Thermal Analysis of Piston

First create the Catia software modeling the Piston and file name and type save the x_t format. Utility Menu > File > Import > Para > file name (piston .x_t) > Geometry type (solids only) > Allo !efeaturin" #li#$ > %&

(I) Preferen#e'
Preferences for GUI filtering > Thermal > %&

(II) Prepro#essor' (() )lement'

)lement Types > Add*)dit*!elete > Add > +olid > Tet (,node -. (+%/I! -.) > %&

(0) Materials Props'

Material Models A1aila2le indo :

Thermal > 3ondu#ti1ity > Isotropi# > &44 5 (6 +pe#ifi# 7eat 5 8,, !ensity 5 -,,, > %& Materials Props > Temperature Units > 93elsius: #li#$ > %&

(8) Meshin"'
Meshin" > Mesh Tool > Click on "Mesh" > In the dialog box of pick, click "Pick All" Click ok > Click "Close" to close the Mesh Tool dialog box

(III) +olution' (() Analysis Type'

Analysis Type > ;e Analysis For type of analysis select +teady<state and select %&.

(0) !efine /oads'

Main Menu > Solution > Define Loads > Apply > Thermal > Temperature > On Areas >Pick the Bottom area by mouse click (You can go to File Menu > PlotCtrls > Pan Zoom otate, to find the area, check "Dynamic Mode" to rotate the model by mouse) > Click !ok" > Choose !Temp" and put !"##! as the alue > Click !ok! Main Menu >Solution > Define Loads > Apply > Thermal > $eat Flu% > On Areas > Pick the Top area by mouse click > Click !ok! > Input &### into the 'alue > Click !ok!

(=) +ol1e'
Main Menu > Solution > Current LS > Click !ok! > Click !close" after the solution is done and close the !indo! of commands"

(I>) General Post prop'

Plot ?esults > 3ontour Plot > ;odal +olu > !%F +olution > ;odal temperature > !eformed shape only > %&

Animation'
Utility Menu > Plot3trls > Animate > !eformed ?esults Select the !F sol"tion > Temperature T)MP > %&

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+tress Analysis of Piston Pin

First create the Catia software modeling the Piston Pin and file name and type save the x_t format. Utility Menu > File > Import > Para > file name (piston pin .x_t) > Geometry type (All )ntities) > Allo +#alin" #li#$ > %&

(I) Preferen#e'
Preferences for GUI filtering > +tru#tural > %&

(II) Prepro#essor' (() )lement'

)lement Types > Add*)dit*!elete > Add > +olid > @uad Anode A0 > Apply > Bri#$ -node A8 > %&

(0) Materials Props'

Material Models A1aila2le indo : > +tru#tural > /inear > )lasti# > Isotropi# #he window titled /inear Isotropi# Properties for Material ;um2er ( now appears. $nter =,e6 for )4 %&o"ng's (od"l"s) and ,.= for P?4C %Poission*s +atio) > %&

(=) Meshin"'
Meshin" > Mesh Tool > Mesh > Pi#$ All > %&

(III) +olution' (() Analysis Type'

Analysis Type > ;e Analysis For type of analysis select stati# and select %&.

(0) !efine /oads'

!efine /oads > Apply> +tru#tural >!ispla#ement t> %n Area > (one side outer #ir#le sele#t the area) 3li#$ %& > ;ext #li#$ %n Area > (another side outer #ir#le sele#t the area) > #li#$ %&. !efine /oads > Apply> +tru#tural > For#e*Moment> %n nodes > (3enter Point #li#$ > %& > Pic, FC for the direction of the force. $nter <(,,, in the For#e*moment val"e field which will apply > %&

(=) +ol1e'
#he next step is to solve the c"rrent load step that has -een created. Select: +ol1e > 3urrent /+. #he +ol1e 3urrent /oad +tep window will appear. #o -egin the analysis select %&.

(I>) General Post prop'

Plot ?esults > 3ontour Plot > ;odal +olu > !%F +olution > !ispla#ement 1e#tor sum > !eformed shape only > %&

Animation'
Utility Menu > Plot3trls > Animate > !eformed ?esults Select the !F sol"tion > U+UM > %&

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+tress Analysis of Piston ?in"

Pro2lem'
. cast/iron piston ring has a mean diameter of 01 mm2 a radial height of h 3 4 mm2 and a thic,ness - 3 5 mm. #he ring is assem-led "sing an expansion tool which separates the split ends a distance delta -y applying a force F shown. deflection2 delta2 as a f"nction of the force2 F. Use $ 3 161 GPa. etermine the

MB( Clic, on the left mo"se -"tton MB0 Clic, on the middle mo"se -"tton MB= Clic, on the right mo"se -"tton Some 7asic .8S&S f"nctions are: #o rotate the models "se 3trl and MB=. #o Doom "se 3trl and MB0 and move the mo"se up and do n. #o translate the models "se 3trl and MB(.

(I) Preferen#e'

Preferences for GUI filtering > +tru#tural > %&

(II) Prepro#essor' (() )lement'

)lement Types > Add*)dit*!elete > Add > Beam > =! )lasti# A> %&

(0) ?eal 3onstants'

?eal 3onstants indo > Add #li#$ > Type ( BeamA > %& .rea 3 95 .rea moment of inertia I:: 3 ;9 .rea moment of inertia I&& 3 69. #he thic,ness along the < 3 5 and y 3 4axis also need to -e specified. Close the window.

(=) Materials Props'

Material Models A1aila2le indo : > +tru#tural > /inear > )lasti# > Isotropi# #he window titled /inear Isotropi# Properties for Material ;um2er ( now appears. $nter (=(e= for )4 %&o"ng's (od"l"s) and ,.0(( for P?4C %Poission*s +atio) > %& #he next step is to create an arc of 65= degrees:

(A) Modelin"'
Modelin" > 3reate > /ines > Ar#s > By 3ent E ?adius #he Ar# 2y 3enter E ?adius indo sho"ld appear. &o" will enter two >P location. In the white -ox -elow Glo-al Cartesian2 enter = and press enter on the ,ey-oard. #hen enter 5=.? and press enter on the ,ey-oard. $nter =A, into the Ar# len"th in de"rees field.> %&

(8) Meshin"'
Meshin" > +iDe 3ntrls > Manual +iDe > /ines > All /ines $nter 8, into the ;um2er of element di1isions field.> %&

Meshin" > Mesh > /ines From the Mesh /ines indo

select Pic, .ll.> Pi#$ all

(III) +olution' (() Analysis Type'

Analysis Type > ;e Analysis For type of analysis select stati# and select %&.

(0) !efine /oads'

!efine /oads > Apply> +tru#tural >!ispla#ement> %n &ey points > Apply > select All !%F.> %&. #he load will now -e applied to the ring: !efine /oads > Apply> +tru#tural > For#e*Moment> %n &ey points.> Apply > Pic, FC for the direction of the force. $nter ( in the For#e*moment val"e field which will apply a ( l2 for#e up ard > %& If yo" wish to view a 6 pict"re of yo"r model select: Plot 3ontrols > +tyle> +iDe and +hape. #he +iDe and +hape indo opens. Clic, the chec, -ox next to !isplay of element to t"rn on the 6 image.

(=) +ol1e'
#he next step is to solve the c"rrent load step that has -een created. Select: +ol1e > 3urrent /+. #he +ol1e 3urrent /oad +tep window will appear. #o -egin the analysis select %&.

(I>) General Post prop'

Plot ?esults > 3ontour Plot > ;odal +olu > !%F +olution > !ispla#ement 1e#tor sum > !eformed shape only > %&

Animation'
Utility Menu > Plot3trls > Animate > !eformed ?esults Select the !F sol"tion > U+UM > %& ################

>i2ration Modal Analysis of 3amshaft

First create the Catia software modeling the Camshaft and file name and type save the x_t format. Utility Menu > File > Import > Para > file name (#amshaft .x_t) > Geometry type (All )ntities) > Allo +#alin" #li#$ > %&

(I) Preferen#e'
Preferences for GUI filtering > +tru#tural > %&

(II) Prepro#essor' (() )lement'

)lement Types > Add*)dit*!elete > Add > +olid > @uad Anode A0 > Apply > Bri#$ -node A8 > %&

(0) Materials Props'

Material Models A1aila2le indo : > +tru#tural > /inear > )lasti# > Isotropi# > )4 5 =,e6 P?4C 5 ,.= !ensity 5 -.=e<8 > %&

(=) Meshin"'
Meshin" > Mesh Tool > Mesh > Pi#$ All > %&

(III) +olution' (() Analysis Type'

Analysis Type > ;e Analysis For type of analysis select Modal and select %&. Analysis Type > Analysis %ptions > #li#$ Blo#$ /an#Dos > ;o. of modes to extra#t 5 8 > ;o. of modes to expand 5 8 > %&

(0) !efine /oads'

!efine /oads > Apply> +tru#tural >!ispla#ement t> %n Area > (t o side sele#t the area) 3li#$ %&

F;ote' For#e * Moment E Pressure not appli#a2le. (=) +ol1e'

#he next step is to solve the c"rrent load step that has -een created. Select: +ol1e > 3urrent /+. #he +ol1e 3urrent /oad +tep window will appear. #o -egin the analysis select %&.

(I>) General Post prop'

Plot ?esults > 3ontour Plot > ;odal +olu > !%F +olution > !ispla#ement 1e#tor sum > !eformed shape only > %&

Animation'
Utility Menu > Plot3trls > Animate > !eformed ?esults Select the !F sol"tion > U+UM > %&

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Torsional >i2ration Analysis of 3ran$shaft

First create the Catia software modeling the Cran,shaft and file name and type save the x_t format. Utility Menu > File > Import > Para > file name (#ran$shaft .x_t) > Geometry type (All )ntities) > Allo +#alin" #li#$ > %&

(I) Preferen#e'
Preferences for GUI filtering > +tru#tural > %&

(II) Prepro#essor' (() )lement'

)lement Types > Add*)dit*!elete > Add > +olid > @uad Anode A0 > Apply > Bri#$ -node A8 > %&

(0) Materials Props'

Material Models A1aila2le indo : > +tru#tural > /inear > )lasti# > Isotropi# > )4 5 =,e6 P?4C 5 ,.= !ensity 5 -.=e<8 > %&

(=) Meshin"'
Meshin" > Mesh Tool > Mesh > Pi#$ All > %&

(III) +olution' (() Analysis Type'

Analysis Type > ;e Analysis For type of analysis select Modal and select %&. Analysis Type > Analysis %ptions > #li#$ Blo#$ /an#Dos > ;o. of modes to extra#t 5 8 > ;o. of modes to expand 5 8 > %&

(0) !efine /oads'

!efine /oads > Apply> +tru#tural >!ispla#ement t> %n Area > (t o side sele#t the area) 3li#$ %&

F;ote' For#e * Moment E Pressure not appli#a2le. (=) +ol1e'

#he next step is to solve the c"rrent load step that has -een created. Select: +ol1e > 3urrent /+. #he +ol1e 3urrent /oad +tep window will appear. #o -egin the analysis select %&.

(I>) General Post prop'

?ead ?esults > First set > ;ext +et > Pre1ious set > /ast set > Plot 3trls > Animate > !eformed ?esults Select the !F sol"tion > U+UM > %&

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Bu#$lin" Analysis of 3onne#tin" ?od

First create the Catia software modeling the Connecting rod and file name and type save the x_t format. Utility Menu > File > Import > Para > file name (#onne#tin" rod .x_t) > Geometry type (All )ntities only) > Allo +#alin" #li#$ > %&

(I) Preferen#e'
Preferences for GUI filtering > +tru#tural > %&

(II) Prepro#essor' (() )lement'

)lement Types > Add*)dit*!elete > Add > +olid > @uad Anode A0 > Apply > Bri#$ -node A8 > %& .

(0) Materials Props'

Material Models A1aila2le indo :

+tru#tural > /inear > )lasti# > Isotropi# > )4 5 =,e6 P?4C 5 ,.= > %&

(8) Meshin"'
Meshin" > Mesh Tool > click the $Mesh" > In the dialog box of pick, click "Pick All""

(III) +olution' (() Analysis Type'

Analysis Type > ;e Analysis For type of analysis select +tati# and select %&. @+olution > Una2rid"ed Menu > 3li#$

(0) !efine /oads'

Main Menu > Solution > Define Loads > Apply > Structural > Displacement > On Areas >Pick the Bottom area (t)o side* by mouse click (You can go to File Menu > PlotCtrls > Pan Zoom All DOF > Click !ok! Main Menu > Solution > Define Loads > Apply > Structural > Pressure> On Areas >Pick the Top area by mouse click (You can go to File Menu > PlotCtrls > Pan Zoom otate, to find the area, check "Dynamic Mode" to rotate the model by mouse) > Pressure +alue , &### > !ok! otate, to find the area, check "Dynamic Mode" to rotate the model by mouse) > Click !ok" > Choose

(=) +ol1e'
Main Menu > Solution > Current LS > Click !ok! > Click !close" after the solution is done and close the !indo! of commands" @@ ;ote' T

o times +olution and sol1e the

Analysis. (() Analysis Type'

Analysis Type > ;e Analysis For type of analysis select )i"en Bu#$lin" and select %&. Analysis Type > Analysis %ption > ;o. of modes to extra#t 5 8 > %&

(0) /oad +tep %pts'

-%pansion Pass > Sin.le -%pand > -%pand Modes > ;o. of modes to expansion 5 8 > %&.

(=) +ol1e'
Main Menu > Solution > Current LS > Click !ok! > Click !close" after the solution is done and close the !indo! of commands"

(I>) General Post prop'

?ead ?esults > First > Utility Menu > Plot3tls > Animate > !eformed ?esults > Select U+UM only > %&

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Thermal Analysis of >al1e

First create the Catia software modeling the Aalve and file name and type save the x_t format. Utility Menu > File > Import > Para > file name (1al1e .x_t) > Geometry type (All )ntities) > Allo +#alin" #li#$ > %&

(I) Preferen#e'
Preferences for GUI filtering > Thermal > %&

(II) Prepro#essor' (() )lement'

)lement Types > Add*)dit*!elete > Add > +olid > Tet (,node -. (+%/I! -.) > %&

(0) Materials Props'

Material Models A1aila2le indo :

Thermal > 3ondu#ti1ity > Isotropi# > &44 5 (6 +pe#ifi# 7eat 5 8,, !ensity 5 -,,, > %& Materials Props > Temperature Units > 93elsius: #li#$ > %&

(8) Meshin"'
Meshin" > Mesh Tool > Click on "Mesh" > In the dialog box of pick, click "Pick All" Click ok > Click "Close" to close the Mesh Tool dialog box

(III) +olution' (() Analysis Type'

Analysis Type > ;e Analysis For type of analysis select +teady<state and select %&.

(0) !efine /oads'

Main Menu > Solution > Define Loads > Apply > Thermal > Temperature > On Areas >Pick the Top area by mouse click (You can go to File Menu > PlotCtrls > Pan Zoom !/###! as the alue > Click !ok! Main Menu >Solution > Define Loads > Apply > Thermal > Temperature > On Areas > Pick the Bottom area by mouse click > Click !ok! > Choose !Temp" and put !&###! as the alue > Click !ok! otate, to find the area, check "Dynamic Mode" to rotate the model by mouse) > Click !ok" > Choose !Temp" and put

(=) +ol1e'
Main Menu > Solution > Current LS > Click !ok! > Click !close" after the solution is done and close the !indo! of commands"

(I>) General Post prop'

Plot ?esults > 3ontour Plot > ;odal +olu > !%F +olution > ;odal temperature > !eformed shape only > %&

Animation'
Utility Menu > Plot3trls > Animate > !eformed ?esults Select the !F sol"tion > Temperature T)MP > %&

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+tress Analysis of Balan#in" Gei"ht of 3ran$shaft

(I) Preferen#e'
Preferences for GUI filtering > +tru#tural > %&

(II) Prepro#essor' (() )lement'

)lement Types > Add*)dit*!elete > Add > +olid > @uad Anode A0 > Apply > Bri#$ -node A8 > %&

(0) Materials Props'

Material Models A1aila2le indo : > +tru#tural > /inear > )lasti# > Isotropi# #he window titled /inear Isotropi# Properties for Material ;um2er ( now appears. $nter =,e6 for )4 %&o"ng's (od"l"s) and ,.= for P?4C %Poission*s +atio) > %&

(=) Meshin"'
Meshin" > Mesh Tool > Mesh > Pi#$ All > %&

(III) +olution' (() Analysis Type'

Analysis Type > ;e Analysis For type of analysis select stati# and select %&.

(0) !efine /oads'

!efine /oads > Apply> +tru#tural >!ispla#ement t> %n Area > (one side outer #ir#le sele#t the area) 3li#$ %& > ;ext #li#$ %n Area > (another side outer #ir#le sele#t the area) > #li#$ %&. !efine /oads > Apply> +tru#tural > For#e*Moment> %n nodes > (3enter Point #li#$ > %& > Pic, FC for the direction of the force. $nter <(,,, in the For#e*moment val"e field which will apply > %&

(=) +ol1e'
#he next step is to solve the c"rrent load step that has -een created. Select: +ol1e > 3urrent /+. #he +ol1e 3urrent /oad +tep window will appear. #o -egin the analysis select %&.

(I>) General Post prop'

Plot ?esults > 3ontour Plot > ;odal +olu > !%F +olution > !ispla#ement 1e#tor sum > !eformed shape only > %&

Animation'
Utility Menu > Plot3trls > Animate > !eformed ?esults Select the !F sol"tion > U+UM > %&

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