oil CBND-30P-100D-40 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 7 ft Carbon Steel Serrated Cold Bent NG & #2 oil
Dpac 10P-1 ity 1 0 0,00 0D-25 0 lb CB /h) ND -20 (Ca pac P ity 2 -100D 0,00 -3 0 lb 5 CB /h) ND (Ca pac 30P-1 ity 3 0 0,00 0D-40 0 lb /h)
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Pressure Vessel Design Pressure 250 Tubes 2 in 178-A.105 Wall Steam Quality 0.5% Moist RH - Right Hand LH - Left Hand AL - Aluminum Casing Operating Pressure - 100200 psig Auxiliary Equipment Steam Trim Feedwater Trim Boiler Platform Clips Economizer Stack - 40 ft, 50 ft, 60 ft Controls Hawk 5000 Control Single Point (SP) Feedwater - Single Element Burner P roFire D P roFire XL (See ProFire Burner technical data sheet for detailed information)
Pressure Vessel Design Pressure up to 375 psig Hinged Manways Lower Drum Heating Coil (LDHC) Tubes 2 in 178-A.120 WallPV Tubes 2 in 178-A.135 WallPV Operating Pressure - 200325 psig Auxiliary Equipment Platforms & Ladders - Boiler Platforms & Ladders - Stack Platform & Ladder - Economizer Sootblowers Variable Frequency Drive Selective Catalytic Reduction Controls Parallel Positioning (PP) Fully Metered (FM) E ye-Hye Remote Drum Level Transmitter Feedwater 2- or 3-Element O2 Trim O2 Analyzer
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Standard Features
Optional Features
Dpac 10P-1 ity 1 0 0,00 0D-25 0 lb CB /h) N (Ca D-20 pac P-1 ity 2 0 0,00 0D-35 0 lb CB /h) N (Ca D-30 pac P-1 ity 3 0 0,00 0D-40 0 lb /h)
CB
CB
Cleaver-Brooks Nebraska D
Steam-Ready 200D Series
CBND-50E-200D-45 CBND-50P-200D-45 50,000 lb/h 36 in 24 in 16 ft 8 in 28 3/4 in 79 3/4 in 20 5/8 in 13 ft 7 5/16 in 10 ft 10 1/4 in 100 psig
CBND-60E-200D-50 60,000 lb/h 36 in 24 in 18 ft 4 in 32 3/4 in 79 3/4 in 22 5/8 in 13 ft 7 5/16 in 10 ft 10 1/4 in 100 psig
Economizer
E2 Economizers Fin Height Transverse Pitch Longitudinal Pitch Segment Fin Thickness Effective Length Material Fins Bends Fuel Economizer Trim Economizer feedwater bypass Header vent valve Header drain valve 2 in 1 in 1 in
CB N CB D-40E ND -40 -200D P-2 00D -40 -40 CB ND -50 CB E ND -50 -200D P-2 00D -45 -45 CB ND -60 E-2 00D -50
CBND-40E-200D-40 CBND-40P-200D-40 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 9 ft Carbon Steel Serrated Cold Bent NG & #2 oil
CBND-50E-200D-45 CBND-50P-200D-45 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 9 ft Carbon Steel Serrated Cold Bent NG & #2 oil 2.5 in 1 in 1 in
CBND-60E-200D-50 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 9 ft Carbon Steel Serrated Cold Bent NG & #2 oil 2.5 in 1 in 1 in
Standard Features
Pressure Vessel Design Pressure 250 Tubes 2 in 178-A.105 Wall Steam Quality 0.5% Moist RH - Right Hand LH - Left Hand AL - Aluminum Casing Operating Pressure - 100200 psig Auxiliary Equipment Steam Trim Feedwater Trim Boiler Platform Clips Economizer Stack - 40 ft, 50 ft, 60 ft Controls Hawk 5000 Control Single Point (SP) - NXT Parallel Positioning (PP) - PF Feedwater - Single Element Burner N ATCOM NXT for E Series (See NXT Burner technical data sheet for detailed information) P roFire XL for P Series (See ProFire Burner technical data sheet for detailed information) 6
Contact us for details.
Optional Features
Design Pressure up to 375 psig Hinged Manways Lower Drum Heating Coil (LDHC) Tubes 2 in 178-A.120 WallPV Tubes 2 in 178-A.135 WallPV Operating Pressure - 200325 psig
Pressure Vessel
Auxiliary Equipment Platforms & Ladders - Boiler Platforms & Ladders - Stack Platform & Ladder - Economizer Sootblowers Variable Frequency Drive Selective Catalytic Reduction Controls Parallel Positioning (PP) Fully Metered (FM) - NXT E ye-Hye Remote Drum Level Transmitter Feedwater 2- or 3-Element O2 Trim
O2 Analyzer
CB N CB D-40E ND -40 -200D P-2 00D -40 -40 CB ND CB ND 50E-2 0 -50 P-2 0D-45 00D -45 CB ND -60 E-2 00D -50
Cleaver-Brooks Nebraska D
Steam-Ready 300D Series
Economizer
E3 Economizers Fin Height Transverse Pitch Longitudinal Pitch Segment Fin Thickness Effective Length Material Fins Bends Fuel Economizer Trim Economizer feedwater bypass Header vent valve Header drain valve 2.5 in 1 in 1 in 3 in 1 in 1 in 3 in 1 in 1 in CBND-70E-300D-55 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 12 ft Carbon Steel Serrated Cold Bent NG & #2 oil CBND-80E-300D-65 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 12 ft Carbon Steel Serrated Cold Bent NG & #2 oil CBND-90E-300D-70 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 12 ft Carbon Steel Serrated Cold Bent NG & #2 oil
Dpac 70E-3 ity 7 0 0,00 0D-55 0 lb CB /h) ND (Ca -80 pac E ity 8 -300D 0,00 -6 0 lb 5 CB /h) ND (Ca pac 90E-3 ity 9 0 0,00 0D-70 0 lb /h)
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Pressure Vessel Design Pressure 250 Tubes 2 in 178-A.105 Wall Steam Quality 0.5% Moist RH - Right Hand LH - Left Hand AL - Aluminum Casing Operating Pressure - 100200 psig Auxiliary Equipment Steam Trim Feedwater Trim Boiler Platform Clips Economizer Stack - 40 ft, 50 ft, 60 ft Controls Hawk 5000 Control Single Point (SP) Feedwater - Single Element Burner N ATCOM NXT (See NXT Burner technical data sheet for detailed information)
Pressure Vessel Design Pressure up to 375 psig Hinged Manways Lower Drum Heating Coil (LDHC) Tubes 2 in 178-A.120 WallPV Tubes 2 in 178-A.135 WallPV Operating Pressure - 200325 psig Auxiliary Equipment Platforms & Ladders - Boiler Platforms & Ladders - Stack Platform & Ladder - Economizer Sootblowers Variable Frequency Drive Selective Catalytic Reduction Controls Parallel Positioning (PP) Fully Metered (FM) E ye-Hye Remote Drum Level Transmitter Feedwater 2- or 3-Element O2 Trim O2 Analyzer
(Ca
Standard Features
Optional Features
Dpac 70E-3 ity 7 0 0,00 0D-55 0 lb CB /h) N (Ca D-80 pac E-3 ity 8 0 0,00 0D-65 0 lb CB /h) N (Ca D-90 pac E-3 ity 9 0 0,00 0D-70 0 lb /h)
CB
CB
Cleaver-Brooks Nebraska D
Steam-Ready 400D Series
* CBND-90E-300D-70 shown. 400D to 600D CBND units are available with grade mounted fan, fuel train and controls. See corresponding burner dimension table for details.
CBND-110E-400D-85 110,000 lb/h 48 in 24 in 30 ft 56 3/4 in 88 1/2 in 34 5/8 in 15 ft 1/2 in 11 ft 7 3/4 in 100 psig
CBND-120E-400D-90 120,000 lb/h 48 in 24 in 31 ft 8 in 60 3/4 in 88 1/2 in 36 5/8 in 15 ft 1/2 in 11 ft 7 3/4 in 100 psig
Economizer
E3 Economizers Fin Height Transverse Pitch Longitudinal Pitch Segment Fin Thickness Effective Length Material Fins Bends Fuel Economizer Trim Economizer feedwater bypass Header vent valve Header drain valve 3 in 1 in 1 in 3 in 1 in 1 in 3 in 1 in 1 in CBND-100E-400D-75 CBND-110E-400D-85 CBND-120E-400D-90 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 12 ft Carbon Steel Serrated Cold Bent NG & #2 oil 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 12 ft Carbon Steel Serrated Cold Bent NG & #2 oil 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 12 ft Carbon Steel Serrated Cold Bent NG & #2 oil
Dpac 100E4 ity 1 00,0 00D-7 5 00 l b/h CB ) N (Ca D-11 pac 0 ity 1 E-400 10,0 D-8 5 00 l CB b/h ND ) -12 (Ca pac 0 ity 1 E-400 20,0 D-9 0 00 l b/h )
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Pressure Vessel Design Pressure 250 Tubes 2 in 178-A.105 Wall Steam Quality 0.5% Moist RH - Right Hand LH - Left Hand AL - Aluminum Casing Operating Pressure - 100200 psig Auxiliary Equipment Steam Trim Feedwater Trim Boiler Platform Clips Economizer Stack - 40 ft, 50 ft, 60 ft Controls Hawk 5000 Control Fully Metered (FM) O2 Trim Feedwater - Single Element Burner N ATCOM NXT (See NXT Burner technical data sheet for detailed information)
Pressure Vessel Design Pressure up to 375 psig Hinged Manways Lower Drum Heating Coil (LDHC) Tubes 2 in 178-A.120 WallPV Tubes 2 in 178-A.135 WallPV Operating Pressure - 200325 psig Auxiliary Equipment Platforms & Ladders - Boiler Platforms & Ladders - Stack Platform & Ladder - Economizer Sootblowers Variable Frequency Drive Selective Catalytic Reduction Controls E ye-Hye Remote Drum Level Transmitter Feedwater 2- or 3-Element
10
(Ca
Standard Features
Optional Features
Dpac 100E4 ity 1 00,0 00D-7 5 00 l b/h CB ) ND (Ca pac 110E4 ity 1 10,0 00D-8 5 00 l CB b/h N ) (Ca D-12 pac 0 ity 1 E-400 20,0 D-9 0 00 l b/h )
CB
CB
Cleaver-Brooks Nebraska D
Steam-Ready 500D Series
* CBND-90E-300D-70 shown. 400D to 600D CBND units are available with grade mounted fan, fuel train and controls. See corresponding burner dimension table for details.
CBND-150E-500D-100 CBND-175E-500D-115 150,000 lb/h 54 in 24 in 35 ft 72 3/4 in 91 1/2 in 42 5/8 in 15 ft 10 1/2 in 12 ft 7 3/4 in 100 psig 175,000 lb/h 54 in 24 in 40 ft 80 3/4 in 91 1/2 in 46 5/8 in 15 ft 10 1/2 in 12 ft 7 3/4 in 100 psig
11
Economizer
E4 Economizers Fin Height Transverse Pitch Longitudinal Pitch Segment Fin Thickness Effective Length Material Fins Bends Fuel Economizer Trim Economizer feedwater bypass Header vent valve Header drain valve 3 in 1 in 1 in 4 in 1 in 1 in 4 in 1 in 1 in CBND-135E-500D-95 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 16 ft Carbon Steel Serrated Cold Bent NG & #2 oil CBND-150E-500D-100 CBND-175E-500D-115 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 16 ft Carbon Steel Serrated Cold Bent NG & #2 oil 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 16 ft Carbon Steel Serrated Cold Bent NG & #2 oil
CB ND pac 135E5 ity 1 35,0 00D-9 00 l 5 CB b/h N ) (Ca D-150 pac E 5 ity 1 0 50,0 0D-10 0 00 l CB b/h N ) (Ca D-175 pac ity 1 E-500 75,0 D-11 5 00
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Pressure Vessel Design Pressure 250 Tubes 2 in 178-A.105 Wall Steam Quality 0.5% Moist RH - Right Hand LH - Left Hand AL - Aluminum Casing Operating Pressure - 100200 psig Auxiliary Equipment Steam Trim Feedwater Trim Boiler Platform Clips Economizer Stack - 40 ft, 50 ft, 60 ft Controls Hawk 5000 Control Fully Metered (FM) O2 Trim Feedwater - Single Element Burner N ATCOM NXT (See NXT Burner technical data sheet for detailed information)
Pressure Vessel Design Pressure up to 375 psig Hinged Manways Lower Drum Heating Coil (LDHC) Tubes 2 in 178-A.120 WallPV Tubes 2 in 178-A.135 WallPV Operating Pressure - 200325 psig Auxiliary Equipment Platforms & Ladders - Boiler Platforms & Ladders - Stack Platform & Ladder - Economizer Sootblowers Variable Frequency Drive Selective Catalytic Reduction Controls E ye-Hye Remote Drum Level Transmitter Feedwater 2- or 3-Element
12
(Ca
Standard Features
Optional Features
CB ND pac 135E5 ity 1 35,0 00D-9 00 l 5 CB b/h ND ) (Ca pac 150E-5 ity 1 00D 50,0 00 l 100 CB b/h ND ) -17 (Ca 5 pac ity 1 E-500 75,0 D-11 5 00
lb/h
lb/h
Cleaver-Brooks Nebraska D
Steam-Ready 600D Series
* CBND-90E-300D-70 shown. 400D to 600D CBND units are available with grade mounted fan, fuel train and controls. See corresponding burner dimension table for details.
CBND-200E-600D-120 200,000 lb/h 54 in 24 in 41 ft 8 in 92 3/4 in 91 1/2 in 52 5/8 in 15 ft 10 1/2 in 12 ft 9 1/8 in 100 psig
CBND-225E-600D-125 225,000 lb/h 54 in 24 in 43 ft 4 in 104 3/4 in 91 1/2 in 58 5/8 in 15 ft 10 1/2 in 12 ft 9 1/8 in 100 psig
13
Economizer
E4 Economizers Fin Height Transverse Pitch Longitudinal Pitch Segment Fin Thickness Effective Length Material Fins Bends Fuel Economizer Trim Economizer feedwater bypass Header vent valve Header drain valve 6 in 1 in 1 in 6 in 1 in 1 in CBND-200E-600D-120 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 16 ft Carbon Steel Serrated Cold Bent NG & #2 oil CBND-225E-600D-125 0.75 in 4.5 in 4.5 in 0.172 in 0.05 in 16 ft Carbon Steel Serrated Cold Bent NG & #2 oil
CBN Dpac 200E-6 ity 2 0 00,0 0D-12 0 00 l CBN b/h ) (Ca D-225 pac ity 2 E-600D 25,0 00 125
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Pressure Vessel Design Pressure 250 Tubes 2 in 178-A.105 Wall Steam Quality 0.5% Moist RH - Right Hand LH - Left Hand AL - Aluminum Casing Operating Pressure - 100200 psig Auxiliary Equipment Steam Trim Feedwater Trim Boiler Platform Clips Economizer Stack - 40 ft, 50 ft, 60 ft Controls Hawk 5000 Control Fully Metered (FM) O2 Trim Feedwater - Single Element Burner N ATCOM NXT (See NXT Burner technical data sheet for detailed information)
Pressure Vessel Design Pressure up to 375 psig Hinged Manways Lower Drum Heating Coil (LDHC) Tubes 2 in 178-A.120 WallPV Tubes 2 in 178-A.135 WallPV Operating Pressure - 200325 psig Auxiliary Equipment Platforms & Ladders - Boiler Platforms & Ladders - Stack Platform & Ladder - Economizer Sootblowers Variable Frequency Drive Selective Catalytic Reduction Controls E ye-Hye Remote Drum Level Transmitter Feedwater 2- or 3-Element
14
(Ca
Standard Features
Optional Features
CBN Dpac 200E-6 ity 2 0 00,0 0D-12 0 00 l CBN b/h ) (Ca D-225 pac ity 2 E-600D 25,0 00 125
lb/h
lb/h
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options:
Choice of NFPA or CSA compliance for Main Fuel: Natural gas and/ U.S. or Canadian units, or #2 oil. respectively (contact us Igniter fuel: Natural gas and/or for TSSA compliance).
propane.
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 20 95 100 0.006 0.01 10 #2 Oil, no FGR 20 135 75 0.004 0.05 8 NG, 18% FGR 20 30 100 0.006 0.01 8 #2 Oil, 18% FGR 20 100 100 0.004 0.05 6
Performance guarantees are based on normal operating conditions and valid from 25% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for 100% MCR only.
Pressure control valve not included. See piping spec for design ratings. See also general design data for additional details.
Reference documents
Guide specications General design data Product dimension tables
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
15
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options:
Choice of NFPA or CSA compliance for Main Fuel: Natural gas and/ U.S. or Canadian units, or #2 oil. respectively (contact us Igniter fuel: Natural gas and/or for TSSA compliance).
propane.
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 20 95 100 0.006 0.01 10 #2 Oil, no FGR 20 135 75 0.006 0.05 8 NG, 18% FGR 20 30 100 0.006 0.01 8 #2 Oil, 18% FGR 20 100 100 0.004 0.05 6
Performance guarantees are based on normal operating conditions and valid from 25% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for 100% MCR only.
Pressure control valve not included. See piping spec for design ratings. See also general design data for additional details.
Reference documents
Guide specications General design data Product dimension tables
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
16
Burner Model
Motor HP
D-126 D-252
12,600 25,200
90 180
10,000 20,000
15 30
1/2 3/4
460/3 460/3
2.5 4.3
Gas input based on natural gas at 1,000 Btu/cu. ft. and 0.60 gravity. Oil input based on No. 2 oil at 140,000 Btu/gal. PPH overall efficiency of 84% estimated. Blower wheel and motor HP is based on altitude up to 2,500 ft. above sea level. For higher altitude or 50 Hz. applications, consult factory. Firing at higher furnace pressures de-rates the burner by approximately 5% per 1/2 in. of additional pressure; consult factory.
Burner Model
A
22 31 1/2
B
27 37
C
12 15
F
15 21
G
30 1/8 37 3/8
H
4 1/8 4 5/8
I
24 3/4
J
21
K
12 12
L
25 35
M
45
Q
1 1/4 1 1/4
R
3 4
D-126 D-252
37 3/8 30 1/2 31
32 3/8 23 3/4
56 7/8 47 1/2
17
Burner Model
Motor HP
LND-145 LND-300
12,600 25,200
90 180
10,000 20,000
15 40
1/2 3/4
460/3 460/3
2.5 4.3
8 10
Gas input based on natural gas at 1,000 Btu/cu. ft. and 0.60 gravity. Oil input based on No. 2 oil at 140,000 Btu/gal. PPH overall efficiency of 84% estimated. Blower wheel and motor HP is based on altitude up to 2,500 ft. above sea level. For higher altitude or 50 Hz. applications, consult factory. Firing at higher furnace pressures de-rates the burner by approximately 5% per 1/2 in. of additional pressure; consult factory.
Burner Model
A
22 31 1/2
B
27 37
C
12 15
D
21 1/2 22
E
56 7/8 66 3/8
F
15 21
G
30 1/8 37 3/8
H
4 1/8 4 5/8
I
24 3/4 32 3/8
J
20 5/8 23 3/4
K
12 12
L
25 35
M
45 56 7/8
N
47 3/8 58
LND-145 LND-300
Burner Model
P
30 1/2 31
Q
1 1/4 1 1/4
R
3 4
S
47 7/8 51 5/8
T
16 16
U
7/8 7/8
V
9 1/2 11 3/4
LND-145 LND-300
18
ProFire XL Burner
General Data Sheet
For 100D to 200D CBND Boilers 12.6 to 63 MM BTU/H Burners
Each pre-engineered burner system shall be designed for the following general conditions:
Codes & Regulations System Compliant to: NFPA 85 or CSA B149.3 Component listing: UL Piping standard: B31.3 Enclosure rating: NEMA 4 Area classication: Non hazardous
02500 ft ASL
Indoors or Outdoors
120V
80 psig Regulated
92dBA @ 3ft
15F to 100F
60%
Fuel
Main Burner Fuel option Igniter Fuel option Natural Gas Temperature at Train Inlet Natural Gas #2 Oil
Composition % Volume
Composition % Mass
60F80F
Asphaltene % Mass
19,300 BTU/lb
0.02
42
19
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options:
Choice of NFPA or CSA compliance for Main Fuel: Natural gas and/ U.S. or Canadian units, or #2 oil. respectively (contact us Igniter fuel: Natural gas and/or for TSSA compliance).
propane.
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 20 95 100 0.006 0.01 10 #2 Oil, no FGR 20 135 75 0.004 0.05 8 NG, 18% FGR 20 30 100 0.006 0.01 8 #2 Oil, 18% FGR 20 100 100 0.004 0.05 6
Performance guarantees are based on normal operating conditions and valid from 25% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for 100% MCR only.
Pressure control valve not included. See piping spec for design ratings. See also general design data for additional details.
Reference documents
Guide specications General design data Product dimension tables
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
20
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options:
Choice of NFPA or CSA compliance for Main Fuel: Natural gas and/ U.S. or Canadian units, or #2 oil. respectively (contact us Igniter fuel: Natural gas and/or for TSSA compliance).
propane.
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 20 95 50 0.006 0.01 10 #2 Oil, no FGR 20 135 75 0.004 0.05 8 NG, 18% FGR 20 30 75 0.006 0.01 8 #2 Oil, 18% FGR 20 100 100 0.004 0.05 6
Performance guarantees are based on normal operating conditions and valid from 25% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for 100% MCR only.
Pressure control valve not included. See piping spec for design ratings. See also general design data for additional details.
Reference documents
Guide specications General design data Product dimension tables
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
21
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options:
Choice of NFPA or CSA compliance for Main Fuel: Natural gas and/ U.S. or Canadian units, or #2 oil. respectively (contact us Igniter fuel: Natural gas and/or for TSSA compliance).
propane.
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 20 95 100 0.006 0.01 10 #2 Oil, no FGR 20 135 75 0.004 0.05 8 NG, 18% FGR 20 30 100 0.006 0.01 8 #2 Oil, 18% FGR 20 100 100 0.004 0.05 6
Performance guarantees are based on normal operating conditions and valid from 25% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for 100% MCR only.
Pressure control valve not included. See piping spec for design ratings. See also general design data for additional details.
Reference documents
Guide specications General design data Product dimension tables
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
22
Burner Model
Motor HP
30 50 75
10 10 10
Gas input based on natural gas at 1,000 Btu/cu. ft. and 0.60 gravity. Oil input based on No. 2 oil at 140,000 Btu/gal. PPH overall efficiency of 84% estimated. Blower wheel and motor HP is based on altitude up to 2,500 ft. above sea level. For higher altitude or 50 Hz. applications, consult factory. Firing at higher furnace pressures de-rates the burner by approximately 5% per 1/2 in. of additional pressure; consult factory.
A A
AIR INLET T U S W R
GAS PILOT PIPING
D ELECTICAL J-BOX V
VIEW A-A
E
DD J F K Q FFX GG L M G H P N
MAIN GAS INLET 4" NPT GAS PILOT INLET 1/2" NPT OIL INLET 1/2" NPT STEAM INLET 1" NPT
FFX HH
EE B.C.
VIEW B-B
BURNER MTNG. FLANGE
Boiler Size CBND-30P-100D-40 CBND-40P-200D-40 CBND-50P-200D-45 Boiler Size CBND-30P-100D-40 CBND-40P-200D-40 CBND-50P-200D-45
Burner Model
F
26 3/5 28 28
G
24 25 2/5 25 2/5
H
31 7/10 33 3/10 33 3/10
J
17 3/5 17 3/5 17 3/5
K
33 33 33
L
6 1/2 7 7
M
28 30 1/2 30 1/2
N
36 2/5 36 9/10 36 9/10
P
38 3/10 38 4/5 38 4/5
Q
23 3/10 27 27
R
110 4/5 116 1/2 116 1/2
S
72 3/10 74 1/5 74 1/5
T
38 1/2 40 1/2 40 1/2
U
3 3/5 4 1/2 4 1/2
V
98 9/10 108 4/5 108 4/5
W
16 1/10 19 2/5 19 2/5
DD
30 41 41
EE
28 3/10 39 39
FF
12 12 12
GG
30 30 30
HH
47/50 47/50 47/50
23
Burner Model
Motor HP
40 60 100
10 10 10
14 16 16
Gas input based on natural gas at 1,000 Btu/cu. ft. and 0.60 gravity. Oil input based on No. 2 oil at 140,000 Btu/gal. PPH overall efficiency of 84% estimated. Blower wheel and motor HP is based on altitude up to 2,500 ft. above sea level. For higher altitude or 50 Hz. applications, consult factory. Firing at higher furnace pressures de-rates the burner by approximately 5% per 1/2 in. of additional pressure; consult factory.
A A
VIEW A-A
E EE B.C. DD MMX NN K Q GGX JJ L M G H P N
MAIN GAS INLET 4" NPT GAS PILOT INLET 1/2" NPT OIL INLET 1/2" NPT STEAM INLET 1" NPT
KK
J F
SECTION B-B
F.G.R. INLET MNTG. FLANGE
VIEW C-C
BURNER MTNG. FLANGE
Boiler Size CBND-30P-100D-40 CBND-40P-200D-40 CBND-50P-200D-45 Boiler Size CBND-30P-100D-40 CBND-40P-200D-40 CBND-50P-200D-45
Burner Model
D
137 3/10 144 1/2 144 1/2
E
83 3/10 90 1/2 90 1/2
F
26 3/5 28 28
G
24 25 2/5 25 2/5
H
31 7/10 33 3/10 33 3/10
J
17 3/5 17 3/5 17 3/5
K
33 33 33
L
6 1/2 7 7
M
28 30 1/2 30 1/2
N
36 2/5 36 9/10 36 9/10
P
38 3/10 38 4/5 38 4/5
Q
23 3/10 27 27
R
31 1/2 33 1/2 33 1/2
S
56 4/5 62 1/2 62 1/2
T
110 4/5 116 1/2 116 1/2
U
72 3/10 74 1/5 74 1/5
V
38 1/2 40 1/2 40 1/2
W
3 3/5 4 1/2 4 1/2
Y
98 9/10 108 4/5 108 4/5
Z
16 1/10 19 2/5 19 2/5
DD EE
21 23 1/2 23 1/2 18 4/5 21 3/10 21 3/10
FF GG HH JJ KK LL MM NN PP
13 3/10 15 3/10 15 3/10 24 16 16 1 10/77 1 10/77 1 10/77 15 22 1/2 22 1/2 30 41 41 28 3/10 39 39 12 12 12 30 30 30 47/50 47/50 47/50
24
NXT Burner
Each NXT burner system shall be designed for the following general conditions:
Codes & Regulations System Compliant to: NFPA 85 or CSA B149.3 Component listing: UL Piping standard: B31.3 Enclosure rating: NEMA 4 Area classication: Non hazardous
120V
Indoors or Outdoors
70 psig Regulated
85dBA @ 3ft
15F to 125F
Fuel
Main Burner Fuel option Igniter Fuel option Natural Gas Temperature at Train Inlet Natural Gas #2 Oil
Composition % Volume
Composition % Mass
40F80F
Asphaltene % Mass
19,300 BTU/lb
0.02
42
25
NXT-048 Burner
Technical Data Sheet
Designed for CBND-40E-200D-40, 40 K PPH sat. 48 MM BTU/H NG; 46 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=8.34' W=6.69' Lturn=11.33' Ltot=13.00' FD fan, fuel train and control panel are windbox mounted. Right- or left-hand drum arrangements available. Combustion Control System (CCS) compatibility options: Fully Metered (FM), Parallel Positioning (PP) and Single Point Positioning (SP). All systems use 4-20mA and pneumatic actuators.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 60 50 0.004 0.01 10 #2 Oil, no FGR 15 105 75 0.004 0.05 8 NG, 9% FGR 15 30 50 0.004 0.01 10 #2 Oil, 9% FGR 15 75 75 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Fan motors of 100 HP and above are only offered with manual start/stop control. Please contact your local representative for more details. *Excess air given for MCR only.
Allowed furnace pressure given for NG fuel including 0.75 inwc margin. Oil-only application will result in slightly reduced furnace pressure. Pressure control valves not included. See piping spec for design ratings. See also general operating conditions for additional details.
Reference documents
Guide specications General design data Product dimension tables Piping specications 26
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
Inspection and test plan Paint specication Scope detail Job document list
NXT-060 Burner
Technical Data Sheet
Designed for CBND-50E-200D-45, 50 K PPH sat. 60 MM BTU/H NG; 58 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=8.34' W=6.69' Lturn=12.67' Ltot=14.67' FD fan, fuel train and control panel are windbox mounted. Right- or left-hand drum arrangements available. Combustion Control System (CCS) compatibility options: Fully Metered (FM), Parallel Positioning (PP) and Single Point Positioning (SP). All systems use 4-20mA and pneumatic actuators.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 65 50 0.004 0.01 10 #2 Oil, no FGR 15 105 75 0.004 0.05 8 NG, 10% FGR 15 30 50 0.004 0.01 10 #2 Oil, 10% FGR 15 75 75 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Fan motors of 100 HP and above are only offered with manual start/stop control. Please contact your local representative for more details. *Excess air given for MCR only.
Allowed furnace pressure given for NG fuel including 0.75 inwc margin. Oil-only application will result in slightly reduced furnace pressure. Pressure control valves not included. See piping spec for design ratings. See also general operating conditions for additional details.
Reference documents
Guide specications General design data Product dimension tables Piping specications
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
Inspection and test plan Paint specication Scope detail Job document list
27
NXT-072 Burner
Technical Data Sheet
Designed for CBND-60E-200D-50, 60 K PPH sat. 72 MM BTU/H NG; 69 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=8.34' W=6.69' Lturn=14.00' Ltot=16.33' FD fan, fuel train and control panel are windbox mounted. Right- or left-hand drum arrangements available. Combustion Control System (CCS) compatibility options: Fully Metered (FM), Parallel Positioning (PP) and Single Point Positioning (SP). All systems use 4-20mA and pneumatic actuators.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 70 50 0.004 0.01 10 #2 Oil, no FGR 15 110 75 0.004 0.05 8 NG, 11% FGR 15 30 50 0.004 0.01 10 #2 Oil, 11% FGR 15 75 75 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Fan motors of 100 HP and above are only offered with manual start/stop control. Please contact your local representative for more details. *Excess air given for MCR only.
Allowed furnace pressure given for NG fuel including 0.75 inwc margin. Oil-only application will result in slightly reduced furnace pressure. Pressure control valves not included. See piping spec for design ratings. See also general operating conditions for additional details.
Reference documents
Guide specications General design data Product dimension tables Piping specications 28
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
Inspection and test plan Paint specication Scope detail Job document list
NXT-085 Burner
Technical Data Sheet
Designed for CBND-70E-300D-55, 70 K PPH sat. 85 MM BTU/H NG; 81 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=8.97' W=6.69' Lturn=15.33' Ltot=18.00' FD fan, fuel train and control panel are windbox mounted. Right- or left-hand drum arrangements available. Combustion Control System (CCS) compatibility options: Fully Metered (FM), Parallel Positioning (PP) and Single Point Positioning (SP). All systems use 4-20mA and pneumatic actuators.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 70 50 0.004 0.01 10 #2 Oil, no FGR 15 110 75 0.004 0.05 8 NG, 12% FGR 15 30 50 0.004 0.01 10 #2 Oil, 12% FGR 15 75 75 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Fan motors of 100 HP and above are only offered with manual start/stop control. Please contact your local representative for more details. *Excess air given for MCR only.
Allowed furnace pressure given for NG fuel including 0.75 inwc margin. Oil-only application will result in slightly reduced furnace pressure. Pressure control valves not included. See piping spec for design ratings. See also general operating conditions for additional details.
Reference documents
Guide specications General design data Product dimension tables Piping specications
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
Inspection and test plan Paint specication Scope detail Job document list
29
NXT-097 Burner
Technical Data Sheet
Designed for CBND-80E-300D-65, 80 K PPH sat. 97 MM BTU/H NG; 93 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=8.97' W=6.69' Lturn=18.33' Ltot=21.33' FD fan, fuel train and control panel are windbox mounted. Right- or left-hand drum arrangements available. Combustion Control System (CCS) compatibility options: Fully Metered (FM), Parallel Positioning (PP) and Single Point Positioning (SP). All systems use 4-20mA and pneumatic actuators.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 75 50 0.004 0.01 10 #2 Oil, no FGR 15 115 75 0.004 0.05 8 NG, 13% FGR 15 30 50 0.004 0.01 10 #2 Oil, 13% FGR 15 80 75 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Fan motors of 100 HP and above are only offered with manual start/stop control. Please contact your local representative for more details. *Excess air given for MCR only.
Allowed furnace pressure given for NG fuel including 0.75 inwc margin. Oil-only application will result in slightly reduced furnace pressure. Pressure control valves not included. See piping spec for design ratings. See also general operating conditions for additional details.
Reference documents
Guide specications General design data Product dimension tables Piping specications 30
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
Inspection and test plan Paint specication Scope detail Job document list
NXT-109 Burner
Technical Data Sheet
Designed for CBND-90E-300D-70, 90 K PPH sat. 109 MM BTU/H NG; 104 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=8.97' W=6.69' Lturn=19.67' Ltot=23.00' FD fan, fuel train and control panel are windbox mounted. Right- or left-hand drum arrangements available. Combustion Control System (CCS) compatibility options: Fully Metered (FM), Parallel Positioning (PP) and Single Point Positioning (SP). All systems use 4-20mA and pneumatic actuators.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 80 50 0.004 0.01 10 #2 Oil, no FGR 15 120 75 0.004 0.05 8 NG, 13% FGR 15 30 50 0.004 0.01 10 #2 Oil, 13% FGR 15 80 75 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Fan motors of 100 HP and above are only offered with manual start/stop control. Please contact your local representative for more details. *Excess air given for MCR only.
Allowed furnace pressure given for NG fuel including 0.75 inwc margin. Oil-only application will result in slightly reduced furnace pressure. Pressure control valves not included. See piping spec for design ratings. See also general operating conditions for additional details.
Reference documents
Guide specications General design data Product dimension tables Piping specications
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
Inspection and test plan Paint specication Scope detail Job document list
31
NXT-120 Burner
Technical Data Sheet
Designed for CBND-100E-400D-75, 100 K PPH sat. 120 MM BTU/H NG; 115 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=9.04' W=6.69' Lturn=21.00' Ltot=24.67' Designed for remote installation of FD fan, fuel train and control panel. Choice of right- or lefthand fuel rack. Choice of right, left, top, or bottom combustion air inlet flanged connection. Combustion Control System (CCS) compatibility options: Fully Metered (FM) Combustion Control System (CCS) with O2 trim. All systems use 4-20mA and pneumatic actuators.
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options: Main Fuel: Natural gas and/or #2 oil. Igniter fuel: Natural gas and/or propane.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 80 50 0.004 0.01 10 #2 Oil, no FGR 15 120 75 0.004 0.05 8 NG, 13% FGR 15 30 50 0.004 0.01 10 #2 Oil, 13% FGR 15 85 75 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for MCR only.
Pressure control valves not included. See piping spec for design ratings. See also general design data for additional details. All pressure drops are given at worst case conditions specified in the general design data. Burner + Windbox DP includes a windbox mounted opposed blade damper. Actual site DP may vary. DP shown does not include any design margin.
Reference documents
Guide specications General design data Product dimension tables 32
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
NXT-132 Burner
Technical Data Sheet
Designed for CBND-110E-400D-85, 110 K PPH sat. 132 MM BTU/H NG; 127 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=9.04' W=6.69' Lturn=24.00' Ltot=28.00' Designed for remote installation of FD fan, fuel train and control panel. Choice of right- or lefthand fuel rack. Choice of right, left, top, or bottom combustion air inlet flanged connection. Combustion Control System (CCS) compatibility options: Fully Metered (FM) Combustion Control System (CCS) with O2 trim. All systems use 4-20mA and pneumatic actuators.
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options: Main Fuel: Natural gas and/or #2 oil. Igniter fuel: Natural gas and/or propane.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 80 50 0.004 0.01 10 #2 Oil, no FGR 15 120 75 0.004 0.05 8 NG, 14% FGR 15 30 50 0.004 0.01 10 #2 Oil, 14% FGR 15 85 75 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for MCR only.
Pressure control valves not included. See piping spec for design ratings. See also general design data for additional details. All pressure drops are given at worst case conditions specified in the general design data. Burner + Windbox DP includes a windbox mounted opposed blade damper. Actual site DP may vary. DP shown does not include any design margin.
Reference documents
Guide specications General design data Product dimension tables
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
NXT-144 Burner
Technical Data Sheet
Designed for CBND-120E-400D-90, 120 K PPH sat. 144 MM BTU/H NG; 138 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=9.04' W=6.69' Lturn=25.00' Ltot=29.67' Designed for remote installation of FD fan, fuel train and control panel. Choice of right- or lefthand fuel rack. Choice of right, left, top, or bottom combustion air inlet flanged connection. Combustion Control System (CCS) compatibility options: Fully Metered (FM) Combustion Control System (CCS) with O2 trim. All systems use 4-20mA and pneumatic actuators.
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options: Main Fuel: Natural gas and/or #2 oil. Igniter fuel: Natural gas and/or propane.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 85 50 0.004 0.01 10 #2 Oil, no FGR 15 125 75 0.004 0.05 8 NG, 15% FGR 15 30 75 0.004 0.01 10 #2 Oil, 15% FGR 15 90 100 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for MCR only.
Pressure control valves not included. See piping spec for design ratings. See also general design data for additional details. All pressure drops are given at worst case conditions specified in the general design data. Burner + Windbox DP includes a windbox mounted opposed blade damper. Actual site DP may vary. DP shown does not include any design margin.
Reference documents
Guide specications General design data Product dimension tables 34
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
NXT-162 Burner
Technical Data Sheet
Designed for CBND-135E-500D-95, 135 K PPH sat. 162 MM BTU/H NG; 155 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=10.11' W=6.69' Lturn=26.33' Ltot=31.33' Designed for remote installation of FD fan, fuel train and control panel. Choice of right- or lefthand fuel rack. Choice of right, left, top, or bottom combustion air inlet flanged connection. Combustion Control System (CCS) compatibility options: Fully Metered (FM) Combustion Control System (CCS) with O2 trim. All systems use 4-20mA and pneumatic actuators.
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options: Main Fuel: Natural gas and/or #2 oil. Igniter fuel: Natural gas and/or propane.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 85 50 0.004 0.01 10 #2 Oil, no FGR 15 130 75 0.004 0.05 8 NG, 16% FGR 15 30 75 0.004 0.01 10 #2 Oil, 16% FGR 15 90 100 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for MCR only.
Pressure control valves not included. See piping spec for design ratings. See also general design data for additional details. All pressure drops are given at worst case conditions specified in the general design data. Burner + Windbox DP includes a windbox mounted opposed blade damper. Actual site DP may vary. DP shown does not include any design margin.
Reference documents
Guide specications General design data Product dimension tables
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
NXT-180 Burner
Technical Data Sheet
Designed for CBND-150E-500D-100, 150 K PPH sat. 180 MM BTU/H NG; 173 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=10.11' W=6.69' Lturn=27.67' Ltot=33.00' Designed for remote installation of FD fan, fuel train and control panel. Choice of right- or lefthand fuel rack. Choice of right, left, top, or bottom combustion air inlet flanged connection. Combustion Control System (CCS) compatibility options: Fully Metered (FM) Combustion Control System (CCS) with O2 trim. All systems use 4-20mA and pneumatic actuators.
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options: Main Fuel: Natural gas and/or #2 oil. Igniter fuel: Natural gas and/or propane.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 90 50 0.004 0.01 10 #2 Oil, no FGR 15 130 75 0.004 0.05 8 NG, 17% FGR 15 30 75 0.004 0.01 10 #2 Oil, 17% FGR 15 95 100 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for MCR only.
Pressure control valves not included. See piping spec for design ratings. See also general design data for additional details. All pressure drops are given at worst case conditions specified in the general design data. Burner + Windbox DP includes a windbox mounted opposed blade damper. Actual site DP may vary. DP shown does not include any design margin.
Reference documents
Guide specications General design data Product dimension tables 36
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
NXT-210 Burner
Technical Data Sheet
Designed for CBND-175E-500D-115, 175 K PPH sat. 210 MM BTU/H NG; 201 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=10.11' W=6.69' Lturn=32.00' Ltot=38.00' Designed for remote installation of FD fan, fuel train and control panel. Choice of right- or lefthand fuel rack. Choice of right, left, top, or bottom combustion air inlet flanged connection. Combustion Control System (CCS) compatibility options: Fully Metered (FM) Combustion Control System (CCS) with O2 trim. All systems use 4-20mA and pneumatic actuators.
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options: Main Fuel: Natural gas and/or #2 oil. Igniter fuel: Natural gas and/or propane.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 95 50 0.004 0.01 10 #2 Oil, no FGR 15 130 75 0.004 0.05 8 NG, 17% FGR 15 30 75 0.004 0.01 10 #2 Oil, 17% FGR 15 95 100 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for MCR only.
Pressure control valves not included. See piping spec for design ratings. See also general design data for additional details. All pressure drops are given at worst case conditions specified in the general design data. Burner + Windbox DP includes a windbox mounted opposed blade damper. Actual site DP may vary. DP shown does not include any design margin.
Reference documents
Guide specications General design data Product dimension tables
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
NXT-240 Burner
Technical Data Sheet
Designed for CBND-200E-600D-120, 200 K PPH sat. 240 MM BTU/H NG; 230 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=10.09' W=6.69' Lturn=32.67' Ltot=39.67' Designed for remote installation of FD fan, fuel train and control panel. Choice of right- or lefthand fuel rack. Choice of right, left, top, or bottom combustion air inlet flanged connection. Combustion Control System (CCS) compatibility options: Fully Metered (FM) Combustion Control System (CCS) with O2 trim. All systems use 4-20mA and pneumatic actuators.
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options: Main Fuel: Natural gas and/or #2 oil. Igniter fuel: Natural gas and/or propane.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 15 100 50 0.004 0.01 10 #2 Oil, no FGR 17.5 130 75 0.004 0.05 8 NG, 17.5% FGR 15 30 75 0.004 0.01 10 #2 Oil, 17.5% FGR 17.5 95 100 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for MCR only.
Pressure control valves not included. See piping spec for design ratings. See also general design data for additional details. All pressure drops are given at worst case conditions specified in the general design data. Burner + Windbox DP includes a windbox mounted opposed blade damper. Actual site DP may vary. DP shown does not include any design margin.
Reference documents
Guide specications General design data Product dimension tables 38
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
NXT-271 Burner
Technical Data Sheet
Designed for CBND-225E-600D-125, 225 K PPH sat. 271 MM BTU/H NG; 260 MM BTU/H #2 OIL
Designed for Physical furnace dimensions of arrangement: at least: H=10.11' W=6.69' Lturn=33.67' Ltot=41.33' Designed for remote installation of FD fan, fuel train and control panel. Choice of right- or lefthand fuel rack. Choice of right, left, top, or bottom combustion air inlet flanged connection. Combustion Control System (CCS) compatibility options: Fully Metered (FM) Combustion Control System (CCS) with O2 trim. All systems use 4-20mA and pneumatic actuators.
For 50F to 100F combustion air applications, uncontrolled or 30 ppm NOx emissions
Fuel Options: Main Fuel: Natural gas and/or #2 oil. Igniter fuel: Natural gas and/or propane.
Choice of NFPA or CSA compliance for U.S. or Canadian units, respectively (contact us for TSSA compliance).
Performance guarantees
NG, no FGR Excess Air %* NOx emissions ppmvd @3%O2 CO emissions ppmvd @3%O2 VOC lb/MM BTU (HHV) Total PM lb/MM BTU (HHV) Turndown 17.5 105 50 0.004 0.01 10 #2 Oil, no FGR 17.5 135 75 0.004 0.05 8 NG, 18% FGR 17.5 30 75 0.004 0.01 10 #2 Oil, 18% FGR 17.5 100 100 0.004 0.05 8
Performance guarantees are based on normal operating conditions and valid from 12.5% to 100% MCR, boiler with gas tight furnace division wall and to nominal operating pressure and temperature. Igniter emissions are not guaranteed. For application where CB does not provide the controls, emissions are guaranteed in manual mode only. SOx emissions are not burner dependent and depend solely on the sulfur content of the fuel. Burner/boiler systems are not intended for automatic recycling use. Please contact your local representative for more details. *Excess air given for MCR only.
Pressure control valves not included. See piping spec for design ratings. See also general design data for additional details. All pressure drops are given at worst case conditions specified in the general design data. Burner + Windbox DP includes a windbox mounted opposed blade damper. Actual site DP may vary. DP shown does not include any design margin.
Reference documents
Guide specications General design data Product dimension tables
Please reference the below documents for additional information on the content outlined in this data sheet. All documents are available in the Cleaver-Brooks Boiler Book.
Burner Model
A
98.5
B
81
C
48
D
52
E
37
F
37
G
25
H
98
J
23
K
100
L
66
M
37
N
137
P
99
105
90
54
52
40
37
28
108
26
106
72
38
149
111
All dimensions are in inches. Dimensions may differ depending on the options chosen and are given for general reference only. Refer to final project specific general arrangement drawing for exact dimensions to be used for construction purposes. Refer to the E dimension for shipping width. Control panel, if supplied, is being folded towards the burner when units are shipped. (Control panel is mounted on hinged supporting brackets). For retrofit application, oil gun and ignitor removal length could be larger by up to 12 inches.
40
General Dimensions
Boiler Size
CBND-100E-400D-75 CBND-110E-400D-85 CBND-120E-400D-90 CBND-135E-500D-95 CBND-150E-500D-100 CBND-175E-500D-115 CBND-200E-600D-120 CBND-225E-600D-125
Burner Model NXT-120 NXT-132 NXT-144 NXT-162 NXT-180 NXT-210 NXT-240 NXT-271
A
88
B
78
C
84
D
63
E
39
F
128
G
162
H
117
92
82
90
65
41
134
169
124
100
90
96
69
45
141
176
131
Boiler Size
CBND-100E-400D-75 CBND-110E-400D-85 CBND-120E-400D-90 CBND-135E-500D-95 CBND-150E-500D-100 CBND-175E-500D-115 CBND-200E-600D-120 CBND-225E-600D-125
Burner Model
NXT-120 NXT-132 NXT-144 NXT-162 NXT-180 NXT-210 NXT-240 NXT-271
Fuel
A
108
B
72
C
48
D
96
E
66
F
32
Natural Gas
124
68
60
108
84
60
All dimensions shown in inches. Dimensions may differ depending on options chosen and are given for general reference only. Refer to final project specific general arrangement drawing for exact dimensions to be used for construction purposes. For retrofit application - oil gun (G) and igniter (H) removal length may expand by up to 12 inches.
41
Boiler Size
CBND-100E-400D-75 CBND-110E-400D-85 CBND-120E-400D-90 CBND-135E-500D-95 CBND-150E-500D-100 CBND-175E-500D-115 CBND-200E-600D-120 CBND-225E-600D-125
Burner Model NXT-120 NXT-132 NXT-144 NXT-162 NXT-180 NXT-210 NXT-240 NXT-271
A
70 78 78 84 84 94 102 102
B
28 30 30 32 32 34 38 38
C*
142 154 154 158 168 190 202 218
D
78 78 84 94 94 102 114 114
E
116 126 132 136 140 154 170 184
F
40 44 48 52 56 60 68 72
G
32 32 34 38 38 40 44 44
All dimensions shown in inches. Dimensions may differ depending on options chosen and are given for general reference only. Refer to final project specific general arrangement drawing for exact dimensions to be used for construction purposes. To obtain the total length without FGR, subtract dimension F from dimension C. *Subtract 3 inches from dimension C when the silencer is ducted.
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Engineered Boiler Systems 6940 Cornhusker Hwy, Lincoln, NE 68507 USA 402.434.2000 info@cleaverbrooks.com cleaverbrooks.com/engineered
Printed in the USA 2011 Cleaver-Brooks, Inc CB-8391 1/11