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d 3,00 m
* Case study:
2. CALCULUS SCHEME
* Case study:
t = 9.00m
3. LOADS, LOAD FACTORS, LOAD COMBINATIONS Nominal Load [KN/m2] 0.150.35 0.100.15 0.100,20 Factor of Safety 1.35 1.35 1.35 Factored Load [KN/m2]
Loads Permanent Loads (P) (dead loads) Roof weight: ... (corrugated sheet) Purlin weight: ..... Technological load: Snow (CR 1-1-3-2005): sk = i Ce Ct s0,k where : * s0,k is the ground snow load (as is shown in ground snow load map) Zone on the map s0,k [KN/m2] A 1,50 B 2,00 C 2,50 * Ce is the exposure factor (to account for wind effects); the value of this coefficient is: Ce = 0.80 for full exposure. * Ct is the thermal factor (to account for snow melting effects due to the heat inside the building); the value of this coefficient is considered 1.00 in most cases. * i is the slope factor; 1 = 0.80 whenever 0 < 30
sk
1.50
* Case study: Loads Permanent Loads (P) (dead loads) Variable Loads (V) (environmental loads) Roof weight: ... (corrugated sheet) Purlin weight: ..... Technological load: Snow (CR 1-1-3-2005): s0,k = 2,50 kN/m2 Ce = 0.80 for full exposure. Ct = 1.00. 1 = 0.80 Nominal Load [KN/m2] 0.15 0.15 0.10 Factor of Safety 1.35 1.35 1.35 Factored Load [KN/m2] 0.203 0.203 0.135
1.60
1.50
2.40
Load combinations: relevant load combinations for: a) Ultimate Limit States (U.L.S.) : q c = 1,35 Pj + 1,50 V1 + 1,50 0,i Vi [KN/m2]
j =1 i =2 n m
where: V1 is the dominant variable action 0,i = 0.70 (factor of simultaneity) * Case study: The horizontal distributed load on the roof is: U.L.S. Qc = 1,35 (0,15 x 1/cos + 0,15 + 0,10) + 1,50 ( 1.60 ) = 2.94 [KN/m2] S.L.S. Qn = 0,15 x 1/cos + 0,15 + 0,10 + 1.60 = 2.00 [KN/m2] Determine the vertical distributed load acting on the current purlin (d = 2,40 m): a) U.L.S. : qc = Qc d = 2.941 2.40 = 7.06 kN/m b) S.L.S. : qn = Qn d = 2.001 2.40 = 4.80 KN/m
The vertical load on the purlin must be decomposed into normal (qw) and parallel (qf) components; the parallel component (in the roof plane) qf is carried by the roof deck if this is made of corrugated steel. Consequently the purlin needs to be designed for the normal component (perpendicular to the roof plane) qw only. * Case study: - the parallel component: qfc = qc sin = 7.06 sin5.71 = 0.70 KN/ml qfn = qn sin = 4.80 sin5.71 = 0.48 KN/ml - the normal component (carried by the purlin): qwc = qc cos = 7.06 cos5.71 = 7.03 KN/ml qwn = qn cos = 4.80 cos5.71 = 4.78 KN/ml
4. CAL LCULUS OF BENDIN NG MOME ENT AND S SHEAR FO ORCE (in elastic e rang ge) timate Limi it States ver rification: - for Ult
- for Ser rviceability Limit State es verification (only no ominal bend ding momen nt diagram): :
OSS-SECTI ION SIZIN NG 5. CRO st (terminal) ) purlin port tion and cur rrent purlin portion are e to be calcu ulated; each of these The firs purlin portions p ha as two cross-sections for sizing: midspan section an nd support section. Consequ uently, ther re are four cross-sectio c ons to be siz zed, so that is necessar ry to have the t same depth an nd the same e thickness of flanges because the ey belong to o the same element, which w has only one e depth.
Choice of the cross-section shape: Double T - bisymmetric cross-section (most adequate shape for members in bending);
Choice of the material quality: For purlin design is possible to use one of the following steel grades: S355, S275 or S235; the steel grade is chosen such that the deflection requirement should be satisfied, with a minimum material consumption. For the beginning one should start with S355 grade and if the actual deflection is greater than the allowable deflection, the steel grade should be changed in S275 or further on, in S235. Steps: 1) Determination of the required section modulus:
W* =
M 0M *
fy
where:
* Case study: 2 0,8t 44, 41 + 2 0, 4t 59, 79 + 2 0, 6t 18, 79 + 4 0, 4t 44,98 + 3 0, 6t 26, 20 = M* = 7t = 37,22 kNm W* = 37,22 x 106 /275 = 117164 mm3 = 117,16cm3 (S275) 2) Determination of the web dimensions : hw tw hw 1.15
Wnec tw
- propose tw (tw = 3, 4, 5, 6, 7, 8, 9, 10, 12 mm). - calculate hw 100 to 100 mm for hw > 1000 mm; - round off result: 50 to 50 mm for 500 mm < hw 1000 mm; 10 to 10 for hw 500. h - Determine hw and check if w (70150); if not, change tw . tw * Case study: propose tw = 3 mm W* 117164 hw = 1,15 = 1,15 = 227,3 mm tw 3
hw = 230 mm
hw = 76,7 (as the result was obtained with the minimum tw it is not possible to change) tw
3) Determination of the flanges dimensions : bf tf Af
Wi - 0.16 hw tw = net area for one flange hw
where:
Wi =
M 0M i
fy
tf = ( 1.502.50 ) tw ; Af - calculate: bf = 60 mm tf - round up result 10 to 10 mm; - propose: 13 b' 14 tf 15 S355 S275 S235 if not change tf .
-check if:
4) Optimize the material consumption (if possible) b ( 1/31/5 ); -check if: hw 2 Af (0.500.60) A ; Ai (0.500.40) A . (A is the area for the whole cross-section)
* Case study: s 1. Propo ose tf = 6 mm m 2. Comp pute the stre ength modu ulus: - first sp pan and curr rent support ts: - first su upport: - curren nt spans: 3. Comp pute the flan nge areas:
W1 = 44,98 x 10 06 /275 = 16 63563,6 mm m3 6 W2 = 59,79 x 10 0 /275 = 21 17418,2 mm m3 W3 = 26,20 x 10 06 /275 = 95 5272,7 mm3 Af1 =163563,6 = / 230-0,16x3 3x230 = 600 0,7 mm Af2 =217418,2 = / 230-0,16x3 3x230 = 834 4,9 mm Af3 =95272,7 = / 230-0,16x3x 2 x230 = 303, ,8 mm
Af 1 tf Af 2 tf Af 3 tf
6. VER RIFICATIO ONS FOR THE T SIZED D CROSS-S SECTION a) D Draw the sk ketch of the section; b) C Calculate th he geometric cal characte eristics: are ea (A); centr roid location (C.G.) position n of neutral axis; mome ent of inertia a with respe ect to x-x ax xis (Ix).
6.1. VER ERIFICATI IONS OF ULTIMATE U E LIMIT ST TATES (with th factored loads) l a) CHE ECK FOR RESISTANC R CE
1. Esta ablish the se ection class according to t SREN 19 993-1-1-200 06 (table 5.2 2) Case e study for purlin p sectio on 2 1. F For the web b : hw / tw = 230/3 = 77 class 2 2. F For flanges : b / tf = 68,5/6 = 11,4 4 class 3 For the whole secti ion, the clas ss establishe ed will be 3
2. Ben nding mome ent capacity y of the sect tion, Mc,Rd : W f M c , Rd = el ,min y
M0
Case e study for purlin p sectio on 2 Wel,min = 218,4 cm3 Mc,R kNm Rd = 60,06 k
AV f y
M0
4.
Resistance check
VEd 1, 0 Vc , Rd M Ed 1, 0 M c , Rd x , Ed Ed + 3 1, 0 f f y M0 y M0 Case study for purlin section 2 : VEd = 38,27 kN (see diagram) MEd = 59,79 kNm (see diagram)
2 2
x , Rd =
Ed =
Input
factual in [cm] ;
It is necessary to determine the distances x on both sides of the supports, for which the midspan section resists to the bending moment; for purlin design we choose the greatest distance x. Assuming the loads discussed earlier and S275 for the purlin material, we obtain:
It is necessary to design two (erection) splices (connections which provide the purlin continuity): on the second support and on the current one.
M10, (M20) which is resolved in a couple of forces h = hw + 2 tf (lever arm = overall depth of the beam)
H fy
Ac.p.nec =
M0
a) top flange cover plate ( tc.p.t bc.p.t - lc.p.t ): - propose: - calculate : bc.p.t = b 20 ; tc.p.t =
nec A c.p. t b c.p.
(round off to a plate thickness which is manufactured) - check for cover plate resistance: = - fillet welds sizing: - propose weld size t
t c. p.
H bct . p.
fy/M0 ;
- weld length :
tct . p. bct . p. f y M 0
f vw,d
- verify if :
lw 60 aw
b) bottom flange cover plate ( tc.p.b bc.p.b - lc.p.b ): - propose : - calculate : tc.p.b = tf ; bc.p.b =
Acnec . p. t cb. p.
H bcb. p.
fy/M0 ;
aw 0.70 tmin ;
tcb. p. bcb. p. f y M 0
2 aw f vw,d
+ 2 aw
(round off 5 to 5)
Ac.p.nec =
a) top cover plate:
tc.p.t = 8 mm
tct . p. bct . p. f y M 0
2 aw f vw,d
+ 2 aw =
b c.p.
898, 4 = 149,7 mm 6
bc.p.b = 160 mm
aw = 4 mm
tcb. p. bcb. p. f y M 0
2 aw f vw,d
+ 2 aw =
lw = 150 mm 60 x 4 = 240 mm
Loads are the same as fo the purlins, exept for Permanent Loads, which must take into account the truss weight as well. The nominal truss weight is assumed to be in between 0.100.15 KN/m2. The factor of safety for the truss weight is n = 1.35. Load Combinations: a) Ultimate Limit States (U.L.S.) : qc = ni Pi + ni Ci + ng ni Vi [KN/m2] b) Serviceability Limit States (S.L.S.) : qn = Pi + Ci + ng Vi [KN/m2] Determination of the panel point loads: a) U.L.S.: Qc = qc Aaff = qc d t [KN] b) S.L.S.: Qn = qn Aaff = qn d t [KN] where Aaff is the aferent area, detailed in the figure below
3. DETERMINATION OF THE STRESSES IN THE MEMBERS OF THE ROOF TRUSS USING THE METHOD OF SECTIONS OR THE METHOD OF JOINTS 3.1. Determination of the geometrical characteristics of the roof truss - angles made by the bars with horizontal direction; - lengths of the bars. For instance, for a truss with the dimensions below, the angles are computed as shown:
After the computation of all angles, the lengths of the bars are determined very easy as it follows: l01 = l13 = l35 = l57 = 3000 / cos ; l02 = 3000 / cos ; l12 = 2200 + 3000 / tg ; l23 = l34 = 3000 / cos ; l45 = 2200 + 3 x 3000 / tg ; l47 = 3000 / cos ; l67 = 2200 + 4 x 3000 / tg ;
3.2. Determination of the member forces For instance using the method of sections:
M3 = 0 Mi = 0 M4 = 0
B24 =
M3 ; l 33' M4 ; l 44 '
T35 =
D34 =
T01 = T13 =
M2 ; l 22 '
The sign ? will be replaced by each student with the force values resulted from calculation.
4.
4.1. Choice of the cross-section shape An adequate cross-section (concerning fabrication) for the truss elements (chords and web members) is built up of two angles back to back. The two angles are connected to each other by means of local filler plates spaced as follows:
- for compression members : l1 15 r1; no less than two filler plates along the members between two joints. - for tension members : l1 80 r1; no less than one filler plate along the members between two joints. In the equations above, r1 is the radius of gyration for one angle with respect to its 1-1 axis parallel to y-y axis contained in the y-y plane which passes between the two angles.
4.2. Choice of the material quality The steel grade used for the rolled sections is S235.
5. DESIGN OF TENSION MEMBERS - bottom chord; - some diagonal members. 5.1. Cross-section sizing
Areq = Lxx
N M 0 fy
to fulfill Aact = 2 A1L Areq - extract also from tables the values for: e; rx = ix; ry = iy; r1 = i1
N Ed 1,00 Aact f y / M 0
max = max (x , y ) allowable = 400 ly l x = x ; y = rx ry
- bottom chord : lx = li = distance between two joints ly = L1 = distance between two latteral braced joints (between the diagonal links). - diagonal members in tension: lx = 0.80 li ly = li li = distance between the two joints of the member (length of the bar).
6. DESIGN OF COMPRESSION MEMBERS - top chord; - some diagonal members and the vertical members. 6.1. Cross-section sizing
Areq =
1,4 N Ed from the tables with rolled angles, select angle: Lxx f y M1
to fulfill Aact = 2 A1L Areq (M1 = 1,00) - extract also from tables the values for: e ; rx = ix; ry = iy; r1 = i1
6.2. Check for buckling
N Ed 1,00 Aact f y / M 1
= min ( x , y )
x( y) =
1 + 2 x( y)
2
2 1 1 + x ( y ) 0,2 + x ( y ) 2
]
235 fy
x=
- for the top chord: lbx = li = distance between two joints lby = L = distance between two lateral braced joints = distance between two purlins - all other members in compression: lx = 0.80 li ly = li li = distance between the two joints of the member (length of the bar). The factor is equal to 0,49 (curve c)
7. DESIGN OF FILLET WELDS (for web members only)
N = min ( 1.30 NEd , NRd) NEd as it results from computation of the forces in the truss members ; (members in tension); NRd = Aact fy/M0 NRd = min Aact fy/M1 (members in compression). -propose weld size: a1 0.70 tg a1 0.85 tL a1
a2
rounding up 5 to 5.
e N b l2 = + 2 a2 2 a1 f uw,d
where fuw,d =
fu
3 w M 2 l1 40 mm l1 15 a1 l1 b l1 60 a1 l2 40 mm l2 15 a2 l2 b l2 60 a2
- verify if :
Loads