PowerIT LV Capacitor Bank APC

The ABB comprehensive solution for automatic power factor correction: APC standard, reinforced and de-tuned automatic capacitor banks

The ABB comprehensive solution for automatic power factor correction

The APC is a powerful and compact automatic bank. It is very easy to install and to operate. It provides a high level of reliability and security.

APCL and APCM: standard and reinforced ranges

APCL2 box of 125kvar

Fan RVC Controller Contactors HRC Fuses

Protection against direct contact Ample space for wiring LVCS Capacitors

Bottom cable entry

APCM2 cubicle of 400kvar

Lifting lugs Fans

Contactors

HRC Fuses Busbar

RVC Controller

LVCS capacitors

Bottom cable entry Plinth

APCR: de-tuned range - with reactors

APCR cubicle of 300kvar

Lifting lugs

Fans

Contactors

HRC Fuses

RVC Controller

Busbar

LVCS Capacitors modules

Reactors modules

Bottom cable entry Plinth

Powerful and compact

ABB capacitors and a specially designed ventilation system allow the APC to reach a maximum reactive power within a minimum volume.

Easy to install
The APC is a complete unit, factory tested and ready for connection. Its commissioning may be completely automatic. There is ample space for wiring. The APCL box is equipped with wall mounting brackets. The APCM and APCR cubicles are equipped with a plinth and lifting lugs for easy handling.

Easy to select
The APC exists in 5 versions: 2 types of boxes (APCL1 and APCL2) and 3 types of cubicles (APCM1, APCM2 and APCR). The APC offers a power range from 25 to 400kvar. Small power steps and appropriate switching sequences allow an acute regulation.

Easy to use
The multiple automatic functions of the RVC and its user-friendly interface make the APC very easy to operate.

Reliable and safe

The reliability of the APC is based on a set of ABB components specially designed for the reactive power compensation application. The APC has an IP23D protection level (closed door) and is protected against direct and accidental contact (open door).

ABB capacitors

The dielectric of the capacitors windings is made of in-house metallized polypropylene film giving exceptional properties: high voltage withstand capability. excellent peak current handling capacity. high capacitance stability. long life even under high electrical stress. very low losses. exceptional self-healing properties.
LVCS capacitors

The LVCS protection system offers a reliable and safe protection. It is based on: the instant reaction of state of the art overpressure detection and disconnection devices. a double casing insulation protecting the windings from the environment and assuring a high capacitance stability over the whole capacitor service life. The LVCS is suitable for maximum ambient temperature of +55C (class D) and minimum of -25C. The LVCS reinforced range is rated at 474V.

LVCS

Contactor-type terminals

Built-in safety discharge resistor (<50V in 1 min) Dry type self-healing capacitor winding Thermo-setting resin

Insulating enclosure

Overpressure sensitive disconnector

ABB Contactors

Contactors have been specially selected for their excellent endurance tests handling capability.

RVC PF Controller

The RVC is insensitive to the presence of harmonics. The RVC complies with EU directives for EMC for operation at 50Hz and bears the CE marking to this effect. The RVC is suitable for hot environments thanks to its maximum ambient temperature of 70C. The RVC is fitted with an overvoltage and undervoltage protection.

RVC

LCD display with indication of: inductive/capacitive PF active outputs demand for switching on/off a capacitor step alarm conditions overtemperature condition Keypad Automatic setting of: phase shift C/k number of outputs type of switching sequence Easy commissioning with automatic recognition of: special connections (single-phase, CT leads) number of outputs type of switching sequence Automatic/manual mode

ABB Reactors (for APCR execution)

The dry type resin embedded reactors are specially designed to suit the reactive power compensation application. Their exceptional linearity and thermal stress resistance characteristics ensure a high reliability degree even in case of temporary overvoltage.

Ventilation

Except for the APCL1 type, all APCs are equipped with a ventilation system specially selected for its long life duration. The APC ventilation system consists of fans with temperature-dependent speed control and temperature probes which provide the fans with the necessary thermal data. These fans adapt their speed to the actual cooling requirements of the APC. In case of temporary overheating, the APC is automatically disconnected.

Environment friendly
The ISO 14001 certification guarantees our commitment to the environment.

Options
Main circuit-breaker. Top cable entry (for APCM1, APCM2 and APCR only). RVT controller (for APCM1, APCM2 and APCR only).

RVT Modbus
For a maximum protection of your capacitor bank against temporary deterioration of your network quality.
While having all the functions of the RVC, the RVT also has features including: programmable protection thresholds (undervoltage, overtemperature, excessive harmonic distortion, etc). The RVT protects your capacitor bank. It is recommended for installation where over voltage, resonance or overtemperature is likely to happen. full graphics display. guided navigation and programming. network information and bank monitoring (voltage, current, harmonics spectrum, etc...) RS-485 Modbus adapter allowing communication with a monitoring system. All RVT parameters are remotely accessible (including harmonic spectra and tables.) multi-language support. help button giving instant access to a description of all RVT features and functionality. printer connection. input contacts for day/night cos and external alarm. output contacts for alarm and fan relays. (for further information on the RVT controller, please refer to our specific documentation)

Wiring diagram
C1 C12 F1 F2 F3 F14 K1 K12 P1 T1 T2 CT V1 * R1 R12 capacitor steps main fuses or protective devices control fuses capacitor step fuses contactors PF controller power transformer 12V DC power supply current transformer regulated speed fan reactors (APCR only) T2

T1

TI LOADS F1

F3-F14 F2 R1-R12 * P1

K1-K12 V1 C1-C12
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Technical specifications
Nominal voltage and frequency: Reactors (APCR only):

230, 400V - 50Hz (standard range). 240, 480V - 60Hz (standard range). 400V - 50Hz (reinforced range rated at 474V). 400, 415, 525, 690V - 50Hz (de-tuned capacitor bank) 240, 380, 480, 600V - 60Hz (de-tuned capacitor bank)
Connection:

- Type : dry type resin embedded according to IEC 289, IEC 76 - Maximal harmonic voltage distortion: U3/U1 = 0.5 % U5/U1 = 6.0 % U7/U1 = 5.0 % U11/U1 = 3.5 % U13/U1 = 3.0 % (not exceeding a THDU of 8 %).
The automatic capacitor bank complies with IEC 60439. Automatic capacitor bank tests:

Three phase.
Power factor setting:

From 0.7 inductive to 0.7 capacitive.

Starting current setting (C/k):

- Functional test. - Insulation test.

CE Marked. Protection:

From 0.05A to 1A for the RVC controller. From 0.01A to 5A for the RVT controller (optional for the APCM1, APCM2 and APCR).
Operation:

IP23D (closed door). Protected against direct and accidental contact (open door).
Execution:

Automatic or manual setting of the controller with indication of : - the number of active outputs. - the inductive or capacitive power factor. - alarm conditions. - overtemperature. - demand for switching on/off a capacitor step.
Losses:

Indoor.
Color:

Beige RAL 7032.

Ambient temperature:

-5C/+40C according to IEC 60439.

Ventilation:

Dielectric losses: less than 0.2 Watt/kvar. Capacitor total losses: less than 0.5 Watt/kvar (discharge resistors included). Automatic bank total losses at 400V 50Hz: - without reactors: less than 1.5 Watt/kvar (including accessories losses), - with reactors: less than 5.5 Watt/kvar (including accessories losses).
Capacitors:

- Natural for the APCL1. - Forced for the APCL2, APCM1, APCM2 and APCR (temperature-dependent speed control fans).
Installation:

Box:

Dry type self healing according to IEC 60831-1&2. Voltage test: 2.15 Un between terminals during 10 sec at rated frequency (above IEC 60831-1&2). Acceptable overloads: - overvoltage tolerance: 10% max. intermittently. - overcurrent tolerance: 30% permanently. Temperature range: -25C / class D according to IEC 60831-1&2.

- Wall mounting (fixation brackets included). - Bottom cable entry. Cubicle: - Floor fixation. - Equipped with a plinth. - Lifting lugs provided. - Top or bottom cable entry.
Important notice: The installation of capacitors on networks disturbed by harmonics may require special precautions especially when there is a risk of resonance.

APCL1, APCL2, APCM1 and APCM2 Range

Standard range 230V 50Hz - Clean network Type Power Regulation (kvar) at 230V x*kvar APCL1 25 4*6.25 37.5 3*12.5 APCL2 50.0 4*12.5 62.5 5*12.5 APCM1 75 6*12.5 87.5 7*12.5 100 8*12.5 APCM2 112.5 9*12.5 125 5*25 150 6*25 175 7*25 200 8*25 Standard range 400V 50Hz - Clean network Type Power Regulation (kvar) at 400V x*kvar APCL1 25 2*12.5 37.5 3*12.5 50 4*12.5 62.5 5*12.5 75 3*25 APCL2 87.5 7*12.5 100 4*25 125 5*25 APCM1 150 6*25 175 7*25 200 8*25 APCM2 225 9*25 250 5*50 300 6*50 350 7*50 400 8*50 Reinforced range (capacitor rated at 474V) 400V 50Hz - Slightly polluted network Type Power Regulation (kvar) at 400V x*kvar APCL1 20 2*10 30 3*10 40 4*10 50 5*10 60 3*20 APCL2 70 7*10 80 4*20 100 5*20 APCM1 120 6*20 140 7*20 160 8*20 APCM2 180 9*20 200 5*40 240 6*40 280 7*40 320 8*40 Standard range 240V 60Hz - Clean network Type Power Regulation (kvar) at 240V x*kvar APCM1 75 6*12.5 87.5 7*12.5 100 8*12.5 APCM2 112.5 9*12.5 125 5*25 150 6*25 175 7*25 200 8*25 Standard range 480V 60Hz - Clean network Type Power Regulation (kvar) at 480V x*kvar APCM1 150 6*25 175 7*25 200 8*25 APCM2 225 9*25 250 5*50 300 6*50 350 7*50 400 8*50
Higher ratings will be obtained by connecting several units in parallel.

Recommended main circuit-breaker T1N160FFC T1N160FFC T3N250FF T4N320FF T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF S6N800F 3P F S6N800F 3P F

Recommended main circuit-breaker T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF S6N800F 3P F S6N800F 3P F

Recommended main circuit-breaker T1N160FFC T1N160FFC T1N160FFC T1N160FFC T3N250FF T3N250FF T3N250FF T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF S6N800F 3P F S6N800F 3P F S7S1250F 3P F

Recommended main circuit-breaker T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF S6N800F 3P F S6N800F 3P F

Recommended main circuit-breaker T1N160FFC T1N160FFC T1N160FFC T1N160FFC T1N160FFC T3N250FF T3N250FF T3N250FF T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF S6N800F 3P F S6N800F 3P F

APCR Range
De-tuned range 400V 50Hz - Polluted network % Reactors Power (kvar) at 400V 5.67 - 7 - 12.5 100 125 150 150 175 200 200 250 300
De-tuned range 415V 50Hz - Polluted network % Reactors Power (kvar) at 415V 5.67 - 7 - 12.5 100 125 150 150 175 200 200 250 300 De-tuned range 525V 50Hz - Polluted network % Reactors Power (kvar) at 525V 5.67 - 7 - 12.5 100 5.67 - 7 - 12.5 125 5.67 - 7 150 5.67 - 7 - 12.5 150 5.67 - 7 175 5.67 - 7 200 5.67 - 7 200 5.67 - 7 250 5.67 - 7 300 De-tuned range 690V 50Hz - Polluted network % Reactors Power (kvar) at 690V 5.67 - 7 - 12.5 100 125 150 150 175 200 200 250 300 De-tuned range 240V 60Hz - Polluted network % Reactors Power (kvar) at 240V 6 - 7 - 12.5 100 125 150 De-tuned range 380V 60Hz - Polluted network % Reactors Power (kvar) at 380V 6 - 7 - 12.5 100 125 150 150 175 200 200 250 300 De-tuned range 480V 60Hz - Polluted network % Reactors Power (kvar) at 480V 6 - 7 - 12.5 100 125 150 150 175 200 200 250 300 De-tuned range 600V 60Hz - Polluted network % Reactors Power (kvar) at 600V 6 - 7 - 12.5 100 125 150 150 175 200 200 250 300

Regulation x*kvar 4*25 5*25 3*50 6*25 7*25 4*50 8*25 5*50 6*50

Recommended main circuit-breaker T3N250FF T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF S6N800F 3P F

Regulation x*kvar 4*25 5*25 6*25

Recommended main circuit-breaker T5N630FF T5N630FF T5N630FF

Regulation x*kvar 4*25 5*25 3*50 6*25 7*25 4*50 8*25 5*50 6*50

Recommended main circuit-breaker T3N250FF T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF S6N800F 3P F

Regulation x*kvar 4*25 5*25 3*50 6*25 7*25 4*50 8*25 5*50 6*50

Recommended main circuit-breaker T4N320FF T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF S6N800F 3P F S6N800F 3P F

Regulation x*kvar 4*25 5*25 3*50 6*25 7*25 4*50 8*25 5*50 6*50

Recommended main circuit-breaker T3N250FF T3N250FF T4N320FF T4N320FF T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF

Regulation x*kvar 4*25 5*25 3*50 6*25 7*25 4*50 8*25 5*50 6*50

Recommended main circuit-breaker T3N250FF T3N250FF T4N320FF T4N320FF T5N630FF T5N630FF T5N630FF T5N630FF T5N630FF

Regulation x*kvar 4*25 5*25 3*50 6*25 7*25 4*50 8*25 5*50 6*50

Recommended main circuit-breaker T1N160FFC T3N250FF T3N250FF T3N250FF T3N250FF T4N320FF T4N320FF T5N630FF T5N630FF

Regulation x*kvar 4*25 5*25 3*50 6*25 7*25 4*50 8*25 5*50 6*50

Recommended main circuit-breaker T1N160FFC T3N250FF T3N250FF T3N250FF T4N320FF T4N320FF T4N320FF T5N630FF T5N630FF

Higher ratings will be obtained by connecting several units in parallel.

Dimensions
Overall dimensions
600 400

H (mm) W (mm) D (mm) Maximum weight APCL1 APCL2 550 750 450 550 600 600 600 275 275 400 400 550 26 kg 42 kg 100 kg 175 kg 500 kg
550 450 275 ( ) * 275 ( ) *

APCM1 1350 APCM2 1950 APCR 2000

550

750

1350 1300

100

APCL1

APCL2
550

APCM1

600

400

600

2000 1950 1900 100

100

1950

100

100

APCM2

APCR

* thickness of the air grid (25 mm) not included

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Capacitor bank selection

Thumb rule

Non linear loads total power (kVA) Transformer rated power (kVA)

< 15 %

15 to 25 %

> 25 %

> 60 %

Standard range

Reinforced range

De-tuned range *

De-tuned range + Harmonic filtering solution **

* Please check that the de-tuned capacitor bank does not interfere with telecommunication frequency used by the utilities.

** Requires a technical audit. Please ask our LVNQ specialists for details.

Network study

Our LVNQ specialists will, on request, perform a harmonic study of your network in order to propose you a reactive power compensation solution that prevents any risk of resonance, for maximum reliability.

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This product has been certified by ABB Group as IndustrialIT EnabledTM - Information Level. All product information is supplied in interactive electronic format, based on ABB Aspect ObjectTM technology. integral tools necessary to install, operate, and maintain it efficiently throughout the product lifecycle. While all care has been taken to ensure that the information contained in this publication is correct, no responsibility can be accepted for any inaccuracy. We reserve the right to alter or modify the information contained herein at any time in the light of technical or other developments. Technical specifications are valid under normal operating conditions only. We do not accept any responsibility for any misuse of the product and cannot be held liable for indirect or consequential damages.

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