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TJ LAMPS 8L - 1

LAMPS
CONTENTS

page page

BULB APPLICATION . . . . . . . . . . . . . . . . . . . . . . 11 LAMP DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . 1


LAMP BULB SERVICE . . . . . . . . . . . . . . . . . . . . . 5 LAMP SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

LAMP DIAGNOSIS

INDEX
page page

GENERAL INFORMATION DIAGNOSIS AND TESTING


GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1 DIAGNOSTIC PROCEDURES . . . . . . . . . . . . . . . . 2
HEADLAMP LEVELING MOTOR . . . . . . . . . . . . . . 1

GENERAL INFORMATION Do not use bulbs with higher candle power than
indicated in the Bulb Application Table at the end of
GENERAL INFORMATION this group. Damage to lamp can result.
Each vehicle is equipped with varies lamp assem- Do not use fuses, circuit breakers or relays hav-
blies. A good ground is necessary for proper lighting ing greater amperage value than indicated on the
operation. Grounding is provided by the lamp socket fuse panel or in the Owners Manual.
when it comes in contact with the metal body, or
through a separate ground wire. When it necessary to remove components to service
When changing lamp bulbs check the sockets for another, it should not be necessary to apply excessive
corrosion. If corrosion is present, clean it with a wire force or bend a component to remove it. Before dam-
brush and coat the inside of the socket lightly with aging a trim component, verify hidden fasteners or
Mopar Multi-Purpose Grease or equivalent. captured edges are not holding the component in
place.
SAFETY PRECAUTIONS
HEADLAMP LEVELING MOTOR
WARNING: EYE PROTECTION SHOULD BE USED This vehicle is equipped with a remote headlamp
WHEN SERVICING GLASS COMPONENTS. PER- leveling system. This system allows the driver to
SONAL INJURY CAN RESULT. adjust the vertical headlamp aim from the interior of
the vehicle to compensate for passenger or cargo
load. A headlamp leveling switch is located in the
CAUTION: Do not touch the glass of halogen bulbs instrument panel and controls the headlamp leveling
with fingers or other possibly oily surfaces, motor found on the back of the head lamp assembly.
reduced bulb life can result.
8L - 2 LAMPS TJ

DIAGNOSIS AND TESTING connections, charging system, headlamp bulbs, wire


connectors, relay, high beam dimmer switch and
DIAGNOSTIC PROCEDURES headlamp switch. Refer to Group 8W, Wiring Dia-
When a vehicle experiences problems with the grams, for component locations and circuit informa-
headlamp system, verify the condition of the battery tion.

HEADLAMP DIAGNOSIS

CONDITION POSSIBLE CAUSES CORRECTION


HEADLAMPS ARE DIM 1. Loose or corroded battery cables. 1. Clean and secure battery cable clamps
WITH ENGINE IDLING OR and posts.
IGNITION TURNED OFF
2. Loose or worn alternator drive 2. Adjust or replace alternator drive belt.
belt.
3. Charging system output too low. 3. Test and repair charging system. Refer
to Group 8A.
4. Battery has insufficient charge. 4. Test battery state-of -charge. Refer to
Group 8A.
5. Battery is sulfated or shorted. 5. Load test battery. Refer to Group 8A.
6. Poor lighting circuit Z1-ground. 6. Test for voltage drop across Z1-ground
locations. Refer to Group 8W.
HEADLAMP BULBS BURN 1. Charging system output too high. 1. Test and repair charging system. Refer
OUT FREQUENTLY to Group 8A.
2. Loose or corroded terminals or 2. Inspect and repair all connectors and
splices in circuit. splices. Refer to Group 8W.
HEADLAMPS ARE DIM 1. Charging system output too low. 1. Test and repair charging system. Refer
WITH ENGINE RUNNING to Group 8A.
ABOVE IDLE
2. Poor lighting circuit Z1-ground. 2. Test for voltage drop across Z1-ground
locations. Refer to Group 8W.
3. High resistance in headlamp 3. Test amperage draw of headlamp circuit.
circuit.
HEADLAMPS FLASH 1. Poor lighting circuit Z1-ground. 1. Test for voltage drop across Z1-ground
RANDOMLY locations, refer to Group 8W.
2. High resistance in headlamp 2. Test amperage draw of headlamp circuit.
circuit.
3. Loose or corroded terminals or 3. Inspect and repair all connectors and
splices in circuit. splices. Refer to Group 8W.
HEADLAMPS DO NOT 1. No voltage to headlamps. 1. Repair open headlamp circuit. Refer to
ILLUMINATE Group 8W.
2. No Z1-ground at headlamps. 2. Repair circuit ground. Refer to Group
8W.
3. Faulty headlamp switch. 3. Replace headlamp switch.
4. Faulty headlamp dimmer 4. Replace multi-function switch.
(multi-function) switch.
5. Broken connector terminal or wire 5. Repair connector terminal or wire splice.
splice in headlamp circuit.
6. Defective or burned out bulb. 6. Replace bulb.
7. Body controller malfunction. 7. Refer to appropriate body controller
diagnostics.
TJ LAMPS 8L - 3
DIAGNOSIS AND TESTING (Continued)
FOG LAMP DIAGNOSIS

CONDITION POSSIBLE CAUSES CORRECTION


FOG LAMPS ARE DIM WITH 1. Loose or corroded battery cables. 1. Clean and secure battery cable
ENGINE IDLING OR IGNITION clamps and posts.
TURNED OFF.
2. Loose or worn alternator drive 2. Adjust or replace alternator drive
belt. belt.
3. Charging system output too low. 3. Test and repair charging system.
Refer to Group 8A,
4. Battery has insufficient charge. 4. Test battery state-of -charge.
Refer to Group 8A.
5. Battery is sulfated or shorted. 5. Load test battery. Refer to Group
8A.
6. Poor lighting circuit Z1-ground. 6. Test for voltage drop across
Z1-ground locations. Refer to Group
8W.
FOG LAMP BULBS BURN OUT 1. Charging system output too high. 1. Test and repair charging system.
FREQUENTLY Refer to Group 8A.
2. Loose or corroded terminals or 2. Inspect and repair all connectors
splices in circuit. and splices. Refer to Group 8W.
FOG LAMPS ARE DIM WITH 1. Charging system output too low. 1. Test and repair charging system.
ENGINE RUNNING ABOVE IDLE Refer to Group 8A.
2. Poor lighting circuit Z1-ground. 2. Test for voltage drop across
Z1-ground locations. Refer to Group
8W.
3. High resistance in fog lamp 3. Test amperage draw of fog lamp
circuit. circuit.
FOG LAMPS FLASH RANDOMLY 1. Poor lighting circuit Z1-ground. 1. Test for voltage drop across
Z1-ground locations. Refer to Group
8W.
2. High resistance in fog lamp 2. Test amperage draw of fog lamp
circuit. circuit.
3. Faulty fog lamp switch. 3. Replace fog lamp switch.
4. Loose or corroded terminals or 4. Inspect and repair all connectors
splices in circuit. and splices. Refer to Group 8W.
FOG LAMPS DO NOT 1. Blown fuse for fog lamp. 1. Replace fuse. Refer to Group 8W.
ILLUMINATE 2. No Z1-ground at fog lamps. 2. Repair circuit ground. Refer to
Group 8W.
3. Faulty fog lamp switch. 3. Replace fog lamp switch.
4. Broken connector terminal or wire 4. Repair connector terminal or wire
splice in fog lamp circuit. splice.
5. Defective or burned out bulb. 5. Replace bulb.
8L - 4 LAMPS TJ
DIAGNOSIS AND TESTING (Continued)
HEADLAMP LEVELING MOTOR DIAGNOSIS

CONDITION POSSIBLE CAUSES CORRECTION


ONE MOTOR DOES NOT 1. Poor connection at motor. 1. Secure connector on motor.
OPERATE
2. No voltage at motor. 2. Repair circuit. Refer to Group 8W,
Wiring.
3. Defective motor. 3. Replace motor.
BOTH MOTORS DO NOT 1. No voltage at headlamp leveling 1. Repair circuit or replace fuse.
OPERATE switch. Refer to Group 8W, Wiring.
2. No voltage at both motors. 2. Repair circuit or replace fuse.
Refer to Group 8W, Wiring.
3. Poor connection at motors. 3. Secure connectors on motors.
4. Both motors defective. 4. Replace motors.
TJ LAMPS 8L - 5

LAMP BULB SERVICE

INDEX
page page

REMOVAL AND INSTALLATION HEADLAMP BULB . . . . . . . . . . . . . . . . . . . . . . . . 5


CENTER HIGH MOUNTED STOP LAMP LICENSE PLATE LAMP BULB . . . . . . . . . . . . . . . 7
(CHMSL) BULB . . . . . . . . . . . . . . . . . . . . . . . . . 7 REAR FOG LAMP BULB . . . . . . . . . . . . . . . . . . . 7
CITYLIGHT LAMP BULB . . . . . . . . . . . . . . . . . . . . 6 TAIL LAMP BULB . . . . . . . . . . . . . . . . . . . . . . . . . 6

REMOVAL AND INSTALLATION


HEADLAMP BULB
REMOVAL
(1) Release the hood latches and open hood.
(2) Disconnect the headlamp wire harness connec-
tors.
(3) Remove the headlamp bezel retaining screws
and bezel (Fig. 1).
(4) Remove the headlamp retaining ring screws
and retaining ring (Fig. 2).
(5) Remove the headlamp from vehicle.
(6) Remove rubber seal boot (Fig. 3).
(7) Disengage wire retaining ring from headlamp
(Fig. 4). Fig. 2 Headlamp Retaining Ring
(8) Pull the headlamp bulb from back of headlamp
assembly (Fig. 5).

Fig. 3 Headlamp Rubber Seal Boot

Fig. 1 Headlamp Bezel


8L - 6 LAMPS TJ
REMOVAL AND INSTALLATION (Continued)

Fig. 4 Headlamp Bulb Retaining Ring

Fig. 6 Citylight Lamp Bulb Housing

Fig. 5 Headlamp Bulb


INSTALLATION
(1) Perform the removal procedure in reverse
order. Fig. 7 Citylight Lamp Bulb
CITYLIGHT LAMP BULB
REMOVAL
(1) Remove the headlamp from the vehicle. Refer
to the headlamp Removal/Installation procedure
located in this group.
(2) Remove rubber seal boot.
(3) Remove citylight lamp bulb housing from the
headlamp (Fig. 6).
(4) Remove citylight bulb from housing.

Installation
(1) Perform the removal procedure in reverse
order.

TAIL LAMP BULB


REMOVAL
(1) Remove the tail lamp lens retaining screws
(Fig. 8). Fig. 8 Tail Lamp Lens
(2) Separate the tail lamp lens from the tail lamp
housing. INSTALLATION
(3) Remove the tail lamp bulb from the bulb (1) Perform the removal procedure in reverse
socket. order.
TJ LAMPS 8L - 7
REMOVAL AND INSTALLATION (Continued)
REAR FOG LAMP BULB
REMOVAL
(1) Remove the rear fog lamp lens attaching
screws and lens (Fig. 9).
(2) Remove the bulb from the fog lamp socket (Fig.
10).

Fig. 10 Rear Fog Lamp Bulb


INSTALLATION
(1) Perform the removal procedure in reverse
order.

CENTER HIGH MOUNTED STOP LAMP (CHMSL)


BULB
Fig. 9 Rear Fog Lamp Lens
INSTALLATION REMOVAL
(1) Perform the removal procedure in reverse (1) Remove the screws attaching the center high
order. mounted stop lamp (CHMSL) lens assembly to the
housing.
LICENSE PLATE LAMP BULB (2) Separate the CHMSL lens assembly from the
housing.
REMOVAL
(1) Remove the license plate lamp lens attaching INSTALLATION
screws and lens. (1) Perform the removal procedure in reverse
(2) Remove the bulb from the socket. order.
8L - 8 LAMPS TJ

LAMP SERVICE

INDEX
page page

REMOVAL AND INSTALLATION HEADLAMP LEVELING MOTOR . . . . . . . . . . . . . . 8


CENTER HIGH MOUNTED STOP LAMP REAR FOG LAMP . . . . . . . . . . . . . . . . . . . . . . . 10
(CHMSL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 TAIL LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HEADLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . 8

REMOVAL AND INSTALLATION


HEADLAMP ASSEMBLY
REMOVAL
(1) Remove the headlamp bezel attaching screws
(Fig. 1).
(2) Remove the headlamp assembly retaining ring
attaching screws (Fig. 2).
(3) Disconnect the headlamp assembly electrical
connectors and remove the headlamp assembly from
the bucket.

Fig. 2 Headlamp Retaining Ring


(5) Pull the leveling motor from the headlamp
housing.
(6) Separate the leveling motor from the headlamp
housing (Fig. 5).

NOTE: The headlamp leveling motor arm is


snapped into the headlamp housing very securely.
Use a firm, steady pull to disengage motor arm
from the headlamp housing.

Fig. 1 Headlamp Bezel


Installation
(1) Perform the removal procedure in reverse
order.

HEADLAMP LEVELING MOTOR


REMOVAL
(1) Remove the headlamp bezel attaching screws
and bezel (Fig. 3).
(2) Disconnect the headlamp and headlamp level-
ing motor electrical connectors.
(3) Remove the headlamp housing attaching
screws (Fig. 4).
(4) Rotate leveling motor one quarter turn counter-
clockwise. Fig. 3 Headlamp Bezel
TJ LAMPS 8L - 9
REMOVAL AND INSTALLATION (Continued)
(2) Remove the tail lamp housing attaching bolts
(Fig. 7).
(3) Separate the lamp housing from the body.
(4) Disconnect the tail lamp electrical connector
and remove tail lamp housing.

Fig. 4 Headlamp Housing

Fig. 6 Tail Lamp Lens

Fig. 7 Tail Lamp Housing


Fig. 5 Headlamp Leveling Motor
INSTALLATION
INSTALLATION (1) Perform the removal procedure in reverse
(1) Perform the removal procedure in reverse order.
order.
CENTER HIGH MOUNTED STOP LAMP (CHMSL)
TAIL LAMP
REMOVAL
REMOVAL
(1) Remove the tail lamp lens attaching screws NOTE: It may be necessary to remove the spare
and lens (Fig. 6). tire.
8L - 10 LAMPS TJ
REMOVAL AND INSTALLATION (Continued)
(1) Remove the CHMSL housing to CHMSL INSTALLATION
bracket attaching screws. (1) Perform the removal procedure in reverse
(2) Disconnect the CHMSL wire harness from the order.
retaining clips.
(3) Remove the cover from the CHMSL contact REAR FOG LAMP
buttons.
(4) Carefully pull the wire harness terminal ends REMOVAL
from the contact buttons (Fig. 8). (1) Remove the rear fog lamp attaching screw (Fig.
(5) Route wire harness through tailgate and sepa- 9).
rate CHMSL from vehicle. (2) Disconnect the rear fog lamp electrical connec-
tor.

Fig. 9 Rear Fog Lamp


INSTALLATION
Fig. 8 CHMSL Assembly (1) Perform the removal procedure in reverse
order.
TJ LAMPS 8L - 11

BULB APPLICATION

INDEX
page page

GENERAL INFORMATION INTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . . 11


GENERAL INFORMATION . . . . . . . . . . . . . . . . . 11
SPECIFICATIONS
EXTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . . 11

GENERAL INFORMATION INTERIOR LAMPS


Service procedures for most of the lamps in the
GENERAL INFORMATION instrument panel, Instrument cluster and switches
(1) The following bulb Application tables lists the are located in Group 8E, Instrument panel and
lamp title on the left side of the column and trade Gauges. Some components have lamps than can only
number on the right. be serviced by an Authorized Service Center (ASC)
after the component is removed from the vehicle.
CAUTION: Do not use bulbs that have a higher can- Contact a local dealer for location of nearest ASC.
dle power the bulb listed in the Bulb Application
Table. Damage to lamp can result. Do not touch LAMP BULB
halogen bulbs with fingers or other oily surfaces. ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PC74
Bulb life will be reduced. Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PC194
Brake Warning System Indicator . . . . . . . . . . .PC194
Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
SPECIFICATIONS Climate Controls . . . . . . . . . . . . . . . . . . . . . . . . .203
Console Gear Selector. . . . . . . . . . . . . . . . . . . . . .161
EXTERIOR LAMPS Dome Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .912
High Beam Indicator . . . . . . . . . . . . . . . . . . . .PC194
LAMP BULB Rear Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .912
Back-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P21W Seat Belt Indicator. . . . . . . . . . . . . . . . . . . . . . .PC74
Center High Mounted Stop. . . . . . . . . . . . . . . . . .921 Service Engine Soon . . . . . . . . . . . . . . . . . . . .PC194
Headlamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-4 Turn Signal Indicator. . . . . . . . . . . . . . . . . . . .PC194
License Plate . . . . . . . . . . . . . . . . . . . . . . . . . . .W5W Underhood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Front Turn Signal . . . . . . . . . . . . . . . . . . . . .P27/7W
Tail/Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . .P21/5W
Rear Turn Signal . . . . . . . . . . . . . . . . . . . . . . .P21W
Rear Fog Lamp . . . . . . . . . . . . . . . . . . . . . . . . .P21W
Citylight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .T4W
Side Repeater . . . . . . . . . . . . . . . . . . . . . . . . . .W5W

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