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User Manual
Issue Date
01 2012-07-13
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied. The information in this document is subject to change without notice. Every effort has been made in the preparation of this document to ensure accuracy of the contents, but all statements, information, and recommendations in this document do not constitute a warranty of any kind, express or implied.
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Intended Audience
This document is intended for:
Symbol Conventions
The symbols that may be found in this document are defined as follows. Symbol Description Alerts you to a high risk hazard that could, if not avoided, result in serious injury or death. Alerts you to a medium or low risk hazard that could, if not avoided, result in moderate or minor injury. Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss, performance deterioration, or unanticipated results. Provides a tip that may help you solve a problem or save time. Provides additional information to emphasize or supplement important points in the main text.
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Change History
Changes between document issues are cumulative. The latest document issue contains all the changes made in earlier issues.
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This issue is the first official release.
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Contents
Contents
About This Document .................................................................................................................... ii 1 Overview......................................................................................................................................... 1
1.1 Designation Explanation .................................................................................................................................. 1 1.2 Typical Networking .......................................................................................................................................... 1 1.3 Features ............................................................................................................................................................ 2 1.4 Configuration ................................................................................................................................................... 3 1.5 Working Principles ........................................................................................................................................... 6
2 Component Description............................................................................................................... 7
2.1 Cabinet ............................................................................................................................................................. 7 2.2 Temperature Control Unit ................................................................................................................................ 8 2.2.1 Overview ................................................................................................................................................. 8 2.2.2 Heater ...................................................................................................................................................... 9 2.2.3 Fan Assembly ........................................................................................................................................ 11 2.3 Rectifier .......................................................................................................................................................... 12 2.3.1 Appearance ............................................................................................................................................ 12 2.3.2 Panel...................................................................................................................................................... 12 2.4 PDU................................................................................................................................................................ 14 2.4.1 DC PDU ................................................................................................................................................ 14 2.4.2 AC PDU ................................................................................................................................................ 15 2.5 Storage Battery ............................................................................................................................................... 15 2.6 Lamp .............................................................................................................................................................. 17 2.7 Monitoring Unit ............................................................................................................................................. 18 2.7.1 SMU02B ............................................................................................................................................... 18 2.7.2 UIM02D ................................................................................................................................................ 20 2.7.3 LCD User Interface ............................................................................................................................... 26 2.7.4 Web User Interface ................................................................................................................................ 32
Contents
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1.1 Designation Explanation
Figure 1-1 Definition of each part in the product name
Overview
The TP48200A-D17B6 is an integrated outdoor backup alternating current-to-direct current (AC-to-DC) power system that employs 48 V, 50 A rectifiers and outputs a maximum of 200 A current. Figure 1-1 shows the definition of the product name TP48200A-D17B6.
The class-B environment refers to rooms in which the humidity and temperature are uncontrollable, the general outdoor environment including simple sun-shading environment (such as canopy), and the environment where humidity reaches 100% occasionally.
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1.3 Features
The TP48200A-D17B6 supplies stable power to 48 V DC equipment and provides a maximum current of 200 A.
Easy Installation
The monitoring unit and rectifier are hot-swappable. This facilitates the system installation, saves maintenance time, and reduces the operational expenditure (OPEX).
Intelligent Hibernation
To improve efficiency, the TP48200A-D17B6 can put one or more rectifiers in hibernation based on the actual power usage.
High Efficiency
The TP48200A-D17B6 uses rectifiers with a 96% efficiency record.
Remote Monitoring
OPEX is reduced when the TP48200A-D17B6 performs comprehensive power management and battery management functions by connecting to the element management system (EMS).
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The TP48200A-D17B6 complies with Conformite Europeenne (CE) standards, Technical Watch-Over Association (TUV) standards. The power distribution components and the monitoring unit comply with CE standards and TUV standards. The rectifier complies with underwriters laboratory (UL), CE, and TUV standards.
Low Noise
The sound power is less than 61 dB(A)@25 C and less than 67 dB(A)@45 C, and the noise specifications comply with ETS 300 753 Class 4.1E (rural environment).
1.4 Configuration
The TP48200A-D17B6 is a cabinet that houses the fans, rectifiers, monitoring unit, power distribution unit (PDU), heater, lamp and sensors etc. Table 1-1 TP48200A-D17B6 Configuration Item Rectifiers (R4850G1) Specifications
Standard configuration: 3 PCS Optional configuration: 2 to 4 PCS 1 PCS Single-phase three-line (L, N, PE) Three-phase five-line (L1, L2, L3, N, PE) 4 x 25 A/1P MCB, 1 x 63A/4P MCB 16 A European-standard maintenance socket and 10 A electronic leakage circuit breaker that trips automatically if the leakage current is 30 mA or greater. Battery low voltage disconnection(BLVD): 2 x 10A/1P MCB, 6 x 16A/1P MCB, 1 x 10A/1P MCB for lamp Load low voltage disconnection(LLVD): 4 x 10A/1P MCB, 3 x 16A/1P MCB, 3 x 25A/1P MCB, 1 x 100A/1P MCB Battery branch: 2 x 125A/1P MCB
AC PDU
DC PDU
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Specifications
1 PCS 1 PCS Door status sensor: 1 PCS Smoke sensor: 1 PCS Battery temperature sensor: 1 PCS Environment temperature sensor: 2 PCS
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(1) Fan assembly (4) Alternating current power distribution unit(AC PDU) (7) Heater (10) Terminal block (13) Air filter
(2) Monitoring unit (5) Direct current power distribution unit(DC PDU) (8) Battery rack (11) Lamp
(3) Space for rectifiers (6) Space for customer equipments (9) Base (12) Door lock
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The rectifier converts AC power into 48 V DC power. The direct currents (DCs) generated by rectifiers converge on a busbar and then divide into multiple routes. The monitoring unit monitors operating parameters in real time, analyzes the operating status, and generates alarms when necessary.
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2.1 Cabinet
Component Description
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Table 2-1 Structures Item Dimensions (H x W x D) of the cabinet Dimensions (H x W x D) of the base Weight Space for customer Specifications 1725 mm x 700 mm x 750 mm (67.91 in. x 27.56 in. x 29.53 in.) 200 mm x 700 mm x 700 mm (7.87 in. x 27.56 in. x 27.56 in.) <150 kg (without rectifiers and storage batteries)
17 U (755.6 mm [29.75 in.]) for customer equipment and 8 U (355.6 mm [14.00 in.]) for one-layer batteries 9 U (400.1 mm [15.75 in.]) for customer equipment and 16 U (711.2 mm [28.00 in.]) for two-layer batteries
IP55 Ground installation Operated and maintained from the front Double-shell aluminum
Air flows
The direct-cooling unit direct air into the cabinet through the lower part of the door and out of the cabinet through the upper.
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2.2.2 Heater
A heater ensures a proper operating temperature for the equipment inside the TP48200A-D17B6.
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Panel
Figure 2-3 HAU03A-01
(2) Indicator
Table 2-2 describes the indicators on the heater panel. Table 2-2 Indicator description Silk Screen RUN Color Green Status Steady on Off ALM Red Off Steady on Meaning The heater is powered on and takes a self-test. The heater is not powered on. No alarm is generated. An alarm is generated and the heater needs to be replaced.
Specifications
Table 2-3 lists the heater technical specifications. Table 2-3 Heater technical specifications Item Operating voltage Voltage frequency Operating temperature Heater startup temperature Heater stop temperature Heating power Specifications 100-240 V AC 4565 Hz 40 C to +65 C The heater starts when the temperature is below or equal to 0 C. The value range is -10 C to 0 C. The heater stops when the temperature is above or equal to 5 C. The value range is 5 C to 15 C. 500 W
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2 Component Description
Connections
HAU03A-01 is connected to the user interface module (UIM02D) of the monitoring unit. The monitoring unit controls the HAU03A-01 over the dry contact output port (ALM10) on UIM02D. The HAU03A-01 reports alarm to the monitoring unit over the Boolean value input ports (DIN5) on UIM02D and the monitoring unit reports the alarm over the dry contact output port (ALM8) on UIM02D. To set the parameters of the HAU03A-01, refer to Setting Parameters of the Heater. Figure 2-4 Connections
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2 Component Description
Table 2-4 Technical specifications of fan assembly Item Rated voltage Rated power Rotational speed Ventilation quantity of single fan Ventilation quantity of the fan assembly Maximum heat dissipation of the power system Specifications 48 V DC 2 x 34 W 3100 rpm 565m3/h 1090m3/h 220W/K; 1760W with T = 8 C @ two fans in operation with 100% speed)
2.3 Rectifier
2.3.1 Appearance
The rectifier converts the AC input power into stable 48 V DC power. The TP48200A-D17B6 can be configured with two, three, or four rectifiers. Figure 2-7 shows the rectifier. Figure 2-7 Rectifier
2.3.2 Panel
The rectifier panel provides the run indicator, alarm indicator, and fault indicator. Figure 2-8 shows the rectifier panel.
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2 Component Description
Table 2-5 Indicator description of rectifier Indicator Run indicator Color Green Status Steady on Description The rectifier output is normal. The rectifier has no output. No alarm is generated. The rectifier generates a prewarning for power limiting due to overtemperature. The rectifier generates an alarm for shutdown due to ambient overtemperature protection. The rectifier generates an alarm due to AC input overvoltage or undervoltage protection. The rectifier is hibernated. Fault indicator Red Off Steady on The rectifier is not faulty. The rectifier is locked due to output overvoltage. There is no output because the rectifier is faulty. Check that the electrical grid voltage is within a normal range. No measure is required. No measure is required. Pull out the rectifier and reinsert it after one minute. Replace the rectifier. Measures The rectifier runs properly, and no measure is required. Replace the rectifier if the AC input is normal. No measure is required. Check that the air vent is not blocked and the ambient temperature is within a normal range.
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2 Component Description
Indicator
Color
Status Blinking at 4 Hz
Measures The rectifier automatically recovers after loading, and no measure is required.
2.4 PDU
PDUs are classified into the DC PDU and AC PDU.
2.4.1 DC PDU
Figure 2-9 shows the DC PDU. Figure 2-9 DC PDU
Table 2-6 Circuit breaker distribution Category Battery low voltage disconnection(BLVD) Silkscreen LAMP F1 F2 F3 F4 F5 F6 F7 F8 Load low voltage disconnection(LLVD) F9 F10 F11 F12 F13 F14 Specification 10 A 10 A 10 A 16 A 16 A 16 A 16 A 16 A 16 A 10 A 10 A 10 A 10 A 16 A 16 A
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2 Component Description
Category
Battery branch
BAT1 BAT2
2.4.2 AC PDU
Figure 2-10 shows the AC PDU. Figure 2-10 AC PDU
Table 2-7 Circuit breaker distribution Silkscreen PSU AC INPUT HEATER SOCKET Specification Four 25 A/1P circuit breaker One 63A/4P circuit breaker One 10 A/1P circuit breaker 16 A European-standard maintenance socket and 10 A electronic leakage circuit breaker that trips automatically if the leakage current is 30 mA or greater.
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NOTE
2.6 Lamp
Appearance
Figure 2-13 shows the lamp. Figure 2-13 Lamp
Technical Specifications
Table 2-8 lists the technical specifications of the lamp. Table 2-8 Technical specifications of the lamp Item Rated voltage Rated power Luminance Color of the emitted light Certificate Specifications 48 V DC 1W 300 cd/m2 White UL
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2 Component Description
(1) Running status indicator (4) Liquid crystal display (LCD) (7)USB (Reserved)
Indicators
Table 2-9 describes the SMU02B indicators. Table 2-9 Indicator description Indicator Running status Color Green Status Off Blinking at 0.5 Hz Blinking at 4 Hz Description The SMU02B is faulty or has no DC input. The SMU02B runs properly and communicates with the host properly. The SMU02B runs properly but does not communicate with the host properly.
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2 Component Description
Color Yellow
Description No minor and warning alarm. A minor or warning alarm is generated. No critical and major alarm. A critical or major alarm is generated.
Red
Off Steady on
Buttons
Table 2-10 describes the buttons. Table 2-10 Button description Button or Description Allows you to view and set menu items. Returns to the previous menu without saving the current menu settings. Enters the main menu from the standby screen, enters a submenu from the main menu, or saves menu settings.
NOTE: After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if you do not press any button within 5 minutes.
You need to login again if you do not press any button with 8 minutes. The default username is admin and the default password is 001
Communications Ports
The SMU02B communicates with the host over communications ports. Table 2-11 Communications ports description Communications Ports FE RS485 RS232 Communications Parameter 10M/100M auto-adaptation Baud rate: 9,600 bit/s or 19,200 bit/s Baud rate: 9,600 bit/s or 19,200 bit/s Protocol Compliance HTTP, SNMP, and Huawei NetEco protocol Huawei private protocol YD/T 1363.2
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2 Component Description
Table 2-12 FE pin definition Pin 1 2 3 6 Signal TX+ TXRX+ RXFE receive Description FE transmit
Table 2-13 RS485/RS232 pin definition Pin 1 2 4 5 3 7 6 8 Signal TX+ TXRX+ RXRX232 TX232 PGND RS232 receive RS232 transmit Ground RS485 receive Description RS485 transmit
2.7.2 UIM02D
UIM02D supports 12 dry contact output ports, 6 Boolean value input ports and 7 sensor ports.
Panel
Figure 2-16 Appearance UIM02D Panel
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2 Component Description
Ports
Default mode of the Boolean value input ports can be modified as required. See Setting Status of the Digital input (DI) Port. Default mode of the dry contact output ports can be modified as required. See Setting Status of the Digital Output (DO) Port. Table 2-14 Description of ports on the UIM02D Port Type Sensor ports Silkscreen TEM_HUM WATER TEMP1 TEMP2 GATE SMOKE BTEMP Boolean value input ports DIN1 Description Temperature and humidity sensor Water sensor Interior temperature sensor Exterior temperature sensor Door status sensor Smoke sensor Battery temperature sensor Boolean value input 1 Default Mode Open: normal Close: alarm DIN2 Boolean value input 2 Open: normal Close: alarm DIN3 Boolean value input 3 Open: normal Close: alarm DIN4 Boolean value input 4 Open: normal Close: alarm DIN5 Connected for detecting heater fault Open: alarm; Close: normal DIN6 Boolean value input 6 Open: normal Close: alarm Dry contact output ports ALM1 Mains failure alarm (System AC power failure alarm port) Open: alarm; Close: normal Open: alarm Close: normal ALM3 Single rectifier alarm (Single rectifier failure, protect or communication failure alarm port) Open: alarm Close: normal
ALM2
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2 Component Description
Port Type
Silkscreen ALM4
Description SPD fault alarm (AC or DC surge protector failure alarm port) Fuse disconnection alarm (Battery or load fuse disconnection alarm port) Temperature alarm (Battery or cabinet ambient temperature too high or low alarm port) Door open alarm (Cabinet door open alarm port) Temperature control alarm (Heater or fans failure alarm port) Multi rectifiers alarm (Two or more rectifiers failure alarm port) Connected for controlling the heater
Default Mode Open: alarm Close: normal Open: alarm Close: normal Open: alarm Close: normal Open: alarm Close: normal Open: alarm Close: normal Open: alarm Close: normal Open: the heater working according to the temperature. Close: power off the heater
ALM5
ALM6
ALM7
ALM8
ALM9
ALM10
ALM11
Reserved
ALM12
COM Port
COM
RS485
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2 Component Description
Pin Definition
Figure 2-17 Pins of sensor ports
WATER
1 2 3 4
TEMHUM
1 2 3 4
TEMP1
1 2
TEMP2
1
2
GATE
1 2
SMOKE
1 2
BTEMP
1 2
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2 Component Description
Terminal block
Terminal block is in the right side of the cabinet. Two RJ45 cables are used for connecting dry contacts and the host.
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2 Component Description
Enter
Down
Cancel
Press one time Cancel button. Press one time Up button. Press more than one times Down button.
Up
Down
Enter Down
Press one time Enter button and more than one times Down button.
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2 Component Description
NOTE
110215 indicates February 15, 2011. The alarm severity and date are displayed alternatively.
NOTE
To open the Settings page, Quick Setting page, and Control page, you need to enter a password. The default user name is admin and the default password is 001. You can add or delete users, and change the user name and password.
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2 Component Description
For example, DI 1 Alarm: Close means that if the status of DI 1 port is Close, the monitoring unit will generate a DI 1 Alarm.
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2 Component Description
For example, DO 1 Alarm Act: Open means that if an alarm is generated which related to Relay 1 (DO 1), the status of DO 1 port will be Open. To relate an alarm to Relay 1 (DO 1), refer to Setting Parameters of the Alarm.
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2 Component Description
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2 Component Description
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2 Component Description
View the system status, including the rectifier status, battery status, and active alarm information. Configure system parameters. Configure network parameters, including IP addresses, host communications addresses and baud rates under master/slave protocol. Control the system, such as choosing battery boost or floating charge. Add or delete users, and change user names and passwords. Upgrade software online. Query and export historical logs and alarms. Configure alarm parameters, alarm severities, and the relationship between alarms and dry contacts. Set the system date and time, site and storage battery type, save, download, and upload configuration files. Query electronic label information. Configure site information including date and site name and deal with configuration files and so on.
Set the IP address, gateway, and subnet mask of the SMU on the LCD before logging into the Web UI.
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2 Component Description
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2 Component Description
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2 Component Description
Managing Users
You can create and delete users and modify user information in the User Management pane, as shown in Figure 2-32. Users are classified into three types: admin, engineer, and operator. Different user types have different operation rights. Only admin users have user management rights. Figure 2-32 User Management
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2 Component Description
Upgrading Software
You can upgrade SMU and PSU software in the Version management pane, as shown in Figure 2-33. To upgrade software, perform the following steps: Step 1 Click Browse to select the software and then click Send. Step 2 After the software information is displayed under Packages to be activated, select the software and click Activate. The software upgrade progress is displayed. A message is displayed when the upgrade is successful. ----End Figure 2-33 Version Management
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2 Component Description
Energy Saving
You can set Basic Parameters, Control For Different Rates, Control for Exceeding Max Power, Daily Electric Consume Mode, Monthly Electric Consume Mode in the Energy Saving pane, as shown in Figure 2-38. Figure 2-38 Energy Saving
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2 Component Description
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3 Safety Precautions
3
3.1 Overview
CAUTION
Safety Precautions
To minimize the risk of personal injury and damage to equipment, read and follow all the precautions in this document before performing any installation or maintenance. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not represent all the safety instructions. They are only supplements to the safety instructions. Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment, and they must understand basic safety precautions to avoid hazards. To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. Huawei will not be liable for any consequence caused by the violation of the safety operation regulations and design, production, and usage standards.
NOTE
The safety precautions described in this section are also applicable to other Huawei equipment.
When installing the device, always make the ground connection first and disconnect it at the end. Do not damage the ground conductor or operate the device in the absence of a properly installed ground conductor. Conduct the electrical inspection carefully.
Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd 42
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The device (or system) must be connected permanently to the protection ground before an operation. Before operating the device, check the electrical connection of the device to ensure that it is securely grounded.
Do not operate the device or cables during lightning strikes. To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telecommunication network voltage (TNV) circuits. Before operating the device, wear electrostatic discharge (ESD) clothes, ESD gloves, and an ESD wrist strap. Do not wear jewelry or watches when you operate the device. In the case of fire, immediately leave the building or the equipment room, and turn on the fire alarm bell or make an emergency call. Do not enter a building that is on fire. The temperature of some equipment parts may be rather high. Do not touch the surface of such equipment parts to avoid getting burn.
The device must be fixed securely on the floor or to other immovable objects such as walls and mounting racks before operation. Do not block the ventilation while the device is operating. Tighten the thumbscrews by using a tool after initial installation and subsequent access to the panel. After the installation, remove packing materials from the equipment area.
DANGER
The high voltage power supply provides power for the device operation. Direct or indirect contact (through damp objects) with high voltage and AC mains supply may result in fatal danger. Non-standard and incorrect high voltage operations may result in fire and electric shock. The personnel who install the AC facility must be qualified to perform high voltage and AC operations. You must abide by the local rules and regulations when bridging and wiring AC cables. During the installation of the AC power supply facility, follow the local safety regulations.
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Dedicated tools must be used during high voltage and AC operations. Avoid using ordinary tools. When the operation is performed in a damp environment, ensure that the device is dry. When water is found in the rack or the rack is damp, switch off the power supply immediately.
Ground the device before powering it on. Otherwise, personal injury or device damage may be caused by high leakage current. If a "high electrical leakage" tag is present on the power terminal of the device, you must ground the device before powering it on.
Power Cable
Do not install or remove power cables when the device is on. Transient contact between the core of the power cable and the conductor may generate electric arcs or sparks, which may cause fire or hurt human eyes. Before installing or removing the power cable, turn off the power switch. Before connecting a power cable, check that the label on the power cable is correct.
Power Output
All output circuits are evaluated as SELV circuits.
CAUTION
Outputs are energy hazards (>240 VA)
Electrostatic Discharge
CAUTION
The static electricity generated by human bodies may damage the electrostatic-sensitive components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between shoes and floors, or handling of plastic articles causes static electromagnetic fields on human bodies. These static electromagnetic fields cannot be eliminated until the static is discharged. To prevent electrostatic-sensitive components from being damaged by the static on human bodies, you must wear a well-grounded ESD wrist strap when touching the device or handling boards or application-specific integrated circuits (ASICs).
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3 Safety Precautions
Figure 3-1 shows how to wear an ESD wrist strap. Figure 3-1 Wearing an ESD wrist strap
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The detailed installation refers to the TP48200A- D17B6 Quick Installation Guide.
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5 Maintenance
5
5.1 Routine Maintenance
Table 5-1 Routine maintenance Maintenance Item Maintenance Task Check Item Whether the output voltage of the DC PDU is within the range of 42 V DC to 58 V DC. Check Method Measure the voltage.
Maintenance
Maintain TP48200A-D17B6 periodically based on site requirements. The recommended maintenance interval is 6 months. If faults are identified, clear them immediately. The air filter is recommended to be maintained once a year before summer comes.
Measures
Output voltage
Switch on the circuit breaker on the DC PDU, set the multimeter to DC, and then measure the output voltage of the DC PDU.
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5 Maintenance
Maintenance Item
Maintenance Task Check Item Whether a component burns, smokes, sparks, or produces an unusual odor Check Method Observe and smell the components. Repair When A component burns, smokes, sparks, or produces an unusual odor. Measures
Component
If a short circuit occurs, rectify the fault. If a cable diameter does not match the load, replace it. If there is a burnt componen t, replace it.
Fan
Whether the fan is covered by dust. Whether the fan surface is damaged and whether the rotational speed, noise, and vibration are in the normal range.
Cabinet surface
Whether the paint and the electroplated coating on the surface of the cabinet are in good condition. Whether surface rust appears on the door lock and rust continues to spread over the surface.
Door lock
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5 Maintenance
Maintenance Item
Measures Clean up stains, fingerprints, and foreign matter using a brush or cotton cloth.
Whether there are fingerprints or any other stains on the interior of the cabinet. Whether there is unnecessary adhesive tape or cable ties on the cables. Whether there is tape, cable ties, wastepaper, or packing bags in the cabinet.
Air filter
Overtemperature alarms are frequently raised for the power system, and the temperature inside the cabinet is much higher than the ambient temperature. Dust accumulates on the air filter.
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5 Maintenance
5.2 Troubleshooting
Common Faults
Table 5-2 Common faults and troubleshooting methods Fault Type AC phase loss Fault Analysis
Handling Method 1. Check whether the AC input cable is correctly and securely connected. If the cable is not correctly and securely connected, reconnect the cable. If the insulation layer is aged, replace the cable. Check whether the AC input voltage is excessively low using a multimeter, and check whether the AC undervoltage (lower than 180V AC) alarm is generated. If the AC input voltage is excessively low and the AC undervoltage alarm is generated, check whether there is short-circuit or electric leakage on the AC input loop. If there is short-circuit or electric leakage, replace the cable. If the AC input is the mains supply, contact the mains supplier for troubleshooting. If the AC input is from the D.G., check the D.G. by referring to the Diesel Generator User Manual. Check whether the AC input cable is correctly and securely connected. If the cable is not correctly and securely connected, reconnect the cable. Check whether the AC input switch is OFF. If the AC input switch is OFF, check whether faults such as short-circuit or open circuit exist on the AC input loop. If the AC input is the mains supply, contact the mains supplier for troubleshooting. If the AC input is from the D.G., check the D.G. by referring to the Diesel Generator User Manual. If the power-off duration is short, supply DC power using batteries. If the power-off duration is long, start other systems for power supply.
2.
3.
AC power off
1.
2.
3.
4.
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5 Maintenance
Fault Analysis
Handling Method 1. Check whether the AC undervoltage or overvoltage alarm threshold is properly set. If the threshold is excessively high or low, lower or raise the threshold according to the actual conditions. If the AC input is the mains supply, contact the mains supplier for troubleshooting. If the AC input is from the D.G., check the D.G. by referring to the Diesel Generator User Manual. Check the alarm thresholds of the DC overvoltage and undervoltage. If the thresholds are not proper, reset the thresholds according to the actual conditions. When the storage battery is powering the load, remove all the rectifiers, and then insert each rectifier one by one. If an overvoltage alarm is generated after a rectifier is inserted, the voltage of the rectifier exceeds the upper threshold. Then replace the rectifier. Check whether the rectifier module is in position or whether contact is proper. If the monitoring unit is inserted in an incorrect position, insert it correctly. If the contact is not proper, remove and then insert it. Check whether the battery loop is short-circuited or has other faults. Check whether the batteries are faulty. If the batteries are faulty, replace them. Check whether the contactor is faulty and whether it can be connected and disconnected. If the contactor is faulty, replace it. Check whether the monitoring unit load shutdown voltage is set excessively high. If it is set excessively high, set it according to the actual situation. Check whether the load power is higher than the configured rectifier module power. If the load power is higher than the configured rectifier module power, add a rectifier module. If the load power exceeds the maximum supported power of the system, lower the load power.
Improper setting of monitoring unit AC undervoltage or overvoltage threshold Mains supply grid fault or D.G. fault
2.
DC overvoltage or DC undervoltage
Improper setting of monitoring unit DC undervoltage or overvoltage threshold Rectifier module fault
1.
2.
Charging overcurrent
Communication failure between the monitoring unit and the rectifier Battery loop fault
1.
2. 3. Load shutdown
Contactor fault Excessively high setting of monitoring unit load shutdown voltage Output undervoltage due to greater load power than configured rectifier module power
1.
2.
3.
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Fault Analysis
Handling Method 1. Check whether the mains supply is off or the voltage of storage batteries is lower than the Battery Shutdown Voltage. Check whether the battery shutdown permission is set. Check whether the battery cables or the connectors are faulty. If the cables or connectors are faulty, replace them. Check whether the contactor is faulty and whether it can be connected and disconnected. If the contactor is faulty, replace it. Check whether cables of the battery loop or connectors are faulty. If the cables or connectors are faulty, replace them. Check whether the contactor is faulty and whether it can be connected and disconnected. If the contactor is faulty, replace it. Check whether batteries are faulty. If the batteries are faulty, replace them. Check whether monitoring temperature alarm thresholds are according to local conditions. If thresholds are not proper, set thresholds accordingly. unit set the the
2. 3.
4.
1.
2.
3. Ambient overtemperature or undertemperature alarm (The alarm is generated only when the temperature sensor is installed.)
Improper setting of monitoring unit temperature alarm parameters Overtemperature or undertemperature in the shelter with the temperature sensor Temperature sensor fault
1.
2.
Check whether the temperature control device in the shelter is faulty. If the temperature control device is faulty, repair it. The alarm is automatically cleared when the temperature in the shelter is adjusted to the proper range. Check whether the temperature sensor is faulty. If the temperature sensor is faulty, replace it. Check whether monitoring unit humidity alarm thresholds are set according to local conditions. If the thresholds are not proper, set the thresholds accordingly. If the alarm persists when the humidity is proper, check whether the humidity sensor is faulty.
3.
Ambient overhumidity or underhumidity alarm (The alarm is generated only when the humidity sensor is installed.)
Improper setting of monitoring unit humidity alarm parameters Overhumidity or underhumidity in the shelter with the humidity sensor Humidity sensor fault
1.
2.
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Fault Analysis
Handling Method 1. Check whether monitoring unit battery temperature alarm thresholds are properly set. If the thresholds are not proper, set the thresholds accordingly. Check whether the temperature in battery room is excessively high. If temperature is excessively high, alarm can be cleared when temperature is lowered. the the the the
Battery cabin overtemperature Improper setting of monitoring unit battery temperature alarm parameters Battery charging overcurrent Temperature sensor fault
2.
3.
Check the charging current. If the current is excessively strong, switch equalized charging to float charging and check whether the charging current is weakened. If the charging current is still excessively strong, adjust the current limit to reduce the charging current. If the preceding steps do not work, replace the faulty battery. Check whether the temperature sensor is faulty. If the temperature sensor is faulty, replace it. The alarm is cleared after the cabinet door is closed. If the alarm persists after the cabinet door is closed, check whether the door status sensor is faulty. Check whether the floor of the shelter is wet. If the floor is wet, use a cotton cloth to wipe the floor and ensure it is dry or use other dehumidifiers. If the alarm persists after the water is drained, check whether the water sensor is faulty. Check whether the smoke caused by fire pervades in the shelter. If there is fire, extinguish the fire and ventilate the shelter. If the alarm persists when there is no smoke, check whether the smoke sensor is faulty.
4.
Door alarm
Opened cabinet door Door status sensor fault Shelter water accumulation Water sensor fault
1. 2.
Water immersion alarm (The alarm is generated only when the water sensor is installed.) Smoke alarm (The alarm is generated only when the smoke sensor is installed.)
1.
2.
1.
2.
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Fault Analysis
Handling Method Check whether the alarm indicator on the panel of the rectifier module is on. If the alarm indicator is on, remove the rectifier module and insert the rectifier module after the indicator is off. Disconnect AC input to the rectifier module and restart the rectifier module later on. If the alarm persists, replace the rectifier module. Check whether the mains voltage is over the AC overvoltage threshold (300 V) of the rectifier module or below the AC undervoltage threshold (85 V). For the power supply network with long-time overvoltage or undervoltage, negotiate with the maintenance personnel of the electricity department to improve the power supply network. If the alarm persists when the input voltage of the rectifier module is proper, check whether the rectifier module is proper. If the rectifier module is faulty, replace it. Check whether the rectifier module is in position or whether contact is proper. If the contact is not proper, remove and then insert it. If the alarm persists, replace the rectifier module.
1.
2.
Signal cable 1. connection fault of the rectifier module Rectifier module out of position Poor contact of the rectifier module Rectifier module fault DG signal cable fault Improper setting of the monitoring unit D.G. fault 1. 2.
D.G. fault
Check whether the signal cable of the DG is correctly and securely connected. If the signal cable is not correctly and securely connected, connect it correctly. Check whether the start permission of the DG in the monitoring unit is set to NO and whether the diesel generator is started manually. If the permission is set to NO and the DG is started manually, this is normal. The alarm is cleared after the DG is shut down. Check whether the DG is faulty by referring to the Diesel Generator User Guide delivered with the DG.
2.
3.
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Fault Analysis
Handling Method 1. Check whether the load fuse detection cable is securely connected. If the cable is not connected securely, connect it correctly. Check whether the load circuit breaker is in the OFF position. If it is, switch it to the ON position. Check whether the load fuse is damaged. Use a multimeter to measure the voltage at both ends of the fuse. If the voltage is close to 0 V, the fuse is normal. Otherwise, the fuse is blown. Replace the fuse. If the alarm persists after the fuse is replaced, check the new fuse. If the new fuse is blown or the load circuit breaker is automatically switched to the OFF position, the load power on this route may be excessive or a short circuit may occur. In this case, you need to rectify the fault on this load loop. Check the observation window on the AC surge protector. If the color of the window is red, replace the surge protector. Check whether the fault detection cables of the AC surge protector are correctly connected or whether the cables are in good condition. If the cables are not in good condition, replace and reconnect them. If the cable connection is proper, it indicates that the alarm loop is faulty. Replace the user interface module. Check whether the fault detection cables of the DC surge protector are correctly and securely connected. If the cables are not correctly and securely connected, reconnect them. If the cables are correctly connected, replace the DC surge protector. If the alarm persists, it indicates that the alarm loop is faulty. Replace the user interface module.
2.
3.
4.
1.
2.
3.
1.
2. 3.
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AC SPD
Observe the indication window on the surge protection module. If the indication window turns red, the surge protection module is damaged. In this case, replace the surge protection module. If the indication window remains green, the SPD runs properly.
Circuit Breaker
The circuit breaker fault is usually caused by overcurrent or short circuits. To check whether a circuit break is faulty, perform the following steps: Step 1 Switch the circuit breaker to the ON position. Step 2 Measure the resistance at the two ends of the circuit breaker using a multimeter. If the resistance is infinity, the circuit breaker is damaged. ----End
DC Contactor
Table 5-3 DC contactor description Position Load Disconnected Branch Type Closed type, (when the contactor without electricity, the state is closed) Check Method
When there is no voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is closed type contactor as shown in Figure 5-1. When there is no voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are disconnected, it indicates that the contactor is faulty. When there is voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is a closed type contactor as shown in Figure 5-1. When there is voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are connected, it indicates that the contactor is faulty.
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Type Open type, (when the contactor without electricity, the state is open)
Check Method
When there is no voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is an open type contactor as shown in Figure 5-1. When there is no voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are connected, it indicates that the contactor is faulty. When there is voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is an open type contactor as shown in Figure 5-1. When there is voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are disconnected, it indicates that the contactor is faulty.
Rectifier
The rectifier is damaged if either of the following conditions is not met:
The Run indicator of the rectifier is steady on and the Fault indicator is off when the rectifier does not communicate with the monitoring unit and the input AC voltage is around 220 V. The rectifier outputs power normally. The monitoring unit can perform control on the charge mode (boost charge or floating charge) and current for the rectifier when the rectifier communications cable is properly connected and the rectifier communicates with the monitoring unit normally.
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Monitoring Unit
If any of the following occurs, the monitoring unit is faulty:
The monitoring unit breaks down or fails to start, or its LCD or keyboard fails. The monitoring unit does not generate an alarm when a fault occurs in the system. The monitoring unit generates an alarm (false alarm) when the system runs properly. Communication between the monitoring unit and all subordinate equipment is interrupted. The monitoring unit fails to control or monitor all the modules when these modules run properly and communications cables are connected properly. The monitoring unit fails to monitor or control AC or DC distribution when AC/DC power is distributed normally and communications cables are connected properly. Parameters cannot be set or operating information cannot be viewed on the monitoring unit.
Load disconnection is prohibited when you replace the main components. Take measures to ensure that important loads are always connected during the replacement. For example, keep the circuit breaker of important loads set to ON and storage batteries and AC input are not cut off. If a load must be disconnected, ask for the customer's prior permission. The rectifier and the monitoring unit are hot-swappable.
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Step 2 Loosen the captive screws from the panel of the fan assembly. Step 3 Pull the fan assembly out along the guide rails. When the fan assembly is almost out of the cabinet, hold the bottom of the fan assembly with one hand and the handle with the other until the fan assembly is removed from the cabinet. Step 4 Install the new fan drawer as follows: Insert the new fan assembly into the guide rails by holding the bottom of the fan assembly with one hand and the handle with the other hand. Then, push the fan assembly by holding two handles on the fan drawer along the guide rails until the fans start to work. Step 5 Fasten the captive screws on the panel.
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Step 7 Reconnect the cables to the new HAU based on the cable connection records. ----End Figure 5-11 Removing the HAU
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Step 1 Remove the faulty SPD. Step 2 Insert the new SPD. ----End Figure 5-15 Replacing the AC SPD
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A Technical Specifications
A
Table A-1 Technical specifications Category Environmental conditions Item Operating temperature Storage temperature Transportation temperature Operating humidity
Technical Specifications
Specifications 20 C to +45 C (4 F to +113.0 F) 40 C to +70 C (40 F to +158 F) 40 C to +70 C (40 F to +158 F) 5%95% RH (non-condensing) 5%95% RH (non-condensing) <4000 m (<13123.2 ft) When the altitude ranges from 2000 m (6561.6 ft) to 4000 m (13123.2 ft), the operating temperature is derated by 1 C (1.8 F) for each additional 200 m (656.16 ft).
AC input
Three phase or single phase 346VAC to 415V AC/200V AC to 240V AC 50/60 Hz 0.99 (50% load or more) -42 V DC to -58V DC -53.5 V DC 12KW
DC output
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Category
Specifications 1% 200 mV (020 MHz) 50A The peak point is 96%; 95%(230V AC,20%90% load)
Rectifier
3000W 58.560.5 VDC 1. If the overvoltage occurs inside the rectifier due to a fault, the rectifier will latch off. 2. If the output voltage is higher than 63 V and lasts for more than 500 ms, the rectifier will latch off.
AC input overvoltage protection threshold AC input overvoltage recovery threshold AC input undervoltage protection threshold AC input undervoltage recovery threshold Others Surge protection
Overvoltage protection is performed when the single-phase AC input voltage exceeds the AC input overvoltage protection threshold (300 V AC by default). When the voltage is restored to 290 V AC, the output resumes.
Undervoltage protection is performed when the single-phase AC input voltage is below the AC input undervoltage protection threshold (85 V AC by default). When the voltage is restored to 90 V AC, the output resumes.
For AC power ports, Level B surge protection (In:30kA, Imax:60kA). For DC power ports,
Differential mode: 10 kA Common mode: 20 kA MTBF Structure Dimensions (H x W x D) 200,000 hours (at 30 C)
Cabinet: 1725 mm (67.91 in.) x 700 mm (27.56 in.) x 750 mm (29.53 in.) Base: 200 mm (7.87 in.) x 700 mm (27.56 in.) x 700 mm (27.56 in.)
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Category
Item Weight
Specifications
Cabinet: <150 kg (without rectifiers and storage batteries) Each rectifier weights <3 kg.
IP55 Ground installation Operated and maintained from the front Direct cooling 220W/K; 1760W with T = 8C @ two fans in operation with 100% speed) Standard 19-inch rack
CISPR22 Class B EN55022 Class B EN50024 ETSI EN 300 386 Class B ICES 003 Class B VCCI V-3 Class B AS/NZS CISPR22 Class B GB9254 Class B CNS 13438 Class B IEC 61000-6-1/EN 61000-6-1 IEC 61000-6-3/EN 61000-6-3 IEC 60950-1 IEC60950-22 EN 60950-1 EN 60950-22
Safety
Environment protection
RoHS
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B
A AC PDU ASIC ATS D DC PDU DI DO
Alternating Current Power Distribution Unit Application-Specific Integrated Circuit Automatic Transfer Switch
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OPEX
Operational Expenditure
S SELV SMU SPD Safety Extra-low Voltage Site Monitoring Unit Surge Protection Device
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