2008.09.

11 11:14

PHASE 3 - TOOL BUILD RFQ

Document Type: Document No: APLS CE-1201027-FM Rev. Date: 05.aug.04 Rev. Level: 9

CE's APQP and Product Launch System (APLS)

Program Name
Product & Machine Information
Part Name
Faceplate

Texture Type
see below

Machine Tonnage Mach. Manufacturer Machine Type

Customer No. of Cavities

1-cav

Texture Supplier Plastic Resin Type

PC-ABS

MOLD TYPE
Prototype

MOLD CONSTRUCTION
X
Standard Three Plate Reverse Ejection Modular Stack Cavities Inserted In Solid Cores A Plate B Plate

STEEL TYPE
P-20 P-20

X Production X Injection Mold

Blow Mold Rotational Mold Other Est. Mold Base: Length: Width: Height:

Cavities Cores Side Actions Other

e.g. P-20, P-20 HH, 4140, stainless steel H-13, S-7, Aluminum, BeCu, Ampco

EJECTION
SH

COOLING
MH Blocks

SIDE ACTIONS
Qty
Mechanical Slides Hydraulic Slides Hydraulic Cylinders Cam Pins Air Cylinder Spring Loaded Hand Load

X Standard
Reverse Hydraulic Mechanical Ejector Pins Ejector Blades Ejector Sleeves Lifters Strippers 2 Stage Ejection Air Poppets Guided Ejection Spring Loaded Cover Assist Ejection Accelerated Ejection Early Returns Other Notes: Notes:

Mold Base Slides Inserts Lifters Core Pins Clamp Plates Stripper Plates Thermal Pins Baffles Bubblers Rotating Water Junction Other

Lifters Other

Notes: Faceplate-assume 3 lifters

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Program Name
GATING
SH

PLATING
MH Nitriding Electrodes Ni Chrome Polyond Armoloy XADC Other Specify Plated Area(s) In Cavity:

SPECIAL FEATURES
Qty:

Cold Sprue Center Cold Sprue Offset Hot Drop Manifold Valve Gate

X X

Date Codes Shift Codes Material ID Floating Plates Transducers PL Locks Switches Engraving

Subgate Edge Gate Cashew Gate Direct Gated Other

X X X

QMC Plates Cycle Counter Mold Samples Gate Inserts Cavity Shut-Off

Number of Gates (Drops): Manifold Manufacturer: Manifold Series: Color Changes:

X
X

Water Manifolds Lift Lug

FINISHES
SH A1 - Grade #3 Diamond Buff A2 - Grade #6 Diamond Buff A3 - Grade #15 Diamond Buff B1 - 600 Grit Paper B2 - 400 Grit Paper B3 - 320 Grit Paper C1 - 600 Stone C2 - 400 Stone C3 - 320 Stone D1 - Dry Blast Glass bead #11 D2 - Dry Blast #240 Oxide D3 - Dry Blast #24 Oxide Other Special Instructions and Comments: MH

THREADS
Auto-Unscrewing (Rack) Auto-Unscrewing (Motor) Hand Loads extra sets Line of Draw Out of Draw Expanding Hasco Other

PROCESS FEATURES
Gas Assist In-Mold Decorating Insert Molding Two-Shot

GENERAL INFO
No. of Samples: Build Timing (wks): Data Release Date: Tool Certification: Quote Number: Job Number: yes 1

Quote cold sprue/runner to subgate into tab (1 per cav) Quote optional 1 drop (1 per cav) pneumatic valve gate hot-half from Incoe (include installation) Quote seperately #3 Ford Stipple Quote line item for QMC Plates, Lift Lug and Water manifolds
Notes: 1) All quotes submitted must be based off of Cascade Engineering's Tool Build Standards. Any deviation from our Tool Build Standards must be authorized and documented by the Project Tool Engineer. 2) All 2-D and 3-D Tool Data Is Property of Cascad

Send quotes to: Phone No.: FAX No.: E-Mail:

Kevin Bull 616-254-4214 616-975-4717 bullk@cascadeng.com

Date Sent: Submit Quotes By:

2005.07.19 2005.07.22