Code U2 Manual Calculation (22!08!09)

Vessel Design General Data
Design Code: ASME Sec VIII Div 2 , Edition 2007 + 08 Addenda

All calculations are done in US Costumary unit of measurement
Internal Design Pressure,
Pi
=200 psi
Internal Design Temperature,
Ti
= 150o F
External Design Pressure,
Pe
=NA
External Design Temperature,
Ti
=NA
Shell Type
- Cylindrical
Head Type
- Semi Ellipsoidal
Inner Diameter of Vessel,
Din
= 48
Internal Corrosion Allowance,
CA
= 0.125
Corroded Inside Diameter,
Dic
Material of Construction Shell,
MOC - SA 516 Gr.70 Normalized
Material of Construction Head,
MOC - SA 516 Gr.70 Normalized
= 48.25 mm
Now, as per table 5 A of ASME Sec II part D, 2007 Ed + 08 Ad

P No.
Group No.
Min. Tensile Strength
70 x 103psi
Min. Yield Strength
38 x 103psi
External Pressure Chart No
CS2
Max. Allowable Stress at 150 o C -
23.8 103psi
Now, as per table TM of ASME Sec II part D, 2007 Ed + 08 Ad

Et
29.03 x 106psi
Joint Effeciency as per column 1b of table 7.2,

E
=1
Used Material Properties

1. SHELL & DISH ENDS
MOC
: SA 516 Gr. 70 Normalized
Temperature of consideration
: 150 o F
Modulus of Elasticity, E
: 29.03 x 106 PSI (as per table TM of ASME

Sec II Part D, 2007 Ed + 08 Ad)
: 35.7 x 103 PSI (as per table Y1 of ASME
Yield Strength at given temperature

Ultimate Tensile Strength at given temperature
: 70 x 103 PSI (as per table U of ASME

As per Table 5-A of of ASME Sec II Part D, 2007 Ed + 08 Ad

Maximum Allowable Stress Value
: 23.8 x103 PSI
Minimum Ultimate Tensile Strength
: 70 x 103 PSI
Minimum Yield Strength
: 38 x 103 PSI
Coeffecient of Thermal Expansion as per Table TE

Instantaneous Coeffecient of TE
: Values yet to be determined
Mean Coeffecient of TE
Linear Coeffecient of TE
Coeffecient of Thermal Conductivity & Diffusivity as per Table TCD

Material Group B
Coeffecient of Thermal Conductivity
: 27.8 Btu/hr-ft-OF
Coeffecient of Thermal Diffusivity
: 0.504 ft2 /hr
2. NOZZLE NECKS & FLANGES

MOC
: SA 105 Normalized
: 150 o F

: 33.8 x 103 PSI (as per table Y1 of ASME



: 22.6 x103 PSI
: 70 x 103 PSI
: 36 x 103 PSI


Material Group B
: 27.8 Btu/hr-ft-OF
: 0.504 ft2 /hr
3. FASTENERS
MOC
: SA 193 B7
Maximum Nominal Size
: 1 1/8
Hence the Nominal size < 2

: 150 o F

: 105 x 103 PSI (as per table Y1 of ASME



: 25 x103 PSI
: 125 x 103 PSI
: 105 x 103 PSI


Material Group B
: 23.5 Btu/hr-ft-OF
: 0.437 ft2 /hr
1. CYLINDRICAL SHELL
INTERNAL PRESSURE CALCULATION
Length of Cylindrical Shell,
Ls
= 3.66 ft.
Required Thickness due to Internal Pressur,

.ti
Pi
S E
Dic
e
1 + CA
(4.3.3.1)
200
238001
48.25
e
1 + 0.125

=
2
= 0.2036+0.125
= 0.3286
Now the given thickness, tn
= 0.375
So the Corroded thickness, tc
= 0.25
2 tc + D
Maximum Allowable Working Pressure, MAWP = ( S E ) ln
2 .25 + 48.25
psi
48.25
= ( 23800 1) ln
= 245.363 psi
Maximum Allowable Pressure, MAP
2 tn + Dn
Ps
Dn
= ( S E ) ln
2 .375 + 48
psi
48
= ( 23800 1) ln
= 369.00 psi
Now percentage of Elongation % as per 6.1
Rf
50 tnom
Rf

Rf
1 Ro
48 0.375
= 24.1875
Now percentage of Elongation % as per 6.1
24.1875
50 0.375
1
24.1875
= 0.7752%
E
Hence Heat Treatment is not required as per Sec 6.1.2.3

Shell Tolerance is as per 4.3.2.1
Combined loading code as per 4.3.10.2
Circumferential stress in a cylindrical shell, , is given by
p
= E ln Do
D
(4.3.32)
Meridonial stress in a cylindrical shell, sm , is given by

sm
1 P D2
4 F
32 M Do Cos
+
+
2
2
2
2
E ( Do D ) ( Do D )
( Do 4 D 4 )
(4.3.33)
Torsional shear stress, , is given by
16 Mt Do
( Do 4 D 4 )
(4.3.34)
Do
= 48.75
= 48.25
= Net Section Axial Force
= net section bending moment
Mt
= net section torsional moment
Wind speed
= 95 mile/hr
As per ASCE-7 98
Kd
= 0.95
= 9.5
Zg
= 900 ft.
Kzt
=1
Now Height (Z)
[6-6 ASCE-7 98]
= 4.5 ft. (CG Vessel + Leg height)

15
2 /
Since. Z < 15, kz = 2.01( Zg )
2 / 9 .5
15
900
= 2.01 x
= 0.8488
Wind pressure , qz
= 0.00256 x kz x kzt x kd x I x V2
= 0.00256 x 0.8488 x 1 x 1 x 0.95 x 1 x 952
= 18.63 psf.
Total wind force on vessel, F
= qz x L x D
= 18.63 x 6.063 x 4.75
= 536.53 lb
Now bending moment for vessel due to wind force
M = 536.53 x 4.5.
= 2414.385 pound foot
= 201.2 pound inch
Joint Efficiency, E
=1
Torsional Moment Mt = 0
p
= E ln Do
D
200
= 1 ln 48.75 psi
48.25
= 19399.83 psi
sm
1 P D2
4 F
32 M Do Cos
+
+
2
2
2
2
E ( Do D ) ( Do D )
( Do 4 D 4 )
200 48.25 2
4 536.53
32 x 201.2 48.75 1
1
+
+
2
2
2
2
4
4
(48.75 48.25 ) ( 48.75 48.25 ) ( 48.75 48.25 )
= 9614.78 psi
=0
Now Principal Stress,
1
E
2
2
= 0.5 m + sm + [(m sm ) + 4 ]
(4.3.41)
0.5
19399.83 +9614.78 +
[(19399.83 9614.78) ]
2
= 19399.83 psi
2
2
= 0.5 m + sm [(m sm ) + 4 ]
0.5
19399.83 +9614.78
(4.3.42)
[(19399.83 9614.78) ]
2
= 9614.78 psi
= - 0.5 ( p )
(4.3.43)
=- 0.5 x 200 psi

= -100 psi
Now,
0.5
1
( (1 2) 2 + ( 2 3) 2 + ( 3 1) 2 )
2
1
(19399.83 9614.78 ) 2 + (9614.78 +100) 2 + (100 19399.83 ) 2
2
0.5
= 16861.6 psi
At any point on the shell the above value should be less than or equal to Allowable Stress.
0.5
1
( ( 1 2) 2 + ( 2 3) 2 + ( 3 1) 2 ) S ,
2
Since,
The element is safe for combined loading

MDMT Calculation
For shell governing thickness,
= 0.375
MOC
- SA 516 Gr,70 Normalized
Required MDMT
- 20 o F
Impact test exemption curve is Curve D

Impact Test is excempted as per Table 3.14
2. ELLIPSOIDAL DISHED HEAD
INTERNAL PRESSURE CALCULATION
Internal pressure thickness calculation as per 4.3.7.1
The selected head is of semi ellipsoidal dish, so as per ratio= 2
Assumed minimum head thickness , t= 0.375
E
(4.3.44)
Nominal Blank Thickness, tnom
= 0.48
Inside Diameter,
= 48
Di
Inside Diameter corroded, Dic
= 48.25
STEP-1
Inside height,
h= D / 2 x as per ratio + CA
=
48
+ 0.125
4
= 12.125
Now
k=
=
Dic
2h
48.25
2 12.125
= 1.9897
Here, 1.7 1.9897 2.2,
4.3.27
Equation is satisfied, so the dish can be designed as per section 4

0.5
0.08
k
Now knuckle radius r = Dic x
0 .5
0.08
1
.
9897
= 48.25 x
= 8.265
Crown radius
4.3.24
L = Dic x (0.44 k + 0.02)

= 48.25 x (0.44 x 1.9897 + 0.02)
= 43.2063
4.3.25
STEP-2
Ratio
L
43.2063
= 0.8955
=
Dic
48.25
Now 0.7 L / D 1.0

Ratio
4.3.27
r
8.265
= 0.1713
=
Dic
48.25
r
0.06
D
4.3.6
L
43.2063
=
=172.8252
t
(0.375 0.125)
Ratio
20
L
2000
t
4.3.7
Now all the equations as per 4.3.5, 6 & 7 are satisfied, hence the design can be proceded
STEP-3
Now Parameter
th
= arcos [(0.5xDic r)/ (L-r)]

= arcos [(0.5 x 48.25 8.265)/ (43.2068 8.265)]
= cos-1 (0.4558)
= 1.0996 rad
th
L t
r
43.2063 0.25
8.265
= 0.39765 rad
Now, th < th
From equation 4.3.10

Rth
0.5 Dic r
+r
cos( th th )
0.5 48.25 8.265

+8.265
cos(1.0996 0.39765)
= 29.0551
Step-4
Here r/Dic > 0.08, so from equation 4.3.13
C1
= 0.692 x (r/Dic) + 0.605

= 0.692 x 0.1713 x 0.605
= 0.7235
From equation 4.3.15

C2
= 1.46 2.6 x (r/Dic)

= 1.46 2.6 x 0.1713
10
= 1.01462
Step 5
Internal Pressure expected to produce Elastic Buckling of Knuckle
Peth
C1 ET t 2
=
C 2 Rt h ( Rth / 2 r )
=
4.3.16
0.7235 29030000 0.25 2

1.01462 29.0551 ( 29.0551 / 2 8.265)
= 7112.639 psi
4.3.16
Step 6
Internal Pressure that will result in a maximum stress in the Knuckle
Py
C3 t
C 2 Rt h ( Rth /(2 r ) 1)
4.3.17
The Allowable stress at the design temperature is governed by the time independent properties,
So, C3
= Yield Streangth
= 35700 psi
So, Py
(Table Y1 of ASME SecII Part D)

=
35700 0.25
1.01462 29.0551 ( 29.0551 /(2 8.265) 1)
= 399.553 psi
4.3.17
Step 7
Factor, G
= Peth/ Py
=
7112.639/ 399.553
= 17.80
Here G > 1, So as per equation 4.3.19
Internal Pressure expected to result in a buckling failure of the knuckle,
Pck
0.77508G 0.20354G 2 0.019274G 3

2
3
= 1 + 0.19014G 0.089534G + 0.0093965G x Py
= 798.9191 psi
4.3.19
Step 8
Allowable Pressure based on a buckling failure of the Knuckle
E
11
Pak
= Pck/1.5
= 532.613 psi
4.3.21
Step 9
Allowable Pressure based on the rupture of the Crown
Pac
= 2x S x E/ [(L/t)+0.5]
= 2 x 23800 /( 172.8252+0.5)
= 274.6283 psi
4.3.22
Step 10
Maximum Allowable Internal Pressure, Pa = Min (Pak, Pac)
Pa
=274.6283 psi
4.3.23
Step 11
Here the Maximum Allowable Internal Pressure is greater than the design pressure, so the provided
thickness is satisfactory and the design is safe
Blank Diameter for dished head, Db
= 58
Outside diameter of dished head, Do
= 48.75
Nominal Thickness of Dished Head, t
= 0.472
Percentage of elongation as per Table 6.1
= 100 x ln[Db/( Do- 2 x t)]

= 100 x ln [(58/ (38.35- 2 x 0.375)
= 24.57%
The reduction by cold forming from the as rolled thickness should be less than 10% at any location
where the extreme fibre elongation exceeds 5%.
The temperature of the material during forming should be less than 120 oC
Impact testing is not required based on MDMT calculations
So Heat Treatment is not required as per Sec 6.1.2.3( c)
Head Dimensional Tolerance is as per 4.3.2.2
Combined loading as per 4.3.10.2
From 4.3.7.2, the Ellipsoidal head shall be approximated as an equivalent spherical Shell with radius L
Circumferential stress in a spherical shell, , is given by
12
= 2 E ln Do
4.3.35
Meridonial stress in a spherical shell, sm , is given by

sm
1
E
P
4F
32 M Do Cos
+
+
2
2
2
4
4
3
2 ln( Do / D ) ( Do D ) sin ( Do D ) x sin
4.3.36
Torsional shear stress, , is given by
32 M Do Cos
16 Mt Do
sin +
4
4
3
( Do D ) x sin
( Do 4 D 4 ) sin 2
Do
= 43.9563
= 43.2063
= Net Section Axial Force
= net section bending moment
Mt
= net section torsional moment
Wind speed
= 95 mile/hr
As per ASCE-7 98
Kd
= 0.95
= 9.5
Zg
= 900 ft.
Kzt
=1
Now Height (Z)
[6-6 ASCE-7 98]
= 4.5 ft. (CG Vessel + Leg height)

15
2 /
Since. Z < 15, kz = 2.01( Zg )
2 / 9 .5
15
= 2.01 x
900
= 0.8488
Wind pressure , qz
= 0.00256 x kz x kzt x kd x I x V2
E
13
4.3.37
= 0.00256 x 0.8488 x 1 x 1 x 0.95 x 1 x 952

= 18.63 psf.
Total wind force on vessel, F
= qz x L x D
= 18.63 x 6.063 x 4.75
= 536.53 lb
Now bending moment for vessel due to wind force
M = 536.53 x 4.5.
= 2414.385 pound foot
= 201.2 pound inch
Joint Efficiency, E
=1
Torsional Moment Mt = 0
p
200
= 2 ln 43.9563 psi
43.2063
= 2 E ln Do
= 5810.7 psi
sm
1
P
4F
32 M Do Cos
+
+
2
2
2
E 2 ln( Do / D ) ( Do D ) sin ( Do 4 D 4 ) x sin 3
200
4 536.53
32 x 201.2 43.9563 1
1
+
+
43.9563 (43.9563 2 43.2063 2 ) (43.9563 4 43.2063 4 )

2
ln
43.2063
Maximum value for sin and cos has been taken as 1.

= 9614.78 psi
=
=
32 M Do Cos
16 Mt Do
sin +
4
4
3
( Do D ) x sin
( Do 4 D 4 ) sin 2
32 x 201.2 43.9563 1
43.95634 43.20634
= 0.3627 psi
Now Principal Stress,
E
14
2
2
= 0.5 m + sm + [(m sm ) + 4 ]
0.5
5810.7 +9614.78 +
(4.3.41)
[(5810.7 9614.78) ] +4 0.3627

2
= 9614.78 psi
2
2
= 0.5 m + sm [(m sm ) + 4 ]
0.5
5810.7 +9614.78
(4.3.42)
[(5810.7 9614.78) ] +4 0.3627

2
= 5810.7
= - 0.5 ( p )
(4.3.43)
= -0.5 x 200 psi

= -100 psi
Now,
0.5
1
( (1 2) 2 + ( 2 3) 2 + ( 3 1) 2 )
2
1
(9614.78 5810.7 ) 2 + (5810.7 +100) 2 + (100 9614.78 ) 2
2
0.5
= 8478.93 psi
At any point on the shell the above value should be less than or equal to Allowable Stress.
0.5
1
( ( 1 2) 2 + ( 2 3) 2 + ( 3 1) 2 ) S ,
2
Since,
The element is safe for combined loading
MDMT Calculation
For shell governing thickness,
= 0.48
MOC
- SA 516 Gr,70 Normalized
Required MDMT
- 20 o F
Impact test exemption curve is Curve D

Impact Test is excempted as per Table 3.14
15
(4.3.44)
3. Nozzle Manway
Radial Nozzle Attached to Shell
Design Pressure for Nozzle is taken as the MAWP of the vessel
Design Pressure/ Vessel MAWP
Pi
= 245.363 psi
Selected Nozzle Size
= NPS 20, SCH,XS
Pressure Rating of the Flange
= 150#
Corrossion Allowance
= 0.125
Nozzle Inside Diameter Corroded,

E
Dir
= 19.25
16
Actual nozzle thickness corresponding to the size
= 0.375
Nozzle Neck Material
- SA 105 Normalized
Nozzle Flange Material
- SA 105 Normalized
Allowable stress at design temperature, Sn = 22600 psi

Fillet Weld Leg Size at the nozzle and Shell Joint
A41
= 0.354
The reinforcement is provided by means of Self Reinforcement

So Pad thickness te and the corresponding area by pad A5 will be 0
Hub Thickness
= 1.4
Hub Height
= 1.6
Lpr3
Nominal Thickness of the nozzle wall at the shell

tn
= Hub Thk. CA
= 1.4 0.125
= 1.275
Nominal Thickness of the nozzle wall at the flange = 0.375

Nozzle Projection From the Outside of the vessel wall is given by Lpr1
= 6
This is an Access Opening

So, Nozzle Neckness required as per 4.3.3.1
tn
Pi
S E
Dir
e
1 + CA

=
2
(4.3.3.1)
245.363
226001
19.25
1 + 0.125 mm
e
=
2
= 0.1051+0.125
= 0.2301
Radial Nozzle in Cylindrical Shell Under Pressure Loading
Step 1
For Integrally Reinforced Nozzle, Limit of Reinforcement along the vessel wall is given by
LR
= min [
(Re ff t ) ,
2x Rn]
4.5.3
Effective Radius of the cylindrical Shell is given by Step 5

Reff
= 0.5 x Di
= 24.125
4.5.32
including Corrossion Allowance
17
Now, LR
= min [
( 24.125 0.25 ) ,
2x 9.625]
= min [2.4559, 19.25]

= 2.4559
Step 2
LH1
= t + te +
4.5.8
( Rn tn)
= 0.25 + 0 +
(9.625 1.275)
= 3.7531
LH2
= Lpr1+ t
for nozzle insertef through the wall
4.5.9
= 6 + 0.25
= 6.25
LH3
= 8 x (t + te)
4.5.11
= 8 x (0.25 + 0)
= 2
Now, Limit of Reinforcement along the Nozzle wall projecting outside the vessel surface, LH is given by
LH
= Min [ LH1, LH2, LH3]
4.5.12
= 2
Step -3 is not Applicable since the nozzle has no inside projection
Effective shell thickness for Nozzle in Cylindrical shell is given in step 6
teff
t L R + A5 frp
=tx
t LR
4.5.33
0.25 2.4559 + 0
= 0.25 x
0.25 2.4559
= 0.25
Step 4
Now Factor
(dn + tn)
( Di + teff ) xteff
= Min

,12
(19.125 +1.275)

,12
( 48.25 + 2.5) x 2.5

= Min
= 5.8944
E
18
4.5.19
Area Contributed by Vessel Wall

A1
= (t x LR ) x max
0.85
,1
5
4.5.18
5.8944 0.85
,1
5
= 0.25 x 2.4559 x max

= 0.25 x 2.4559 x 1.1501
= 0.70615 inch2
Area contributed by nozzle outside the vessel wall

Lpr3 + t
= 1.6 + 0.25
= 1.85
Here LH > Lpr3 + t

A2
tn 2 2
tn
= tn x (Lpr3 + t)+0.78
Rn tn 2
0.375 2
1.275
=1.275 x (1.6+0.25)+0.78
4.5.20
9.62 t 0.375
= 2.5521 inch2
Area contributed by outside fillet weld
A41
= 0.5 x L412
4.5.23
=0.5 x (0.354)2
=0.0627 inch2
Area by pad fillet weld, A42=0
Area by RF pad, A5=0
Now total available area hear the nozzle opening
AT
=A1 + frn (A2+A3)+A41 + A42 + A43 + frp A5
4.5.17
= 0.70615 + 0.9496 x (2.551 + 0) + 0.0627 + 0 + frp x 0

= 3.1923 inch2
Ratio of Allowable stresses of Nozzle and Shell, frn
= Sn/ S
= 22600/23800
= 0.9496
19
4.5.30
STEP-7
Applicable forces
Force from internal pressure in the nozzle outside of the vessel,
fN
Rxn
=P Rxn (LH 1)
4.5.34
tn
= n Rn + tn
Rn
4.5.37
1.275
= n 9.625 +1.275
9.625
= 10.2493
f
= 200 x 10.2493 (2 0.25)
= 3587.255 lb
Force from internal pressure in the shell
s
= P Rns ( LR + tn)
4.5.35
teff
= n Re ff + teff
Re ff
Rxs
4.5.38
0.25
= n 24.125 + 0.25
24.125
=24.2498
s = 200 x2 4.2498 x (2.4559+1.275)
= 18094.7158 lb
y
= P x Rxs x Rnc
4.5.36
For radial nozzle Rnc = Rn
= 200 x 24.2498 x 9.625

=46680.865 lb
STEP-8
Average local primary membrane stress
avg
f N + fs + fy
AT
4.5.39
20
3587.255 + 18094.7158 + 46680.865lb

3.1923inch 2
= 21414.9158 psi
General primary membrane stress
cir
PRxs
= teff
=
4.5.40
200 24.2498
0.25
=19399.84 psi
STEP-9
Maximum local primary membrane stress at the nozzle intersection
PL = max [ (2avg cir
cir
4.5.41
PL = max [2 x 21414.9158 19399.84, 19399.84]

=23429.992 psi
STEP-10
Allowable sress Sallow
= 1.5 x S x L
4.5.43
= 1.5 x 22600 psi

= 33900 psi
Now PL Sallow
4.5.42
The calculated maximum local primary membrane stress satisfies eqn. 4.5.40. so the given
reinforcement is adequate.
STEP-11
Ap = Rxn (LH t ) + Rns (LR + tn + Rnc)
4.5.48
= 16.2493 x (2-0.25) + 24.2498 (2.4559 + 1.275 + 9.625)

= 352.3142 inch2
P max 1
S allow
= 2. Ap Rxs
AT
teff
4.5.45
21
33900
2
3
.
52
.
3142
24.2498
=
3.1923
0.25
=273.9874 psi
P max2
= S x (t/ Rxs)
4.5.46
= 23,800 x (0.25/ 24.2498)

= 245.3628 psi
Maximum Allowable Working Pressure of Nozzle,
Pmax
= Min [ Pmax1, Pmax2 ]
4.5.47
= Min [273.9847, 245.3628 ]

= 245.3628 psi
Streangth of Nozzle Attachment Welds as per 4.5.14
Step 1
Here the Nozzle is inserted through the vessel wall
So, the discontinuity factor, ky
= (Rnc + tn)/ Rnc
4.5.133
= (9.625 + 1.275)/ 9.625

= 1.1325
Step -2
Weld Elangth of Nozzle to Shell Weld
L
= /2 x (Rn + tn )
`
4.5.134
= /2 x (9.625 + 1.275)
= 17.1216
Step 3
Weld Throat Dimension
L41T
= 0.70701 x L41
4.5.138
= 0.70701 x 0.354
= 0.25603
L42T
=0
Step 4
Weld Load Value,
E
fweld
= Min {fy x ky, 1.5 x Sn x (A2 + A3)

22
4.5.143
= Min [46680.865 x 1.1325, 1.5 x 22600 x (2.5521 + 0]

= Min [ 52866.0796, 86516.19 ]
fweld
= 52866.0796 lb.
Nozzle to Shell Weld Groove Depth, tw1

Weld Stress Value,
4.5.143
= 0.375
= fweld/ [L x (0.49 x L41T )+ 0.61 x tw1 + 0.49 x L43T ]
4.5.141
= 52866.0796/ [17.1216 x (0.49 x 0.2503 + 0.6 x 0.375 + 0)
Now,
= 8881.6626 psi
<= S
4.5.142
Here the above condition (equation 4.5.138 ) is satisfied. This shows that the design is safe and complete
MDMT Calculation
For Manway Flange,
- 20 o F
Required MDMT
Flanges are as per ASME B 16.5
Impact Test is excempted as per clause 3.11.2.4 a

For Blind Flange,
- 20 o F
Required MDMT
Flanges are as per ASME B 16.5

For Manway Neck governing thickness,
= min (0.375, 1.4)

= 0.375
MOC
- SA 105 Normalized
Required MDMT
- 20 o F
Impact test exemption curve is Curve C

From table 3.14, the MDMT is given as -2.7 o F
The required nozzle wall thickness
tr
= 0.1051
The provided nominal wall thickness
tn
= 0.5
23
Now as per 3.11.2.5

Rts
= tr x E*/ ( tn CA)
= 0.1051 x 1/ ( 0.5 0.125)
= 0.2803
Minimum Yield Streangth for SA 105 is 36 ksi

So, Minimum Yield Streangth <= 50 ksi
Now from Table 3.16 Reduction in the MDMT is 51.66 o F
Now the reduced MDMT = -54.26 o F
Impact Test is excempted
4. Nozzle Vent
Hillside Nozzle Attached to Dished Head
Design Pressure for Nozzle is taken as the MAWP of the vessel
Design Pressure/ Vessel MAWP
Pi
= 245.363 psi
Selected Nozzle Size
= NPS 1.5, 150# LWNRF
Pressure Rating of the Flange
= 150#
Corrossion Allowance
= 0.125
Nozzle Inside Diameter Corroded,
Dir
= 1.5
Actual nozzle thickness corresponding to the size

Head Inside Diameter Corroded,
Nozzle Material
Dih
= 0.565
= 48.25
- SA 105 Normalized
Allowable stress at design temperature, Sn = 22600 psi

E
24
Fillet Weld Leg Size at the nozzle and Shell Joint
A41
= 0.354
Here there is no additional reinforcement is provided.

So Pad thickness te and the corresponding area by pad A5 will be 0
Nominal Thickness of the nozzle wall at the shell
tn
= Given Thk. CA
= 0.565 0.125
= 0.44
Ratio of Allowable stresses of Nozzle and Shell, frn = Sn/ S

= 22600/23800
= 0.9496
Nozzle Projection From the Outside of the vessel wall is given by Lpr1
= 6
This is not an Access Opening

So, Nozzle Neckness required as per 4.3.3.1
tn1
Pi
S E
Din
1 + CA
e
=
2
(4.3.3.1)
245.363
226001
1.75
1 + 0.125 mm
e
2
= 0.00955+0.125
= 0.13455
From Table 4.5.2, the minimum thickness is given by
tn2
= 0.237 + CA
= 0.362
Minimum Shell thickness required,
= 0.3286
So the Required nozzle wall thickness, t = 0.362

Provided thickness is greater than the required.
Now MAWP of Nozzle Neck
MAWP
2 tc + D
= ( S E ) ln
2 0.44 +1.75
1.75
= 22600 x 1 x ln
= 9206.5188 psi
E
25
Hill side Nozzle in Formed Ellipsoidal Head Under Pressure Loading

Step 1
Here we have provided Long Welding Neck Flanges and RF Pads are not present, so the nozzle can be
considered as Self Reinforced Nozzle,
Effective Radius of the Ellipsoidal Dish Head is given by
Reff
0.9 xDih Dih
x
+ 2
6
2 xh
0.9 x 48.25 48.25
x
+ 2 + CA
6
2
x
12
.
125
= 43.2548
4.5.63
including Corrossion Allowance
Step - 2
Limit of Reinforcement along the vessel wall is given by
LR
= min [
(Re ff t ) ,
2x Rn]
Now, LR
= min [
( 43.2548 0.25 ) ,
4.5.65
2x 0.875]
= min [3.2884, 1.75]

= 1.75
Step 3
Limit of Reinforcement along the Nozzle wall projecting outside the vessel surface, LH is given by
The given in Nozzle is Hill Side Nozzle.
DR is given as 8
Value of Xo is given by Xo= DR +Rn +tn
4.5.109
= 8 + 0.875 + 0.44
= 9.315
Now, 0.35 x Di = 16.8
Here, Xo <= 0.35 x Di, So
Fp = Cn
4.5.76
Cn = min [ ((t+te)/tn)0.35, 1]
4.5.81
= min [ (0.44/0.875)0.35, 1]
Fp = Cn = Min (0.820, 1)
E
26
Fp = 0.820
For nozzle inserted through the vessel wall
LH1
=Min [ t + te + Fp x
( Rn tn)
= Min [0.25 + 0 + 0.820 x
, Lpr1 + t]
(0.875 0.44
4.5.73
, 6+0.2]
= 0.7588
Step -4 is not Applicable since the nozzle has no inside projection
Step 5
Area Contributed by the Vessel Wall
A1
= (t x LR )
4.5.84
= 0.25 x 1.75
= 0.437 inch2
Area contributed by nozzle outside the vessel
The given nozzle is of uniform thickness opening, so
A2
= tn x LH
4.5.86
= 0.44 x 0.7588
= 0.3339 inch2
A3
=0
Area contributed by outside fillet weld at nozzle and shell

A41
= 0.5 x L412
4.5.88
=0.5 x (0.354)2
=0.0627 inch2
Area by pad fillet weld, A42=0
Area by RF pad, A5=0
Now total available area hear the nozzle opening
AT
= A1 +frn (A2+A3)+A41 + A42 + A43 + frp A5

= 0.437 + 0.9496 x (0.3339) + 0.0627
= 0.8167 inch2
STEP-6
Applicable forces
Force from internal pressure in the nozzle outside of the vessel wall,
E
27
4.5.83
fN
Rxn
=P Rxn (LH 1)
4.5.95
tn
= n Rn + tn
Rn
4.5.98
0.44
= n 0.875 + 0.44
0.8755
= 1.0801
f
= 200 x 1.0801 x (0.7588 0.25)
= 109.911 lb
Force from internal pressure in the shell
s
= P Rxs ( LR + tn)/2
4.5.96
teff
= n Re ff + teff
Re ff
Rxs
4.5.99
0.25
43
.
2548
+ 0.25
= n
43.2548
= 43.3797
s = 200x43.3797x (1.75+0.44)/2
= 9500.1543 lb
y
= P x Rxs x Rnc/ 2
4.5.97
For the hillside nozzle Rnc = 0.88665
= 200 x 43.3797 x 0.88665/2

= 3846.2611 lb
STEP-8
Average local primary membrane stress
avg
f N + fs + fy
AT
4.5.101
109.911 + 9500.1543 + 3846.2611lb

0.8167inch 2
= 16476.462 psi
E
28
General primary membrane stress
circ
PRxs
= 2 teff
=
4.5.102
200 43.3797
2 0.25
=17351.88 psi
STEP-9
Maximum local primary memberse stress at the nozzle intersection
PL = max [ (2avg circ
circ
4.5.103
PL = max [2 x 16474.462 17351.88, 17351.88]

=17351.88 psi
STEP-10
Allowable sress Sallow
= 1.5 x S x L
4.5.41
= 1.5 x 22600 psi

= 33900 psi
Now PL Sallow
4.5.104
The calculation maximum local primary membrane stress satisfied eqn. 4.5.104. so the given
reinforcement is adequate.
STEP-11
Ap = Rxn (LH t ) + Rxs (LR + tn + Rnc)/2
4.5.108
= 1.0801 x (0.7588-0.25) + 43.3797 (1.75 + 0.44 + 0.88665)/2

= 67.2816 inch2
P max 1
S allow
= 2. Ap Rxs
AT
teff
4.5.105
33900
2
67
.
2816
43.3797
=
0.8167
2 0.25
= 434.587 psi
E
29
P max2
=2 x S x (t/ Rxs)
4.5.106
= 2 x 23,800 x (0.25/ 43.3797)

= 274.322 psi
Maximum Allowable Working Pressure of Nozzle,
Pmax
= Min [ Pmax1, Pmax2 ]
4.5.107
= 274.322 psi
Streangth of Nozzle Attachment Welds as per 4.5.14.2
Step 1
Here the Nozzle is inserted through the vessel wall
So, the discontinuity factor, ky
= (Rnc + tn)/ Rnc
4.5.133
= (0.88665 + 0.25)/ 0.88665

= 1.49625
Step -2
Weld Length resisting discontinuity force
For Nozzle to Shell Weld of non radial nozzle
= /2 x [{(Rnc + tn )2+(Rn+tn)2}/2]
4.5.135
= /2 x[ {(0.88665+0.44)2+(0.875+0.44)2}/2]
= 2.0748
Step 3
Weld Throat Dimension
L41T
= 0.70701 x L41
4.5.138
= 0.70701 x 0.354
= 0.25603
L42T
=0
Step 4
Weld Load Value,
fweld
= Min {fy x ky, 1.5 x Sn x (A2 + A3)
4.5.143
= Min [3846.9682 x 1.49625, 1.5 x 22600 x (0.3339 + 0]

= Min [ 5754.9682, 11319.21 ]
fweld
E
= 5754.9682 lb.
4.5.143
30
Nozzle to Shell Weld Groove Depth, tw1

Weld Stress Value,
= 0.375
= fweld/ [L x (0.49 x L41T )+ 0.61 x tw1 + 0.49 x L43T ]
4.5.141
= 5754.9682/ [2.0748 x (0.49 x 0.2503 + 0.6 x 0.375 + 0)
Now,
= 7978.628 psi
<= S
4.5.142
Here the above condition (equation 4.5.138 ) is satisfied. This shows that the design is safe and complete
MDMT Calculation
For Nozzles,
- 20 o F
Required MDMT
Flanges are LWNRF as per ASME B 16.5

VESSEL SUMMARY
Min thk.
Given
(inch)
thk.
At 200 PSI
(INCH)
Shell
0.3286
0.375
245.363
Dished Heads
0.3069
0.375
274.628
Manway
0.2301
0.5
245.363
Vent
0.362
0.565
274.322
Component
Hydrostatic Test Pressure Results:

Test Pressure at high point in vessel per Equation 8.1
= 1.43 x MAWP
E
31
MAWP
(PSI)
= 1.43 x 245.363
= 350.860 psi
Test Pressure at high point in vessel per Equation 8.2
= 1.25 x MAWP x ST/S
= 1.25 x 245.363 x 1.063
= 326.0261 psi
So, Hydro test Pressure is given by 351 psig
LEG DESIGN
Legs attached to: CYLINDRICAL SHEL
Section Properties : Single Angle L3X3X0.3750
USA AISC 1989 Steel Table
Overall Leg Length
Effective Leg Length
3.500 ft.
Leglen
2.500 ft.
Distance Leg Up Side of Vessel
0.000 ft.
Number of Legs
Nleg
Cross Sectional Area for L3X3X0.3750
Aleg
2.110 sq.in
Section Inertia
( strong axis )
1.760 in**4
Section Inertia
( weak axis )
1.760 in**4
Section Modulus
( strong axis )
0.833 in.
Section Modulus
( weak axis )
0.833 in.
Radius of Gyration ( strong axis )
0.913 in.
Radius of Gyration ( weak axis )
0.913 in.
32
Leg Orientation - Diagonal

Overturning Moment at top of Legs
Total Weight Load at top of Legs
895.1 ft.lb.
W
2198.8 lb.
Total Shear force at top of Legs
307.8 lb.
Additional force in Leg due to Bracing
Fadd
0.0 lb.
Occasional Load Factor
Occfac
1.333
Effective Leg End Condition Factor
1.000
Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind and Seismic Effects
Maximum Shear at top of one Leg [Vleg]:
= ( Max(Wind, Seismic) + Fadd ) x ( Imax / Itot )
= ( 307.8 + 0.0 ) x ( 2.8 / 7.04 )
= 122.16 lb.
Axial Compression, Leg futhest from N.A. [Sma]
= ((W/Nleg)+(Mleg/(NlegmxRn)))/Aleg)
= ((2198 / 4 ) + (10740 /( 2 x 2.12 )))/ 2.110 )
= 360.59 psi
Axial Compression, Leg closest to N.A. [Sva]
= ( W / Nleg ) / Aleg
= ( 2198 / 4 ) / 2.110
= 260.52 psi
Computing Principal Axis and Inertias for Angle.
Leg lengths and thickness:
E
3 x 3 x 0.375
33
Distance to geometric centroid: 0.88800
0.88800
Arm about YY:
0.70050
0.79950
Arm about ZZ:
0.61200
0.70050
Leg areas:
1.1250
0.98438
Geometric inertia components YY: 0.56522
1.1945
Geometric inertia components ZZ: 1.2651

Geometric inertias Iy & Iz:
1.7597
Product of inertia:
1.0336
Mohrs Radius:
1.0336
Average Inertia:
1.7597
QFACT = 1.0000
FBZ
0.49457
1.7597
= 23.760
Principal Axis Inertias (Z&W)
= 0.72609
Angle to Principal Axis
2.7933
= 45.000
Distances to extreme fibers CW & CZ = 2.1213

FOB from Eq 5-5
0.86550
= 353.12
Bending allowables Fby & Fbz
= 23.760
23.760
Shear Center Coordinates Wo & Zo: 0.95592
0.0000
Values for Elastic Flexural-Torsional Buckling Stress:

E,
J, R0: 29500.
11346.
0.98906E-01 2.5817
AREA, LENGTH, Kw, Kz:
2.1100
30.000
H,
G,
Few,
Fez, Fej: 0.64606
Fe computed from C4-1:
Fa based on Eq 4-1
111.32
206.01
167.76
Initial (Kl/r)max, & (Kl/r)equiv

Final (Kl/r)max, & Cc
428.26
1.0000
= 51.141
= 51.141
41.659
127.18
= 18.288
Actual Allowable
E
34
1.0000
Weak Axis Bending
3089.02
31672.08 psi
Strong Axis Bending :
1968.05
31672.08 psi
Axial Compression
360.59
UNITY CHECKS ARE: H1-1

H1-2
0.000
H1-3
0.174
24378.29 psi
0.000
AISC Unity Check : 0.174 Should be <= to 1

Bolting Size Requirement for Leg Baseplates :
Baseplate Material
SA-516 70
Baseplate Allowable Stress
SBA 20000.00 psi
Baseplate Length
D 10.0000 in.
Baseplate Width
Baseplate Thickness
BTHK
10.0000 in.
0.7500 in.
Leg Dimension Along Baseplate Length
3.0000 in.
Leg Dimension Along Baseplate Width
3.0000 in.
Dist. from the Leg Edge to Bolt Hole Center
3.0000 in.
Bolt Material
Bolt Allowable Stress
SA-307 B
STBA
Anchor Bolt Nominal Diameter
BOD
Number of Anchor Bolts in Tension per Leg

Total Number of Anchors Bolt per Leg
Ultimate 28-day Concrete Strength
7000.00 psi
1.0000 in.
NB
NBT
FCPRIME 3000.000 psi
35

Code U2 Manual Calculation (22!08!09)

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Vessel Design General Data

Design Code: ASME Sec VIII Div 2 , Edition 2007 + 08 Addenda

Internal Design Temperature,

External Design Pressure,

External Design Temperature,

Inner Diameter of Vessel,

Internal Corrosion Allowance,

Corroded Inside Diameter,

Material of Construction Shell,

MOC - SA 516 Gr.70 Normalized

Material of Construction Head,

MOC - SA 516 Gr.70 Normalized

Now, as per table 5 A of ASME Sec II part D, 2007 Ed + 08 Ad

Min. Tensile Strength

Min. Yield Strength

External Pressure Chart No

Max. Allowable Stress at 150 o C -

Now, as per table TM of ASME Sec II part D, 2007 Ed + 08 Ad

Joint Effeciency as per column 1b of table 7.2,

Used Material Properties

: SA 516 Gr. 70 Normalized

: 29.03 x 106 PSI (as per table TM of ASME

Yield Strength at given temperature

Sec II Part D, 2007 Ed + 08 Ad)

: 70 x 103 PSI (as per table U of ASME

As per Table 5-A of of ASME Sec II Part D, 2007 Ed + 08 Ad

: 23.8 x103 PSI

Minimum Ultimate Tensile Strength

Minimum Yield Strength

Coeffecient of Thermal Expansion as per Table TE

: Values yet to be determined

: Values yet to be determined

: Values yet to be determined

Coeffecient of Thermal Conductivity & Diffusivity as per Table TCD

Coeffecient of Thermal Conductivity

Coeffecient of Thermal Diffusivity

: 0.504 ft2 /hr

2. NOZZLE NECKS & FLANGES

: 29.03 x 106 PSI (as per table TM of ASME

Yield Strength at given temperature

Sec II Part D, 2007 Ed + 08 Ad)

: 70 x 103 PSI (as per table U of ASME

As per Table 5-A of of ASME Sec II Part D, 2007 Ed + 08 Ad

: 22.6 x103 PSI

Minimum Ultimate Tensile Strength

Minimum Yield Strength

Coeffecient of Thermal Expansion as per Table TE

: Values yet to be determined

: Values yet to be determined

: Values yet to be determined

Coeffecient of Thermal Conductivity & Diffusivity as per Table TCD

Coeffecient of Thermal Conductivity

Coeffecient of Thermal Diffusivity

: 0.504 ft2 /hr

Maximum Nominal Size

Hence the Nominal size < 2

: 28.5 x 103 PSI (as per table TM of ASME

Yield Strength at given temperature

Sec II Part D, 2007 Ed + 08 Ad)

: 125 x 103 PSI (as per table U of ASME

As per Table 5-A of of ASME Sec II Part D, 2007 Ed + 08 Ad

Minimum Ultimate Tensile Strength