Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
90
0 -5 -10 -15
80
70
60
Humidity Gr/Lb
-20 50 -25 40 -30 30 -35 20 -40 -45 -50 January February March April May June July August September October November December
10
Bag Filter
Fan
OUTLET DUCT
FINES
FRESH AIR
Air Filter
Fan
Air Heater
DRY/COOLED PRODUCT
Dry Air
Air Filter
Figure 2: Munters supplies multiple products for spray drying processes, including indirect gas-red heaters, heat exchangers, desiccant air dryers. All of these systems can be used to control the temperature and humidity of the process air.
Summary
Munters dehumidification can improve the performance of the spray drying application by providing a low moisture level to the spray dryer all year round. The moisture in the incoming air to the desiccant is absorbed by the desiccant rotor. The air coming off the dehumidifier system can be controlled to the desired moisture content. As the process is exothermic, the temperature difference is dependent on the amount of moisture removed, but can be up to 120F. This means the spray dryer has less work to do to achieve its temperature of the entering air into the chamber. With summer conditions, outdoor air introduces a huge quantity of water in the spray tower. For example an outdoor air condition of 77F at 61% RH (85 gr/lb) and an airflow of 50,000 CFM, then 2600 lbs. of water are introduced per hour into the spray tower. The Munters GTR rotor makes the system much more efficient. An outdoor air condition of 77F at 61% RH (85 gr/lb) passes through the Munters system and provides process air of 50,000 CFM at 147F and 14 gr/lb. This means only 450 lbs. of water are introduced per hour to the spray tower a savings of almost 2200 lbs. of water per hour. In addition over 4,000,000 BTUH is saved because of the higher air temperature due to the dehumidification process. With 2200 lbs. of water less per hour introduced into the tower and a 55% slurry, a production increase equal to 29 tons of extra powder (product) can be produced in one summer day. Munters equipment has been successfully used in many spray drying situations worldwide.
Munters GTR Desiccant Rotor was designed with the spray drying application in mind. The GTR Rotor provides greater grain depression (lower process air moisture content) than standard desiccant wheels when exposed to outside air. This allows for the elimination of pre-cooling. Another advantage of the GTR Desiccant Rotor is the higher outlet temperature (because of the larger amount of moisture removed), which can reduce the energy required for process heating to the high temperatures that spray dryers require. With Munters GTR technology, applications such as spray drying benefit with a reduction of moisture content while increasing the process air temperature resulting in production increases from 1520%.
Installations include: