FGR Fornos 2004

The ovens
Collection 38 2004
THE OVENS COLLECTION 38

Technical training
CONTENTS
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INTRODUCTION ......................................................................................................................................................5 INSTALLATION........................................................................................................................................................6 Building-in .........................................................................................................................................................6 Electrical connection .........................................................................................................................................7 Technical features.............................................................................................................................................7 Setting to time ...................................................................................................................................................8 Children's safety................................................................................................................................................8 Standby mode...................................................................................................................................................8 Control panel.....................................................................................................................................................9 Management of the system...............................................................................................................................9 The Various Functions ....................................................................................................................................11 Operating principle..........................................................................................................................................12 The cold door ..................................................................................................................................................13 The various cooking modes ............................................................................................................................14 The pyrolysis...................................................................................................................................................16 Consumption...................................................................................................................................................18 Study of the locking.........................................................................................................................................19 Operation of the locking ..................................................................................................................................19 Manual unlocking ............................................................................................................................................20 The various components.................................................................................................................................21 Skeleton diagram ............................................................................................................................................24 Block diagram .................................................................................................................................................25 The power board.............................................................................................................................................26 The program of aid to diagnostic ....................................................................................................................27 The DEMO mode ............................................................................................................................................29 Control panel...................................................................................................................................................30 Management of the system.............................................................................................................................30 The Various Functions ....................................................................................................................................31 Operating principle..........................................................................................................................................32 Study of the cooking .......................................................................................................................................33 Air circulation ..................................................................................................................................................34 The various components.................................................................................................................................35 The block diagram ..........................................................................................................................................37 The power board.............................................................................................................................................38 The program of aid to diagnostic ....................................................................................................................39 The safety devices ..........................................................................................................................................40 The DEMO mode ............................................................................................................................................41
2.1. 2.2. 2.3. 33.1. 3.2. 3.3. 44.1. 4.2. 4.3. 4.4. 4.5. 4.6. 4.7. 4.8. 4.9. 4.10. 4.11. 4.12. 4.13. 4.14. 4.15. 4.16. 4.17. 55.1. 5.2. 5.3. 5.4. 5.5. 5.6. 5.7. 5.8. 5.9. 5.10. 5.11. 5.12. -
USE...........................................................................................................................................................................8
THE MULTIFUNCTION PYROLYTIC OVEN ...........................................................................................................9
THE STEAM OVEN ................................................................................................................................................30
CU3P-COLLECTION38-001UK-06/05
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CONTENTS

Technical training
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THE MICROWAVE AND COMBINED OVENS......................................................................................................42 Control panel...................................................................................................................................................42 Management of the system.............................................................................................................................43 The various functions......................................................................................................................................44 Operating principle..........................................................................................................................................45 The cooling system .........................................................................................................................................46 Management of the magnetrons.....................................................................................................................47 The various cooking modes ............................................................................................................................48 The various components.................................................................................................................................50 The block diagrams.........................................................................................................................................53 Block diagram of the combined microwave oven ...........................................................................................53 Block diagram of the solo microwave oven ....................................................................................................54 The power board.............................................................................................................................................55 The program of aid to diagnostic for the combi microwave oven ...................................................................56 The program of aid to diagnostic for the microwave oven..............................................................................59 The DEMO mode ............................................................................................................................................61
6.1. 6.2. 6.3. 6.4. 6.5. 6.6. 6.7. 6.8. 6.9. 6.10. 6.11. 6.12. 6.13. 6.14. 6.15. -
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Technical training
INTRODUCTION
1-
INTRODUCTION
The ovens of the COLLECTION 38 are complementary ovens independent of one another. Each of them fulfils a well precise mission This is the reason why they exist in three versions : and meets the various culinary needs.
With their new aesthetics, they are totally integrated into the design of the trademark. They are suitable for all the configurations of kitchens through many possibilities of arrangement. They perform all the desired functions thanks to, in particular, the electronics and all the management and measuring systems for the various parameters.
Multifunction Pyrolytic Oven It proposes, within a volume of 32 litres, the same cooking performance (cycloheat, automatic temperature recommendation, three pyrolysis cycles) as a 53-litre oven. It is also fitted with a cool door.
Solo or Combined Microwave Ovens Both propose a better wave distribution thanks to two magnetrons, each with a power of 850 Watt. They have shelves to heat or cook two large dishes simultaneously, and several cooking positions. The Combined Oven combines the rapidity of the cooking in microwave oven with the quality of cooking by forced heat.
Steam oven It is used for preparing courses without spoiling the flavour of the food, by keeping mineral salts and vitamins. It proposes a pre-selection of 8 temperatures and 8 cooking times different in order to precisely adapt the cooking to the nature of the food.
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INSTALLATION

Technical training
2-
INSTALLATION
2.1. - Building-in
The oven has an optimized air circulation providing remarkable cooking results by complying with the following instructions: The oven can be installed in a column piece of furniture. Cut a 50 mm x 50 mm opening at the rear for the passage of the feeder (see drawing below). Centre the oven in the piece of furniture so as to assure a distance of 2 mm to the nearest piece of furniture. The material of the piece of furniture must be heat resistant. The oven must only be placed in the niche if its electrical power supply is cut. For more stability, secure the oven in the piece of furniture with 2 screws.
MICROWAVE OVEN AND PYROLYTIC OVEN
STEAM OVEN
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Technical training
INSTALLATION
2.2. - Electrical connection

The electrical connection must be performed by an electrician installer, who shall make sure that the oven has been connected in accordance with the assembly instructions and local regulations. On the oven energization, the electronics is initialized and neutralizes the lighting for a few seconds. In the case of a connection with wall outlet, the latter must remain accessible after the oven has been installed. The manufacturer cannot be held responsible for any accident consequential to nonexistent or incorrect earthing. The oven is delivered together with its 3-conductor feeder. It must be connected to the 220-240 V~ / 50 Hz / single-phase system through a wall outlet with earth connection (standard CEI60083). This connector must remain easily accessible after installation. Respect the colour of wires, knowing that wall outlets are commonly connected in accordance with the diagram below. The conductor cross-sections must be at least 1.5 mm and the installation must be protected by a 16A fuse.
Earth Phase (L) Neutral (N)
2.3. - Technical features COMBI MICROWAVE OVEN

220-240V ~ 50 Hz 3561 W
PYRO OVEN
Operating voltage Total power 220-240V ~ 50 Hz 2925 W
STEAM OVEN
220-240V ~ 50 Hz 1770 W
SOLO MICROWAVE OVEN

220-240V ~ 50 Hz 2060 W
Power consumption For rise to and hold at 200C for 1 hour in Traditional mode 0.83 kWh 0.71 kWh Dimensions Width Height Depth Useful volume 43 cm 19 cm 38 cm 32 litres 38.5 cm 18.2 cm 33.5 cm 23.5 litres 42 cm 21 cm 37 cm 32 litres 42 cm 21 cm 37 cm 32 litres 0.78 kWh Output power = 1000 W
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USE

Technical training
3-
USE
On the energization The display flashes. Set the time with + or (Holding the key enables a fast scrolling to be obtained). Press the Start/Stop key to validate.
3.1. - Setting to time
If there is no validation through Start/Stop key The recording is automatic after a few seconds. Setting to time again Press the "cooking time" and "end of cooking" keys for a few seconds until the display is flashing. Adjust with + or .key Press the "cooking time" to validate.
3.2. - Children's safety

To lock the controls Press the Start/Stop key until you hear a short beep and then a long beep. Release the key only at the end of the beep and when the key appears on the display unit To unlock the controls Press the Start/Stop key until you hear a long beep. Release the key only at the end of the beep and when the key appears on the display unit.
3.3. - Standby mode

In order to limit the power consumption of the oven when not used, you can set the display unit to standby mode. Activation of the standby mode The oven must be in time display mode. Press the + and keys simultaneously for approximately 5 seconds. The display unit shows "Lcd OFF". Release the hold. 30 seconds later, the display unit goes off. Setting back to normal mode Press the + and keys simultaneously for approximately 5 seconds. The display unit shows "Lcd on" Release the hold. The display remains on continuously
The oven must be in time display mode.
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THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

Technical training
PRESENTATION
4-
THE MULTIFUNCTION PYROLYTIC OVEN
4.1. - Control panel

It consists of a control keyboard, a display and a function indicator.
4.2. - Management of the system

Two printed circuit boards and a switch commutator are necessary: A display board It includes a display (112 segments), it is in relation with the switch board (Micro travel switches), which is used for selecting the cooking mode, and a control keyboard (modification to the various possibilities of setting times, temperatures, durations). It receives the information from the power board: Door contact Locking contact Temperatures Configurations, Pyrolysis indicator/Latch Display unit: time and duration
Cooking indicator
Temperature indicator
Cooking duration key End-of-cooking key
Timer Indicator
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PRESENTATION

Technical training
A power board It includes the power control items (Relay, Triac), interfaces with the external components (Sockets, connectors). It controls the power items through the display board, indicate the oven temperature from the information provided by the probe. It receives the following codes from the display board: The various cooking modes The requested set-points The functions related to the PAD
A switch commutator It includes a pushbutton and eight LEDs. Each actuation of the pushbutton defines the position of a cooking mode. The switch is connected to the display board through a 7-pin sheet.
Cycloheat
Combined cooking
Turbo grill
Natural convection / ECO
Double grill
Pyrolysis Simple grill Defrosting
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Technical training
OPERATION
4.3. - The Various Functions 4.3.1. - Description of the various functions FUNCTIONS
Temperature mini / preselected / maxi
Elements operating
DESCRIPTION OF THE FUNCTION

The heat source consists of a resistor placed in the oven bottom; the air sucked by a turbine in the centre is re-diffused on the sides. It is not necessary to preheat, except for cooking requiring very short times (cookies on several levels) or to be sealed (roasting beef). The cycloheat is particularly suitable for: - keeping white meat tender - vegetables and fish - for multiple cooking up to 3 levels.
Levels recommended
CYCLOHEAT
COMBINED COOKING
Three heat sources associated: much heat at the bottom to well bake the pastry, a bit of cycloheat for a medium-moist baking, a touch of grill to brown - for quiches, pies, juicy-fruit tarts.
TURBO GRILL
This mode alternately combines the turbine effect and the grill effect: the grill radiates the infrared onto the nutriment and the air movement generated by the turbine attenuates its effect - to seal and medium-cook red and white meats - to gently bake the poultry up to 1.7 kg - is not suitable for very big pieces, which would be too close to the grill: browned on the top, not cooked inside. This mode combines the top and bottom heat sources. It is ideal for slow and delicate cooking. - for tender game - to cook tasty dishes - to bake breads successfully.
NATURAL CONVECTION 1 to 4 DOUBLE GRILL
The double grill covers the entire surface of the grid. As for the simple grill, it will show the same efficiency for smaller quantities IMPORTANT REMARK: Leave the door open in power 4.
1 to 4 SIMPLE GRILL
DEFROSTING
The defrosting is ensured by the turbine, which stirs the ambient air around the nutriment to be defrosted. The temperature never exceeds 50C, so assuring ideal defrosting. - To defrost meats and poultry, use the grid with the dripping pan underneath or the pastry tray. Never use the defrost juice, it is not drinkable.
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OPERATION

Technical training
4.4. - Operating principle 4.4.1. - Management of the system

Two printed circuit boards are necessary. A display board It includes a display, it is in relation with the switch board (travel micro switch), which is used for selecting the cooking mode, and a control keyboard (ON/OFF and various possibilities of setting, times, temperatures, durations). A power board
It includes the control components (relays, triacs), interfaces with the outside (sockets, connectors) and configuration jumpers. It controls the power components through the display board and assesses the temperature in the centre of the oven from the information provided by the probe.
Display board
Keyboard board
POWER BOARD Locking system Safety thermostat Tangential fan Catalyzer
PTC probe
Grill and vault elements
Lamp Roasting-spit motor
Motor fan
Sole element - 12 -
Ventilated element

Technical training
OPERATION
4.5. - The cold door

The infrared radiation is stopped by a stack of 4 panes (2 of which are treated) Oven inside Oven outside 50
Infrared radiation
Metal deposit on glass (infrared filter) Mind the direction of assembly Fresh-air supply to areas difficult to ventilate Fresh-air supply
Truncated gasket
Ventilation by venturi effect
Tangential fan Vacuum zone
Fresh-air suction
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OPERATION

Technical training
4.6. - The various cooking modes 4.6.1. - The traditional / ECO mode
The Sole (1200W) and vault (1650W) elements are used. The setting-point temperature is comprised between 40C and 275C. (2850W)
Oven temperature
Control of heating elements
4.6.2. - The double-grill mode

The grill (1650W) and vault (1000W) elements are energized for 15 seconds (in position 1) to 30 seconds (in position 4). (2650 W)
Position 1 2 3 4 4.6.3. - The simple-grill mode
Power 1575 W 2070 W 2320 W 2650 W
Grill 15 s 20 s 25 s 30 s
The grill element (1650W) is energized for 15 seconds (position 1) to 30 seconds (position 4). (1650 W)
Position 1 2 3 4
Power 980 W 1290 W 1440 W 1650 W
Grill 15 s 20 s 25 s 30 s
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Technical training
OPERATION
4.6.4. - The rotating-heat mode

The ventilated element (1500W) is used. The setting-point temperature is comprised between 40C and 250C. The motor fan turns at high speed.
4.6.5. - The combined-heat mode

The sole (1200W), vault (1000W), grill (1650W) and ventilated (1500W) elements are supplied over a cycle of 40 seconds (Ton+ Toff = 40 s). The setting-point temperature is comprised between 40C and 250C.
2850W 2200W
GRILL +
1500W 1200W
VAULT + SOLE
SOLE
VENTILATED ELEMENT
SOLE
SOLE
10
15
20
25
30
35
40 seconds
Control Ventilated element Sole Grill Vault
T on 0s 6.6 s 18.6 s 30.4 s
T off 6.4 s 39.8 s 26 s 37.8 s
Operating time 6.4 s 33.2 s 7.4 s 7.4 s
Power Ventilated element Sole Grill Vault
1500W 1200W 1650W 1000W
Pre-heating
Control Ventilated element Sole Grill T on 0s 6,6 s 8s T off 6,4 s 39,8 s 38 s Operating time 6.4 s 33.2 s 30 s
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OPERATION

Technical training
4.6.6. - The Turbo Grill mode

The grill (1650w) and vault (1000w) elements are used. The setting-point temperature is comprised between 40C and 250C.
4.6.7. - The Defrost mode

The ventilated element (1500W) is used. The setting-point temperature is comprised between 30C and 50C. The motor fan turns at high speed.
4.7. - The pyrolysis

The pyrolytic cleaning is performed by slow combustion of the dirt deposited on the oven walls. So, the dirt changes from liquid or solid state to gaseous state by oxidation. This gas is then purified by absorption through a catalyser from which it goes out in the form of CO2 and HO2 . The optimal efficiency of the pyrolysis is between 460C and 490C approximately, for an hour at these temperatures (see curve opposite). Beyond, the enamel might be damaged (515C max). The oven programming proposes 3 cycles of pyrolytic cleaning. An economical cycle that lasts 1h 30'. The oven is locked for approximately 2 hours (cooling time) This cycle consumes almost 25% less than the normal cycle. A normal cycle normal that lasts 1h 45'. The oven is locked for 2h 15'. This cycle will always perform efficient cleaning of a dirty oven. A super cleaning cycle that lasts 2h. The oven is hen locked for 2h 30'. This cycle will always perform efficient cleaning of a very dirty oven.
Pyrolysis curve
Enamel deterioration area
Super
Locking threshold
Duration
The average cost in electricity (peak rate) of a pyrolysis does not exceed the price of post stamp (0.48). Using the deferred start enables you to benefit from the off-peak rate.
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Technical training
OPERATION
4.7.1. - Study of the pyrolysis

Heating elements are supplied over a cycle of 30 seconds (Ton+ Toff = 30 s). For safety reasons, the door is locked automatically after two minutes. The door remains locked for 2 to 2h 30'. The pyrolysis consists of 6 phases Phase 1 The grill element is supplied (30/30). The changeover to phase 2 is effective after 24 minutes or if the temperature is 275C. Phase 2 The Grill (30/30), vault (10/30 + regulation) and sole (4/30) elements are supplied. The duration of phase 2 is 18 minutes. The temperature is approximately 420C at the end of phase. Phase 3 The Grill (30/30), vault (10/30 + regulation) and sole (13/30) elements are supplied. The duration of phase 3 is 20 minutes. The temperature is approximately 475C at the end of phase. Phase 4 The Grill (25/30 + regulation), vault (30/30 + regulation) and sole (3/30 + regulation) elements are supplied. The duration of phase 4 is 28 minutes. The temperature is approximately 492C at the end of phase. Phase 5 The Grill (25/30 + regulation), vault (30/30 + regulation) and sole (3/30 + regulation) elements are supplied. The temperature set-point is 492C. The duration of phase 5 is: 0 minute for the Eco cycle, which lasts 1h 30' 15 minutes for the Normal cycle, which lasts 1h 45' 30 minutes for the Super cycle, which lasts 2 hours Phase 6 All the heating elements are de-energized.
Pyrolysis curve
Duration
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OPERATION

Technical training
4.8. - Consumption
Functions Traditional Rise to 200C Holding at 200C Total Rise to 175C Holding at 175C Total Cycloheat Rise to 200C Holding at 200C Total Rise to 175C Holding at 175C Total 0.265 0.465 0.73 0.205 0.410 0.62 Consumption (in Wh) 80 Min. Pyro 90 Min. Pyro 120 Min. Pyro Max power in sequence Consumption in standby 2450 2750 3640 2925 W 4.08 VA 10.25 60 70.3 7.75 60 67.8 0.385 0.445 0.83 0.325 0.380 0.71 10.5 60 70.5 9 60 69 Consumption (in KWh) Time (Min)
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Technical training
OPERATION
4.9. - Study of the locking

During the pyrolysis and in order to prevent self-ignition of greases in case of oven opening, a door locking occurs (4 attempts: 5 min, 10 min, 15 min, probe 285C). For this purpose, the oven is fitted with a bistable system activated by a wax actuator. Two contacts record door open and door locked information. Unlocking only occurs when appliance temperature falls below 300C.
4.9.1. - Description of the unlocking

230V thermal activator Door-locked info (230V) Common ( phase ) Door-open info (230V) Lock slide Door contact slide Locking hook Door locking finger
Advantage of the lock unit: The locking contact status is the exact image of the mechanical locking status Door locked = contact closed Door unlocked = contact open
4.10. - Operation of the locking

The locking Supply to the thermal activator. The lock slide moves forward, the contact is actuated. The supply to thermal activator is cut 15 seconds after contact closing. The thermal activator cools down and returns to initial position. The slide is retained by the locking hook The door remains locked.
Locking Unlocking
THERMAL ACTIVATOR
MECHANICAL LOCKING
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OPERATION

Technical training
The unlocking Supply to the thermal activator for 90 seconds. The thermal activator slightly pushes the slide forward. The locking hook is tilted. On cooling down, the thermal activator returns to initial position. The slide is retracted. The contact opens The door is unlocked.
4.11. - Manual unlocking

In event of blocking, it is possible to manually unlock the lock. The technique consists in gently inserting into the small hole located behind the strip, a specific tool or a thin rod to act on the locking hook. To unlock, it is necessary to: Remove the block of keys. Remove the decorated strip. if impossible to remove the strip, disassemble the top of the oven. Press the clips at the rear of the strip (see sketch). After removing the decorated strip. Gently insert the tool into the hole (see sketch) to act on the locking hook.
Minimum length: 12 cm Diameter: 3 mm
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Technical training
THE COMPONENTS
4.12. - The various components

Designation
Grill and vault 2 relays: REL6 controls the grill element REL5 controls the vault element 220/240V~ 1650W 52 VAULT 230V~ 1000W 32
Function
Characteristics
GRILL
Sole element
It is controlled by a relay (REL3)
220/240V~ 1200W 43
Ventilated element
It is controlled by a relay (REL4)
220/240V~ 1500W 35
Motor fan
The motor fan is controlled by a triac (TC2). Only one speed. Opening the door stops it.
220/240V~ 30 W 80
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THE COMPONENTS

Technical training
Designation
Tangential fan
Function
The tangential fan motor is controlled by triac (TC4). It cools the oven, the electronic components, and reduces the door overheating. Two different speeds: High speed for temperature higher than 300C. Low speed for temperature lower than 300C. The tangential fan is stopped when the temperature in the oven centre is lower than 120C.
Characteristics
220/240V~ 31 W 80
Probe PT500
The probe informs the microprocessor of P.T.C. the oven centre temperature. 540 at ambient temperature Connector on board: CN1 690 at 100C 880 at 200C
Lock
Single-piece assembly including the door locking / unlocking system (wax actuator), the locking contact and door contact. Locking The door is locked two minutes after the beginning of the cleaning (pyrolysis). The locking contact CV provides the information to the electronics. The door remains locked for 2 to 2h 30'. Unlocking When the cleaning is complete, and the oven centre temperature is lower than 280C, triac TC3 supplies the motor again. Triac (TC1) controls the roasting spit motor. It operates during these modes: Medium grill Double grill Pulsed grill It stops 30 minutes after the end of cooking and on door opening (programmed cooking).
220/240V~ 4W 2 to 2.5 k
Roasting spit motor
220/240V~ 4W 10 K
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Technical training
THE COMPONENTS
Designation
Catalyser
Function
Characteristics
The catalyser starts acting at a Destruction of smokes and combustion of temperature of 230 reached thanks to greases by decomposition into water and the proximity of the grill resistor. carbon dioxide (CO2). It mainly acts in pyrolysis and is not assembled to non-pyro models. Safety thermostat Safety thermostat KX cuts the supply to power elements (grill, vault, sole, ventilated element and ventilated element motor fan) in event of oven overheating.
Cut at 120C Manual reset
Lighting
The lamp is controlled by a relay (REL1) Door opening during cooking causes the lamp to come on.
Type E14 220/240V~ 15 W 300C
Display board
Connection to power board, 10-point The display board includes: sheet. A microprocessor A display unit, 7 pushbuttons and a The display board is supplied with 5 V and 12 V voltages delivered by the hybrid buzzer board. Connectors. Power consumption by the display board lower than 2 Watts. It is linked to a keyboard board used for selecting the various cooking modes.
Power board
The hybrid power board includes: A microprocessor Power control items (relays, triacs) Configuration jumpers Connectors and terminals. It pilots the power items under control of the display board and monitors, through probe PT500, the temperature in the oven centre.
Mind the configuration of the power

board. The configuration (position of jumpers SC1, SC2 and SC3 visible on the board) can be checked in the program of aid to diagnostic.
SC1 2 1
SC2 2 1
SC3 2 1
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AID TO DIAGNOSTIC

Technical training
4.13. - Skeleton diagram

POWER BOARD
LAMP
SOLE MANUAL RESET THERMOSTAT
VENTILATED ELEMENT TO KEYBOARD KEY VAULT GRILL VENTILATED-ELEMENT MOTOR CAVITY PROBE (PTC) TANGENTIAL FAN
ROASTING-SPIT MOTOR
THERMAL ACTIVATOR
LOCKING CONTACT DOOR CONTACT INTERFERENCE FILTER
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Technical training
AID TO DIAGNOSTIC
4.14. - Block diagram

Seven pushbuttons enable the user to validate the cooking modes, adjust the parameters, select the setpoints and manage the duration and end of cooking and of pyrolysis, and also the timer. A LCD returns the cooking information to the operator.
Power supply
LCD display and Backlight
Operator action capture (7 pushbuttons) Hybrid Interface Board Data processing unit
EEPROM Saving customer parameters Switch Board Interface
BUZZER
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AID TO DIAGNOSTIC

Technical training
4.15. - The power board
Caution: Three configuration jumpers are installed on the board.(SC1-SC2-SC3) SC1 : Multi or natural convection SC2 : Pyro or non-pyro SC3 : Oven C38 or conventional oven
The three jumpers are present for the configuration of the pyro muti-cooking oven. (Code CF7)
ON THE OHMMETER
Marking CN1 CPO-PH CPO-PH CVER-PH CVER-PH MEV-PH VER-PH Components Cavity PTC probe Inter (door Open) Inter (door Closed) Unlock Lock Ventilate- element motor Thermal activator Ohm 540 Infinity 0 Infinity 0 80 2 k Marking S-PH ECL-PH MR-PH VR-PH G2-PH V-PH EV-PH
ON THE OHMMETER
Components Sole Lamp Tangential fan Roasting-Spit Motor Grill Vault Ventilated element Ohm 43 315 80 10 k 32 52 35
Checks must be performed with the oven de-energized.
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Technical training
AID TO DIAGNOSTIC
4.16. - The program of aid to diagnostic 4.16.1. - Important instructions

Connect (if possible) an ammeter to the oven power supply Entirely execute the program of aid to diagnostic Record the discrepancies noticed as the program of aid to diagnostic is running Next, check and replace if necessary the incriminated component(s) Check the right operation by executing the program of aid to diagnostic again
4.16.2. - Preliminary conditions

Set the clock to 12:00 flashing. Press keys 5 and 6 simultaneously for a few seconds, and then set the time with keys 2 and 3. Check that the time colon is flashing.
4.16.3. - Progress of the program of aid to diagnostic

Caution: You have five seconds to access the program of aid to diagnostic. If the time has elapsed, set the clock back to 12:00 flashing. After step 1, pressing the START/STOP key or no action for two minutes leads to exit the program of aid to diagnostic. De-energizing the oven also leads to exit the program of aid to diagnostic.
Step
Progress and display
Remarks
Beep on each actuation and flashing of 12:00 and of the end-of-cooking indicator .
Entry in PAD successful
1
Short and successive actuations of keys 1 to 6 and then long actuation of key 7. All the display segments are on. NO Display board out of order. Continue the PAD
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AID TO DIAGNOSTIC

Technical training
Step
Remarks
All the segments off. NO Display board out of order.
1 short actuation of key 7
Check of the light box, actuation of the function selector key. All the segments come on. NO Light box out of order. Continue the PAD
Display of the board reference in the time zone. Display of the soft version in the temperature indicator zone. Record this information. Continue the PAD Display of the oven configuration: - CF7 the three jumpers are present on the board. - CF0-CF1-CF5 jumpers missing on the board. Display of the oven temperature Continue the PAD Display of the temperature read by the cavity NTC. Incorrect value Check the probe value: "540 at 20C. Continue the PAD Display of the temperature read by the catalyser NTC. 999 + beep = PTC shorted or no probe 000 + beep = PTC or link cut Continue the PAD Sole operation (heat perceptible when door open) and I absorbed = 5.3 A. NO If element + TH safety KX + wiring conformable, then power board out of order. Continue the PAD Grill operation (heat perceptible when door open) and I absorbed = 7.2 A. NO If element + TH safety KX + wiring conformable, then power board out of order. Continue the PAD Grill and sole operation (heat perceptible when door open) and I absorbed = 12.4 A. NO If elements + TH safety KX + wiring conformable, then power board out of order. Continue the PAD Vault operation (heat perceptible when door open) and I absorbed = 4.5 A. NO If element + TH safety KX + wiring conformable, then power board out of order. Continue the PAD Ventilated element operation (heat perceptible when door open) and I absorbed = 10,9 A. NO If elements + TH safety KX + wiring conformable, then power board out of order. Continue the PAD
4 5 6 7 8 9 10
11
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Technical training
AID TO DIAGNOSTIC
Step

Remarks
Vault and ventilated element operation (heat perceptible when door open) and I absorbed = 10.5 A. NO If elements + TH safety KX + wiring conformable, then power board out of order. Continue the PAD Tangential fan operation (ventilation + noise perceptible when door closed) and I absorbed = 0.13 A. NO If element + wiring conformable, then power board out of order. Continue the PAD Lighting operation (visible through the door) and I absorbed = 0.06 A. NO If element + TH safety KX + wiring conformable, then power board out of order. Continue the PAD Operation of the roasting spit motor and motor fan (rotation visible through the door) and I absorbed = 0.15 A. NO If elements + TH safety KX + wiring conformable, then power board out of order. Continue the PAD Exit from the PAD
12 13 14 15 16
Locking: At any moment during the PAD, it is possible to lock the oven by selecting Pyrolysis Once the defective element(s) is(are) replaced, repeat the program of aid to diagnostic to validate the repair
4.17. - The DEMO mode

The DEMO mode remains active even after mains cut-off.
It is saved in E2PROM.
To enter the DEMO mode Set the time to 12H10 with + or (See page 9). Long and simultaneous actuation of Start/Stop and C keys to validate. Periodical display of DEMO on the display unit. You can select the cooking mode you wish, no power elements will be supplied, except the lamp. Set the time to 12H10 with + or (See page 9). Long and simultaneous actuation of Start/Stop and C keys to validate. The DEMO display disappears.
To exit the DEMO mode
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PRESENTATION
THE STEAM OVEN COLLECTION 38

Technical training
5-
THE STEAM OVEN

The control panel is "Soft touch" type. It consists of a control keyboard, a display unit and a function indicator.

Two printed circuit boards are necessary: A display board It includes a display, it is in relation with the switch board (travel micro switch), which is used for selecting the cooking mode, and a control keyboard (change in the various possibilities of setting times, temperature, duration). A power board It includes the power control items (Relay, Triac) for the interfaces with external components (Sockets, connectors). It controls the power items through the display board, indicates the oven temperature from the information provided by the probe.
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Technical training
OPERATION
5.3. - The Various Functions 5.3.1. - Description of the various functions

FUNCTIONS Temperatures COOKING EXAMPLES OF COOKING
Steam cooking, the most used
Vegetables and meats
For cooking fragile nutriments The flesh remains pearly, the collagen does not appear
Entire fragile fishes (trout)
Cooking of fragile fishes fillets of sardine, of mullet) Soft-boiled eggs; good quality of stuffed tomatoes. Ramekins, creams Pts, chicken livers Reheating of ready-made meals Melted chocolate, butter. Fruits just warm for immediate consumption Defrost of fish fillets before coating them with bread-crumbs. Red fruits that must remain cold (for tarts and coulis). Defrost of meats before grilling them (e.g.: sausages)
For cooking fragile nutriments, fruits, compotes
Moderate heating
Slow defrost without risk of cooking
5.3.2. - Cooking time

Cooking Temperature Preset time Mini setting time Maxi setting time
1 hour 1 hour 1 hour 1 hour 1 hour 1 hour 1 hour 1 hour
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OPERATION

Technical training
5.4. - Operating principle

The water contained in a removable reservoir is brought by a solenoid valve to a heat source (generator) where it is transformed into steam. The so-obtained steam is held in the stainless steel cavity of the oven by a flap closing as soon as the cooking begins. This flap includes several holes in order to prevent the cavity pressurization. This cooking principle cannot, therefore, be compared to that of a pressure cooker, where the pressure obtained is greater than the atmospheric pressure. In a first time, the oven will be saturated with steam and the temperature will be close to 100C. In order to prevent the formation of condensation, a heating sheet that covers the top of the oven will be supplied throughout the cooking. A tangential fan provides constant cooling of the oven throughout the cooking, and steam extraction when the flap opens three minutes before the end of the cycle. A safety thermostat with automatic reset (210C) protects the oven in the event of overheating. Two probes located in the cavity and near the generator provide the temperature control for the various cooking modes.
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Technical training
OPERATION
5.5. - Study of the cooking

The cooking is broken down into 5 phases Water saturation of air and temperature rise (phase 1) From the cooking start, the solenoid valve is supplied between 15 and 30 seconds, depending on the desired temperature. Energization of the tangential fan, generator, heating sheet and thermal activator. The steam generation is important in order to rapidly obtain the saturation in the cavity. The generator temperature is controlled by the probe. Water return (15 to 30 sec.) onto the generator as soon as its temperature exceeds 130C. The heating sheet is supplied to prevent condensation, and the tangential fan operates to limit the abnormal heating of the oven and electronics. When the set-point temperature is reached in the cavity, the generator is no longer heated. Steam and temperature hold (phase 2) Regulation of the heating between two values of set-points measured in the cavity, by activating the generator or not. The thermal activator, heating sheet and tangential fan are held energized. Steam evacuation and temperature fall (phase 3) Three minutes before the end of cooking, the thermal activator and the solenoid valve are no longer supplied. The flap opens, the air flow generated by the tangential fan pushes the steam out of the cavity, so preventing any significant release of steam on door opening. The heating sheet is supplied. Keeping warm (phase 4) This phase only occurs if the door remains closed after the end of cooking. This phase is used for keeping the food warm. The tangential fan and the heating sheet are still supplied. Keeping warm (one hour maximum) is interrupted by the door opening. Cavity drying (phase 5) This phase starts from the door opening, at the end of cooking or in phase 3 or 4 and continues even if you close the door. The tangential fan and the heating sheet are supplied, the air flow carries on pushing the steam out of the cavity, and the heating sheet is operating. This phase lasts 3 minutes.
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OPERATION 5.6. - Air circulation

During cooking :

Technical training
The tangential fan cools the oven electronics. Air is sucked in at the rear (1) of the oven by the tangential fan. And then forced to the printed circuit board in order to cool it down (2). The steam is significant in the cavity. Three minutes before the end of cooking, the flap opens The air flow generated by the tangential fan enters the wall (3) above the flap. The steam expelled from the cavity, at the front of the oven, by the air guide located between the control strip and the handle (4).
At the end of cooking
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Technical training
THE COMPONENTS

Designation
Reservoir
Function
The reservoir must be Filled with water up to the maxi level before each cooking. Entirely emptied after each cooking. In the case where the tap water is very limy, it is advisable to use non-limy water in bottle. It is not recommended to use demineralized water.
Characteristics
Capacity: 1 litre of water
Solenoid valve
The solenoid valve supplies the generator with water. It is controlled by triac TC1 on the power board.
220/240V~ 2L/min 3.7 k
Switch
The door switch is actuated by the door Door open = Contact Open opening and closing. Door closed = Contact Closed
Generator Bottom view
The generator is controlled by a relay (REL6). The generator transforms into steam the water that enters it. Two safety thermostats (KX1 and KX2), located under the generator, protect the oven from any overheating (cut-off at 210C).
220/240V~ 1600 W 35
Heating sheet
The heating sheet is controlled by a relay (REL1). Throughout the cooking, the heating sheet is supplied, in order to prevent any risks of condensation. It covers the top of the cavity. The temperature is close to 110C.
220/240V~ 350 160 W Control thermostat: 120C
The thermostats
The thermostats protect the oven from any overheating. They are located under the generator.
220/240V~ NF with automatic reset Cut-off at 210C
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THE COMPONENTS

Technical training
Designation
Thermal activator
Function
Characteristics
Triac (TC3) controls the thermal activator. 220/240V~ It holds the flap closed during the 5W cooking. 1 K It opens the flap during phase 3 (steam evacuation, see page 10). Supplied: rod extended, flap closed.
Tangential fan
Relay (REL1) controls the tangential fan. The tangential fan provides constant cooling of the oven throughout the cooking, and steam extraction on flap opening three minutes before the end of the cycle.
220/240V~ 10 W 500
Power board
The power board includes: A microprocessor Power control items (relays, triacs) Connectors and terminals. It pilots the power items through the display board and monitors thanks to the temperature probes.
220/240V~ 50 Hz
Display board
The display board includes: A microprocessor. A display unit, 7 pushbuttons and a buzzer. Connectors. It is linked to a keyboard board that is used for selecting the various cooking modes.
Cavity and generator probes
The probes inform the electronics Probe CN1 checks the generator temperature. Probe CN2 checks the cavity temperature.
N.T.C.
- CN1 : 55 K at 20C
- CN2 : 55 K at 20C
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Technical training
AID TO DIAGNOSTIC
5.8. - The block diagram
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AID TO DIAGNOSTIC

Technical training

Checks must be performed de-energized, connectors disconnected.
Caution: The lamp socket is connected to CATA item on the board. The sheet socket is connected to ECL item on the board.
ON THE OHMMETER
Marking CN2 CN1 C-D C-D * VER-PH G2-C VR-PH * Component Cavity probe Generator probe Inter (door Open) Inter (door Closed) Tangential fan Thermal activator Generator Solenoid valve Heating sheet Ohm 55 k 55 k 0 Infinity 500 1 k 35 3.77 k 372
* Make the measurement at the component terminals.
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THE MICROWAVE AND COMBINED OVENS COLLECTION 38

Technical training
PRESENTATION
5.10. - The program of aid to diagnostic 5.10.1. - Important instructions

Fill the reservoir with water Connect (if possible) an ammeter to the oven power supply Entirely execute the program of aid to diagnostic Record the discrepancies noticed while the program of aid to diagnostic was running Next, check and replace if necessary the incriminated components Perform right-operation check by executing the program of aid to diagnostic again
5.10.2. - Entry conditions

Set the clock to 12:00 flashing Press keys 5 and 6 simultaneously for a few seconds and then regulate the time with keys 2 and 3. Check that the time 12:00 is flashing.

Caution: You have one minute to access the program of aid to diagnostic. If the minute has elapsed, set the clock back to 12:00. After step 1, actuating the START/STOP or no action for three minutes leads to exit the program of aid to diagnostic. De-energizing the oven also leads to exit the program of aid to diagnostic.
Step Progress and display
sandglass . Entry in the PAD successful Display of the board reference in the time zone. Display of the soft version in the temperature indicator zone. Record this information. Solenoid valve for 30s Open the door, check for presence of water on the generator. IF NO Check the solenoid valve and wiring. If OK, then Board out of order Continue the PAD All the display segments are on. NO Display board out of order.
Remarks
Beep on each actuation and flashing 00:00 of the
1
Short and successive actuations of keys 1 to 6 and then long actuation of key 7.
Check of the light box, actuation of the function selector key. All the segments come on. NO Light box out of order. Continue the PAD
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AID TO DIAGNOSTIC

Technical training
Step
Remarks
Display of the temperature read by the generator NTC. Value incorrect Check the probe value: 50K at 20C. Continue the PAD Display of the temperature read by the cavity NTC. Value incorrect Check the probe value: "47K at 20C. Continue the PAD Supply to all the power items. Maximum power: 1760 W I = 7.6 A If I = 0 A then Power board out of order Continue the PAD Power supply to the generator only. Power = 1600 W I=7A I = 0 Check the generator safety thermostats, wiring, and resistance, else, replace the board. Continue the PAD If the solenoid valve is still supplied, display: VALV On (wait VANN OFF display) Open the door: check for presence of water in the cavity. If no SV Out Of Order Open the door: Check the lighting. If no Check the lamp, the switch, the wiring. CAUTION: Valv oFF and the door opening condition the switchover to the next step. Continue the PAD Operation of the heating sheet and of the tangential fan. I = 0.7 A Air flow between the strip and the handle. If no tangential fan or wiring out of order Open the door, the upper cavity wall must be warm. NO Check the power supply circuit of the sheet and its ohmic value: 372 . Continue the PAD Power supply to the thermal activator: the flap closes slowly (Visible between the strip and the handle) Visible also inside the cavity. NO Check the power supply to the thermal activator and the wiring. End of the program of aid to diagnostic
3 4 5 6
9 10
Caution: At the end of the PAD, clean the water on the generator.
5.11. - The safety devices

Probes cut or shorted before a cooking: No cooking, display of the cooking symbol but no power.
Probes cut or shorted during cooking: Return to the time and switchover to cavity drying phase (See page 9, phase 5). Note: In the program of aid to diagnostic, temperature indication = 0C.
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Technical training
PRESENTATION
Water safety device: Secures the oven when the water does not arrive on the generator. No reservoir No water Absence of water during cooking Malfunction of the solenoid valve (It remains in closed position) Rupture of the water pipe
Operating principle:
The generator probe detects abnormally high temperature (180C). Power supply to the generator and solenoid valve cut + alarm display.
"Reservoir empty flashing + alarm beep"
Open the oven door and refill the reservoir with water, and then close the door again. Cooking restarts immediately, the beep stops. Power supply to solenoid valve for 30 seconds if cooking at 100C or 15 seconds if defrosting. Generator temperature measurement 30 seconds after door closing. It must be < 180C, else the oven is secured again. The generator is energized again when the oven temperature is 150C.
During the oven securing, the cooking time remains fixed. The "alarm beep" stops, long actuation of the STOP key.

The DEMO mode remains active even after a mains cut-off.
To enter the DEMO mode Set the time to 12H10 with + or (See page 6). Long and simultaneous actuation of the Start/Stop and C keys to validate. Periodical display of DEMO on the display unit. You can select the cooking mode you wish, no power items will be supplied, except the lamp. Set the time to 12H10 with + or (See page 6). Long and simultaneous actuation of the Start/Stop and C keys to validate. The DEMO display disappears.
INFO: Water consumption after a trial of an hour at 100C : 450 to 650 grams
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PRESENTATION

Technical training
6-
THE MICROWAVE AND COMBINED OVENS

Combined oven It consists of a control keyboard, a display and a function indicator.
Microwave oven It consists of a control keyboard, a display and a function indicator.
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Technical training
PRESENTATION

Two printed circuit boards and a switch commutator are necessary : A display board It includes a display unit in relation with the switch board (Micro travel switches), which is used for selecting the cooking mode, and a control keyboard (modification to the various possibilities of setting times, temperatures, durations). It receives the information from the power board: Door contact Temperatures Configurations, Combined Power indicator Cooking indicator Timer symbol A power board It includes the power control items (Relay, Triac) for the interfaces with external components (Sockets, connectors). It controls the power items through the display board, indicates the oven temperature from the information provided by the probe. It receives the following codes from the display board: The various cooking modes The set-points requested The functions related to the PAD Clock and time display Cooking indicator Cooking duration indicator
Microwave Power indicator Clock and time display
Temperature indicator
A switch commutator It includes a pushbutton and LEDs. On each actuation of the button, the position of a cooking mode is defined. The commutator is linked to the display board through a 7-pin sheet.
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USE

Technical training
6.3. - The var+ious functions 6.3.1. - Description of the various functions

FUNCTIONS
Power mini / preselected / maxi
Elements operating
Cooking
DESCRIPTION OF THE FUNCTION

The energy source is provided by the microwaves. The distribution is performed by a combination of - 1 generator at the top - 1 generator at the bottom
Levels recommended
Reheating
Microwaves Auto defrost
This function is used for a good organization of the defrost.
Temperature mini / preselected / maxi Power
Microwave combined
1 to 4
This mode combines the cycloheat and the microwaves. The cycloheat cooks the nutriment through the movement of hot air and the microwaves speed up the soft cooking.
Combined grill
Temperature mini /preselected / maxi
This mode combines the grill and the microwaves. The grill browns the nutriment and the microwaves speed up the soft cooking.
Cycloheat
The heat source consists of a resistor placed in the oven bottom; the air sucked by a turbine in the centre is re-diffused on the sides. It is not necessary to preheat, except for cooking requiring very short times (cookies) or to be sealed (roasting beef). The cycloheat is particularly suitable for: - keeping white meat tender - vegetables and fish. This mode alternately combines the turbine effect and the grill effect: the grill radiates the infrared onto the nutriment and the air movement generated by the turbine attenuates its effect. This function allows to grill or roast without roasting spit.
1 to 4
Turbo grill
1 to 4
Grill
Temperature
This function is used for grilling: Toasts, chops, thick grills, sausages.
Keeping warm
Keeping warm is ensured by the turbine, which stirs the heated air around the nutriment. The temperature never exceeds 50C, to prevent drying.
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Technical training
OPERATION
6.4. - Operating principle 6.4.1. - Management of the system

Two printed circuit boards are necessary A display board It includes a display, it is in relation with the switch board (travel micro switch), which is used for selecting the cooking mode, and a control keyboard (Start/Stop and various possibilities of setting, times, temperatures, durations). A power board
It includes the control components (relays, triacs), interfaces with the outside (sockets, connectors) and configuration jumpers. It controls the power components through the display board and assesses the temperature in the centre of the oven from the information provided by the probe.
Door switch
Magnetron 2
Safety thermostat
Tangential fan
Stirrer and motor
Magnetron 1 Tangential fan
Fixed antenna Transformer, Condenser and Diode Power board
Display board
Keyboard board - 45 -
FONCTIONNEMENT
LES FOURS MICRO-ONDES AND COMBINE COLLECTION 38

Formation technique
6.5. - The cooling system

A shutter, located over the cavity behind the strip, and operated by a thermal activator, is used for directing the air flow from the tangential fans to the oven inside or directly to the outside via the control panel. The microwave mode and the grill mode Photo 1other : The modes thermal activator is energized The The shutter rises: Flow 1 from the larger tangential fan is directed to the oven inside to sweep the door pane. Flow 2 is directed to the outside. 3
1 2
Photo 1
The thermal activator is activated during microwave functions alone and grill alone. The door remains transparent (no condensation).
Photo 2 : The thermal activator is not energized. The shutter remains horizontal : Flows 1 and 2 from the larger tangential fan are directed to the oven outside, cool the right magnetron and suck the vapours. Flow 3 from the smaller tangential fan cools the left magntron.
1 1 2 2
3 3
Photo 2 Photo 2 The thermal activator is not involved during combined and traditional functions (except for grill alone).
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Technical training
OPERATION
6.6. - Management of the magnetrons

Each magnetron is controlled by parallel-mounted relay and triac. The triac is used for controlling the magnetron cut-off at zero voltage. It is also used for supplying the magnetron at a preset instant, unlike the relay, where the switching time is not precise. Magnetron supply principle Primary : 220/240V~ 50Hz 5A (2.2W)
HV secondary : 2110V~ (160W) LV secondary : 3.32V~ (0.2W) 220/240V~ High-Voltage transformer
Magnetron control Relay
Cd
Triac
Neutral
On Triac 100ms 100ms Relay Off 100ms 100ms On
Off
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OPERATION

Technical training
6.7. - The various cooking modes 6.7.1. - The microwave mode

The two magnetrons are piloted. The power set-point is comprised between 100W and 1000W. As a general rule, durations D1 and D2 are equal, in order to emit the same power on both magnetrons. On D1 T1 on Off T1 off D2 T2 on Duration of a cycle = 30 seconds
For a 500W set-point T1 on = 0.2 s T1 off = 17.5 s T2 on = 5 s T2 off = 22.3 s 80W = 3/30 150W = 6/30 250W = 9/30 Mean operating time of a magnetron over a cycle of 30 seconds 500 W = 17/30 600W = 19/30 750W = 24/30
T2 off 0.5 s
The power set-point (1000W at a maximum) and the operating time (59 min - 59 s maximum) are transmitted by the display board. The 50W minimum power corresponds to a step of 1.5 seconds. The stirrer, both tangential fans and the thermal activator operate throughout the cycle.
6.7.2. - The grill mode

The control of the element is computed on a basis of 30 seconds. The operating time of the grill element depends on the temperature set-point transmitted by Set-point Temperature Time the display board. Both tangential fans and the thermal activator operate throughout the cycle.
1 2 3 4 100 C 133 C 168 C 200 C 10 s 14 s 18 s 22 s
6.7.3. - The turbo grill mode

The control of the element is computed on a basis of 30 seconds. The operating time of the grill element depends on the temperature set-point transmitted by the display board.
Set-point
1 2 3 4
Temperature
100 C 133 C 170 C 200 C
Time
9s 13 s 17 s 21 s
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Technical training
OPERATION
6.7.4. - The defrosting mode

The defrosting time selected by the consumer is transmitted by the display board to the power board.
1000W 900W 800W 700W 600W 500W 400W 300W 200W 100W 0W Defrosting time Step 1 Step = Defrosting time 8
The stirrer, both tangential fans and the thermal activator operate throughout the cycle.
6.7.5. - The cycloheat mode

The ventilated element (1500W) and the motor fan are appealed to. The set-point temperature is comprised between 40C and 250C (in 5C steps). Both tangential fans operate throughout the cycle.
6.7.6. - The keeping warm mode

This mode is strictly identical with the cycloheat mode with a 35C set-point.
6.7.7. - The grill and microwave mode

The grill mode is actuated simultaneously with the microwave mode. The operating time (59 min - 59 s maximum) is transmitted by the display mode. The stirrer and both tangential fans operate throughout the cycle. The thermal activator is out of circuit.
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THE COMPONENTS

Technical training

Designation
HV transformer
Function
2 relays : Relay (REL6) controls the right-hand transformer (TR2) Relay (REL3) controls the left-hand transformer (TR1) A 230V~ is delivered to the primary winding of the high-voltage transformer. Two voltages are generated: 3.1V~ in LV, which are applied to the magnetron terminals ensure the filament heating. 2110V~ in HV, which are applied to the voltage doubler and the magnetron. An end of this winding and the magnetron anode are connected to the oven earth. The voltage doubler transforms the 2110V~ voltage into pulsed negative voltage of approximately 4000V~. It consists of two elements: A condenser, which stores the electrical energy during a half-period. A diode, which, associated with the au condenser, converts the alternating High Voltage into a negative voltage. It is mounted reciprocal of the magnetron anodic current.
Characteristics
3 windings Primary: 220/240V~ 5A 2.2 thermal protection High-voltage secondary: 2110V~ 1.96A 160 Low-voltage secondary : 3.32V~ 0.2 WARNING The high-voltage condenser can remain loaded for approximately 30 seconds to 1 minute after the oven was de-energized. After disconnecting the oven power supply Wait a few minutes Short the HV condenser connection against the chassis, using insulated pliers.
Voltage doubler Condenser and diode
Magnetron
This is an oscillator emitting electromagnetic energy at 2450MHz frequency. A thermal safety device (KX2) with automatic reset, attached to the magnetron, cuts at 120C the power supply to both transformers in event of magnetron overheating. The power of each magnetron is limited to 500W.
Power: 850W
PRECAUTIONS TO BE TAKEN BEFORE ANY ACTION Microwave ovens have circuits that can generate very HIGH VOLTAGES and currents. Before any action, it is imperative to disconnect the feeder.
IT IS FORBIDDEN TO MEASURE THE HIGH VOLTAGE. IT IS ALSO FORBIDDEN TO MEASURE THE VOLTAGE NECESSARY FOR THE MAGNETRON FILAMENT.
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Technical training
THE COMPONENTS
Designation
Stirrer and motor
Function
Triac (TC1) controls the stirrer motor.
Characteristics
220/240V~ 2W 14K
Ventilated element
It is controlled by a relay (REL8) It is located at the rear of the oven cavity. It is designed to heat the air moved by the motor fan.
220/240V~ 1500W 35
Motor fan
Triac (TC4) controls the motor fan. It is in charge of circulating the air heated by the circular element inside the cavity. So, the heated air comes into contact with the food currently being cooked.
220/240V~ 34W 117
Grill element
It is controlled by a relay (REL7).
220/240V~ 1500W 36
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THE COMPONENTS

Technical training
Designation
Tangential fans
Function
2 triacs : TC2 controls the smaller tangential fan. TC3 controls the larger tangential fan. The tangential fans ensure the cooling of the magnetrons, oven and electronic components.
Characteristics
220/240V~ 18 W per tangential fan 220
Thermal activator
Only for the combi microwave oven Triac (TC5) controls the thermal activator. When the thermal activator is energized, the shutter is raised. The air flow generated by the larger tangential fan is directed to the oven inside to sweep the door pane. The door remains transparent.
220/240V~ 5W 1K
Display and power boards
Probe
P.T.C - 540 at ambient temperature (20C) - 690 at 100C The probe informs the electronics on the - 880 at 200C oven temperature.
The hybrid power board includes: A microprocessor Power control items (relays, triacs) Configuration jumpers Connectors and terminals. It pilots the power items under control of the display board and monitors, through probe PT500, the temperature in the oven centre. The display board includes: A microprocessor A display unit, 7 pushbuttons and a buzzer Connectors. It is linked to a keyboard board that is used for selecting the various cooking modes. Only for the combi microwave oven
Mind the configuration of the power board. The configuration (position of jumper SC3 visible on the board) can be checked in the programme of aid to diagnostic.
SC3 CF0 : Solo CF1 : Combi 3 2 1
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Technical training
DIAGRAMS
6.9. - The block diagrams 6.10. - Block diagram of the combined microwave oven
ST1 MR1 MR2 MEV AT TR1
Stirrer motor Smaller tangential fan Larger tangential fan Motor fan Thermal activator Left-hand transformer
TR2 Right-hand transformer
Left-hand safety contact Right-hand safety contact Grill element Ventilated element Safety thermostat 110C Magnetron safety thermostat 120C CP1 Door contact CS1 CS2 G EV KX1 KX2
Control and display link
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DIAGRAMS

Technical training
6.11. - Block diagram of the solo microwave oven
ST1 MR1 MR2 CS1 CS2 TR1 TR2
Stirrer motor Smaller tangential fan Larger tangential fan Left-hand safety contact Right-hand safety contact Left-hand transformer Right-hand transformer Magnetron safety thermostat KX2 120C CP1 Door contact
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Control and display link

Technical training
DIAGRAMS
ON THE OHMMETER
Items Ph-1 Ph-2 Ph-3 Ph-4 Ph-5 Ph-6 Ph-7 Ph-8 Ph-9 Ph-11 CN1 Ph-CP Ph-N Components Stirrer motor Smaller tangential fan Larger tangential fan Motor fan Thermal activator Right-hand transformer Left-hand transformer Grill Lighting Ventilated element Probe Inter1-2 & fuse Short circuit (door open) Ohm 13.7 k 220 220 115 1 k 2.5 2.5 36.5 190 35 540 at 20C Door closed.0 0
Checks must be performed after de-energization, connectors disconnected - 55 -
AID TO DIAGNOSTIC

Technical training
6.13. - The program of aid to diagnostic for the combi microwave oven 6.13.1. - Important instructions
Place a container filled with water in the oven (for testing in microwave mode) Connect (if possible) an ammeter to the oven power supply Execute entirely the program of aid to diagnostic Record the discrepancies noticed as the program of aid to diagnostic is running Next, check and replace if necessary the incriminated component(s) Check the right operation by executing the program of aid to diagnostic again

Check that the time colon is flashing NO: Disconnect the oven and connect it again. On the oven energization, the time display is flashing at 12:00. YES: Set the time to 12:00. Set the clock to 12:00 By pressing keys 5 and 6 simultaneously for a few seconds and then adjusting the time with keys 2 and 3.

You have one minute to access the program of aid to diagnostic. If the minute has elapsed, set the clock back to 12:00. After step 1, an actuation of the START/STOP key or no action for three minutes results in exiting the program of aid to diagnostic.
Step Progress and display Remarks
Beep on each actuation and all the segments lit. NO If link to power board OK then display board out of order. Short and successive actuations of keys 1 to 6 and then long actuation of key 7 until complete lighting-up of the display unit. 1 short actuation of key 7 Continue the PAD
Caution:
2 3
All the segments off. NO Display board out of order. Continue the PAD Display of the soft version of display board in the time zone and of the power board in the temperature zone. Record this information.
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Technical training
AID TO DIAGNOSTIC
Step
Remarks
Configuration CF1 NO If position of jumper SC3 on power board OK, then the power board out of order. Oven temperature consistent (Example : oven at ambient temperature of 20C) NO (Example: 0C) If PTC right (540 at 20C) and PTC / Board link right, then power board out of order. Operation of ventilated element, grill, lighting, tangential fans, motor fan, stirrer motor and I absorbed = 13 A. Cut of ventilated element, grill, lighting, tangential fans, motor fan, stirrer motor and I absorbed = 0A: Continue the PAD.
NO Power board out of order. Motor fan operation (noise + ventilation perceptible when door open) and I absorbed = 0.1 A. NO If element + wiring conformable, then power board out of order. Cut of motor fan and I absorbed = 0A: Continue the PAD.
NO Power board out of order. 1 short actuation of key 7 Grill operation (heat perceptible when door open) and I absorbed = 6 A. NO If element + TH safety device KX1 + wiring conformable, then power board out of order. Cut of grill and I absorbed = 0A: Continue the PAD.
NO Power board out of order. Operation of tangential fans (noise + ventilation perceptible when door closed) and I absorbed = 0.1 A. NO If element + wiring conformable, then power board out of order. Cut of tangential fans and I absorbed = 0A: Continue the PAD.
NO Power board out of order. 1 short actuation of key 7 Operation of ventilated element (heat perceptible in the muffle bottom) and I absorbed = 6 A. NO If elements + TH safety device KX1 + wiring conformable, then power board out of order. Cut of ventilated element and I absorbed = 0A: Continue the PAD.
NO Power board out of order. 1 short actuation of key 7 Operation of lighting (light visible through the door) and I absorbed = 0.1 A. NO If element + wiring conformable, then power board out of order. Cut of lighting and I absorbed = 0A: Continue the PAD.
10
NO Power board out of order.
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AID TO DIAGNOSTIC

Technical training
Step

Remarks
Operation of magnetron 1 (noise and operation perceptible when door closed and then water heats) and I absorbed = 4.2 A. NO If element + fuse + door contacts + TH safety device KX2 + transformer TR1 + HV diode + condenser and wiring conformable, then carte puissance out of order. Cut of magnetron 1 and I absorbed = 0A: Continue the PAD.
11
NO Power board out of order. Operation of stirrer motor (operation noise perceptible) and I absorbed = 0.02 A. NO If element + belt + wiring conformable, then power board out of order. Cut of stirrer motor and I absorbed = 0A: Continue the PAD.
12
NO Power board out of order. 1 short actuation of key 7 Operation of magnetron 2 (noise and operation perceptible when door closed and then the water heats) and I absorbed = 4.2 A. NO If element + fuse + door contacts + TH safety device KX2 + transformer TR2 + HV diode + condenser and wiring conformable, then power board out of order. Cut of magnetron 2 and I absorbed = 0A: Continue the PAD.
13
NO Power board out of order. 1 short actuation of key 7 Operation of thermal activator (piston downward displacement visible when door open, at the top and left) and I absorbed = 0.06 A. NO If element +wiring conformable, then power board out of order. Cut of thermal activator and I absorbed = 0A: Continue the PAD.
14
15 16
Exit from the PAD
Open the door
Operation of lighting (light visible through the door) and I absorbed = 0.1A
NO If element + door contact + wiring conformable, then power board out of order.
Once the defective element(s) are replaced, repeat the program of aid to diagnostic to validate the repair
- 58 -

Technical training
AID TO DIAGNOSTIC
6.14. - The program of aid to diagnostic for the microwave oven 6.14.1. - Important instructions
Place a container filled with water in the oven (for testing in microwave mode) Connect (if possible) an ammeter to the oven power supply Execute entirely the program of aid to diagnostic Record the discrepancies noticed as the program of aid to diagnostic is running Next, check and replace if necessary the incriminated component(s) Check the right operation by executing the program of aid to diagnostic again

Check that the time colon is flashing NO: Disconnect the oven and connect it again. On the oven energization, the time display is flashing at 12:00. YES: Set the time to 12:00.
Set the clock to 12:00

By pressing keys 5 and 6 simultaneously for a few seconds and then adjusting the time with keys 2 and
3.

You have one minute to access the program of aid to diagnostic. If the minute has elapsed, set the clock back to 12:00. After step 1, an actuation of the START/STOP key or no action for three minutes results in exiting the program of aid to diagnostic.
Step Progress and display Remarks
Caution:
1
Short and successive actuations of keys 1 to 6 and then long actuation of key 7 until complete lighting-up of the display unit.
Beep on each actuation and all the segments lit. NO If link to power board OK then display board out of order. Continue the PAD
2 3
All the segments off. NO Display board out of order. Continue the PAD Display of the soft version of display board in the time zone and of power board in temperature zone. Record this information.
- 59 -
AID TO DIAGNOSTIC

Technical training
Step

Remarks
Configuration CF0 NO If position of jumper SC3 on power board OK, then power board out of order.
Operation of lighting, tangential fans, stirrer motor and I absorbed = 0.2 A. Cut of lighting element, tangential fans, stirrer motor and I absorbed = 0A: Continue the PAD.
NO Power board out of order. 1 short actuation of key 7 Operation of tangential fans (noise + ventilation perceptible when door closed) and I absorbed = 0,1 A. NO If elements +wiring conformable, then power board out of order. Cut of tangential fans and I absorbed = 0A: Continue the PAD.
NO Power board out of order. Operation of lighting (light visible through the door) and I absorbed = 0,1 A. NO If element +wiring conformable, then power board out of order. Cut of lighting and I absorbed = 0A: Continue the PAD.
NO Power board out of order. 1 short actuation of key 7 Operation of magnetron 1 (noise and operation perceptible when door closed and then the water heats) and I absorbed = 4.2 A. NO If element + fuse + door contacts + TH safety device KX2 + transformer TR1 + HV diode + condenser and wiring conformable, then power board out of order. Cut of magnetron 1 and I absorbed = 0A: Continue the PAD.
8
NO Power board out of order. Operation of stirrer motor (operation noise perceptible) and I absorbed = 0.02 A. NO If elements +wiring conformable, then power board out of order. Operation of stirrer motor (operation noise perceptible) and I absorbed = 0.02 A. NO If element + belt + wiring conformable, then power board out of order. 1 short actuation of key 7 Operation of magnetron 2 (noise and operation perceptible when door closed and then water heats) and I absorbed = 4.2 A. NO If element + fuse + door contacts + TH safety device KX2 + transformer TR2 + HV diode + condenser and wiring conformable, then power board out of order. Cut of magnetron 2 and I absorbed = 0A: Continue the PAD.
10
- 60 -

Technical training
AID TO DIAGNOSTIC
Step

Remarks
11 12
Exit from the PAD
Open the door
Operation of lighting (light visible through the door) and I absorbed = 0,1A
NO If element + door contact + wiring conformable, then power board out of order.
Once the defective element(s) are replaced, repeat the program of aid to diagnostic to validate the repair

The DEMO mode remains active even after a mains cut.
It is saved in E2PROM.
To enter the DEMO mode Set the time to 12H10 with + or (See page 9). Long and simultaneous actuation of Start/Stop and C keys to validate. Periodical display of DEMO on the display unit. You can choose the cooking mode you wish, no power element will be supplied, except the lamp. Set the time to 12H10 with + or (See page 9). Long and simultaneous actuation of Start/Stop and C keys to validate. The DEMO display disappears.
- 61 -
destine aux : htesses d'accueil chargs de clientle gestionnaires de pices dtaches responsables techniques techniciens livreurs installateurs formateurs
Brandt Customer Services BP 69526 95060 CERGY-PONTOISE CEDEX SAS au capital de 2.500.00 - RCS Pontoise B 440 303 303 - SIRET 440 303 303 00026 - APE 514F Service formation : Agrment N 11 95 00 685 95 - Fax : 33 (0)1 34 30 68 42 - E-mail : formationtechnique@elcobrandt.com
Brandt Customer Service Formation : CU3P COLLECTION38 - 001UK - 06/04

FGR Fornos 2004

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The ovens

THE OVENS COLLECTION 38

THE MULTIFUNCTION PYROLYTIC OVEN ...........................................................................................................9

THE STEAM OVEN ................................................................................................................................................30

THE OVENS COLLECTION 38

THE OVENS COLLECTION 38

THE OVENS COLLECTION 38

MICROWAVE OVEN AND PYROLYTIC OVEN

THE OVENS COLLECTION 38

2.2. - Electrical connection

Earth Phase (L) Neutral (N)

2.3. - Technical features COMBI MICROWAVE OVEN

SOLO MICROWAVE OVEN

THE OVENS COLLECTION 38

3.1. - Setting to time

3.2. - Children's safety

3.3. - Standby mode

The oven must be in time display mode.

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

THE MULTIFUNCTION PYROLYTIC OVEN

4.1. - Control panel

4.2. - Management of the system

Cooking duration key End-of-cooking key

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

Natural convection / ECO

Pyrolysis Simple grill Defrosting

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

DESCRIPTION OF THE FUNCTION

Temperature mini / preselected / maxi

NATURAL CONVECTION 1 to 4 DOUBLE GRILL

Temperature mini / preselected / maxi

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

4.4. - Operating principle 4.4.1. - Management of the system

POWER BOARD Locking system Safety thermostat Tangential fan Catalyzer

Grill and vault elements

Lamp Roasting-spit motor

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

4.5. - The cold door

Ventilation by venturi effect

Tangential fan Vacuum zone

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

Control of heating elements

4.6.2. - The double-grill mode

Position 1 2 3 4 4.6.3. - The simple-grill mode

Power 1575 W 2070 W 2320 W 2650 W

Power 980 W 1290 W 1440 W 1650 W

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

4.6.4. - The rotating-heat mode

4.6.5. - The combined-heat mode

Control Ventilated element Sole Grill Vault

T on 0s 6.6 s 18.6 s 30.4 s

T off 6.4 s 39.8 s 26 s 37.8 s

Operating time 6.4 s 33.2 s 7.4 s 7.4 s

Power Ventilated element Sole Grill Vault

1500W 1200W 1650W 1000W

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

4.6.6. - The Turbo Grill mode

4.6.7. - The Defrost mode

4.7. - The pyrolysis

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38

4.7.1. - Study of the pyrolysis

THE MULTIFUNCTION PYROLYTIC OVEN COLLECTION 38