NIOEC-SP-80-05(0)

DOCUMENT CODE
PLAN/PRJ/SUB UNIT PHASE DISCIPLANE DOCUMENT TYPE SERIAL NO. REV. NO. NO. OF PAGES: 8 DATE

NIOEC

000

EG

TP

SP

8005

A0

JULY, 2005

NATIONAL IRANIAN OIL REFINING & DISTRIBUTION COMPANY

NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY

NIOEC SPECIFICATION FOR

INTERNAL LININGS

FIRST EDITION JULY, 2005

THIS SPECIFICATION IS THE PROPERTY OF NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY. IT IS CONFIDENTIAL AND ALL RIGHTS RESERVED TO THE OWNER. NEITHER WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY, REPRODUCTED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WITHOUT THE PRIOR WRITTEN CONSENT OF THE NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY

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REVISION INDEX
REV. PAGE

REV. PAGE

REV. PAGE

REV. PAGE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

NOTES:
1) 2) 3) 4) THIS SHEET IS A RECORD OF ALL REVISIONS TO THIS SPECIFICATION. REMARKS RELATED TO EACH REVISION SHOW A BRIEF DESCRIPTION. THESE REMARKS SHALL BE INTERPRETED IN CONJUNCTION WITH THE REVISED TEXT MARKED BY REVISION NUMBERS. WHEN APPROVED EACH REVISION SHALL BE CONSIDERED AS A PART OF THE ORIGINAL DOCUMENT. NUMBER OF PAGES EXCLUDES THIS SHEET AND THE COVER SHEET.

5 4 3 2 1 0 JULY, 2005 M.R.FARZAM M.R.FARZAM M.A.A.SAJEDI

REV.

DATE

PREPARED

CHECKED

APPROVED

AUTHORIZED

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NIOEC-SP-80-05(0) PAGE NO.

CONTENTS:
0. 1. 2.

INTRODUCTION ......................................................................................................................2 SCOPE.........................................................................................................................................2 REFERENCES ...........................................................................................................................2 2.1. Equivalent to IPS Standard...............................................................................................7 3. UNITS ..........................................................................................................................................8

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0. INTRODUCTION To satisfy the requirements of this NIOEC Specification, Iranian Petroleum Standards IPS-CTP-352 & IPS-E-TP-350 with the modifications as specified herein after shall be strictly followed. Articles 1 through 3 of this document replace entirely the related articles in the referenced IPS Standards. 1. SCOPE NIOEC Specifications cover the general requirements for detailed engineering, procurements, testing inspection & construction of refinery/ oil plant, distribution depots, pump stations and pipelines and. 1.1 This Specification covers the minimum requirements for application and installation of organic and inorganic lining for equipment (e.g. vessel, storage tank and pipeline). This Specification includes requirements for preparation of material for use, application, drying or curing, transportation, installation, repair of lining and inspection of lined parts. 1.2 It applies to equipment fabricated in metal or concrete and in both bonded and loose linings. 1.3 The Specification covers 30 nonmetallic lining system which are classified in following main groups (see Table 6 of IPS-E-TP-350): a) Thermoplastic material b) Thermosetting material c) Rubbers d) Mineral and bitumen material. 1.4 The lining applies to equipment fabricated in metal or concrete and both bonded and loose lining. For the choice of lining option is open to the specifier regarding the provisions of section 8 of IPS-E-TP-350. 1.5 Requirements for design and fabrication of the equipment and the state of preparation necessary for the surfaces to be lined are specified in this Specification. 1.6 Guidance on metallic lining (cladding) of pressure vessels and pipelines are included in Appendices of A and B of IPS-E-TP-350, while the Appendix C of IPS-E-TP-350 includes hardness comparison chart for plastics and rubbers. The test procedure for effect of lining materials on drinking water quality is given in Appendix D of IPS-E-TP-350. 2. REFERENCES Throughout this Specification the following dated and undated standards/ codes are referred to. These referenced documents shall, to the extent specified herein, form a part of this Specification. For undated references, the latest edition of the referenced document (including any supplements and amendments) applies. For dated references, the edition cited applies. The applicability of changes in dated references that occur after the cited date shall mutually be agreed upon by NIOEC and the Vendor/Contractor. ACI (AMERICAN CONCRETE INSTITUTE) "Guide to Shotcrete"

ACI 506 R-85

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API

(AMERICAN PETROLEUM INSTITUTE) "Interior Lining of Underground Storage Tanks" "Recommended Practice for Application of Cement Lining to Steel Tubular Goods, Handling Installation and Joining" "Recommended Practices for Unprimed Internal Fusion bonded Epoxy Coating of Line Pipe"

API-RP-1631 API-RP-10E API-RP-5L

ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERING) ASME-SA-263 ASME-SA-264 ASME-SA-265 ASME-SA-578 "Corrosion-Resisting Chromium Steel Clad Plate, Sheet, and Strip" "Stainless Chromium-Nickel Steel Clad Plate, Sheet, and Strip" "Nickel-Base Alloy Clad Steel Plate" "Straight Beam Ultrasonic Examination of Plain and Clad Steel Plates for Special Application"

ASTM (AMERICAN SOCIETY FOR TESTING AND MATERIALS) ASTM-A-106 ASTM-A-185 ASTM-A-240 "Specification for Seamless Carbon Steel Pipe for High-Temperature Service" "Specification for Steel Welded Wire, Fabric, Plain, for Concrete Reinforcement" "Specification for Stainless and Heat-Resisting Chromium and Chromium-Nickel Steel Plate, Sheet and Strip for Fusion-Welded Unfired Pressure Vessel" "Practices for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steel" "Specification for Low and Intermediate Tensile Strength Carbon Steel Plates" "Specification for Pressure Vessel Plates Carbon Steel, Low and Intermediate-Tensile Strength" "Specification for Stainless and Heat-Resisting Steel Billets and Bars for Forging" "Specification for Steel Sheet for Porcelain Enameling" "Specification for Welded Deformed Steel Wire Fabric for Concrete Reinforcement" "Specification for Pressure Vessel Plates, Carbon Steel, for Moderate and Lower- Temperature Service" "Specification for Steel Bars, Carbon, Merchant Quality" "Copper and Copper Alloy Clad Steel Plate" "Classification of Fire Clay and High-Alumina Refractory Brick" "Specification for Concrete Aggregates" "Specification for Inorganic Aggregate for use in Gypsum Plaster" "Test Methods for Cold Crushing Strength and Modulus of Rupture 3

ASTM-A-262 ASTM-A-283 ASTM-A-285 ASTM-A-314 ASTM-A-424 ASTM-A-497 ASTM-A-516 ASTM-A-575 ASTM-B-432 ASTM-C-27 ASTM-C-33 ASTM-C-35 ASTM-C-93

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of Insulating Fire Brick" ASTM-C-143 ASTM-C-150 ASTM-C-155 ASTM-C-268 ASTM-C-494 ASTM-C-581 ASTM-C-616 ASTM-C-618 ASTM-C-660 ASTM-D-412 ASTM-D-429 ASTM-D-471 ASTM-D-531 ASTM-D-543 ASTM-D-573 ASTM-D-785 ASTM-D-865 ASTM-D-1415 ASTM-D-2228 ASTM-D-2240 ASTM-D-2563 ASTM-D-3182 ASTM-D-3183 "Test Methods for Slump of Portland Cement Concrete" "Specification for Portland Cement" "Classification of Insulating Fire Brick" "Preparing and Curing refractory Concrete Test Sample" "Specification for Chemical Admixture for Concrete" "Code of Practice for Determining Chemical Resistance of Thermosetting Resin Used in Glass Fiber Reinforced Structure" "Specification for Fly Ash and Raw or Calcined Natural Pozzolan for Use as a Mineral Admixture in Portland Cement Concrete" "Specification for Flyash and Raw or Calcined Natural Pozzolan for use as a Mineral Admixture in Portland Cement Concrete" "Production and Preparation of Gray-Iron Casting for Porcelain Enameling" "Test Methods for Rubber Properties in Tension" "Test Methods for Rubber Property Adhesion to Rigid Substrates" "Test Methods for Rubber Property-Effect of Liquids" "Test Method for Rubber Property" "Test Method for Resistance of Plastics to Chemical Reagents" "Test Methods for Rubber-Property-Deterioration in an Air Oven" "Test Method for Rockwell Hardness of Plastic and Electrical Insulting Material" "Test Methods of Rubber Property-Deterioration in Heating in Air" (Test Tube Enclosure) "Test Method for Rubber Property-International Hardness" "Test Methods for Rubber Properties-Abrasion Resistance (Pico Abrader)" "Test Method for Rubber Property-Durometer Hardness" "Recommended Practice for Classifying Visual Defects in GlassReinforced Plastic Laminate Parts" "Material, Equipment and Procedures for Mixing Standard Compounds and Preparing Standard Vulcanized Sheets" "Practice for Rubber-Preparation of Pieces for Test Purposes From Products" ASTM-D-3486 "Installation of Vulcanizable Rubber Tank Lining and Pipe" "Method of Testing Vulcanizable Rubber Tank and Pipe Lining" "Practice for Determining Dimensions of Reinforced Thermosetting Resin Pipe and Fitting" "Practice for Continuity Verification of Liquid or Sheet Lining Applied to Concrete Substrates"

ASTM-D-3491 ASTM-D-3567 ASTM-D-4787

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ASTM-G-14-77 ASTM-G-28 ASTM-G-48

"Test Method for Impact resistance of Pipeline Coatings (Falling Weight Test)" "Method for Detecting Susceptibility to Intergranular Attack in Wrought Nickel-Rich, Chromium-Bearing Alloys" "Test Method for Pitting and Crevice Corrosion Resistance of Stainless Steel and Related Alloys by The Use of Ferric Chloride Solution"

AWWA

(AMERICAN WATER WORKS ASSOCIATION) "Cement-Mortar Lining for Ductile-Iron Pipe and Fitting for Water" "Coal-Tar Protective Coatings and Linings for Steel Water PipelinesEnamel and Tape, Hot Applied" "Cement-Mortar for Protective Lining and Coating for Steel Water PipeShop Applied" "Liquid Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipeline" "Fusion-Bonded Epoxy Coating for the Interior and Exterior of Steel Water Pipelines" "Cement-Mortar Lining of Water Pipelines 4 in. and Large-Inplace"

AWWA-C 101/ A 21.4 AWWA-C 203 AWWA-C 205 AWWA-C 210 AWWA-C 213 AWWA-C 602 BS

(BRITISH STANDARD INSTITUTION) BS 358 BS 470 BS 490: Part 10 BS 903: Part A 21 BS 903: Part A 26 BS-1344 BS 2035 BS-2719 BS-2782: Method 320A to 320F BS 3416 BS 6374 Part 1: Part 2: "Specification for Bitumen-Based Coatings for Cold Application, Suitable for Use in Contact with Potable Water" "Lining of Equipment with Polymeric Materials for The Process Industries" "Specification for Lining with Sheet Applied Thermoplastics" "Specification for Lining with Non-Sheet Applied Thermoplastics" 5 "Method for the Measurement of Voltage with Sphere Gaps" "Specification for Inspection, Access and Entry Opening for Pressure Vessels" "Method for Determination of Adhesion Strength of Rubber and Plastics Belting of Textile Construction" "Determination of Rubber to Metal Bond Strength" "Determination of Hardness" "Methods of Testing Vitreous Enamel Finishes" "Specification for Cast Iron Flanged Pipes and Flanged Fitting" "Methods of Use and Calibration of Pocket Type Rubber Hardness Meters" "Methods of Testing Plastics, Tensile Strength, Elongation and Elastic Modulus"

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Part 3: Part 4: Part 5: BS 6466 BS 8007 BS 8110 DIN

"Specification for Lining with Stoved Thermosetting Resins" "Specification for Lining with Cold Curing Thermosetting Resins" "Specification for Lining with Rubbers" "Code of Practice for Design and Installation of Ceramic Fiber Furnace Linings" "Code of Practice for Design of Concrete Structures for Retaining Aqueous Liquids" "Structural Use of Concrete"

(DEUTSCHES INSTITUTE FR NORMUNG) "Water Heaters and Water Heating Installations for Drinking Water and Service Water" "Testing of Plastics" "Testing of Rubber, Elastomer and Plastic, Shore Hardness Testing A & D" "Testing of Elastomers, Determination of Indentation Hardness of Soft Rubber"

DIN-4753: Part 3 DIN-53456 DIN-53505 DIN-53519

IPS

(IRANIAN PETROLEUM STANDARDS) "Surface Preparation" "Painting" "Linings "Corrosion Consideration During Fabrication and Installation" "Paint" "Linings" "Corrosion Consideration in Design" "Building Material" "Bitumen Mastic" "Coal Tar Mastic" "Coal Tar Primer" "Bitumen Primer" "Coal Tar Enamel" "Bitumen Enamel"

IPS-C-TP-101 IPS-C-TP-102 IPS-C-TP-352 IPS-C-TP-742 IPS-E-TP-100 IPS-E-TP-350 IPS-E-TP-760 IPS-M-CE-105 IPS-M-TP-105 IPS-M-TP-230 IPS-M-TP-280 IPS-M-TP-285 IPS-M-TP-290 IPS-M-TP-295 ISO

(INTERNATIONAL ORGANIZATION FOR STANDARDIZATION) "Vitreous and Porcelain Enamel-Determination of Resistance to Citric Acid at Room Temperature" "Vitreous and Porcelain Enamels for Sheet Steel-Production of Specimens for Testing" 6

ISO 2722 ISO 2723

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ISO 2724 ISO 5256 ISO 8289 ISO 9004

"Vitreous and Porcelain Enamel for Cast Iron-Production of Specimens for Testing" "Steel Pipes and Fittings for Buried or Submerged Pipelines-External and Internal Coating by Bitumen or Coal Tar Derived Materials" "Vitreous and Porcelain Enamel-Low Voltage Test for Detecting and Locating Defects" "Quality Management and Quality System Elements"

JGS (JAPAN GASOLINE STANDARD) JGS-652-322-5-03E "Installation of Glass Lined Piping" NACE (NATIONAL ASSOCIATION OF CORROSION ENGINEERS) NACE NACE-6F 164 NACE-6F 166 NACE RP 0274 NACE-6H 160 NACE-6K157 "Coating and Lining for Immersion Service" "Curing of Interior Tank Lining" "Recommended Practices for Inspection of Lining on Steel and Concrete" "High Voltage Electrical Inspection of Pipe Line Coating Prior to Installation Item" "Glass Lining and Vitreous Enamels" "Acid Proof Vessel Construction with Membrane and Brick Lining"

NIOEC-SP (NIOEC SPECIFICATIONS) NIOEC-SP-00-10 NIOEC-SP-50-17 NIOEC-SP-80-02 NIOEC-SP-80-04 SIS NIOEC Specification for Units NIOEC Specification for Protection of Underground Steel Pipe NIOEC Specification for Painting NIOEC Specification for Corrosion Consideration in Design

(SWEDISH STANDARD) "Rust Levels of Steel Structure and Quality Levels for Preparation of Steel Surface for Rust Protecting Paints"

SIS 05 59 00

SSPC (STEEL STRUCTURE PAINTING COUNCIL) SSPC-SP-8 "Pickling"

2.1. Equivalent to IPS Standard Substitute the following IPS Standards as referred to throughout IPS-C-TP-352 & IPS-ETP-350 to relevant NIOEC's Specifications as follows: IPS Standard IPS-C-TP-101 Relevant NIOEC Specification NIOEC-SP-80-02

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NIOEC-SP-80-02 NIOEC-SP-80-05 NIOEC-SP-80-02 NIOEC-SP-80-05 NIOEC-SP-80-04 NIOEC-SP-30-04 NIOEC-SP-50-17 NIOEC-SP-50-17 NIOEC-SP-50-17 NIOEC-SP-50-17 NIOEC-SP-50-17 NIOEC-SP-50-17

IPS-C-TP-102 IPS-C-TP-352 IPS-C-TP-742 IPS-E-TP-100 IPS-E-TP-350 IPS-E-TP-760 IPS-M-CE-105 IPS-M-TP-105 IPS-M-TP-230 IPS-M-TP-280 IPS-M-TP-285 IPS-M-TP-290 IPS-M-TP-295

3. UNITS International system of units (SI) shall be used in accordance with NIOEC-SP-00-10, unless otherwise specified.