Instr 12213 Panel-Mounted Instruments

------Panel-Mounted Instruments
Modue 12213
Instrument Trainee Task Module 12213
PANEL-MOUNTED INSTRUMENTS-
Ob|ectves
Upon completion of this module, the trainee will be able to:
1. Identfy pane ocaton per drawng.
2. Identfy pane-mounted nstruments.
3. Lay out nstrumentaton for nstaaton n the pane.
Aow for proper spacng for nstrumentaton and eectrca
connectons.
4. Insta nstrumentaton n pane.
5. Insta pane at specfc ocaton.
Prerequstes
Successfu competon of the foowng Task Modue(s) s requred before
begnnng study of ths Task Modue: NCCER Core Currcua; NCCER Task
Modue 12201, Craft-Related Mathematics; NCCER Task Modue 12202,
Instrumentation Drawings and Documents II; NCCER Task Modue 12203,
Princiles of !elding; NCCER Task Modue 1220", Process Control #heor$%
Requred Student Materas
1. Student Modue
2% Requred Safety Equpment
Instrument Tranee Task Modue 12213 2
Course Map Informaton
Ths course map shows a of the Whees of Learnng task modues n the
second eve of the Instrument currcua. The suggested tranng order
begns at the bottom and proceeds up. Sk eves ncrease as a tranee
advances on the course map. The tranng order may be ad|usted by the
oca Tranng Program Sponsor.
Course Map: Instrument, Leve 2
LEVEL 2 COMPLETE
Pane-Mounted Instruments - Modue 12213 3
TABLE OF CONTENTS
Section Topic .
Page
1.0.0 Introducton
............................. 5
2.0.0 Ppng and Instrumentaton Dagrams ................
5
2.1.0 P&ID Symboogy
..........................6
2.1.1 Anayzng P&ID's
..........................12
3.0.0 Determnng the Instrument ....................
12
3.1.0 Instang the Instruments ......................
13
3.1.1 Accessbty
............................. 14
3.1.2 Safety
................................ 14
3.2.0 Deveopng Instrument Tempate ...................
15
3.2.1 Seectng the Proper Toos
...................... 15
3.3.0 Basc Fabrcaton Toos
....................... 16
3.3.1 Common Lay Out Toos
........................ 16
3.4.0 Common Instrument Pane Fabrcaton Toos ............
20
3.4.1 Hydrauc Knockout Punches
.................... 20
3.5.0 Lay Out the Measurements
.....................21
3.6.0 Checkng Manufacturer's Instaaton Instructons
......... 21
3.7.0 Preparng a Tempate
......................... 22
3.8.0 Cuttng the Contro Pane Face to Mount an Instrument .......
23
4.0.0 Seectng Hanger and Support Locatons ...............
27
Trade Terms Introduced In Ths Modue
Fabricate: The process of makng a part from materas.
Lay ot: To arrange n a defnte order or pattern.
Pi!ot "o!e: A smaer hoe that s dred frst as a gude for a arger dr
bt.
1.0.0 INTRODUCTION-
Instrumentaton panes can provde a convenent means of pacng
nstrumentaton n a ocazed area to provde readng of mutpe
nstruments at one pace. These nstrument panes can have ony a coupe
nstruments up to hundreds of ndcatons on one pane. The nstruments
on the pane can be eectrcay drven nstruments or some type of meter
drven off of a partcuar force ke a pressure gauge.
To nsta an nstrument pane and nsta the gauges nto a pane, the
tranee w have to be abe to nterpret system drawngs and nstrument
physca specfcatons and requrements to propery assembe the
nstrument pane.
Instruments can be of varous szes and dmensons. Aso how nstruments
can be mounted as n fush mounted or surface mounted. Another
parameter of the nstrument that must be ooked at s where the
nstrument connecton ponts are ocated.
Aong wth the varabes that were mentoned n the prevous paragraphs,
there w be many varabes that w have to be consdered when
constructng an nstrument pane. Ths text w cover the areas that need
addressng and the specfcatons that make a reabe nstrument pane.
The frst step n fabrcatng or orderng the nstrument pane s dentfyng
what nstrumentaton s to be put on the pane. In order to do ths the
techncan may have to dentfy the nstrumentaton on engneerng
drawngs. A revew of drawngs w be covered.
2.0.0 PIPING AND INSTRUMENTATION DIAGRAMS-
A Ppng and Instrumentaton Dagram (P&ID) depcts the functona ayout
of a fud system and ts ppng, vaves, nstrumentaton, etc. as ceary and
accuratey as possbe. It s accurate to the extent that a components are
connected to each other as shown n reaton to fow path orentaton. A
P&ID does not attempt to represent the actua physca ayout of
equpment. A vave whch may appear to be rght at the dscharge of a
pump, can physcay be ocated qute some dstance from the pump and
on another eevaton (foor). Many tmes, however, a P&ID w use a
broken ne encrcng a group of equpment to ndcate that t s a n one
budng, or a on a "skd". Another name commony used for P&ID's s
"bubbe dagram" due to the use of the round symbo for ocators and
symbos.
2.1.0 P&ID SYMBOLOGY
A ppng and nstrumentaton dagram depcts a components of a
partcuar system ncudng ppe szes, fange szes, vave szes, fow
drecton, and references to other reated dagrams. Rather than try to
pctoray ncude a the vaves, ppng, nstruments, and equpment n a
fud system, a P&ID uses standardzed symbos to represent these tems.
In the past, each engneerng frm mght have ts own set of symbos but
over the ast 1015 years ndustry standards (ANSI, ISA, ASME, etc.) have
been deveoped and adopted to standardze the symboogy n use. These
standards are apped to a types of prnts, however, P&ID's st seem to
be sub|ect to the whms of the desgner, more so than other prnts. For ths
reason, the egend s very mportant for ppng and nstrumentaton
dagrams.
The fgures beow ntroduce some of the standard symbos used to
represent the varous nstruments whch mght appear on a P&ID. The
symbos used n ths secton, and many others, are found n ISA standard
55.1 Instrument Symbos and Identfcaton. &igure 1 sts the standard
symbos used for the sgna and process connecton nes used n ths
secton.
Other genera symbos used n nstrument oop dagrams are the baoon
symbos sted n &igure 2%
&igure 3 shows some of the more commony used symbos for varous
vave types. &igure 4 shows vave actuator symbos.
Some of the symbos used have very defnte meanngs. For nstance n
temperature measurement some of the speca symboogy are ustrated
n &igure '%
Combnng these symbos together, measurement channes and contro
channes can be depcted. &igure ( s a temperature measurement
channe. Ths channe uses an RTD as the temperature sensng eement.
The RTD s encosed n a thermowe that s connected drecty to a
temperature transmtter (TT). The transmtter senses the resstance of the
temperature sensng eement, converts the resstance to an eectronc
sgna, ether current or votage, and transmts ths sgna to a
temperature recorder (TR), that s ocated on the boer contro board.
In &igure ), symbos are used to show that the temperature detector (TE),
a thermocoupe, s encosed n a thermowe. The emf produced by the
thermocoupe s sensed by a mvot to current transducer, mV/I. The
transducer ampfes emf, converts t to a current sgna and transmts ths
sgna to a temperature ndcator (TI), and a temperature recorder (TR),
mounted on the man contro pane.
&igure * shows a typca varabe head fow measurng channe usng these
standard symbos.
Fgure 1. Instrument Sgna Lne
Fgure 2. Baoon Symbos
Fgure 3. Vaves
Fgure 3. Vaves (Contnued)
Fgure 4. Actuator Symbos
Fgure 5. Temperature Measurement
Fgure 6. Temperature Measurng Channe
Fgure 7. Temperature Measurng Channe
Fgure 8. Varabe-Head Fow -Measurng Channe
Another type of symbo seen on P&ID's uses the coordnates of the prnt to
reference another prnt or ocaton on the same prnt. The cross-reference
arrow, whch refers you to another sheet, normay has the coordnates of
where you' fnd that contnuaton beneath the arrow n parenthess.
Reference &igure + for an exampe.
Fgure 9. Cross Referencng Prnt Locatons
2.1.1 Anayzng P&ID's
Instruments are shown n crces wth a code for devce dentfcaton,
typcay, there w be a tabe dentfyng the code. These codes are
somewhat standardzed, but uncommon codes shoud be referenced to the
egend. A format commony used s ustrated n #a,le 1%
3.0.0 DETERMINING THE INSTRUMENT-
As stated earer n the modues, the nstrument to be mounted to the
pane coud be an eectroncs-drven nstrument or an nstrument that s
drven off of a specfc force ke pneumatcs or water pressure comng
from a pump dscharge. The two types of nstruments for mountng and
connectng to the transmtter can be ooked at ndependenty.
The frst type of nstrument we w dscuss s the nstrument that uses a
system force to drve the nstrument.
One of the frst thngs to determne s where the pane s to be ocated.
Once the ocaton s determned, the ambent condtons of the area n
whch the pane w go shoud be ooked at. Before nstang or seectng a
bourdon tube pressure gauge, t must be verfed that the gauge w be
operated wth ts specfed mts. Operatng a gauge outsde of ts mts
coud cause damage to a gauge persona n|ury or property damage.
Another verfcaton check s to ensure the gauge that s to be nstaed s
capabe of measurng the pressure (or medum) that w be apped to t. A
genera rue s that the gauge's fu scae defecton shoud be at east
twce the norma operatng pressure and the maxmum operatng pressure
shoud not exceed 75% of fu scae range. For exampe, an Aschroft 41/2
1017 A 1/4 NPT wth a range of 0 to 200 ps shoud have a norma
operatng pressure of ess than 100 ps and the maxmum pressure to the
gauge shoud be ess than 150 ps.
TABLE 1
E!I"E IE#TI$I"ATI%#
&%'( 1 )MEA'*+EME#T, &%'( 2- 3- %+ 4 )T.&E,
A Anayss Aarm
B Fame Actuator or Postoner
C Conductvty Controer
D Densty Draft
d Dfferenta Dfferenta
E Votage Eement
F Fow Orfce Fanges
G Tme Reay
H
I Category Indcator
| Load Computer
K Thrust Poston Compensator
L Leve Sampng
M Manua Mutpont
N Nppe and Vave
O Poston Prmary Eement
P Pressure Pneumatc Transmsson
pH H2 Ion concentraton
O Current
R Radoactvty Recorder
r Rato Rato
S Speed Contro Seector Vave or
Swtch
T Temperature Transmtter
U
V Vbraton Cave
W We
X Test Connecton Transmtter
Y Interock Computer
Z Pump Overoad Integrator
Tabe 1. Devce Identfcaton
3.1.0 INSTALLING THE INSTRUMENTS
The actua ocaton on the pane face where the nstrument s to be
nstaed s usuay decded by engneerng or operatons, athough ths
may not aways be the case. The tranee at tmes may be responsbe for
the desgn and ayout of an nstrument pane. When performng ths task,
the nstaer w have to arrange the pane n a ogca and convenent
ayout. The nstruments shoud be paced n a poston that w et the
nstrument be easy read and aow access for operaton of the nstrument
pane controers and ad|ustments. Other consderatons that w have to
be consdered ncude: are there any other devces that w be ocated
behnd the pane? What type of nput, output, and suppy connectons are
there and where are they ocated? The connectons can sometmes be
ocated on the front or rear, the top or bottom, and n some nstances
there may be some on the sde. Figure 10 shows two pressure
nstruments.
Fgure 10. Pressure Instruments
3.1.1 Accessbty
The workng space and entrance to the work area must be consdered
when ocatng a oca nstrument pane. Enough space must be eft around
a pane so that norma mantenance and producton actvtes can be
performed.
The ocaton of a oca nstrument pane shoud aow as much protecton
as possbe from overhead ppng and possbe damage from dust, drt, or
process contamnaton.
WARNING! An nstrument s usuay nstaed n a pane when the contro
pane s de-energzed. Ths stuaton s of concern when pane
modfcatons or addtons are to be done. There s concern
because eectrca nterference and vbraton from power toos
can cause probems wth senstve contro equpment and
aarms. Eectrca shock to the nstaer s aso a concern when
workng wth energzed equpment. If at a possbe, the pane
shoud be tagged out. Care must aso be taken whe workng
around equpment to ensure meta chps do not fa nto the
equpment.
3.1.2 Safety
Some genera safety rues to foow when ocatng an nstrument pane
are:
Do not ocate the pane n a congested area.
Do not ocate the pane where t coud be damaged by mobe
equpment.
Do not ocate the pane where the pane operator woud be standng
on a wet surface.
Try to ocate the pane n sght of the equpment the operator s
controng; for exampe, a vave.
Do not ocate the pane on or over drans, conduts, ppng, or ducts.
Do not nsta a pane wthn 3-1/2" of a handra.
3.2.0 DEVELOPING INSTRUMENT TEMPLATE
Pane nstruments vary n sze, shape, and weght. They requre dfferent
consderatons as to pane poston and addtona support. Most
nstrument manufacturers provde detaed nstructons for mountng an
nstrument and supportng brackets or racks.
Many pane nstruments come wth a rack assemby permanenty affxed
to the pane. Ths assemby permts easy remova and access to the
nstrument tsef.
The foowng sectons w expan nstang an nstrument n a
predetermned ocaton n an exstng pane usng a typca manufacturer's
nstaaton nstructons. Ths ncudes:
Seectng the proper toos
Layng out the measurements
Instang the nstrument
3.2.1 Seectng the Proper Toos
A good understandng of basc hand and power toos s necessary to seect
the toos to do a |ob safey and correcty. A copy of the manufacturer's
nstaaton nstructons shoud aso be obtaned to ad n proper too
seecton for a specfc |ob. &igure 11 shows a manufacturer's nstaaton
nstructons.
Fgure 11. Manufacturer's Instaaton Instructons
The foowng sectons expan the basc measurement and power toos
requred to nsta an nstrument n a pane.
3.3.0 BASIC FABRICATION TOOLS
Proper too seecton s mportant to lay out or fabricate nstrument
panes. Lay out toos are used to measure specfc szes and shapes. The
toos needed to fabrcate parts vary wth each |ob.
The measurement toos needed to ay out the measurements for a pane
cutout are a scrber, stee rue, or stee square. A hammer and center
punch are aso necessary to mark the hoes for drng.
The power toos requred to cut a pane for nstrument nstaaton are an
eectrc dr and a recprocatng saw. The dr s used to cut startng hoes
for the saw bade. The recprocatng saw s used to make the cutout n the
pane. A fat meta fe may aso be needed to cean up any rough spots or
meta burrs from the cuttng process.
3.3.1 Common Lay Out Toos
Many dfferent toos can be used to ay out and measure nstrument
panes. Some common ay out toos are:
Scrbers
Stee rues
Stee squares
Combnaton sets
Dvders
Prck punches
Center punches
Straghtedges
Scrbers - Scrbers are used to mark ay out nes by scratchng them on
meta surfaces. They are made from too stee and are avaabe n
dfferent engths. A scrber s ground to a neede pont and s used wth a
hande or hoder. The pont of some scrbers s bent at a 90-degree ange
to mark the nsde of cyndrca ob|ects. An o stone shoud be used to
keep a scrber pont sharp.
NOTE: Do not carry or pace a scrber nto cothes pockets uness the
pont of the scrber s adequatey covered.
Figure 12 shows two types of scrbers.
Fgure 12. Two Types of Scrbers
Stee Rues - A stee rue s a too marked on one or both sdes to
measure dstances. It s aso used as a straghtedge to mark nes. One
sde of a stee rue may be marked n eghths and sxteenths, and the
other sde n thrty-seconds and sxty-fourths. Stee rues are avaabe n
engths from 1 nch to 144 nches. Figure 13 shows stee rues.
Fgure 13. Stee Rues
Stee rues shoud be ceaned wth a sovent and coth. After ceanng, a
thn coatng of ghtweght machne o shoud be apped to the rue to
keep t from rustng.
Stee Sqaures - A stee square aso caed a framng square, s used to
square up arge stock and patterns. It s aso used to ay out and check
rght anges and as a rue or straghtedge. The two parts of a stee square
are a 24-nch bade and a 16-nch tongue. The bade and tongue are
marked n eghts and sxteenths of an nch. Fgure 14 shows a stee
square.
Fgure 14. Stee Square
Stee Squares shoud be ceaned wth a sovent and coth. After ceanng, a
thn coatng of ghtweght machne o shoud be apped to the square to
keep t from rustng.
Combnaton Sets - A combnaton set s usefu n ay out work. It serves
the foowng purposes:
As a combnaton square to ay out 45-degree anges, 90-degree
anges, and parae nes.
As a too for measurng the heght of components.
As a protractor to measure or ay out anges to wthn one degree
accuracy.
As a means of ocatng the centers of round or square bars.
As a stee rue, eve, or markng gauge.
A combnaton set conssts of the stee rue or bade, a square head, a
center head, and a protractor head. The square head and sometmes the
protractor head contan a sprt eve. &igure 1' shows a combnaton set.
Figure 15. Combination Set
A combnaton set shoud be ceaned wth a sovent and coth. After
ceanng, a thn coat of ghtweght machne o shoud be apped to
prevent rust. When not n use, the set shoud be kept n a protectve
contaner.
Dvders - Dvders are used to transfer measurements, to compare
dstances, and to scrbe crces and arcs. Dvders have hardened stee
ponts attached to two egs that can be ad|usted by a screw. Dvder ponts
shoud be kept sharp.
NOTE: Do not carry or pace dvders nto cothes pockets uness the
ponts of the dvders are adequatey covered.
Figure 16 shows a dvder.
Figure 16. Divider
Prck Punches - A prck punch s used wth a ght hammer to mark
centers and to make sma ndentatons aong ay out nes. It s made of
stee and s about 4 to 6 nches ong. A prck punch pont s ground at an
ange from 30 to 60 degrees. Figure 17 shows a prck punch.
Figure 17. Prick Punch
The pont of a prck punch shoud be kept sharp and at the proper ange.
The struck end shoud be ground fat and the edge shoud be beveed to
prevent mushroomng.
Center Punches - A center punch s used to enarge center marks made
wth a prck punch (an aw can aso be used). Ths s done so a dr w
start easy when drng hoes. A center punch s smar to a prck punch
but has a bunter pont ground at a 90-degree ange. Figure 18 shows a
center punch.
The pont of the center punch shoud be kept sharpened to the proper
ange. The struck end shoud be beveed to prevent mushroomng.
Fgure 18. Center Punch
Straghtedges - A straghtedge s a pece of fat meta wth the edges
machned perfecty straght and s used to check machned surfaces for
fatness or straghtness. It s aso used to camp aong the edge of a pece
of meta as a reference ne from whch other nes are scrbed. Figure 19
shows a straghtedge.
Fgure 19. Straghtedge
A straghtedge shoud be ceaned wth a sovent and coth. A thn coat of
ghtweght machne o shoud be apped to prevent rust. A straghtedge
shoud be stored n a wooden cover when not n use.
3.4.0 COMMON INSTRUMENT PANEL FABRICATION TOOLS
Most nstrument panes are constructed of stee or aumnum sheets.
Modfcaton or fabrcaton of these panes requres the use of toos that
w cut ths type of matera. The most common too used to fabrcate
nstrument panes s a hoe saw.
3.4.1 Hydrauc Knockout Punches
Hydrauc knockout punches are powered by a hydrauc pump. These
punches use the same des and punches as manua knockout punches.
Hydrauc knockout punches are usuay used to make arge hoes and to
punch through thck meta sheetng. Figure 20 shows handoperated and
foot-operated hydrauc knockout drves.
Fgure 20. Hydrauc Knockout Drves
3.5.0 LAY OUT THE MEASUREMENTS
Lay out s usuay the frst step performed when nstang an nstrument. It
ncudes measurng and markng nes, centers, or crces on the pane to
show the sze and shape of the hoe needed to mount the nstrument.
Layng out a pane for nstrument nstaaton requred checkng the
manufacturers nstaaton nstructons and preparng a tempate.
3.6.0 CHECKING MANUFACTURERS INSTALLATION INSTRUCTIONS
Manufacturers nstaaton nstructons provde nformaton requred to ay
out the measurements when nstang an nstrument n a pane.
&igure 21 shows an exampe of manufacturers nstaaton nstructons.
The nstaaton nstructons for an nstrument show the exact cutout sze
requred n a pane to mount an nstrument. In Fgure 21 these dmensons
are 8 nches wde by 10-1/8 nches ong. Fgure 21 aso shows that the
nstrument can be mounted n a 1/16 - to 5/8-nch thck pane. Ths fgure
shows three mountng brackets are provded wth the nstrument. For ths
exampe nstaaton, the exstng contro pane s 3/16-nch aumnum.
NOTE: Be sure doors w cose propery.
NOTE: Be sure pane s envronmentay secure.
NOTE: Most pane-mounted nstruments come wth necessary
mountng.
NOTE: Be aware of area cassfcatons of encosures (pane).
Fgure 21. Manufacturer's Instaaton Instructons
3.7.0 PREPARING A TEMPLATE
A tempate s a fu-sze pattern used n nstrument nstaaton to show
where hoes shoud be punched or dred. They are aso used to show
where cuts or bends shoud be made n a pane. Tempates are made from
sketches or drawngs. They are usuay made of heavy paper, cardboard,
or ght meta and are then paced on the matera to be cut or dred.
Foow these steps to prepare a tempate for the exampe nstaaton.
Step # Usng a meta square and a penc, draw an 8-1/2 nch by 10-1/8
nch rectange on a pece of cardboard or paper.
NOTE: These rectange dmensons were provded n the exampe
manufacturer's nstaaton nstructons shown n Figure 21.
Step $ Cut away the excess paper or cardboard. Figure 22 shows a
tempate.
Fgure 22. Tempate
3.8.0 CUTTING THE CONTROL PANEL FACE TO MOUNT AN
INSTRUMENT
Once the poston of an nstrument to be mounted and a the
specfcatons are met, ensurng that cearances for hookups and
connectons w be proper, mount the nstrument to the pane for a fush
mounted nstrument and usng a tempate that w be deveoped usng the
procedure dscussed earer.
The frst thng that must be done s pace the tempate over the pane face
and secure t to the pane wth tape. Usng a scrbe, trace the outne of
the tempate as shown n &igure 23. Do not cut the tape hodng the
tempate. The nes can be connected wth the scrbe after the tempate s
removed.
Remove the tempate from the pane. Now retrace the nes on the pane
from the tempate usng the scrber and meta rue.
The sze of the bades the recprocatng saw w use determnes the sze of
hoe to be dred n the pane. These hoes must be arge enough for the
saw bade to be fuy nserted nto the hoe. Ths aows the saw to be hed
fat aganst the pane surface. The saw manufacturer usuay provdes a
gude expanng the bade needed to cut a partcuar matera. The saw
bade heght n ths exampe s 1/4 nch. Ths w requre a 5/16-nch hoe.
Measure out 3/16-nch n both drectons aong the scrbed nes from the
corner pont of the ayout pattern. Scrbe nes nto the nsde of the
pattern from these measured ponts unt they ntersect. The end resut
shoud ook ke &igure 2"%
Fgure 23. How to Scrbe a Lne
Fgure 24. Intersectng Lnes
Center punch s used at the pont where the nes ntersect n a four
corners usng the center punch and hammer. Figure 25 shows the center
punch marks. These w aow ease and accuracy when drng hoes nto
the pane.
Fgure 25. Center Punch Marks
Dr a pilot hole at a four center punch marks wth an eectrc dr and a
1/8-nch dr bt.
WARNING! Make sure the dr bt does not contact any equpment as t
passes through the pane. A severe eectrca shock coud
occur.
Now the nta tap hoes are dred. Redr a four hoes wth an eectrc
dr and a 5/16-nch bt. Figure 26 shows the hoes dred n the pane.
The next step s to cut the pane to the correct sze. Insert a recprocatng
saw nto the 5/16-nch dred hoe and hod t fat aganst the pane. Press
the saw trgger and cut to the outsde, or pane sde, of the scrbed ne
wth a ght, steady pressure n the drecton of the cut. Cut a the way
down the ne to the next hoe. Figure 27 shows the saw cuttng the ne.
Do not try to pu the saw through the meta. Ths coud cause the bades
to heat up and break. Repeat the cuttng procedure for each sde of the
pane unt the hoe s compete.
Fgure 26. Hoes Dred n Pane
Fgure 27. Saw cuttng Lne
WARNING! An assstant shoud be present to hod the cut-out pece of
meta when t s ready to come out. Ths w prevent t from
fang and damagng exstng equpment or causng n|ury to
your foot.
Smooth out the hoe, f necessary, usng a fat meta fe. Remove any
excess meta that may be n the corners of the hoe. Make sure the
tempate passes easy through the hoe. Cean up a meta partces n
front of and behnd the pane.
Wth the hoe propery szed, ceaned, and smooth, remove the three
mountng brackets that are supped wth the nstrument. Sde the
nstrument nto the hoe and have someone hod t fat and securey
aganst the pane. If the nstrument w not ft nto the hoe, use a meta
fe to remove excess meta and cean the area agan.
Reattach the mountng brackets and secure them from behnd the pane.
4.0.0 SELECTING HANGER AND SUPPORT LOCATIONS-
Support ocatons depend on ppe sze, ppng confguraton, ocaton of
heavy vaves, fttngs, or components, and the budng structure avaabe
for supportng the ppe. An engneer or desgner must seect the ocaton
based on ther best |udgment snce no frm rues exst that w fx hanger
or support ocatons. The Manufacturers Standardzaton Socety Standard
Practce-58, Pie -angers and .uorts - Materials and Designs /M.. .P-
'*0; MSS SP-69, Pie -angers and .uorts, &a,rication and Installation
Practice; MSS SP-90, 1uidelines on #erminolog$ for Pie - -angers and
.uorts2 ANSI B31.1, and the ASME Boer and Pressure Vesse Code
Secton III, Subsecton NF are the most wdey recognzed standards for
ppe hangers and supports.
SUMMARY
Ths modue covered the area of pane-mounted nstruments. These
panes are used to pace snge or mutpe nstruments n a common area
whch aows for ease n readng or mantenance of the nstrument. As an
nstrument nstaer, beng abe to read drawngs s an mportant part of
the |ob. Readng P&ID's and other drawngs s mportant n order to
determne whch nstruments are to be pane-mounted.
When ayng out an nstrument pane, the frst thng that shoud be
determned s where s the pane to be ocated. Ensure that t w be n an
area that w aow ease n accessbty for operaton and mantenance. It
shoud be postoned so that t w not be easy damaged or surroundng
equpment w not have adverse affects on the pane ke overheatng or
fang dust.
Aong wth mountng an nstrument pane, tubng and wres must be run to
the nstrument. Use proper tubng runnng and bendng procedures to
ensure an accurate measurement s taken by the nstrument. Proper
tubng must be seected to ensure that the tube can hande the fud
propertes. Use proper fttngs and procedures on nstrument tubng to
ensure good connectons wth no eaks.
References
For advanced study of topcs covered n ths Task Modue, the foowng
works are suggested:
Instrument Engineers Handbook, Chton Book Company, Pennsyvana,
1982.
SELF-CHECK REVIEW / PRACTICE OUESTIONS
1. After cuttng a hoe nto an nstrument pane, the hoe shoud be
smoothened usng a fat meta fe.
a. True.
b. Fase.
2. Whch of the symbos beow desgnates a pane-mounted
nstrument on a P&ID?
3. Whch of the foowng toos are used to ay out and check rght
anges?
a. Stee rue
b. Square
c. Dvders
d. Scrbers
4. Whch of the foowng descrbes the purpose of a tempate used to
mount nstruments to a pane?
a. Shows where a the hoes shoud be punched.
b. Shows where a cuts shoud be made.
c. Shows a dmensons.
d. A of the above.
5. Why shoud a center punch be used when makng hoes n the pane
for mountng nstruments?
a. To make the hoe a precse sze.
b. To make the nta hoe through the pane.
c. To aow ease and accuracy when drng.
d. A of the above.
PERFORMANCE / LABORATORY EXERCISES
1. Insta a pane-mounted nstrument nto a pane.
Step 1 Interpret system drawngs and nstrument technca
specfcatons to verfy that the nstrument to be nstaed s
correcty dentfed.
Step 2 Check manufacturers nstaaton nstructons.
Step 3 Verfy that physca requrements aow the nstrument to be
nstaed.
Step 4 Lay out the proper toos for the nstaaton.
Step 5 Foow the manufacturers nstaaton nstructons.
Step 6 Have nstaaton checked by the nstructor.
ANSWERS TO SELF-CHECK REVIEW / PRACTICE OUESTIONS
1. a
2. c
3. b
4. d
5. c

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