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DESCON ENGINEERING LIMITED

Doc. No: QC-MS-12
Date: Feb. 16, 2013
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PROCEDURE
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OFF-SET REPAIR
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(Slug Catcher)
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!I 00 22-07-2013 Issued for approval Asghar Ali Nowshad Ali
[I Manager QAlQC Manager QAlQC

Rev Date Description Prepared By Checked By Approved By
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DESCON ENGINEERING LIMITED
TABLE OF CONTENTS
1- PURPOSE
2- REFERENCE DOCUMENTS
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3- JOINT INFORMATION
4- PROCEDURE
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5- HSE INSTRUCTIONS
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THIS DOCUMENT IS CONTROLLED IF STAMPED IN RED
Doc.No: QC-MS-12
Date:Feb.16.2013
PDIl .,
DESCON ENGINEERING LIMITED Doc. No: QC-MS-12
Date: Feb. 16,2013
1. PURPOSE
This document describes guidelines for offset Repair Procedure of Slug
Catcher to be performed at MOL GPF Project Site.
2. REFERENCE DOCUMENTS
a) Drawing # DM .12051-X01-00100, Sheet 3/4
b) ASME Section V Non Destructive examination
c) Procedure for DPT/MPI
d) WPS 11-A8-343-2013
3. JOINT INFORMATION
aD:52 inch(1320.8mm)
Thickness: 31.5 mm
MaterialofShells: API 5L,X65, PSLI
Const.Code: ASMEB31.8
4. PROCEDURE
- The to be rectified shall be marked.
- Marked area will be cleaned with power brush so that no paint, dirt or other
contamination is left.
- Preheating will be done as per approved WPS. Minimum Preheat
temperature: 180C and Inter-pass temperature: 250 C
- The lower misaligned portion of the shell shall be build-up from outside by
smooth transition and grind the same raised portion from inside.
- The total width of the joint including built-up portion may be from 6 to 10
inches or more as required.
- The thickness and out of roundness shall be within permissible limits after
finishing and inspector will prepare detail report.
- The built-up portion shall be flush smooth and MPII DPT shall be performed
after finishing along with UT. All NDE will be performed by ASNT SNT-TC-1A
qualified level II inspector and acceptance will be as per ASME 831.8.
- Welding process shall be SMAW with electrode size 3mm or less to control
distortion.
- Qualified Experienced welder will weld the marked area
THIS DOCUMENT IS CONTROLLED IF STAMPED IN RED
PDIl 7'
DESCON ENGINEERINGLIMITED Doc. No:QC-MS-12
Date: Feb. 16,2013
5. HSEINSTRUCTIONS:
Ensure that the crew is inducted about the job hazards, control
and emergencyresponse requirementsbeforestartingthejob.
JSA mustavailableatthelocation beforestarttheactivity.
Confinedspace entryproceduremustbe followedand available
Adequate ventilation should be provided to control oxygen
deficiency.
Remove combustible materialfrom confinedspace beforestarting
thejob.
Fire extinguishertobe placed nearby.
Ensure that all electrical tools and extensions leads proper
inspected.
Ensuretheuse ofweldingshield, leatherglovesand tightclothing.
THIS DOCUMENT IS CONTROLLED IF STAMPED IN RED