PRESSURE

MULTIRANGE DIFFERENTIAL PRESSURE TRANSMITTER WITH DISPLAY 260 SERIES

DESCRIPTION
The 260 Series Multirange Differential Pressure Transmitter with Display incorporates many powerful, attractive and easy to use features as standard in a multi-congurable package. One model with very low selectable differential pressure ranges is perfect for measuring space static pressure and duct airow velocity pressure. A second model with higher selectable ranges is used for sensing duct static pressure. Two similar models, with Pascal engineering units instead of inches of water, are also available. The 260 Series comes standard with a wide variety of selectable output signals, 1-5 VDC, 0-5 VDC, 0-10 VDC or 4-20 mA, making it compatible with virtually any building automation controller.
PSI

FEATURES
Standard LCD on all models Switches and jumpers for conguration Selectable analog output Designed for AC/DC unregulated power supplies Display feedback of conguration selection LCD ashes when out of range Push button zero Optional integral duct static probe Models with ranges in Pascal units Eleven-point NIST certication available

APPLICATION
Space static pressure Duct static pressure Duct airow Clean room pressure Air lock/isolation rooms Air lter monitoring

PRESSURE

SPECIFICATIONS
Supply Voltage Current Output Voltage Output Signal Output 12-30 VDC 24 VAC/VDC 4-20 mA (two wire) , 0-5 VDC (three-wire), 0-10 VDC (three-wire) Zero/Span shift 0.02% FS/F (0.036% FS/C) Overpressure 10 psig (69 kPa) Operating Temperature 32 to 122F (0 to 50C) Storage Temperature 23 to 131F (-5 to 55C) Enclosure UL 94V-0 ame resistant enclosure plenum rated Process Connection 3/16" OD barbed brass Approvals Meets CE standards Weight 8 oz (227g) Warranty 1 year Thermal Effect

Maximum Output Impedance (mA) 800 @ 30 VDC Minimum Output Impedance (VDC) 10,000 Accuracy 1.0% FS at constant temperature Non-linearity 0.96% FS Non-repeatability 0.05% FS Hysteresis 0.1% FS Compensated Temperature Range 32 to 122F (0 to 50C)

19

January 2012

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877

PRESSURE
PSI

MULTIRANGE DIFFERENTIAL PRESSURE TRANSMITTER WITH DISPLAY 260 SERIES

DIMENSIONS
in (mm)
4.75 (120.7) 4.25 (108) 150 .86 (21.9)

4.15 (105.4)

1.35 (34.3)

LOW

.63 (15.9) 1.3 (31.83)

.63 (15.9) .63 (15.9) Knockout for 1/2" conduit

LOW

9.20 (233.7) .59 (14.9) 1.50 (38.1) 1.03 (26.3)

Optional Static Probe Diagram

7.61 (193.2)

.87 (22)

SELECTABLE RANGES PER MODEL

Model MS1 Unidirectional ranges 0" to 0.1" W.C. 0" to 0.25" W.C. 0" to 0.5" W.C. 0" to 1.0" W.C. 0" to 1.0" W.C. 0" to 2.5" W.C. 0" to 5.0" W.C. 0" to 10.0" W.C. 0 to 25 Pa 0 to 50 Pa 0 to 100 Pa 0 to 250 Pa 0 to 250 Pa 0 to 500 Pa 0 to 1000 Pa 0 to 2500 Pa Bi-directional ranges 0.1" W.C. 0.25" W.C. 0.5" W.C. 1.0" W.C. 1.0" W.C. 2.5" W.C. 5.0" W.C. 10.0" W.C. 25 Pa 50 Pa 100 Pa 250 Pa 250 Pa 500 Pa 1000 Pa 2500 Pa

WIRING
Voltage Three-Wire, 0-5, 0-10 VDC Configuration
24 VAC/DC nominal excitation + Power supply 13 - 30VAC/VDC EXC COM OUT

MS2

+ -

Voltage monitor

MS3

Current Two-Wire, 4-20 mA Configuration

24V (DC Only) nominal excitation Power supply 13 - 30VDC + EXC COM OUT

PRESSURE

MS4

+ -

Current monitor

ORDERING INFORMATION
MODEL DESCRIPTION 260G Multirange differential pressure transmitter with display RANGES MS1 0-0.1" to 0-1.0" W.C. ranges, wall mount MS2 0-1.0" to 0-10" W.C. ranges, wall mount MS3 0-25 to 0-250 Pa ranges, wall mount MS4 0-250 to 0-2500 Pa ranges, wall mount PROBE OPTION S Static pressure probe DISPLAY OPTION D Display N No Display NIST OPTION NIST 11-point calibration certificate included 2601 MS1 S Example: 2061MS1S Model 260 transducer 0" to 1.0" W.C. range with optional static pressure probe.

19

A-301-K A-302-K A-308-K A-345-K RPS RPS-I RPS-W SD-01 T-101

RELATED PRODUCTS Duct static pressure tip, 1/4" compression Duct static pressure tip, 1/4" barb Duct static pressure fitting, 1/4" barb Flange mounting kit (1 required for each A-301-K or A-302-K) Stainless steel room pressure sensor, 1/4" barb Ivory plastic room pressure sensor, 1/4" barb White plastic room pressure sensor, 1/4" barb Surge dampener 1/4" OD black poly tubing, 1 coil, 250 ft (76 m)

PAGE 925 925 925 925 925 925 925 925 759

878

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January 2012

Installation Guide
Multi-Sense Model 260 Series Multi-Range Differential Pressure Transducer
GENERAL INFORMATION
Every Model 260 has been calibrated and tested before shipment to guarantee performance for all pressure ranges. The Model 260 is available in four versions, which have field selectable range capability via a slide switch. See four versions below:

MULTI-SENSE RANGE SPECIFICATIONS

Ranges Version Unidirectional 0.1, 0.25, 0.5 and 1.0 W.C. FS 1.0, 2.5, 5.0 and 10 W.C. FS 25, 50, 100 and 250 Pa FS .25, .50, 1.00 and 2.5 kPa Bidirectional +/- 0.1, 0.25, 0.5 and 1.0 W.C. FS +/- 1.0, 2.5, 5.0 and 10 W.C. FS +/- 25, 50, 100 and 250 Pa FS +/- .25, .50, 1.00 and 2.5 kPa

MECHANICAL INSTALLATION
Mounting Position
Mount and calibrate in vertical position for quick and easy installation on ducts, walls or ceilings and in control rooms.

Model MS1 Model MS2 Model MS3 Model MS4

Media Compatibility
Model 260 transducers are designed to be used with air or nonconducting gases. Use with liquids or corrosive gases will damage the unit.

The Model 260 is available in four field selectable output configurations. See four versions below:

2-Wire 3-Wire

4-20 mA (Current) 1-5, 0-5, or 0-10 VDC (Voltage)

Environment
The operating temperature limits of the 260 are as follows: Operating Temperature Compensated Temperature Range 32F to 122F (0C to 50C) 32F to 122F (0C to 50C)

SIMPLE 5-STEP SETUP INSTRUCTIONS STEP 1 ELECTRICAL CONNECTIONS Removable Terminal Block for Easy Wiring
STEP 1: Wire and Power Up Unit - Follow diagrams below for 2-wire and 3-wire configurations. After completing wiring requirements - Apply power to the Model 260.

SIMPLE 5-STEP SETUP INSTRUCTIONS - STEPS 2 - 5

Power On - LCD Display Display momentarily toggles thru all existing setup parameters on initial power up. Pressure is normally indicated on display. Units are either in inches of water column (WC) MS1 & MS2, or Pascal (Pa) MS3 & MS4. *STEP 2: Select Pressure Range: Set appropriate full scale range using the Slide Switch Multiplier. LCD will momentarily indicate selected range. STEP 3: Select Unidirectional or Bi-directional mode. STEP 4: Select Current (mA) or Voltage 1-5, 0-5, or 0-10 VDC output range. *Step 2 will follow same instructions for other inches of water column and pascal ranges.

RANGE:
1 0.5 0.25 0.1

Multi-Sense Voltage 3-Wire, 1-5, 0-5, 0-10 VDC Configuration

24V AC/DC Nominal Excitation Power + Supply 13 - 30V

UNI/BI

ZERO

Model 260
EXC COM OUT

mA/1-5V/5V /10V

+ -

Voltage Monitor

Multi-Sense Current 2-Wire, 4-20 mA Configuration

Model C260
24V (DC Only) Nominal Excitation + Power Supply 13 - 30V
EXC COM OUT

STEP 5: Push Button Zero - While at zero pressure Press and hold the Zero Push Button for 1 second to automatically reset output to zero.

EXC COM OUT

2601MS1 S/N:
+ Current Monitor Typical 250 Ohm Sense Resistor for 1-5V Output Measurement
Date Code

PERFORMANCE SPECIFICATIONS
Accuracy RSS* (at constant temperature.) 1% FS *RSS of Non-Linearity, Non-Repeatability and Hysteresis. Thermal Effects Compensated Range F(C) +32 to +122F (0 to 50) Zero/Span Shift %FS/F(C) 0.02 (0.036) Maximum Line Pressure 10 PSI Warm-up Shift 0.2% FS total Position Effects (Unit is factory calibrated at 0g effect in the vertical position) Zero Offset (%FS/G) 0.2%

RETURNING PRODUCTS FOR REPAIR

Please contact a Setra application engineer (800-257-3872, 978-263-1400) before returning unit for repair to review information relative to your application. Many times only minor field adjustments may be necessary. When returning a product to Setra, the material should be carefully packaged and shipped prepaid to: Setra Systems, Inc. 159 Swanson Road Boxborough, MA 01719-1304 Attn: Repair Department To download return form, please visit www.setra.com/tra/repairs/cal_rep To assure prompt handling, please supply the following information and include it inside the package or returned material: 1. Name and phone number of person to contact. 2. Shipping and billing instructions. 3. Full description of the malfunction. 4. Identify any hazardous material used with product. Allow approximately 3 weeks after receipt at Setra for the repair and return of the unit. Non-warranty repairs will not be made without customer approval and a purchase order to cover repair charges. Calibration Services Setra maintains a complete calibration facility that is traceable to the National Institute of Standards & Technology (NIST). If you would like to recalibrate or recertify your Setra pressure transducers or transmitters, please call our Repair Department at 800-257-3872 (978-263-1400) for scheduling.

WARRANTY AND LIMITATION OF LIABILITY

SETRA warrants its Model 260 Transducer products to the original consumer purchaser against defects for a period of one year from the date of sale by SETRA, as shown in its shipping documents. Without charge, SETRA will repair or replace products found to have manufacturing defects within the warranty period. The serial number or date code must not have been removed, defaced or otherwise changed. SETRA must be notified in advance of any returns; any products returned to SETRA must be transportation prepaid. The foregoing warranty is in lieu of all warranties, express, implied or statutory, including but not limited to, any implied warranty of merchantability for a particular purpose. SETRAs liability for breach of warranty is limited to repair or replacement, or if the goods cannot be repaired or replaced, to a refund of the purchase price. SETRAs liability for all other breaches is limited to a refund of the purchase price. In no instance shall SETRA be liable for incidental or consequential damages arising from a breach of warranty, or from the use or installation of its products. No representative or person is authorized to give any warranty other than as set out above or to assume for SETRA any other liability in connection with the sale of its products.

Toll Free 1-800-257-3872 Fax1-978-264-0292 Web Site www.setra.com

SS2125 Rev.A 1/17/05

PRESSURE
PSI

DIFFERENTIAL PRESSURE TRANSMITTER 231 SERIES

DESCRIPTION The 231 Series Multi-Range Differential Pressure Transmitter is ideal for monitoring pumps and load differential pressures in HVAC systems and processes where local indication is needed. The 231 Series design provides users with eld accessible ranging, choice of outputs, and eld zero adjustment. FEATURES Field selectable ranges and outputs Field accessible pushbutton zero and remote zero Field selectable port swap True 4-20 mA output, and choice of VDC outputs Hinged cover Heavy duty aluminum NEMA 4 housing Optional LCD display RoHS compliant

231 Series

SPECIFICATIONS
Supply Voltage Voltage Model: Signal Output Voltage Model: Maximum Output Impedance (mA) Minimum Output Impedance (VDC) Accuracy Current Model: 12-30 VDC 12-30 VDC/18-28 VAC Current Model: 2-wire, 4-20 mA 3-wire, 0-5, 0-10, or 1-5 VDC 600 @ 24 VDC 17-4 PH Stainless Steel Liquids or Gases Compatible with 17-4 PH Stainless Steel Note: Hydrogen not recommended for use with 17-4 PH stainless steel. Enclosure Die Cast Aluminum, Powder Coated Enclosure Rating NEMA 4 Process Connection 1/8" FNPT Wiring Terminations 1/2" conduit entry (7/8" dia), screw/ crimp terminals Dimensions 4.0"H x 6.0"W x 2.0"D (10.2 x 15.2 x 5.1 cm) Approvals CE, RoHS compliant Weight 1.5 lbs (0.68 kg) Warranty 1 Year Wetted Parts Media Compatibility

PRESSURE

5000 1.0% FS (2.0% FS for range D model ) Overpressure 2.2X full scale Burst Pressure 40X full scale Measurement Range Upto 250 psi Response Time 1-5 seconds (adjustable) Operating Temperature -4 to 185F (-20 to 85C) Compensated Temperature Range 32 to 130F (0 to 54C)

19

DIMENSIONS
6.0 (15.2) 5.6 (14.1) 2.0 (5.1) 5.2 (13.1)

R0.1 (0.3) 1.6 (4.0) 0.4 (0.9) High 2.0 (5.1) 1/2'' Conduit opening Low

1/8'' FNPT

1.0 (2.4)

4.9 (12.3) 4.0 (10.2) 5.1 (12.9)

1.2 (3.1)

1.7 (4.2)

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2012 Kele, Inc. All rights reserved. The Kele name and logo are registered trademarks of Kele, Inc.

January 2012

PRESSURE
DIFFERENTIAL PRESSURE TRANSMITTER 231 SERIES
WIRING
A B C D RANGES A MS1 50 MS2 100 MS3 250 + + ZERO A B C D OUTPUT A B C D 4-20 0-5 0-10 1-5 BAR A.REV SLOW BI-DIR SWAP PSI NORM FAST UNI-DIR NORM

PSI

A B C D RANGES A MS1 50 MS2 100 MS3 250 + +

ZERO

A B C D OUTPUT A B C D 4-20 0-5 0-10 1-5

B 25 50 125

C D 10 5 20 10 50 25

B 25 50 125

C D 10 5 20 10 50 25

BAR A.REV SLOW BI-DIR SWAP

PSI NORM FAST UNI-DIR NORM

+
Power supply 12-24 VDC only digital control

+ +
2 wire current output Contact closure relay
Power supply 12-24 VAC/VDC 3 wire voltage output

Contact closure relay

Current (4-20 mA) Remote zero digital output

Digital control voltage Remote zero digital output

ORDERING INFORMATION

PRESSURE

MODEL DESCRIPTION Wet to wet differential pressure transmitter 231G RANGES: UNIDIRECTIONAL AND BIDIRECTIONAL MS1 5, 10, 25, 50 psid and 5, 10, 25, 50 psid MS2 10, 20, 50, 100 psid and 10, 20, 50, 100 psid MS3 25, 50, 125, 250 psid and 25, 50, 125, 250 psid PRESSURE CONNECTION 2F 1/8-18 NPT female (Standard) DISPLAY OPTION N No display D LCD display MANIFOLD OPTION 3VLV 3 valve bypass option 231G - MS1 2F - D - 3VLV Example: 231G-MS1-2F-D-3VLV Setra differential pressure transmitter Model 231 ranging from 0 to 50 psid with LCD display and 3VLV bypass option.

19

47B-1 47S-1 PT

RELATED PRODUCTS Brass piston style snubber Stainless steel piston style snubber 1/4" pigtail syphon with fittings

PAGE 899 899 390

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899

Applications

Multi-Sense - Model 231

Wet-to-Wet, Differential Pressure Transducer

G Energy Management Systems G Process Control Systems G Flow Measurement of Various Gases or Liquids G Liquid Level Measurement of Pressurized Vessels G Pressure Drop Across Filters

Features
I I I I I I I I I I I I Field Selectable Output True 4 to 20 mA Output 0-5, 1-5, and 0-10 VDC Output Field Selectable Pressure Ranges Field Accessible PushButton Zero and Remote Zero Dual Sensors Hinged Cover Field Selectable Port Swap Optional LCD Display All Cast Aluminum, NEMA 4 Rated Housing Meets CE Conformance Standards RoHS Compliant

etras Model 231 Multi-Sense Wet-toWet differential pressure transducer allinclusive design provides users with field accessible ranging, choice of output and field zeroing. Choose from three configurable Model 231 pressure transducers: 5 up to 50 psid, 10 up to 100 psid, or 25 up to 250 psid. Each Model 231 has 4 unidirectional and 4 bidirectional switch selectable pressure ranges and can be reconfigured in the field for 0-5 VDC, 1-5 VDC, 0-10 VDC, or 4 to 20 mA output. (The 4 to 20 mA output is operable as a true 2-wire device.) The Model 231 jumper selectable port swap feature eliminates costly replumbing if the pressure transducer is improperly installed or replaced. An optional LCD display is available for on-site indication of line and differential pressure. The Model 231 is designed with Setras own dual pressure sensors, which incorporate thin film sensing technology. This technology offers exceptional thermal accuracy and signal linearity. Utilizing this technology, the Model 231 is resistant to long-term drift caused by dopant migration and Fermi-level effects, intrinsic in piezoresistive and silicon based technologies, which are exaggerated at elevated temperatures and by extended pressure cycling.

3-VALVE MANIFOLD
The Model 231 can be supplied with an optional 3-Valve Manifold assembly for ease of installation and maintenance. The 3-Valve Manifold is a machined brass body requiring no internal pipe connections, thereby eliminating the risk of internal leaks. The manifolds rugged, yet compact, construction requires minimum space for installation and use. If the Model 231 is ordered with the 3-Valve Manifold, the system is shipped completely assembled and ready for wall or pipe mounting. (Order as Pressure Fitting Code 3V.)

Benefits
I Hinged Cover for Easy Access to Switch Selectable Features I Dual Pressure Sensors Provide Independent High and Lo Pressures I LCD Display for In-Situ Viewing of Hi, Lo, and Differential Pressure I Field Calibration Saves Time and Money I Port Swap Feature Eliminates Replumbing Existing Installations I Reduces Inventory I Saves Installation Cost

ISO 9001:
All-in-One 8 Selectable Ranges...One Transducer

Certified Visit Setra Online: http://www.setra.com


2000

NOTE: Setra quality standards are based on ANSI-Z540-1. The calibration of this product is NIST traceable. Patent Pending

800-257-3872

159 Swanson Rd., Boxborough, MA 01719/Telephone: 978-263-1400/Fax: 978-264-0292

Model 231 Specifications

Performance Data
Accuracy RSS* (at constant temp.) Pressure Ranges A, B, C 1.0% FS Pressure Range D 2.0% FS Pressure Ranges MS1 MS2 MS3 A 50 100 250 B 25 50 125 C 10 20 50 D 5 10 25

Environmental Data
Temperature Operating* F (C) Storage F (C) Vibration Shock -4 to +185(-20 to +85) -4 to +185(-20 to +85) 10g from 50 Hz to 2000 Hz 200g

Electrical Data (Current)

Circuit 2-Wire (Reverse Excitation Protected) Output* 4 to 20 mA, Clipped and Capped External Load 0 to 1000 Ohms Minimum supply voltage (VDC) = 12 + 0.02 x (Resistance of receiver plus line). Maximum supply voltage (VDC) = 30 + 0.004 x (Resistance of receiver plus line).
*Calibrated at factory with a 24 VDC loop supply voltage and a 250 ohm load.

*Operating temperature limits of the electronics only. Pressure media temperatures may be considerably higher or lower.

Physical Description (Model 231)

Case Pressure Fittings Electrical Connection Size Die Cast Aluminum, Powder Coated 1/8-18 NPT Internal 1/2 in. Conduit 4.0 x 6 x 2 in. (102 x 152 x 51mm) Weight 1.5 lb Sensor Cavity Volume 0.2 cc

Thermal Effects** Compensated Range F (C) Zero Shift %FS/100F (50C) Span Shift %FS/100F(50C) Warm-up Shift Response Time Maximum Working Pressure

+32 to +130 (0 to +54) 2.0 (1.8) 2.0 (1.8) <0.12% FS 1 to 5 sec. (selectable) Maximum Range of Pressure Ordered 2.2 x Full Scale 40 x Full Scale

3-Valve Manifold Assembly* Physical Description

Manifold Block Valves (3) Brass V1 for Connection to +Port V2 for Connection to Port V3 for Equalizing Pressure 90 On/Off 1/4-18 NPT Internal Thread 6 x 11 (152mm x 279mm) 3 lbs.

Electrical Data (Voltage)

Circuit Excitation Output* 3-Wire 12 to 30 VDC/18 to 28 VAC (Reverse Excitation Protected) 0 to 5 VDC 0 to 10 VDC 1 to 5 VDC 30 Ohms 4 mA (typ.) at 5 VDC 5 mA (typ.) at 10 VDC 40 mA (typ.) at 18-28 VAC Valve Type Process Connections Dimensions Weight

Proof Pressure Burst Pressure *RSS of Non-Linearity, Non-Repeatability and Hysteresis.

**Units calibrated at nominal 70F. Maximum thermal error computed from this datum.

*Order assembled with the Model 231 (Code 3V) or order separately as Option 231900-01.

Pressure Media
Liquids or Gases Compatible with 17-4 PH Stainless Steel
Note: Hydrogen not recommended for use with 17-4 H stainless steel.

Output Impedance Current Consumption

Specifications subject to change without notice.

*Calibrated into a 50K Ohm load, operable into a 5000 ohm load or greater.

Outline Drawing
6.0 152 5.6 141 R 0.1 2 0.3 9 1.6 40
High Low 1.0 24

2.0 51

5.2 131

1/8 NPTF

2.0 51
1/2 Conduit Opening

4.8 122

1.2 31 1.7 42

IN MM

ORDERING INFORMATION
Code all blocks in table.

Example: Part No. 231GMS12FD is a Model 231, 5 PSID up to 50 PSID, 1/8 NPT Female Fitting, and LCD Display

2 7 31 1 0 G 1
Model 231G = 231 Ranges Unidirectional & Bidirectional MS1 = 5, 10, 25 50 psid 5, 10, 25, 50 psid MS2 = 10, 20, 50, 100 psid 10, 20, 50, 100 psid MS 3 = 25, 50, 125, 250 psid 25, 50, 125, 250 psid Pressure Connection 2F =1/8-18 NPT Female (Standard) Optional 3V =3-V Manifold assembled w/Model 231 Option N = No Display D = LCD Display

Please contact factory for versions not shown.

While we provide application assistance on all Setra products, both personally and through our literature, it is the customers responsibility to determine the suitability of the product in the application.

159 Swanson Road, Boxborough, MA 01719/Tel: 978-263-1400; Toll Free: 800-257-3872; Fax: 978-264-0292; email: sales@setra.com

SSP231 Rev. A 01/10/07

4.0 102

4.6 117

PRESSURE
PSI

WET/WET DIFFERENTIAL PRESSURE TRANSMITTER GC52 SERIES

DESCRIPTION
The GC52 Series Low Differential Pressure Transmitter offers reliable, low differential pressure measurement with an accuracy of 0.5%. The transmitter is loop powered with an integral LCD display. The GC52 features zero and span adjustment, linear scaling function, digital lter function, and push button conguration. The rugged NEMA 4X enclosure allows usage in indoor or outdoor environments.

FEATURES
0.5% accuracy Push button conguration Linear scaling LED back light Loop check function 4-20 mA output NEMA 4X (IP65) protection

WIRING
Transmission cable

PRESSURE

Terminal box Shield Display (board)

Receiver

Power

source

19

SPECIFICATIONS
Supply Voltage Signal Output Maximum Output Impedance Adjustments Accuracy 12-32 VDC 4-20 mA (2-wire) 500 Zero and Span Adjustable -10% to 110% FS 0.5% FS (includes linearity, hysteresis, and repeatability) 30 psid (207 kPa) 100 psid (690 kPa), 3-1/2 digit, 10 mm LCD; 0.5% FS + last digit accuracy Operating Temperature 14 to 140F (-10 to 60C) Wetted Parts 316 SS, viton, and Alumina Ceramic Storage Temperature 5 to 150F (-15 to 65C) Enclosure Rating Epoxy coated aluminum, NEMA 4X (IP65) Process Connection 1/4 FNPT Wiring Terminations 1/2 FNPT conduit Approvals CE Weight 1.5 lb (670 g) Warranty 1 year All Others Display

Thermal Effect Zero/Span Shift 0.03% FS/C Compensated Temperature Range 14 to 140F (10 to 60C) Overpressure Ranges 4IW, 8IW, 4IWL

902

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January 2012

PRESSURE
WET/WET DIFFERENTIAL PRESSURE TRANSMITTER GC52 SERIES
DIMENSIONS
PSI

in (cm)

4 x .22 (56) Panel mounting holes Bracket 0.08 (0.03) thick 4.49 (11.4) 3.62 (9.2) 2.91 (7.4)
GC52
inH2O

Drain outlet

2.28 (5.8) 4.72 5.12 (12) (13)

2.56 (6.5)

0.42 (1.1)

2.07 (5.3) 0.69 (1.8) 1.97 (5) 2.36 (6)

PRESSURE

ORDERING INFORMATION

MODEL DESCRIPTION GC52 Low differential pressure transmitter PRESSURE RANGE "W.C. (kPa) 0-4.0 (1.0) 4IW 0-8.0 (2.0) 8IW 0-20.0 (4.98) 20IW 0-40.0 (9.95) 40IW 0-80.0 (19.9) 80IW 0-200.0 (49.7) 200IW 0-400.0 (99.5) 400IW 4.0 (1.0) 4IWL 8.0 (2.0) 8IWL 20.0 (4.98) 20IWL 40.0 (9.95) 40IWL 80.0 (19.9) 80IWL 200IWL 100.0 (49.7) 400IWL 400.0 (99.5) GC52 40IW Example: GC52-40IW Low differential pressure transmitter ranging from 0-40"w.c.

19

January 2012

2012 Kele, Inc. All rights reserved. The Kele name and logo are registered trademarks of Kele, Inc.

kele.com

888-397-5353 USA

001-901-382-6084 International

903

Quick Start Function Summary Instructions for ASHCROFT GC52

(See I&M Manual for Further Detail)

DISPLAY OVERVIEW
Test Terminals

CH+
Differential pressure
unit monitor

CH

GC52
In H2O

Scaling - Arbitrary
unit monitor display

Note: Holding the 3 seconds returns to

8.8.8.8.8.8.
M M
MODE key

Measured data

B.

Re-scaling in inH2O units: Pressure Display Mode allows for zero (4mA) and span (20ma) adjustment of 10 to +110% Span respectively. Note: 1. See menu schematic on last page for detail. 2. Must be in Pressure Display Mode option within Setting Mode, this is noted on the screen by

L
UP key

- non n
Use $ # keys to move between Pressure Display Mode and Linear Display Mode which is for re-scaling in Arbitrary units. 3. To adjust Output Zero Point (4mA) and Output Span Point (20mA) must be in the functional area as noted below and then adjustment is via $ # keys. The value shown is a percentage of the pressure range (span) as noted on the product label (ex. If product was supplied as a 0-40 IWC range and the user desired the Output Zero Point (4mA) to be moved from 0 IWC to 20 IWC then Output Zero Point would be 50.0 which is 50%. Values shown below are from I&M manual.
Setting Item Display mode LCD Display Setting Range non:pressure display mode Lin: linear display mode Analog Pressure output zero point range:10 (4mA) : 10.0 (%Span) to 110% Span Analog Pressure output span point range:10 (20mA) : 90.0 (%Span) to 110% Span Setting Description Selection of pressure display mode : non

DOWN key
DESIGNATION FUNCTION

Measured data display Differential pressure unit monitor

Differential pressure, linear scaling value are displayed. When this unit monitor is ON, the differential pressure (in H2O) is indicated on the measured data display.

Scaling; arbitrary When this unit monitor is ON, the scaling value of an arbitrary unit (linear scaling), is indicated on the measured unit monitor data display. This key is used to switch the setting mode and the mea MODE key surement mode and to change the setting item. M DOWN key S UP key T This key is used to change (decrease) and select the set value . This key is used to change (increase) and select the set value and to shift from the measurement mode to the zero adjustment mode.

- non n

1. Upon Power-Up the unit enters Measure Mode displaying applied pressure. 2. One function is available to the user in Measure Mode. A. Zero Adjustment Mode: In the measurement mode, the pressure connection is open to the atmosphere and $ key is pressed for more than 3 seconds in order to shift to zero adjustment mode for zero point adjustment of the differential pressure sensor If the zero point adjustment is performed correctly the message ADJ will be displayed for 2 seconds, and the display will return to the measurement mode. 3. Four functions available to the User via Setting Mode. To enter the Setting Mode hold (M) key for more than 3 seconds. (See last page for complete Setting Mode menu.) A. Filter (Damping) The filter is based on the moving average of the pressure data to decrease display bounce and to smooth the analog output due to system pressure fluctuations at the users discretion. Five selections: (0, 2, 4, 8 and 16 seconds), Use $ # keys to change value. If 0 is selected the filter is not applied.

Output zero point . Output span point

a a

10.0 90.0

Note: For setting of zero point and span point in the analog output, input the percent value over the pressure range.

C.

Re-scaling in Arbitrary units, Linear Display Mode. This function allows the user to establish a linear relationship from the standard inH2O unit to any user defined unit. Note: See menu schematic on last page must be in Linear Display Mode option within Setting Mode, this is noted on the screen by

- L;n n
Use $ # keys to move between Linear Display Mode and Pressure Display Mode.

2008 Ashcroft Inc., 250 East Main St., Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com All sales subject to standard terms and conditions of sale. 12/08 I&M011-10064-GC52

Quick Start Function Summary Instructions for ASHCROFT GC52

Complete Setting Mode Menu
k M
Setting Mode
key for more than 3 seconds

Setting Item
Display mode

LCD Display

Setting Description
Selection of linear display mode: Lin

Setting Range
non: Differential pressure display mode; Lin: Linear display mode Differential pressure range: 0 to 75% Span Differential pressure range: 25 to 100%Span 0,1,2,3 digit

n00l0n p0 -20 p0-120 d0-001 d0-00.0 d0-50.0

Measurement Mode
Version display Basic key operation The setting item is changed by k M key. The set value is changed or selected by L key or M key. When changing the value, it is increased or decreased by pressing L key or M key, respectively. (Refer to next page)

6.00
k M

Min. differential pressure Max. differential pressure Decimal point position OFFSET

Min. differential pressure corresponding to OFFSET :20.0(inH2O) Max. differential pressure corresponding to FULL SCALE :120(inH2O) Display after decimal point Number of digits: 1(digit) OFFSET corresponding min. differential pressure : 0.0 (m) FULL SCALE corresponding to max. differential pressure :50.0 (m) Analog output zero point : (4mA): 0.0 (%Span) Analog output span point : (20mA): 100.0 (%Span)

f
k M

Filter

Differential pressure display mode setting (Re-scaling in inH2O units)

Linear display mode setting (Re-scaling in arbitrary user defined units)

1999 to 1999

non
k M
Differential pressure display mode Output zero point pressure

l`n
k M

Linear display mode

FULL SCALE

1999 to 1999

Max. display span: 10 to 110% Span Max. display span: 10 to 110%Span

a 10.0
k M

20.0
k M

Min. pressure

Output zero point Output span point

a0-50.0 a0100.0

90.0
k M

Output span point pressure

p 120.0
k M

Max. pressure

d
k M

1 0.0
k M

Decimal point position

D.

Note: Values shown are from example in I&M manual. Loop Check: Use to send a 4-20mA signal meant to simulate applied pressure, can be accessed either through Pressure Display Mode or Linear Display Mode. See Complete Setting Mode Menu; Loop Check is noted on the screen with a prefix (. The display is indicating in actual units and starts at the zero (4mA) point. If $ button is pressed, the linear display will auto increment by linkage between the linear display and the analog output. By continuing to press # button, auto decrement will occur. Release the button at the desired indication.

d d

OFFSET

50.0
k M

Full scale

0.0
k M

Output zero point Output span point Loop check (span point)

a 100.0
k M

[ -1.00
k M

Loop check (zero point)

50.0
k M

Notes: 1.Values shown are from example in I&M Manual. 2. Changes made within the Setting Mode are saved by returning to Measurement Mode before powering the unit off.

2008 Ashcroft Inc., 250 East Main St., Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com All sales subject to standard terms and conditions of sale. 12/08 I&M011-10064-GC52

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Installation and Maintenance Instructions for GC52 Differential Pressure Transmitter

LOOK FOR THIS AGENCY MARK ON OUR PRODUCTS

Version 5.0 10/07

2007 Ashcroft Inc. 250 East Main Street, Stratford, CT 06614 USA Tel: 203-378-8281, Fax: 203-385-0402, www.ashcroft.com All sales subject to standard terms and conditions of sale. I&M011-10160 -7/10/08

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1. 2. 3. 4. 5.

6. 7.

8. 9. 10. 11.

CONTENTS CAUTION ............................................................................................ 4-5 PREFACE .......................................................................................... 5 OVERVIEW ........................................................................................ 5 FEATURES ........................................................................................ 5 SPECIFICATIONS.............................................................................. 6 MOUNTING ........................................................................................ 8 5.1 Mounting Location ........................................................................ 8 5.2 Mounting Options ........................................................................ 8 5.3 Pressure Connection.................................................................... 8 PIPING .............................................................................................. 9 WIRING .............................................................................................. 10 7.1 Cable / Wiring Specifications........................................................ 10 7.2 Wiring Instructions........................................................................ 10 DISPLAY FUNCTIONS ...................................................................... 13 MODE CHANGES .............................................................................. 14 POWER-ON MESSAGE .................................................................... 14 MEASUREMENT MODE .................................................................. 15 11.1 Filter (Damping) .......................................................................... 15 11.2 Pressure Display Mode (Re-scaling in inH20 units) .................. 15 16 19 20 20 21 22 25 25 26 27

11.3 Linear Display Mode (Re-scaling in arbitrary user defined units) .................................. 11.4 Min/Max Display .......................................................................... 12. ZERO ADJUSTMENT MODE ............................................................ 13. SETTING MODE ................................................................................ 13.1 Setting Items for Pressure Display Mode (Re-scaling in inH20 units) ........................................................ 13.2 Setting Items for Linear Display Mode (Re-scaling in arbitrary user defined units) .................................. 13.3 Setting Procedure ........................................................................ 13.4 Loop Check .................................................................................. 14. DIMENSIONAL DRAWINGS.............................................................. 15. Maintenance ......................................................................................
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GENERAL: A failure resulting in injury or damage may be caused by excessive overpressure, excessive vibration or pressure pulsation, excessive instrument temperature, corrosion of the pressure containing parts, or other misuse. Consult Ashcroft Inc., Stratford, Connecticut, USA before installing if there are any questions or concerns.

WARNING! READ BEFORE INSTALLATION

OVERPRESSURE: Pressure spikes in excess of the rated overpressure capability of the transmitter may cause irreversible electrical and/or mechanical damage to the pressure measuring and containing elements.
Fluid hammer and surges can destroy any pressure transmitter and must always be avoided. A pressure snubber should be installed to eliminate the damaging hammer effects. Fluid hammer occurs when a liquid flow is suddenly stopped, as with quick closing solenoid valves. Surges occur when flow is suddenly begun, as when a pump is turned on at full power or a valve is quickly opened. Liquid surges are particularly damaging to pressure transmitters if the pipe is originally empty. To avoid damaging surges, fluid lines should remain full (if possible), pumps should be brought up to power slowly, and valves opened slowly. To avoid damage from both fluid hammer and surges, a surge chamber should be installed. Symptoms of fluid hammer and surges damaging effects: Pressure transmitter exhibits an output at zero pressure (large zero offset). Pressure transmitter output remains constant regardless of pressure In severe cases, there will be no output. FREEZING: Prohibit freezing of media in pressure port. Unit should be drained to prevent possible overpressure damage from frozen media.

STATIC ELECTRICAL CHARGES: Any electrical device may be susceptible to damage when exposed to static electrical charges. To avoid damage to the transmitter observe the following: Ground the body of the transmitter BEFORE making any electrical connections. When disconnecting, remove the ground LAST! Note: The shield and drain wire in the cable (if supplied) is not connected to the transmitter body, and is not a suitable ground.
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USE IN LIFE SUPPORT DEVICES Ashcroft Inc. products are not authorized for use as critical components in life support devices or systems without the express written approval of the General Manager, Stratford Operations of Ashcroft Inc. As used herein:
Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury to the user. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. 1. PREFACE Thank you for purchasing the GC52 Rangeable Differential Pressure Transmitter. Refer to the Ashcroft GC52 Data Sheet for product specifications and applicable operating conditions. OVERVIEW The GC52 is a 4-20mA loop powered (two-wire) differential pressure transmitter with integral display incorporating Ashcrofts proven SiGlas silicon based variable capacitance sensor with stainless steel media isolation diaphragms and silicone pressure transmission fluid. The device was designed to offer the user small size and user adjustable ranging for applications such as tank level measurements and gas / liquid flow measurements. FEATURES (1)Media Compatibility: Wetted materials consist of 316 stainless steel, alumina ceramic and viton to handle a wide range of media with the ability to offer ranges as low as 4 W.C. F.S. (URL). (2)Linear Scaling Function: The linear (scaling) function allows the user to adjust zero and span values providing a corresponding 4-20mA output signal. (3)Digital Filter Function: User adjustable damping of the output signal by means of internally calculated moving average to provide a stable output signal in applications where the user wants to reduce the pulsating of the display and / or output signal. (4)LED Back Light: To supplement the LCD display when conditions require (dark area, night etc.).
5

2.

3.

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(5)Loop Check Function: Allows the user to output an analog signal corresponding to differential pressure without applying pressure, simplifying system maintenance and troubleshooting. (6)Zero and Span Adjustment: The adjustment of the Zero (4mA) and Span (20mA) reading via internal push buttons. (7)IP65 / NEMA 4X Environmental Rating: Enclosure environmental rating suitable for indoor and outdoor installation, depending upon operating temperature range.* (8)CE Compliance: EN613261 1997, A1/1998, A2/2001 (Heavy Industrial).
*Display not to be mounted in direct sunlight.

4.

SPECIFICATIONS
ITEM DESCRIPTION

1. Media/Wetted Parts Gas or liquid compatible with 316SS, viton and alumina ceramic (isolation fluid is silicone oil). Media temperature range: 10 to +70C Static (Line) Pressure: 300psi all ranges 2. Overpressure Singe Side (Differential) Limits: (Proof) Pressure Ranges <8W.C., 4W.C.; 30psid Pressure Ranges >20W.C., 8W.C.; 100psid 12-32Vdc 3. Supply Voltage 4-20mAdc (two wires, Output range: 3.2 to 20.8mAdc) 4. Output Response Time: 100ms (with 0 filter setting) Resolution: 0.1%F.S., Load resistance: 500 max. 0.5% F.S. (URL) at 73F (23C); includes the effects of 5. Accuracy non-linearity, hysteresis and non-repeatability) 0.50% F.S. (URL) + 1 digit at 23C 6. Display Accuracy Zero: 10 to +110% FS 7. Rangeability / Span: 10 to + 110% FS Adjustment Character height: 10mm, with LCD display with LED 8. Display backlight Pressure / linear display: (4) LCD digits max. Display update: 500 ms
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9. Units

Pressure Units: inH2O (2), (1) arbitrary

10. Setting Adjustments Internal key switches (Mode, T, S) Scaling function: Linear output Filter function: User adjustable output damping select from 0, 2, 4, 8 and 16 (None, 2, 4, 8, and 16 (s)). Loop check function: User adjustable output for loop/ system check and troubleshooting, 4-20mA. Material: Aluminum die cast 11. Enclosure Environmental Rating: IP65 / NEMA 4X 12. Pressure Connection 14 NPT female pressure ports w/equalizing valve Cable Gland (Optional): Cable diameter 0.35 to 0.47 13. Electrical (9-12mm) Termination 1 2 NPT Female Conduit Adapter (Optional) Terminal Block: 14-22 AWG (stranded or solid wire) 14. Memory Protection Permanently stored by EEPROM (nonvolatile memory) CE Compliance: EN61326/1997, A1/1998, A2/2001 15. EMC Directive 10 to 60C (14 to 140F) 16. Operating Temperature 20 to 70C (4 to 158F) 17. Storage Temperature 5gs, 150Hz 18. Vibration 10gs, 16ms 19. Shock 50Vdc, 100M or more 20. Insulation Resistance Approx. 670g (1.5lbs) 21. Weight

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5. MOUNTING 5.1 General The GC52 was designed to be mounted using the bracket supplied. Pressure connections via the (2) 14 NPT female pressure ports. Although the display can be rotated in 90 degree increments by removing the display cover it is preferable to orientate the electrical termination downward, particularly in applications where protection from the environment is required. 5.2 Mounting Orientation It is preferable to orientate the unit with the pressure ports either downward or upward. If mounting with pressure ports to the side an orientation effect will be seen at zero pressure as the pressure generated by the silicone oil fill will appear as a zero offset. If mounting in this manner this effect may be taken out by re-setting zero in final mounting orientation. 5.3 Installing Pressure Port Manifold (1) Mounting 25.4mm Manifold (14 NPT female ports) Manifold is secured using the (4) socket head bolts (M4x40) and appropriate allen wrench which is supplied. Check for dust and dirt on the O-ring and seal area, clean if necessary, before installing to ensure proper connection. The direction of the manifold is not important, determine best position by ability to operate the equalizing valve.The equalizing valve is used to open both ports to the line pressure at time of installation. Once installed and the system has been pressurized the valve needs to be closed to isolate the low and high pressure sides of the device. Tighten the equalizing valve with a torque of 0.75 ft-lbs15%. When loosening the valve do not back off by more than three turns from the closed position. (2) Panel Mounting Similar to (1) above except that the GC52 is put between the manifold and the bracket and then the (4) socket head bolts (M4x40) are installed.

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Lower connection diagram Connection: Lower side.

M4 x 40

1.0 in. (25.4mm) mounting manifold

1.4 (35) .55 (14) 1.8 (45.4) .33 (8.5)

Panel mounting bracket

Equalizing valve

.83 (21) 1.0 (25.4)

(2) 1/4 NPTF

Hex .83 (21)

6. PIPING O-rings Note: High (H) and Low (L) pressure sides of the device are marked on the yellow label affixed to the housing of the unit. Install the high pressure side of the apLow pressure plied differential pressure in the presinlet (L) sure inlet of the high pressure side (H) and the low pressure side in the pressure inlet of the low pressure side (L). (Refer to the outline drawing of section 14.) After the piping is completed check for leaks.

Equalizing valve

High pressure inlet (H)

(1) Piping of 1.0 in (25.4mm) Manifold (14 NPT female ports) Use caution when installing to keep metal chips and other debris from entering pressure transmitter. In addition, when sealing tape is used, do not apply to last two threads at the end of the fitting

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Note: When transporting and / or mounting do not apply excessive shock or use device as a step. The piping should be of proper length so as not to apply load to the connection point on the transmitter. At the time of mounting or when bleeding air from the device be sure to open the equalizing valve with a flathead screwdriver so that excessive pressure (more than the allowable maximum differential pressure) is not applied to the differential pressure sensor. Maximum torque to apply to equalizer valve is 0.75 ft-lbs 5%. 7. WIRING 7.1 Cable/Wire Specifications Use appropriate cable described below which is suitable for power supply requirements and ground to housing. Terminal Strip Cable Requirements SMKDSP1.5/2-5.08 Phoenix Contact Two core shielded cable Cable outer diameter: 0.35 to 0.47 9-12mm (Required for correct installation with Cable Gland option) Wire Gauge: 14-22 AWG (multi-strand or solid)

7.2. Wiring Instructions To reduce potential for noise do not run pressure transmitter cable / wires alongside (same conduit as) high voltage (line power) lines. For optimum results use dedicated conduit for GC52 cable / wires. If using the Cable Gland termination option must use cable within previously noted diameters to maintain environmental ratings. When connecting shield / drain wire, only connect one end which should be at the receiver ground. Wiring stripping instructions, remove cable jacket 2-3 and strip wires 0.25. Shield / drain wire should not be exposed at the pressure transmitter termination. Remove cover and carefully remove the display to access the terminal strip, take care not to mishandle the display and associated electronics.
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Transmission cable Terminal box Shield Display (board)

Power source Receiver

Notch CASE Transmission cab (Twist) Inside sensor Line Sheath DISPLAY LCD holder CAP

Turn display over to expose terminal strip, make positive and negative connections, insert wire depth is equal to recommended strip length (0.25).

Power supply terminal block Wire

Turn with a screwdriver

LCD clips (4)

Wire terminals

Display board

Display

11

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After completing connections locate retaining clips in the appropriate notches and carefully place into the housing. Be sure that internal sensor transmission wire does not cross the power supply lines just installed. If using the Cable Gland be sure to properly tighten sealing grommet before applying any tension on the cable, the cable gland provides strain relief and environmental sealing. Tighten GC52 cover to maintain environmental rating. Connect to power source and receiver and power on to confirm correct wiring (see Section 10 for more detail). Power Supply Requirements: Although the 4-20mA signal can travel over long distances one of the most common problems is inadequate power at the pressure transmitter due to the voltage drop across the loop. Be sure to review table below to determine that 12-32V is getting to the pressure transmitter.

Load Limitations 4-20mA Output Only

Loop Resistance () 1020 1000

750 545 500

OPERATING REGION

250

0 0 10 12 20 24 30 32

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8. DISPLAY FUNCTIONS
Test Terminals

CH+
Differential pressure
unit monitor

CH

GC52
In H2O

Scaling - Arbitrary
unit monitor display

8.8.8.8.8.8.
M
MODE key DOWN key

Measured data

UP key

DESIGNATION

FUNCTION

Measured data display Differential pressure unit monitor

Differential pressure, linear scaling value are displayed. When this unit monitor is ON, the differential pressure (in H2O) is indicated on the measured data display.

Scaling; arbitrary When this unit monitor is ON, the scaling value of an arbitrary unit (linear scaling), is indicated on the measured unit monitor data display. This key is used to switch the setting mode and the meas MODE key urement mode and to change the setting item. (M) DOWN key S UP key T This key is used to change (decrease) and select the set value . This key is used to change (increase) and select the set value and to shift from the measurement mode to the zero adjustment mode.
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9.

MODE CHANGES Measurement Mode (Section 11 for further detail) will be entered upon power-on. Setting Mode (Section 13 for further detail) is entered by pressing and holding the MODE button for more than 3 seconds. If there is no button operation for 10 minutes in the setting mode, it will shift back to the Measurement Mode automatically. To go from the Measurement Mode to the Zero Adjustment Mode (Section 14 for further detail) press and hold the UP T button for more than 3 seconds.
Power ON Power on message (M) key for more than 3 seconds Setting mode Measurement mode Finish (M) key for more than 3 seconds or if there is no operation for 10 minutes () key for more than 3 seconds Zero adjustment mode

10. POWER-ON MESSAGE After the power is turned on, the power-on message is displayed for 6 seconds as shown below and then the display is shifted to the measurement mode (section 13). In addition, the analog output during power-on message is at the zero point (4mA).

8.8.8.8.8.8. 80.0 g[52

All lights two seconds

Differential pressure range two seconds

Product

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11. MEASUREMENT MODE The measurement mode includes differential pressure display mode, and 27 , please refer to linear (scaling) display mode. For the setting items to k the Setting Mode (section13.1). 11.1 Filter Set the filter before setting pressure display mode or linear (scaling) display mode. The filter is based on the moving average of the pressure data to decrease display bounce and to smooth the analog output due to system pressure fluctuations at the users discretion. Five selections: (0, 2, 4, 8, and 16 seconds). If 0 is selected the filter is not applied. See page 24 for full menu. Filter Setting ==> item

11.2 Differential Pressure Display Mode (Re-scaling in inH20 units) This mode is used for display and analog output of the actual differential pressure. (1) Analog output The analog output can be adjusted as follows; the zero point (4mA) and the span point (20mA) can each be adjusted from 10 to 110%F.S. (URL)*. (2) Pressure display The pressure display has a display span between the zero point and the span point as determined by the adjustment of zero and span (see previous paragraph) and can display the range of 5 to 105%F.S.(URL). In addition, the decimal point position of the pressure display is fixed for each pressure range. Pressure Unit: in.H2O See page 24 for full menu. Output zero point and span point setting ==> Setting item ,
*This means that although the zero point is typically set at 0%F.S. (in the case of bi-directional ranges 0%Span) and the span point is set as 100%F.S., the zero point can be adjusted to the point where zero (4mA) is 110%F.S. and the span point (20mA) can be adjusted to -10%F.S thus reversing the output. In addition, through this adjustment zero and span can be adjusted accordingly for elevated tank levels.
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Setting example 1 : Differential pressure display mode The setting to use the differential pressure range 0 to 20in.H2O (W.C.) and to display the zero point and span point of the analog output as 2 in.H2O and 18 in.H2O respectively is as follows: In the example the filter (moving average time) is set at 2 seconds, the differential pressure display and the analog output are based on the moving average equivalent to the differential pressure data per 100ms for the past 2 seconds (20 times). Select the filter of 2 seconds Select the Differential pressure display mode Set output zero point as 10.0%F.S. Set output span point as 90.0%F.S. Display and analog output Ex. Differential pressure of 8 inH2O Differential pressure display: 8.00(H2O) Analog output: 12(mA) in.H2O ==> Setting item ==> Setting item ==> Setting item ==> Setting item

Differential Pressure Display (inH2O)

Analog Output (mA)

Output span point

8.00

Output zero points

18.00 ==> 20 8.00 ==> 12 2.000 ==> 4

11.3 Linear Display Mode (Re-scaling in arbitrary user defined units) This mode is used for display / analog output of the scaling value where the differential pressure is linearly converted to an arbitrary physical quantity. (1) Linear display By setting the OFFSET to the minimum differential pressure P1 and the FULL SCALE to the maximum differential pressure P2, the linear display indicates the value on the line between the two points (the maximum display span). The actual linear display span depends on the setting of the zero point and span point of the analog output as shown in (2) of the next page. It can display the range of 5 to 105%F.S. of the linear display span.

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The setting range for the minimum differential pressure P1 and the maximum differential pressure P2 is 0 to 100%F.S. of the differential pressure range, and the maximum differential pressure P2 is set from the value which is more than 25%F.S. of the differential pressure range above the minimum differential pressure P1. The setting range for the OFFSET and FULL SCALE values is 1999 to 1999, and the decimal point can be set arbitrarily. At this time, the arbitrary unit monitor turns on
Display Display

Full Scale (20mA)

Offset (20mA)

Offset (4mA) Full Scale (4mA) Differential Pressure Differential Pressure

P1 (Min.)

P2 (Max.)

P1 (Min.)

P2 (Max.)

See page 24 for full menu. Min. differential pressure P1 and max. differential pressure P2 setting ==> Setting item , OFFSET & FULL SCALE setting ==> Setting item , ,
(2) Analog output The zero point (4mA) and span point (20mA) of analog output can be set in the range of 10 to 110%F.S. of the maximum display span (between OFFSET and FULL SCALE). The span between the zero point and the span point in this analog output is the linear display span. Analog output zero point and span point setting Setting item , As shown in the previous diagram, usually, the OFFSET is set as Output zero point (4mA) and the FULL SCALE is set as Output span point (20mA), but the OFFSET can be reversed to Output span point (20mA) and the FULL SCALE can be reversed to Output zero point (4mA). Setting example 2 : Linear display mode A level gauge using a differential pressure range of 0 to 200 in.H2O, the linear display setting to display the OFFSET for minimum 20 in.H2O as 0.0, the FULL SCALE for maximum differential pressure 120 in.H2O as 50.0, the unit as arbitrary unit (m), the zero point (4mA) analog output as 0.0, and the span point (20mA) as 50.0 is as follows:
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See page 24 for full menu. For display mode, select Linear display mode ==> Setting item ==> Setting item Set min. differential pressure P1 as 20 in.H2O ==> Setting item Set max. differential pressure P2 as 120 in.H2O Set decimal point position of linear display as one digit ==> Setting item Set OFFSET of linear display as 0.0m ==> Setting item Set FULL SCALE of linear display as 50.0m ==> Setting item Set output zero point as 0.0%F.S. (0.0m) of max. display span* ==> Setting item Set output span point as 100.0%F.S. (50.0m) of max. display span* ==> Setting item *Maximum display span: OFFSET to FULL SCALE Linear display and analog output Ex. Differential pressure 70 in.H2O Linear display: 25.0(m) Analog output: 12(mA) m (1) Differential

8.00

Pressure (in.H2O)

Linear Display (m)

Analog Output (mA)

120 70 20
(1) Put the arbitrary unit sticker.

==> ==> ==>

50.0 25.0 0.0

==> 20 Span Point ==> 12 ==> 4 Zero Point

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11.4 Out of Range Display (1) Range Over display In the Measurement Mode, if the pressure is below 15% F.S. (URL) FFF will be displayed, and if it is more than 115%F.S., FFF will be displayed. (2) Span Over display When the user has adjusted the span of the device this case will apply. The display range in each display mode is 5 to 105%F.S. of the display span. When this range is exceeded, the value of 5%F.S. or 105%F.S. will be held (depending upon whether unit is below or above the span values) in a blinking state. (3) Analog output The analog output is linked with the display and is at 3.2mA when the display span is at or exceeded 5%F.S. and at 20.8mA when the display span is at or greater than 105%F.S. Out of Range Display Differential pressure mode (Differential pressure range 0 to 20in.H2O) Pressure display span 20in.H2O) Span point: 20.0 Zero point: 0.0 Overage display

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Overage display
15%F.S. (3.0 inH2O) more/less 115%F.S. (23.0 inH2O) more/less

-fff
Span over display
5%F.S. (1.0 inH2O) more/less

fff
105%F.S. (21.0 inH2O) more/less

-0.050

1.050

12. ZERO ADJUSTMENT MODE In the measurement mode, the pressure connection (H, L) is open to the atmosphere and T key is pressed for more than 3 seconds in order to shift to zero adjustment mode (refer to section 11) for zero point adjustment of the differential pressure sensor. If the zero point adjustment is correctly performed, the message "AdJ" will be displayed for 2 seconds, and the display will return to the measurement mode. If zero point correction is performed when the applied pressure is over 10%F.S., the error message E-0 will be displayed for 2 seconds, and the display will return to the measurement mode without completing the zero point adjustment.
Normal Message Error Message

Adj

e-0

CAUTION: Only perform the zero point correction when both the H and L ports are open to the atmosphere. If done incorrectly the accuracy of the device may be effected. 13. SETTING MODE The setting modes include differential pressure display mode setting and linear display mode setting. In addition, loop check (refer to section 13.4) can be performed in each mode setting.
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13.1

For the setting procedure of each display mode, refer to paragraph 13.4. List of Setting Items for Differential Pressure Display Mode (Re-scaling in inH20 units). Set the filter before setting the differential pressure setting mode. See page 24 for full menu.
Setting Item Filter LCD Display Setting Description Selection of moving average timeof differential pressure: 2 (sec) Setting Range 0,2,4,8,16,sec Default* 4

No.

f00002

*The factory default.

The setting of the following table is the Setting example 1: pressure display mode of SECTION 11-2. This applies when re-scaling in inH20 units. See page 24 for full menu.
No. Setting Item LCD Display Setting Description Setting Range Default

Display mode

n00non a0-10.0 a0-90.0 [0-10. - 0

Selection of differ- non: Differential ential pressure dis- pressure display play mode: non mode non Lin: Linear display mode Differential pres- Differential pressure of analog sure range: output zero point 10 to 110%F.S. 4mA: 10.0(%F.S.) Differential Differential pressure of analog pressure range: output span point 10 to 110%F.S. (20mA): 90.0(%F.S.) Arbitrary change of differential pressure display and analog output: 10.00 (psi).)

Output zero

point(1)

0.0

Output span

point(1)

100.0

(2) Loop check

Display: Differential 0.0 pressure display (4.00 span; Analog mA) output: 4 to 20mA

(1) For setting of zero point and span point in the analog output, input the percent value over the differential pressure range. (2) Regardless of generated differential pressure, the loop check can be changed by arbitrarily linking the pressure display with the analog output using , key. (Refer to Section 13.3). This example of LCD display shows the zero point display at the time of loop check start.
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13.2

Setting Items for Linear Display Mode (Re-scaling in arbitrary user defined units) Set the filter before setting the linear display mode (Refer to the preceding Section 11.1). The setting of the following table is the Setting example 2: Linear display mode of Section 11.3. (Arbitrary unit: m). This applies when re-scalingin arbitrary user defined units. See page 24 for full menu.
Setting Item LCD Display Setting Description Setting Range Default

No

Display mode

Min. differen-

n00l0n p0 -20 p0-120 d0-001 d0-00.0 d0-50.0 a0-50.0 a0100.0 [0-50.0

Selection of linear non: Differential display mode: Lin pressure display mode; Lin: Linear display mode Min. differential Differential prespressure corresure range: sponding to OFF- 0 to 75%F.S. SET :20.0(inH2O) Max. differential Differential pressure correpressure range: sponding to FULL 25 to 100%F.S. SCALE :120inH2O) Display after deci- 0,1,2,3 digit mal point Number of digits:1(digit) OFFSET correspon- 1999 to 1999 ding min. differential pressure : 0.0 (m) FULL SCALE corre- 1999 to 1999 sponding to max. differential pressure :50.0 (m)

non

0.0

tial pressure(1)

Max. differen-

100.0

tial pressure(1)

Decimal point

position

OFFSET

FULL SCALE

1000

Output zero

point(2)

Analog output zero Max. display span: 0.0 point : (4mA): 0.0 10 to 110%F.S. (%F.S.) Analog output span point : (20mA): 100.0 (%F.S.) Arbitrary change of linear display and analog output: 50.0 (m), 20mA
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Output span

point(2)

Max. display span: 100.0 10 to 110%F.S. Display: Linear dis- 0 play span; Analog (4.0mA) output: 4 to 20mA

(3) Loop check

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(1) The decimal point position is fixed for each differential pressure range. (Refer to section 10,Power-on Message). The maximum differential pressure can be set from the value which is 25%F.S above the minimum differential pressure. The values under 25%F.S. cannot be increased or decreased by T, S key. (2) For setting zero point and span point of the analog output, input the percent value over the maximum display span (between OFFSET and FULL SCALE). Its decimal point position can be set up to one digit after the decimal point (xx.x). (3) Regardless of whether pressure is applied or not, the loop check can be activated which links the display and the output allowing the operator to arbitrarily adjust the output to check the system, troubleshoot etc (using the T, S keys), ref section 13.4. This example shows the display set to the span point.

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13.3 Setting Procedure (Setting Examples from 13.1, 13.2)

k M
Setting Mode
key for more than 3 seconds

Measurement Mode
Version display Basic key operation The setting item is changed by k M key. The set value is changed or selected by key or key. When changing the value, it is increased or decreased by pressing key or key, respectively. (Refer to next page)

6.00
k M

f
k M

Filter

Differential pressure display mode setting (Re-scaling in inH 2O units)

Linear display mode setting (Re-scaling in arbitrary user defined units)

non
k M
Differential pressure display mode Output zero point pressure

n

Output span point pressure

l`n
k M

Linear display mode

a 10.0
k M

20.0
k M

Min. pressure

90.0
k M

p 120.0
k M

Max. pressure

d
k M

1 0.0
k M

Decimal point position

d d a

OFFSET

50.0
k M

Full scale

0.0
k M

Output zero point Output span point Loop check (span point)

a 100.0
k M

[ -1.00
k M

Loop check (zero point)

50.0
k M

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13.4 Loop Check In each display mode, regardless of applied pressure, the loop check can be changed by arbitrarily linking the display with the analog output using the key operation. The display will show representative pressure readings correlating to the 4-20mA signal. Loop check method (1) Remove the lid of this product. (2) Shift to either the Differential Pressure or the Linear Display Mode. (See Section 13.1 or 13.2). Use (M) button to scroll to Loop Check function as indicated within Section 13.1 or 13.2 respectively. The display and output (4mA) are at the zero point when loop check starts. (3) If the T is pressed, the display will increase along with the output. By pressing S key, decrease will occur. Release the key at the desired indication. For example, if the key is released at 25.0m, the display will stop and be held at analog output 12mA corresponding to the indication, ref. example from section 13.2 Analog Output Check Terminals When the front cover is removed, the analog output check terminals (pad: CH+, CH) are visible at the upper part of the display substrate. The analog output can be checked during measurement mode or loop check by applying a probe, such as a tester for current measurement, onto the check terminal of the substrate, as shown in the following figure. In addition, receivers are not affected by the tester's probes. Loop check / linear display
Check Terminals

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14. DIMENSIONAL DRAWINGS

Dimensions in inches 4.49 4 x .22 Panel Mounting Holes Bracket t = .08 2.28 3.62 2.91 Drain Outlet

GC52
inH2O

2.56

4.72

5.12

.69 1.97 2.36

1.42 .82
Electrical Connection PG 13.5 threaded housing, factory installed options include cable gland or 1/2 FNPT conduit connection

2 x .06 Drain

Equalizing Valve

1.0 Low Pressure Port 1/4 NPT female High Pressure Port 1/4 NPT female

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2.07

.42

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15. MAINTENANCE AND WARRANTY Periodic inspection Depending upon the type of use periodic inspection is recommeded at least once a year. Please refer to the following items for periodic inspection. (1) Appearance (2) Display/output check via appropriate pressure standard(1) (3) Display/output check via Loop Check(2) CAUTION Avoid electrostatic charging. When cleaning this product, please use a soft, damp, cloth. Do not use thinner, etc. which may cause deterioration and failure. Product warranty Except as otherwise provided, the product warranty of this product is as follows: Period: 12 months after delivery Warrantable defects: Defects resulting from the design and manufacture of our company, the quality of the material, etc. Implementation of warranty: This warranty will be completed by substitution or repair of the product concerned. We will not take responsibility for consequential damages caused by product defects. If you have any questions about this document, please contact the sales office or distributor nearest you. This document is subject to change without notice due to upgrade etc. (1) If zero correction is required refer to section 12. (2) Loop check, see section 13.4.

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2007 Ashcroft Inc. 250 East Main Street, Stratford, CT 06614 USA Tel: 203-378-8281, Fax: 203-385-0402, www.ashcroft.com All sales subject to standard terms and conditions of sale. I&M011-10160 -7/10/08
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