CTK-541

JULY.1999

E E E

CTK-541

ELECTRONIC KEYBOARD

INDEX

CONTENTS

Specifications ................................................................................................................................... 1 Block Diagram .................................................................................................................................. 3 Circuit Description ............................................................................................................................ 4 Adjustment ....................................................................................................................................... 8 Major Waveforms ........................................................................................................................... 10 Printed Circuit Boards .................................................................................................................... 11 Schematic Diagrams ...................................................................................................................... 15 Exploded View ............................................................................................................................... 19 Parts List ........................................................................................................................................ 20

SPECIFICATIONS
GENERAL
Keyboard: Tones: Polyphony: Auto accompaniment Rhythm patterns: Tempo: Chords: Rhythm controller: Accomp volume: Song bank Tunes: Controllers: Display Name display: Tempo: Chord: Fingering: Song bank status: Staff: Keyboard: MIDI: Other functions Transpose: Tuning: Volume: Terminals MIDI terminals: Sustain terminal: Phones/Output terminal: 61 standard-size keys, 5 octaves (with touch response on/off) 100 16 notes maximum (8 for certain tones) 100 Variable (236 steps, = 20 to 255) 2 fingering methods (CASIO CHORD, FINGERED) START/STOP, SYNCHRO/FILL-IN 0 to 9 (10 steps) 100 PLAY/PAUSE, STOP, REW, FF, LEFT ON/OFF (ACCOMP), RIGHT ON/ OFF (MELODY) TONE, RHYTHM, SONG BANK name/number, keyboard settings name/value Tempo value, metronome, synchro standby, beat indicator Chord name, Chord form Fingering indicators, parts, pedal PLAY, PAUSE, REW, FF 5 octaves with sharp and flat indications 5 octaves 5 multi-timbre receive 12 steps (6 semitones to +5 semitones) Variable (A4 = approximately 440 Hz 50 cents) 0 to 9 (10 steps) IN, OUT Standard jack Stereo standard jack Output Impedance: 50 Output Voltage: 3.5 V (RMS) MAX 9 V DC DC 9 V 6 D-size batteries Approximately 5 hours on manganese batteries Turns power off approximately six minutes after last key operation. Enabled under battery power only, can be disabled manually. 2.0 W + 2.0 W 9 V --- 7.7 W 961 376 143 mm (37-7/8 14-13/16 5-5/8 inches) Approximately 5.7 kg (12.6 lbs) (without batteries)

Power supply terminal: Power supply Batteries: Battery life: Auto power off: Speaker output: Power consumption: Dimensions (HWD): Weight:

ELECTRICAL
Current drain with 9 V DC: Nominal No sound output 330 mA Maximum volume 990 mA with 16 keys C1 to D3 pressed in Synth-Lead 1 Volume: Maximum, Touch response: ON(Velocity MAX) Phone output level (Vrms with 8 load each channel): L 240mV with key C3 pressed in Synth-Lead 1 R 250mV Speaker output level (Vrms with 4 load each channel): with key G1 pressed in Synth-Lead 1 Output level (Vrms with 47 K load each channel): with key C2 pressed in Synth-Lead 1 Minimum operating voltage: Limit 330 mA 20% 990 mA 20%

240 mV 20% 250 mV 20%

L/R 2500mV L 2300mV R 2400mV 6.3V

2500 mV 20% 2300 mV 20% 2400 mV 20% 7.0V

BLOCK DIAGRAM
COM1 ~ COM16 LCD Driver KS0066U-10B LSI3 Buttons SEG1 ~ SEG40 RS R/W KI0,KI1 E FI8~FI10 Keyboard

LCD

DB4 ~ DB7 Phone/Output MIDI IN MIDI OUT Filter (L) Q206

FI0 ~ FI7

KC0 ~ KC7

Power Amp. TA8248K IC201

Filter (R) Q205 VC VCC DVDD AVDD APO DC + 9V IN

CPU GT913F(T) LSI1

MD0 ~ MD15

Power Supply Circuit Q201 ~ Q203, Q207, Q208, D205

ROM(8M-bit) MA0 ~ MA19 MSM538002EN8GS - KDR1 LSI2

Power Switch

Reset IC
UPD6379GR-E1

IC1

Oscillator X1, Q1

CIRCUIT DESCRIPTION
KEY MATRIX
KI0 KO0 KO1 KO2 KO3 KO4 KO5 KO6 KO7 KO8 KO9 KO10 KO11 KO12 C2 C#2 D2 D#2 E2 F2 F#2 G2 3 6 9 FF KI1 G#2 A2 A#2 B2 C3 C#3 D3 D#3 + 2 5 8 Right KI2 E3 F3 F#3 G3 G#3 A3 A#3 B3 0 1 4 7 Play/ Pause KI3 C4 C#4 D4 D#4 E4 F4 F#4 G4 Tempo Down Start/ Stop Transpose/ Tune/MIDI Fingered Stop KI4 G#4 A4 A#4 B4 C5 C#5 D5 D#5 Tempo Up Synchro/ Fill-In Song Bank CASIO Chord Left KI5 E5 F5 F#5 G5 G#5 A5 A#5 B5 Volume Down Chord Book Rhythm Normal REW KI6 C6 C#6 D6 D#6 E6 F6 F#6 G6 Volume Up Accomp Volume Tone Off KI7 G#6 A6 A#6 B6 C7

NOMENCLATURE OF KEYS
C#2 D#2 F#2 G#2 A#2 C#3 D#3 F#3 G#3 A#3 C#4 D#4 F#4 G#4 A#4 C#5 D#5 F#5 G#5 A#5 C#6 D#6 F#6 G#6 A#6

C2

D2

E2

F2

G2

A2

B2

C3

D3

E3

F3

G3

A3

B3

C4

D4

E4

F4

G4

A4

B4

C5

D5

E5

F5

G5

A5

B5

C6

D6

E6

F6

G6

A6

B6 C7

CPU (LSI1: GT-913F)

The 16-bit CPU contains a 1k-byte RAM, three 8-bit I/O ports, two timers, a key controller and serial interfaces. The CPU detects key velocity by counting the time between first-key input signal FI and second-key SI from the keyboard. The CPU reads sound data and velocity data from the sound source ROM in accordance with the selected tone; the CPU can read rhythm data simultaneously when a rhythm pattern is selected. Then the CPU provides 16-bit serial sound data to the DSP. The CPU also controls MIDI input/output and stores sequencer data into the working storage RAM. The following table shows the pin functions of LSI1. Pin No. 1 2 3 4, 5 6 7 8 9 10 11 12 13 14 15, 16 17 18, 19 20 21 22 23 ~ 30 31 ~ 38 39 ~ 50 51 52 53 ~ 55 56 57 ~ 76 77 78 79 Terminal TXD0 RXD0 SCK0 TXD/P13, RXD/P14 SCK1 AVCC AN0 AN1 AGND BCK SO LRCK GND XLT0, XLT1 VCC MOD0, MOD1 RSTB NMI INT/P10 FI0 ~ FI3 SI0 ~ SI3 KC0 ~ KC7 FI4 ~ FI9 SI4 ~ SI9 FI10 SI10/P23 KI0 ~ KI2 MWNB MA0 ~ MA19 MCSB0 MCSB1 MCSB2 In/Out Out In Out In/Out Out In In In In Out Out Out In In/Out In In In In In/Out In Out In In Out In Out Out Out Out Out MIDI signal output MIDI signal input APO (Auto Power Off) signal output Data bus for the LCD driver 1 MHZ synchronizing pulse output CVDD (+5 V) source AC adaptor detection terminal. +5 V when the keyboard is powered by batteries and becomes 0 V to cancel the APO function when AC adaptor is connected. Input from pitch bender Ground (0 V) source Bit clock output Serial sound data output Word clock output Ground (0 V) source 30 MHz clock input/output +5 V source Mode selection terminal Reset signal input Power ON signal input Data bus for the LCD driver Terminal for key input signal Terminal for key scan signal Terminal for key input signal Terminal for button input signal Chip enable signal for the LCD driver Terminal for button input signal Write enable signal for the DSP Address bus Chip enable signal output for the sound source ROM Not used Chip enable signal output for the DSP
5

Function

Pin No. 80 81 82 83 ~ 98 99 100

Terminal VCC GND MRDB MD0 ~ MD15 PLE P17

In/Out In In Out In/Out Out In/Out +5 V source Ground (0 V) source

Function

Read enable signal output for the sound source ROM Data bus Reset signal output for the DSP Data bus for the LCD driver

LCD DRIVER (LSI3: KS0066U-10B)

The LCD driver can drive a dot matrix LCD having 40 segment and 16 common lines. The LSI contains 240 graphic symbols in the built-in character generator ROM, and stores 80 characters in the built-in display data RAM. In accordance with command from the CPU, the LSI is capable of displaying up to 16 characters simultaneously. The following table shows the pin functions of KS0066U-10B. Pin No. 1 ~ 22, 63 ~ 80 23 24, 25 Terminal SEG1 ~ SEG40 VSS OSC1, OSC2 In/Out Out In/Out Segment signal output GND (0 V) source Terminals for the built-in clock pulse generator. The external resistor connected determines the oscillation frequency. LCD drive voltage input. Those voltages are used for generating the stepped pulse of the LCD drive signals. Not used DVDD (+5 V) source Not used Data/command determination terminal. High: data, Low: command Read/Write terminal. High: read, Low: write Chip enable signal. High: enable, the writing is done at fall edge. Low: disenable Not used. Connected to GND (0 V) Data bus Common signal/output Function

26 ~ 30 31, 32 33 34, 35 36 37 38 39 ~ 42 43 ~ 46 47 ~ 62

V1 ~ V5 LP, XCLS VDD FR, DO RS R/W E DB0 ~ DB3 DB4 ~ DB7 COM1 ~ COM16

In In In In In In/Out Out

FILTER BLOCK
Since the sound signals from the CPU is stepped waveforms, the filter block is added to smooth the waveforms.

Amp. TA8248K

Filter Block

CPU MSM6755B-17

POWER AMPLIFIER (IC201: TA8248K)

The power amplifier is a two-channel amplifier with standby switch. The following table shows the pin function of IC201.

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14, 15

Terminal NC B.S.2 OUT2 VCC OUT1 B.S.1 Power GND Stand by DC NF1 IN1 IN2 NF2 Pre GND

In/Out Out In Out In In In In In In In Not used

Function Terminal for a bootstrap capacitor Channel 2 output +9 V source Channel 1 output Terminal for a bootstrap capacitor Ground (0 V) source Power control signal input. 0 V: Off, +9 V: On Terminal for a decoupling capacitor Negative feedback input Channel 1 input Channel 2 input Negative feedback input Ground (0 V) source

ADJUSTMENT
MAIN PCB
1) Items to be adjusted: Item Vop voltage setting Voltmeter Measuring Instrument

2) Adjustment and Test Point Locations

(TOP VIEW)

Test point VR1

(BOTTOM VIEW)

3) Equipment connection/Procedure Vop voltage setting

Set Voltmeter

Output CP3-CP4

Input Connection

Input Point

Input Signal

Adjust VR1

Output Connection Voltmeter

Output Point

Adjust for

CP3-CP4 Adjust for 3.90 ~ 4.00V reading on voltmeter under the temparature 20 ~ 25 C. Make fine adjustment according to the following instruction.

Eye 50 LCD Watching the LCD at a 50 angle to the horizontal, adjust Vop voltage so that unenergized segments are seen dimly.

MAJOR WAVEFORMS

1 Clock pulse GT913F(T) pin 15

2 Power source CVDD JD connector pin 13 3 APO signal JD connector pin 12

4 7 5

4 Sound waveform (R-ch) Tone: Whistle (59) JD connector pin 6 Key: A4 5 Sound waveform (L-ch) Volume: Max. JD connector pin 5

6 JB connector pin 1 7 JB connector pin 2

8 LCD common signal COM6 KS0066U-10B pin 52 9 LCD common signal COM7 KS0066U-10B pin 53
10

PRINTED CIRCUIT BOARDS

Main PCB JCM456-MA1M
1 7 6 8

5 4 3 2

Top View Main PCB JCM456-MA1M

Bottom View
11

Sub PCB JCM453-MA2M

Top View Sub PCB JCM453-MA2M

Bottom View
12

Console PCB JCM453-CN1

Top View Console PCB JCM453-CN1

Bottom View
13

Keyboard PCB JCM618T-KY1M

Top View Keyboard PCB JCM618T-KY1M

Bottom View Keyboard PCB JCM618T-KY2M

Top View Keyboard PCB JCM618T-KY2M

Bottom View
14

SCHEMATIC DIAGRAMS
Main PCB JCM456-MA1M

3 2 4

8 9

15

Sub PCB KDM453-MA2M

16

Console PCBs JCM453-CN1

17

Keyboard PCBs JCM618T-KY1M / KY2M

18

EXPLODED VIEW
R-4

33

R-4 22 14

15 37 R-1 26

29

11

30 25 27 14 23 37 3 6 24 7 28

16

15

19

18

9 35 17 21 19 21 18 R-2 20 1 20 4 8

32
10

36 31 2 13

34

R-3 5

15 10 34

R-5 12 10 38 4
3 8

34

34

PARTS LIST
CTK-541

Notes:

This parts list does not include the cosmetic parts, which parts are marked with item No. "R-X" in the exploded view. Contact our spare parts department if you need these parts for refurbish. 1. Prices and specifications are subject to change without prior notice. As for spare parts order and supply, refer to the "GUIDEBOOK for Spare parts Supply", published seperately. The numbers in item column correspond to the same numbers in drawing.

2.

3.

20

PARTS PRICE LIST CTK-541

N Item Code No. Part Name Specification Q PRICE CODE R

1 D1-D4 LSI1 LSI2 LSI3 IC1 IC2 Q1,Q2 Q3 Q4,Q7,Q8,Q11 VR1 X1 2 IC201 IC202 Q201,Q203 Q205 Q202, Q204, Q206-Q210 D201, D202 D203, D205, D207-D210 D206 D204 J201 J202 J203 J204

Main PCB 6928 2120 PCB/ASSY (MA1M) 2775 2079 DIODE/CHIP 2012 5005 LSI 2012 6501 LSI/MC 2012 5935 LSI/LCD DRIVER 2105 4746 LSI 2012 1883 IC/MOS 2253 0308 TRANSISTOR 2250 1169 TRANSISTOR 2252 0637 TRANSISTOR 2775 0994 POTENTIOMETER 2590 2774 OSCILLATOR/CERAMIC SUB PCB ASS'Y 6927 3690 PCB/ASSY (MA2M) 2114 5775 IC/LINEAR (POWER AMP) 2114 1421 IC/PHOTO COUPLER 2250 1595 TRANSISTOR 2251 0672 TRANSISTOR 2250 1592 TRANSISTOR 2390 3021 2390 1344 DIODE DIODE

M241173*1 DA227TL GT913F(T) MSM538002E-S1GS-KDR1 KS0066U-10B UPD6379GR-E1 RN5VD40AA-TR 2SD1119-R(TX) 2SA1576AT106R 2SC4081T106R EVND8AA03B53 CSACV30.00MXJ040 M140841*1 TA8248K PC900V 2SB1240TV2R 2SB1548-P.CS 2SC1740STPR SRT14 1SS133T-77-T MTZJ6.2A-T77-T MTZJ5.1C-T77-T HEC2305-01-330 YKB21-5006 YKB21-5010 YKF51-5051 M241172*1 MPR3338S-B149 M140687*5 1S2473T-77-T M140688*5 1S2473T-77-T M312118*1 M312118*2 M140369A-3 M140369A-4 3X8 3X18 M211704B-1 M211705B-1

1 4 1 1 1 1 1 2 1 4 1 1 1 1 1 2 1 7 2 6 1 1 1 1 1 1 1 1 1 64 1 58 4 1 2 1 19 21 4 1

DE AA BO AV AV AO AE AC AA AA AA AE DB BI AK AB AD AA AF AA AA AA AC AG AC AH BP AA BG AA BE AA AP AR AL AT AA AA AF AF

B C A A A B B B B B B B B A B B B B B C C A A B B B C B B B B B A A A A C C A A

3 LED301 4 D501 - D564 5 D565 - D622 6 7 8 9 10 11 12 13

N N

2360 2044 DIODE/ZENER 2360 1939 DIODE/ZENER 3501 7049 JACK (POWER) 3612 0665 JACK (PHONE) 3612 0789 JACK 3501 4816 JACK/DIN Console PCBs 6928 2130 PCB/ASSY (CN1M) 2370 1414 LED Keyboard PCBs 6928 4500 PCB/ASSY (KY1M) 2301 0101 DIODE 6928 4510 PCB/ASSY (KY2M) 2301 0101 DIODE Keyboard unit 6922 2720 KEY SET/LT WHITE 6922 2730 KEY SET/LT WHITE 6906 8481 KEY SET/LT BLACK 10P 6906 8591 KEY SET/LT BLACK 5P 5860 0679 SCREW 1909 2637 SCREW 6922 2762 RUBBER/CONTACT 6922 2772 RUBBER/CONTACT

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Item

Code No. Panel unit 3831 1096 1908 6418 3335 6804 6927 3890 6927 3920 3122 3698 6927 3420 6927 3900 6921 5031 6927 0510 6927 3820 6927 3830 6927 3840 6927 3850 6927 3860 6927 3870 6903 2150 6903 2150 6902 6141 6928 4910 5111 5163 5860 0679 5150 1640 5161 3171 6906 9218 Accessory 6906 9043

Part Name

Specification

PRICE CODE

N N N N

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

SPEAKER SCREW LCD RUBBER/INTERCONNECTOR REFLECTOR CFL HOLDER/CFL PACKING KNOB SWITCH/SLIDE KNOB RUBBER/BUTTON RUBBER/BUTTON RUBBER/BUTTON RUBBER/BUTTON RUBBER/BUTTON RUBBER/BUTTON RUBBER/BUTTON SPRING/BATTERY(+) SPRING/BATTERY(-) PLATE/DISPLAY SCREW SCREW SCREW SCREW COVER/BATTERY STAND/NOTE

S12J89A 4X8 LD-B10427E M440759-1 M240922-1 HMBV4BG2W106NLUAZG M440758-1 M440760-1 M311859A-1 CSB-08D M140821-1 M240928-1 M240929-1 M140824-1 M240931-1 M240932-1 M341091-1 M41330-1 M41226A-1 M241161-1 4X10 3X8 3X10 4X12 M311164H*17 M340701*2

2 13 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 40 18 10 8 1 1

BH AA BO AV AM AX AA AC AA AD AI AD AD AG AC AK AA AA AB AW AA AA AA AA AW BK

B C B B C C C C B B B B B B B B B B B C C C C C B B

Notes:

Q : Quantity R : Rank

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CASIO TECHNO CO.,LTD.

Overseas Service Division
Nishi-Shinjuku Kimuraya Bldg. 1F 5-25, Nishi-Shinjuku 7-Chome Shinjuku-ku, Tokyo 160-0023, Japan