Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
All rights reserved by Maschinenfabrik Reinhausen Copying and distribution of this document and utilization and communication of its contents are strictly prohibited unless expressly authorized. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration. The product may have been modified after this document went to press. We expressly reserve the right to make changes to the technical data, the design or the scope of delivery. Generally, the information provided and the arrangements agreed during processing of the relevant quotations and orders are binding. The original operating instructions were drawn up in German.
2 Safety
Table of Contents
1
1.1 1.2 1.3 1.4 1.5 1.6
1.6.1 1.6.2 1.6.3
Introduction .................................................................................. 9
Manufacturer ........................................................................................... 9 Subject to change without notice ............................................................. 9 Completeness ......................................................................................... 9 Supporting documents........................................................................... 10 Safekeeping .......................................................................................... 10 Notation conventions ............................................................................. 10
Abbreviations used ............................................................................................. 11 Hazard communication system ........................................................................... 12 Information system .............................................................................................. 13
2
2.1 2.2 2.3 2.4 2.5
Safety .......................................................................................... 15
General safety information..................................................................... 15 Appropriate use ..................................................................................... 15 Inappropriate use .................................................................................. 16 Personnel qualification .......................................................................... 16 Operator duty of care............................................................................. 16
3
3.1 3.2
1801003/05 EN
TAPCON 260
2 Safety
LLN0 - Logical node............................................................................................ 22 LPHD - Physical device ...................................................................................... 22 LPHD - Physical device ...................................................................................... 23 GGIO1 - IO card inputs ....................................................................................... 25 GGIO2 - UC1 card inputs ................................................................................... 26 GGIO3 - UC2 card inputs ................................................................................... 27 GGIO4 - UC3 card inputs (optional) ................................................................... 28
3.6
3.6.1 3.6.2 3.6.3 3.6.4
4
4.1
4.1.1 4.1.2 4.1.3
4.2 4.3
5
5.1
Mounting ..................................................................................... 47
Unpacking ............................................................................................. 47
TAPCON 260
1801003/05 EN
2 Safety
5.2 5.3
5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6
5.4
6
6.1
6.1.1 6.1.2 6.1.3
Commissioning .......................................................................... 59
Configuration ......................................................................................... 59
Setting the language ........................................................................................... 59 Selecting the control mode ................................................................................. 60 Controlling remote tap position indicator with BCD signal .................................. 61
6.2
6.2.1 6.2.2 6.2.3
7
7.1
7.1.1 7.1.2
7.2
7.2.1 7.2.2 7.2.3
NORMset .............................................................................................. 74
Entering NORMset desired value 1 .................................................................... 76 Setting the primary voltage ................................................................................. 77 Setting the secondary voltage ............................................................................ 78
7.3
Parameters ............................................................................................ 79
1801003/05 EN
TAPCON 260
2 Safety
7.3.1 7.3.2 7.3.3 7.3.4 7.3.5 7.3.6 7.3.7 7.3.8 7.3.9 7.3.10 7.3.11 7.3.12 7.3.13
Setting control parameters.................................................................................. 79 Setting desired value 1 ....................................................................................... 80 Setting desired value 2 ....................................................................................... 81 Setting desired value 3 ....................................................................................... 82 Bandwidth ........................................................................................................... 83 Setting delay time T1 .......................................................................................... 87 Setting control response T1 ................................................................................ 89 Activating/deactivating delay time T2 ................................................................. 90 Setting delay time T2 .......................................................................................... 91 Limit values ......................................................................................................... 91 Abnormal control response ............................................................................... 101 Compensation ................................................................................................... 105 Cross-monitoring .............................................................................................. 114
7.4
7.4.1 7.4.2 7.4.3 7.4.4 7.4.5 7.4.6 7.4.7 7.4.8
7.5
7.5.1 7.5.2 7.5.3 7.5.4 7.5.5 7.5.6 7.5.7 7.5.8 7.5.9 7.5.10 7.5.11
TAPCON 260
1801003/05 EN
2 Safety
8
8.1 8.2 8.3
9
9.1
9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 9.1.6 9.1.7 9.1.8
9.2
10
10.1 10.2 10.3 10.4 10.5 10.6 10.7
1801003/05 EN
TAPCON 260
2 Safety
Electrical safety................................................................................................. 219 EMC tests ......................................................................................................... 220 Environmental durability tests ........................................................................... 220
11
TAPCON 260
1801003/05 EN
2 Safety
Introduction
This technical file contains detailed descriptions on the safe and proper mounting, connection, commissioning and monitoring of the product. It also includes safety instructions and general information about the product. This technical file is intended solely for specially trained and authorized personnel.
1.1
Manufacturer
The product is manufactured by: Maschinenfabrik Reinhausen GmbH Falkensteinstrae 8 93059 Regensburg Tel.: (+49) 9 41/40 90-0 Fax: (+49) 9 41/40 90-7001 E-Mail: sales@reinhausen.com Further information on the product and copies of this technical file are available from this address if required.
1.2
1.3
Completeness
This technical file is incomplete without the supporting documentation.
1801003/05 EN
TAPCON 260
2 Safety
1.4
Supporting documents
The following documents apply to this product: Operating instructions Quick reference guide Connection diagrams
In addition, generally applicable legal and other binding regulations of European and national law and the regulations for accident prevention and environmental protection in force in the country of use must be complied with.
1.5
Safekeeping
This technical file and all supporting documents must be kept ready to hand and accessible for future use at all times.
1.6
Notation conventions
This section contains an overview of the abbreviations, symbols and textual emphasis used.
10
TAPCON 260
1801003/05 EN
2 Safety
1.6.1
Abbreviations used
Abbreviation C A AC B BCD ca. CAN CIC CPU CT DC DIN DNP EMC ESC Hz I IEC IP kBaud kg kV LDC LED Fiber-optic cable max. MB MR MHz min. mm ms N PH Phi () ppm Definition Degrees Celcius Ampere Alternating Current Bandwidth Binary Coded Decimal circa Regulator Area Network Communication Interface Card Central Processing Unit Current Transformer Direct Current Deutsches Institut fr Normung (German Institute for Standardization) Distributed Network Protocol Electromagnetic compatibility Escape Hertz Current International Electrotechnical Commission Internet Protocol Kilobaud Kilogram Kilovolt Line Drop Compensation Light Emitting Diode Fiber-optic cable maximum Megabyte Maschinenfabrik Reinhausen Megahertz minimum Millimeter Millisecond Neutral Phase Phase angle Parts per million
1801003/05 EN
TAPCON 260
11
2 Safety
Definition Second Supervisory Control and Data Acquisition Time Transmission Control Protocol Voltage Actual voltage Reference voltage Volt Voltage Transformer
Abbreviations used
1.6.2
The following signal words are used: Signal word Danger Warning Attention Note
Table 2
Hazard level Immediate threat of danger Possible threat of danger Possible dangerous situation Possible dangerous situation
Signal words in warning notices
Consequence of failure to comply Death or serious injury could occur Death or serious injury could occur Minor or moderate injury could occur Damage to property could occur
12
TAPCON 260
1801003/05 EN
2 Safety
Fire hazard
Danger of tipping
Table 3
1.6.3
Information system
Information is designed to simplify and improve understanding of particular procedures. In this technical file they are laid out as follows: Important information
1801003/05 EN
TAPCON 260
13
2 Safety
Safety
2.1
2.2
Appropriate use
The product and associated equipment and special tools supplied with it comply with the relevant legislation, regulations and standards, particularly health and safety requirements, applicable at the time of delivery. If used as intended and in compliance with the specified requirements and conditions in this technical file as well as the warning notices in this technical file and attached to the product, then the product does not present any hazards to people, property or the environment. This applies throughout the product's full life, from delivery through installation and operation to disassembly and disposal. The operational quality assurance system ensures a consistently high quality standard, particularly in regard to the observance of health and safety requirements. Use is considered to be appropriate if the product is operated in accordance with this technical file and the agreed delivery conditions and technical data, and the associated equipment and special tools supplied with it are used solely for the intended purpose and in accordance with the specifications of this technical file. the product is used only with the transformer specified in the order.
1801003/05 EN
TAPCON 260
15
2 Safety
2.3
Inappropriate use
Use is considered to be inappropriate if the product is used other than as described in Appropriate use on page 15. Maschinenfabrik Reinhausen does not accept liability for damage resulting from unauthorized or inappropriate changes to the product. Inappropriate changes to the product without consultation with Maschinenfabrik Reinhausen can lead to personal injury, damage to property and operational disruption.
2.4
Personnel qualification
The product is designed solely for use in electrical energy systems and facilities operated by appropriately trained staff. This staff comprises people who are familiar with the installation, assembly, commissioning and operation of such products.
2.5
16
TAPCON 260
1801003/05 EN
2 Safety
All necessary devices and personal protective equipment for each activity are made available. The prescribed maintenance intervals and the relevant regulations are complied with. Fitting, electrical connection and commissioning of the product may only be carried out by qualified and trained personnel in accordance with this technical file. The operator must ensure appropriate use of the product.
1801003/05 EN
TAPCON 260
17
3 Product description
Product description
The voltage regulator serves to keep constant the output voltage of a transformer with an on-load tap-changer. To do this, the voltage regulator compares the transformer's measured output voltage (Vactual) with a defined reference voltage (Vreference). The difference between Vactual and Vdesired is the control deviation (dV). If the control deviation is greater than the specified bandwidth (B%), the voltage regulator emits a switching pulse after a defined delay time T1. The switching pulse triggers an on-load tap-changer tap change which corrects the transformer's output voltage. The voltage regulator parameters can be optimally adjusted to the line voltage behavior to achieve a balanced control response with a small number of on-load tap-changer operations. The following diagram (on page 20) shows an overview of voltage regulation.
1801003/05 EN
TAPCON 260
19
3 Product description
Figure 1
20
TAPCON 260
1801003/05 EN
3 Product description
3.1
Performance features
The voltage regulator is responsible for controlling tapped transformers. Apart from control tasks, the voltage regulator provides additional functions such as: Integrated protective functions: Undervoltage and overcurrent blocking Overvoltage detection with high-speed return Line drop compensation Z compensation to compensate for voltage fluctuations in the meshed grid Digital inputs and outputs which can be individually programmed on-site by the user Additional indicators using LEDs outside the display for freely selectable functions Display of all measured values such as voltage, current, active power, apparent power or reactive power, cos Cable connection using modern plug terminals Selection of 3 different desired values When ordering you can choose between tap position capture using analog signal 420 mA analog signal via resistor contact series digital signal via BCD code Additional digital inputs and outputs which can be freely parameterized by the customer Parallel operation of up to 16 transformers in 2 groups using the methods Master / Follower Circulating reactive current minimization
1801003/05 EN
TAPCON 260
21
3 Product description
3.2
3.2.1
LLN0 class Attribute Name LN0 Data
Attribute Type
M/O/E
Remarks
M M M M
Status-only
3.2.2
LPHD class Attribute Name LPHD Data
Attribute Type
M/O/E M
Remarks
Physical device name plate Physical device health Indicates if this LN is a proxy
M M M
22
TAPCON 260
1801003/05 EN
3 Product description
3.2.3
ATCC class Attribute Name ATCC1
Explanation
M/O/E
Remarks
Common Logical Node Information Mod Beh Health ENC INS INS Mode Behaviour Health O M O status-only 1:=OK; 2:=function monitoring; 3:=no internal communication or parameter error
NamPlt Controls TapChg ParOp LTCBlk CirCur Master Follower SICmd1 SICmd2 SICmd3 VoltLvl1 VoltLvl2 VoltLvl3 Measured values CtlV LodA
LPL
Name plate
BSC DPC SPC SPC SPC SPC SPC SPC SPC SPC SPC SPC
Change Tap Position Parallel Independend Block Automatic Control Circulating current (parallel control) Master mode (parallel control) Follower mode (parallel control) Serial Interface Command 1 Serial Interface Command 2 Serial Interface Command 3 Voltage level 1 Voltage level 2 Voltage level 3
C M O E E E E E E E E E
direct-with-normal-security direct-with-normal-security direct-with-normal-security direct-with-normal-security direct-with-normal-security direct-with-normal-security direct-with-normal-security direct-with-normal-security direct-with-normal-security direct-with-normal-security direct-with-normal-security direct-with-normal-security
MV MV
M O
Status Information Loc Auto SPS SPS Local operation Automatic Manual M O
1801003/05 EN
TAPCON 260
23
3 Product description
OverV UnderV OverC MotDrv UInd1 UInd2 UInd3 UInd4 FuncMon ParErr Settings BndCtr BndWid CtlDlTmms LDCR LDCX BlkLV LimLodA LDC
SPS SPS SPS SPS SPS SPS SPS SPS SPS SPS
Voltage high limit reached Voltage low limit reached Current overload Motor drive running User indication 1 User indication 2 User indication 3 User indication 4 Function monitoring Parameter error
E E E E E E E E E E
TmDlChr LDCZ
SPG SPG
TapBlkR
ING
TapBlkL
ING
Band center voltage (actual reference) Band width voltage (as percent of nominal voltage, FPF presumed) Control intentional time delay (FPF presumed, in seconds) Line drop voltage due to line resistance component (voltage) Line drop voltage due to line reactance component (voltage) Control voltage below which auto Lower commands blocked (relative) Limit Load Current (LTC Block Load Current, percentage) Line Drop Compensation is R and X or Z model (0=R and X, 1=Z compensation) Time delay linear or inverse characteristic (0=lin., 1=inv.) Line drop voltage due to line total impedance (percentage of nominal voltage) Tap position of Load Tap Changer where automatic Raise commands are blocked Tap position of Load Tap Changer where automatic
O O O O O O O O
Unit: V Multiplier: none Unit: V Multiplier: none Unit: none Multiplier: c Unit: none Multiplier: c
24
TAPCON 260
1801003/05 EN
3 Product description
3.2.4
GGIO class Attribute Name GGIO1
Explanation
M/O/E
Remarks
Common Logical Node Information Mod Beh Health NamPlt Controls Measured values ENC INS INS LPL Mode Behaviour Health Name plate O M O O status-only 1:=OK; 3:=no internal communication
Status Information Ind1 Ind2 Ind3 Ind4 Ind5 Ind6 Ind7 Ind8 Ind9 Ind10 Settings Table 7
SPS SPS SPS SPS SPS SPS SPS SPS SPS SPS
IO X1:31 IO X1:33 IO X1:16 IO X1:17 IO X1:14 IO X1:13 IO X1:11 IO X1:12 IO X1:29 IO X1:28
O O O O O O O O O O
1801003/05 EN
TAPCON 260
25
3 Product description
3.2.5
GGIO class Attribute Name GGIO2
Attribute Type
M/O/E
Remarks
Common Logical Node Information Mod Beh Health NamPlt Controls Measured values ENC INS INS LPL Mode Behaviour Health Name plate O M O O status-only 1:=OK; 3:=no internal communication
Status Information Ind1 Ind2 Ind3 Ind4 Ind5 Ind6 Ind7 Ind8 Ind9 Ind10 Settings Table 8
SPS SPS SPS SPS SPS SPS SPS SPS SPS SPS
UC1 X1:11 UC1 X1:12 UC1 X1:14 UC1 X1:15 UC1 X1:16 UC1 X1:17 UC1 X1:30 UC1 X1:31 UC1 X1:32 UC1 X1:33
O O O O O O O O O O
26
TAPCON 260
1801003/05 EN
3 Product description
3.2.6
GGIO class Attribute Name GGIO3
Attribute Type
M/O/E
Remarks
Common Logical Node Information Mod Beh Health NamPlt Controls Measured values ENC INS INS LPL Mode Behaviour Health Name plate O M O O status-only 1:=OK; 3:=no internal communication
Status Information Ind1 Ind2 Ind3 Ind4 Ind5 Ind6 Ind7 Ind8 Ind9 Ind10 Settings Table 9
SPS SPS SPS SPS SPS SPS SPS SPS SPS SPS
UC2 X1:11 UC2 X1:12 UC2 X1:14 UC2 X1:15 UC2 X1:16 UC2 X1:17 UC2 X1:30 UC2 X1:31 UC2 X1:32 UC2 X1:33
O O O O O O O O O O
1801003/05 EN
TAPCON 260
27
3 Product description
3.2.7
GGIO class Attribute Name GGIO4
Attribute Type
M/O/E
Remarks
Common Logical Node Information Mod Beh Health NamPlt Controls Measured values ENC INS INS LPL Mode Behaviour Health Name plate O M O O status-only 1:=OK; 3:=no internal communication
Status Information Ind1 Ind2 Ind3 Ind4 Ind5 Ind6 Ind7 Ind8 Ind9 Ind10 Settings Table 10
SPS SPS SPS SPS SPS SPS SPS SPS SPS SPS
UC3 X1:11 UC3 X1:12 UC3 X1:14 UC3 X1:15 UC3 X1:16 UC3 X1:17 UC3 X1:30 UC3 X1:31 UC3 X1:32 UC3 X1:33
O O O O O O O O O O
28
TAPCON 260
1801003/05 EN
3 Product description
3.3
Operating modes
The voltage regulator can be operated in the following operating modes: AUTO/MANUAL In automatic mode (AUTO), the voltage is automatically controlled in accordance with the set parameters. The voltage regulator settings cannot be changed in automatic mode. In manual mode (MANUAL), no automatic control occurs. The motor-drive unit can be controlled via the voltage regulator's operating panel. The voltage regulator settings can be changed. LOCAL/REMOTE In remote mode (REMOTE), commands from an external control interface are executed. In this mode, manual operation of the RAISE, LOWER, MANUAL and AUTO keys is disabled.
3.4
Scope of delivery
The following items are included in the delivery: Scope of delivery Voltage regulator TAPCON 260 Technical files
Table 13 Scope of delivery
Please note the following: 1. 2. Use dispatch documents to check that the delivery is complete. Store the parts in a dry place until installation.
The functional range of the product is dependent on the equipment ordered or the product version and not on the content of this technical file.
1801003/05 EN
TAPCON 260
29
3 Product description
3.5
Hardware description
The individual assemblies are fitted in a standardized 19-inch plug-in housing. The front panels of the assemblies are secured to the plug-in housing at the top and bottom. An IEC 60603-2 plug connector provides the electrical connection. The assemblies are connected to one another via a data bus and separate direct current (DC) supply. This allows for an upgrade with additional plug-in units and extension cards at a later date. An LCD graphic display, LEDs and function keys are integrated in the front panel of the product.
Figure 2 1 2 3
19-inch plug-in housing (in accordance with DIN 41494 Part 5) Operating panel with display and LEDs Assembly for optional add-ons (e.g. TAPCON 240 LV)
30
TAPCON 260
1801003/05 EN
3 Product description
3.5.1
Internal design
The device is controlled by a microregulator and includes isolated optocoupler inputs and floating output relay contacts in addition to the voltage and current transformers.
3.5.2
3.5.2.1
Communication Interfaces
Serial interface The parameters for the product can be set using a PC. The COM 1 (RS232) serial interface on the front panel is provided for this purpose. TAPCONtrol software is needed for parameterization. It can be obtained from the Download Center on the Maschinenfabrik Reinhausen website (www.reinhausen.com).
Figure 3 1 2 3
PC with TAPCON -trol software Connection cable with RS232 / USB port Voltage regulator
1801003/05 EN
TAPCON 260
31
3 Product description
3.5.2.2
SID card The SID interface card is used to connect the device to the control station system. The IEC 61850 protocol transfers the data. The diagram below shows the interfaces available and the operating and display elements on the SID card.
Figure 4 1 2 3 4
SID card
Reset key Status LED Interface for SIC card updates Ethernet RJ45
32
TAPCON 260
1801003/05 EN
3 Product description
3.5.2.3
MC1 card The optional MC1 card is used to convert the SID card's electrical connection into a FH-ST type fiber-optic cable connection. In this case the wave length of the fiber-optic cable is 1300 nm. Terminals 1 and 2 on the MC1 card should be used to connect the voltage supply. Before commissioning, the TAPCON 260 connection diagrams should be checked. The diagram below shows the interfaces available and the operating and display elements on the MC1 card.
Figure 5 1 2 3
MC1 card
Terminal 1 and terminal 2 for the voltage supply Switch M/L ON/LINK TST Switch A/N ON/OFF
1801003/05 EN
TAPCON 260
33
3 Product description
3.5.2.3.1
Technical Data Power supply Voltage Frequency Power consumption Insulation Temperature range Operation Transportation and storage 0...40 C -20...85 C 85~ V AC 110 V DC, 220 V DC 47...63 Hz approx. 6 W 4242 V DC
Requirement of the fiber-optic cable Connection type Fiber type Max. cable length Wave length Transmitted power (dBm) Received power (dBm)
Table 14
FH-ST Multimode 2 km 1310 nm Max. -14.0; typ. -16.8; min. -19.0 Min. rec. -31.8; typ. rec. -34.5; saturation -14.0
3.5.2.3.2
Voltage supply connection The voltage is supplied via terminals 1 and 2 on the MC1 card. Terminal 1 2
Table 15
AC 85...264 V
DC 110/220 V GND
34
TAPCON 260
1801003/05 EN
3 Product description
3.5.2.3.3
Configuration The table below lists the positions and descriptions of the switches on the MC1 card. Switch MDI MDI-X A/N ON A/N OFF M/L ON LNK TST Description Switch position
When using a crossed or so-called Button not pressed patch cable between SID and MC1 card. 100 Mbit for TX and RX position in Button pressed "full duplex" or "half duplex" mode. If "M/L" (missing link) is activated, Button pressed an incorrect fiber-optic cable connection also indicates a fault with the electrical cable between the SID and MC1 card.
Positions and descriptions of the switches on the MC1 card
Table 16
3.5.2.3.4
LED status The MC1 card features various LEDs for displaying the current status. You will find an overview in the table below. LED PWR ON FDX LINK ACT M/L ON
Table 17
Description Supply created on MC1 card The connection operates in full duplex mode The connection operates in half duplex mode A connection has been established on the port Network traffic on port MissingLink is activated MissingLink is deactivated, the MC1 card operates in link test mode
1801003/05 EN
TAPCON 260
35
3 Product description
3.6
Figure 6 1 2 3 4 5 6
LEDs Keys for parameterization and configuration COM1 serial interface (RS232) Keys for operating the device Labeling strip for LEDs Setting options for display contrast
36
TAPCON 260
1801003/05 EN
3 Product description
3.6.1
Operating concept
The voltage regulator's operating panel is split into an operation control level and a level for parameterization and configuration. The keys for operating the device are completely separate from those used for parameterization. At the operation control level, key activation is signaled visually by means of LEDs. The LEDs integrated in the RAISE/LOWER keys are illuminated during the entire tap change operation of the on-load tap-changer if "motor running" is signaled at the status input. This signal must have previously been parameterized. This visual monitoring option simplifies operation of the voltage regulator. The voltage regulator is equipped with a key lock to protect against unintentional operation. To activate or deactivate, press the ESC and F5 keys simultaneously.
1801003/05 EN
TAPCON 260
37
3 Product description
3.6.2
Figure 7 1 2 3 4 5 6 7 8 9 10
Main screen
Status line Measured voltage Vactual Reference voltage Vreference Other measured values (use Tap position (n-1, n, n+1) Bandwidth (upper and lower limit) Time bar for delay time T1 Highlighting for reference voltage Highlighting for measured voltage Remaining delay time T1 or to switch between them)
In auto and manual mode the measured value display can be set using the or keys. The following measured values can be displayed:
38
TAPCON 260
1801003/05 EN
3 Product description
Apparent power (Powr.:) Active power (P:) Reactive power (Q:) Phase angle (Phase:) Cosine (Cos:)
In the case of an event or a setting, the associated comments are displayed in the status line (display text "Messages").
1801003/05 EN
TAPCON 260
39
3 Product description
3.6.3
Key RAISE
LOWER
The parameters can only be changed in manual mode, see table above.
key in the
40
TAPCON 260
1801003/05 EN
3 Product description
3.6.4
Description of LEDs
The voltage regulator has 10 LEDs above the display. These indicate various operating statuses or events.
Figure 8 1 2 3 4 5 6 7 8 9 10
Description of LEDs Operating display Overcurrent blocking Undervoltage blocking Overvoltage blocking Parallel operation On NORMset On Freely configurable (LED1) Freely configurable (LED2) Freely configurable (LED3) Freely configurable (LED4)
Green Red Red Red Green Green Yellow Yellow Yellow Green/yellow/red
1801003/05 EN
TAPCON 260
41
4.1
4.1.1
Packaging
Purpose
The packaging is designed to protect the packaged goods both during transport and for loading and unloading as well as during periods of storage in such a way that no (detrimental) changes occur. The packaging must protect the goods against permitted transport stresses such as vibration, knocks and moisture (rain, snow, condensation). The packaging also prevents undesired position changes of the packaged goods within the packaging during storage. The packaged goods must be prepared for shipment before actually being packed so that the goods can be transported safely, economically and in accordance with regulations.
4.1.2
1801003/05 EN
TAPCON 260
43
4.1.3
Markings
The packaging bears a signature with symbols with instructions for safe transport and correct storage. The following symbols apply to the dispatch (of non-hazardous goods). Adherence to these symbols is mandatory.
Top
Fragile
4.2
The checks must take place after unloading when the crate can be accessed from all sides. If external transport damage is detected on receipt of the shipment, proceed as follows: Immediately record the transport damage found in the shipping documents and have this countersigned by the carrier. In the event of severe damage, total loss or high damage costs, immediately notify the sales department at Maschinenfabrik Reinhausen and the relevant insurance company.
44
TAPCON 260
1801003/05 EN
After identifying the damage do not modify the condition of the shipment further and also retain the packaging material, until an inspection decision has been made by the transport company or the insurance company. Record the details of the damage immediately together with the carrier involved. This is essential for any claim for damages! If possible, photograph damage to packaging and packaged goods. This also applies to signs of corrosion on the packaged goods due to moisture inside the packaging (rain, snow, condensation). Name the damaged parts.
When damages are hidden, i.e. damages which are not determined until unpacking after the receipt of the shipment, proceed as follows: Make the party responsible for the damage liable as soon as possible by telephone and in writing, and prepare a damage report. Observe, in this regard, the time periods applicable to such actions in the respective country. Inquire about these in good time.
With hidden damage, it is very hard to make the transportation company (or other responsible party) liable. Any insurance claims for such damages can only be successful if relevant provisions are expressly included in the insurance terms and conditions.
4.3
Storage of shipments
Selection and arrangement of the storage location should meet the following requirements: Stored goods are protected against moisture (flooding, water from melting snow and ice), dirt, pests such as rats, mice, termites and so on, and against unauthorized access. Store the box on timber beams and planks as a protection against rising damp and for better ventilation. Carrying capacity of the ground under the goods is sufficient. Entrance and exit paths are kept free.
Check stored goods at regular intervals. Also take appropriate action after storms, heavy rain or snow and so on.
1801003/05 EN
TAPCON 260
45
5 Mounting
Mounting
5.1
Unpacking
The goods are packaged in a sturdy cardboard box. This ensures that the shipment remains in the intended transport position and that none of its components touches the load surface during transport or the floor after it is unloaded. Inlays inside the box stabilize the goods, preventing impermissible changes of position, and protect them from vibration. Unpack the voltage regulator as follows: 1. Remove the lid from the lower part of the cardboard box. The upper inlay contains the accessories supplied, the separate box labeled "Documentation" contains the device documents. 2. 3. 4. 5. 6. Check scope of supply for accessories. Take the box labeled "Documentation" out of the cardboard box. Remove the upper inlay from the packaging. The voltage regulator in the underlying inlay can now be freely accessed. Remove voltage regulator from the packaging.
The voltage regulator has been unpacked and can be mounted. For mounting, proceed as described in the Mounting section.
5.2
Mounting
After unpacking, the voltage regulator can be mounted. The voltage regulator's standardized plug-in housing is intended for fitting in a 19-inch control cabinet. We would recommend a design with a pivoting frame to allow easy access to the connections on the rear of the voltage regulator. The voltage regulator can be mounted in 4 different ways: Flush panel mounting 19" housing Flush panel mounting for half 19" housing Wall mounting for half 19" housing Wall mounting with terminal strip for half 19" housing
1801003/05 EN
TAPCON 260
47
5 Mounting
5.3
5.3.1
Connection
Cable recommendation for standard connections
When wiring the voltage regulator, comply with the following recommendations from Maschinenfabrik Reinhausen.
Cable Power supply Voltage measurement Current measurement Relay* Relay* Signal inputs Signal inputs CAN bus
Table 18
Terminal
Cable type
X1: 1/2 unshielded 1.5 mm 1/2 shielded 1.5 mm 5/6/9/10 unshielded 4 mm X1:1...10 unshielded 1.5 mm X1:19...26 UC X1:1...10 unshielded 1.5 mm IO X1:11...17 shielded 1.0 mm X1:27...34 UC X1:11...17 shielded 1.0 mm X1:27...34 CPU 1...5 shielded 1.0 mm * Observe notices (see below)
NOTE Output relay malfunction Excessive electrical power can prevent the relay contacts from breaking the contact current. The effect of the cable capacitance of long control lines in control circuits operated with alternating current on the function of the relay contacts must be taken into account.
48
TAPCON 260
1801003/05 EN
5 Mounting
5.3.2
Cable AC Analog inputs
Table 19
5.3.3
Electromagnetic compatibility
The product was developed in compliance with the relevant EMC standards. To ensure compliance with the EMC standards, please note the following points.
5.3.3.1
Wiring requirement of installation site Note the following when selecting the installation site: The system's overvoltage protection must be effective. The system's ground connection must comply with all technical regulations. Separate system parts must be joined by a potential equalization. The voltage regulator and its wiring must be at least 10 m away from circuit-breakers, load disconnectors and busbars.
1801003/05 EN
TAPCON 260
49
5 Mounting
5.3.3.2
Wiring requirement of operating site Note the following when wiring the operating site: The connection cables must be laid in metallic cable ducts with a ground connection. Do not route lines which cause interference (e.g. power lines) and lines susceptible to interference (e.g. signal lines) in the same cable duct. Maintain a gap of at least 10 cm between lines causing interference and those susceptible to interference. Reserve lines must be grounded at both ends. The voltage regulator must never be connected using four-pin collective cables.
Figure 10 1 2 3 4
Recommended wiring
Cable duct for lines causing interference Interference-causing line (e.g. power line) Cable duct for lines susceptible to interference Line susceptible to interference (e.g. signal line)
50
TAPCON 260
1801003/05 EN
5 Mounting
Signal lines must be routed in shielded cables. The individual conductors in the cable core (outgoing/return conductors) must be twisted in pairs. The shield must be fully (360) connected to the voltage regulator or a nearby ground rail.
Figure 11
Recommended shielding connection, do not extend the shield to the grounding point with a wire (pigtail).
NOTE Reduced effectiveness of the shielding. Using "pigtails" may considerably reduce the effectiveness of the shielding. Connect shield to cover all areas.
1801003/05 EN
TAPCON 260
51
5 Mounting
5.3.3.3
Wiring requirement in control cabinet Note the following when wiring the control cabinet: The control cabinet for fitting the voltage regulator must be prepared in accordance with EMC requirements: functional division of control cabinet (physical separation) constant potential equalization (all metal parts are joined) line routing in accordance with EMC requirements (separation of lines which cause interference and those susceptible to interference) optimum shielding (metal housing) overvoltage protection (lightning protection) collective grounding (main grounding rail) cable bushings in accordance with EMC requirements any protective inductors present must be interconnected The voltage regulator's connection cables must be laid in contact with the grounded metal housing or in metallic cable ducts with a ground connection. Signal and power/switching lines should be laid in separate cable ducts.
52
TAPCON 260
1801003/05 EN
5 Mounting
The voltage regulator must be grounded at the screw provided using a ground strap (cross-section min. 8 mm). The voltage regulator's ground connection is a functional ground and serves to dissipate interfering currents.
Figure 12
1801003/05 EN
TAPCON 260
53
5 Mounting
5.3.3.4
Information about shielding the CAN bus To ensure that the CAN bus operates correctly, the shielding must be connected as detailed for the following variants. Both voltage regulators share the same potential To ensure potential equalization between the voltage regulators, all voltage regulators must be connected to the same potential equalization rail. If the voltage regulators share the same potential, the CAN bus cable's shielding must be connected to both voltage regulators. Both voltage regulators have different potentials If the voltage regulators have different potentials, the CAN bus cable's shielding may only be connected to one voltage regulator. Note that the effectiveness of the shielding is less than if connected to both voltage regulators. NOTE Damage to the voltage regulator If the CAN bus cable's shielding is connected to 2 voltage regulators with different potentials, current may flow over the shielding. This current may damage the communication cards. Ensure that the CAN bus cable's shielding is only connected to one voltage regulator if both voltage regulators have different potentials. If neither connection variant is possible, we would recommend using fiber optic cables. Fiber optic cables decouple the voltage regulators and are not sensitive to electromagnetic interferences (surge and burst).
54
TAPCON 260
1801003/05 EN
5 Mounting
Connecting the shielding The CAN bus cable's shielding must be secured to the intended point on the housing using the cable clips provided (see diagram below).
Figure 13
Securing the CAN bus cable's shielding to the intended point on the housing
1801003/05 EN
TAPCON 260
55
5 Mounting
5.3.4
To obtain a better overview when connecting cables, only use as many leads as necessary.
Use only the specified cables for connection. You will find a cable recommendation in the corresponding section (see "Cable recommendation for standard connections" on page 54). The voltage regulator is fully connected and can be wired up. To carry out the wiring, proceed as described in the Wiring (see "Wiring the voltage regulator" on page 63) section.
56
TAPCON 260
1801003/05 EN
5 Mounting
5.3.5
5.3.6
To obtain a better overview when connecting cables, only use as many leads as necessary.
1801003/05 EN
TAPCON 260
57
5 Mounting
5.4
Function check
Carry out a function check to test that the voltage regulator is wired correctly. Check the following: After being switched on, the screen displays the MR logo and then a voltage value. The green "Operating display" LED in the top left on the voltage regulator lights up.
The voltage regulator can now be configured. The actions required for this are described in the following chapter (see "Commissioning" on page 65).
58
TAPCON 260
1801003/05 EN
6 Commissioning
Commissioning
Several parameters need to be set and function tests performed before commissioning the device. These are described in the following chapter.
6.1
Configuration
The relevant settings for commissioning are described in more detail in the following sections. A detailed description of the functions can be found in the associated operating instructions.
6.1.1
1801003/05 EN
TAPCON 260
59
6 Commissioning
6.1.2
We recommend using a registration device to record the transformer voltage (actual value) in order to evaluate how the voltage regulator is functioning.
1. 2. 3. 4. 5. 6.
Press
Select the NORMset mode. Set desired value 1. Set the primary voltage. Set the secondary voltage. Execute one tap-change operation manually.
When these parameters have been set, the regulator is ready to operate. The compensation settings cannot be carried out in NORMset mode. The desired value will be compared with the measured voltage on the voltage regulator. The actual value display can be set in V (voltage transformer secondary voltage) or kV (voltage transformer primary voltage) depending on the setting.
60
TAPCON 260
1801003/05 EN
6 Commissioning
6.1.3
Figure 14
1801003/05 EN
TAPCON 260
61
6 Commissioning
1 2 3 4
Thanks to the diode matrix's linking function, the relevant parallel BCD signal is assigned to every on-load tap-changer operating position which is reproduced by the motor-drive unit's resistor contact series. BCD signal Operating position 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Table 20
8 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1
4 0 0 0 1 1 1 1 0 0 0 1 0 0 1 1 1 1 0 0
2 0 1 1 0 0 1 1 0 0 0 0 1 1 0 0 1 1 0 0
1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1
62
TAPCON 260
1801003/05 EN
6 Commissioning
6.2
Function tests
Before switching the voltage regulator from manual to automatic mode and therefore activating the automatic voltage regulation for your system, Maschinenfabrik Reinhausen recommends carrying out function tests. These function tests are described in the following sections. HINWEIS Schden an Spannungsregler und Anlagenperipherie Ein unsachgem angeschlossener Spannungsregler kann zu Schden an Spannungsregler und Anlagenperipherie fhren. Kontrollieren Sie vor Inbetriebnahme die Gesamtschaltung sowie Ist- und Betriebsspannung.
We recommend using a registration device to record the transformer voltage (actual value) in order to evaluate how the voltage regulator is functioning.
6.2.1
1. 2. 3. 4.
Set transformation ratios for voltage and current transformers and measuring set-up. Measure actual voltage and compare with that displayed by the voltage regulator. several times to display the operating values for current, Press output and phase angle. Compare operating values with operating measurement devices.
5. 6.
1801003/05 EN
TAPCON 260
63
6 Commissioning
7. 8. 9.
To set the desired value, manually control the on-load tap-changer until the desired voltage value is reached. Set desired voltage value Vdesired to this value. Set bandwidth "B %" depending on step voltage. Vn-1 Un [B % ] 0.6 Vnominal 100 %
10. Set switch time delay T1 to 20 s and control response to T1 linearly. 11. Press 12. Press to raise the on-load tap-changer 1 step. to select automatic mode.