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Scheduling Operations
Chapter 12: Aggregate Planning
Lesson 39- MASTER SCHEDULING AND ROUGH-CUT CAPACITY PLANNING
Learning Objectives
1 2 3 4 5 6 7 8
A 200 200 350
10 19
B 150 120
0 0
X 75 75 75 60
Totals
(Aggregate production plan) 500 800 350 600 280 750 420 300
Table 9
AGGREGATE
PRODUCT MIX
PRODUCTION
MONTH GOLDEN
GOLDEN DELIGHT
BREW
BARRELS CASES (CASES) (CASES) "
January 1500 16,000 11,200 4800
February 1500 16,000 11,200 4800
Table 10
PROD 1
1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23
UCT 0
Golde
n
0
560 597 746 746 74 746 597
Brew 0 5600 0 5600 0 5600 0 5600 0 5600 746 0 0 5974 0
0 4 1 7 67 7 4
7
Golde
n
Deligh 0 149 746 746 149
0 2400 0 2400 0 2400 0 2400 0 2400 0 7467 0 0 1493 0 0
t 3892 3 7 7 3
Table 12 A feasible Master Schedule for Golden Breweries
WEEK
PRO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
DUCT
Golde
n
560 0 0 0 10,45 0
Brew 0 5600 0 5600 0 0 10,454 0 10,454 0 10,454 0 10,45
0 5600' 5600 5600 4 10,454
Golde
n
Deligh 0 0 240 0 0
0 2400 0 2400 0 2400 0 0 4480 0 4480 0 4480 0 4
t 2400 2400 0 4480 4480
Using the projected demand from Table 13 and translating this into cases per week, we
arrive at Table 14., which shows the projected short-term fluctuations in Inventory for
both products and can be used in assessing the feasibility of the master schedule from the
viewpoint of safety stock.
Table 13 Demand forecast for Golden Breweries.
e
Month Demand ( Barrels) Cumulative Demand
Jan 1500 1500
Feb !000 2500
Mar 1900 4400
April 2600 7000
May 2800 9800
June 3100 12900
July 3200 16100
August 3000 19100
Sept 2000 21100
Oct 1000 22100
Nov 1800 23900
Dec 2200 26100
26100
Inventory Analysis for Golden Breweries' Master
TABLE 14.
Production Schedule
GOLDEN BREW GOLDEN DELIGHT
PRODUCT INVENTOR DEMAN PRODUCTI
WEEK DEMAND INVENTORY.
ION Y. D ON
1 2800 5600 10,267 1200 0 2000
2 2800 0 7,467 1200 2400 3200
3 2800 5600 10,267 1200 0 2000
4 2800 0 7,467 1200 2400 3200
5 1867 5600 11,200 800 0 2400
6 1867 0 9,333 800 2400 4000
7 1867 5600 13,066 800 0 3200
8 1867 0 11,199 800 2400 4800
9 3547 5600 13,252 1520 0 3280
10 3547 0 9,705 1520 2400 4.160
11 3547 5600 11,758 1520 0 2640
12 3547 0 8,211 1520 3892 5012
13 4853 7467 10,825 2080 0 2932
14 4853 0 5,972 2080 7467 8319
15 4853 5974 7,093 2080 1493 7732
16 4853 7467 9,707 2080 0 5652
17 5227 7467 11,947 2240 0 3412
18 5227 0 6,720 2240 7467 8639
19 5227 5974 7,467 2240 1493 7892
20 5227 7467 9,707 2240 0 5652
21 5787" 7467 11,387 f480 0 3172
22 5787 0 5,600 2480 7467 8159
23 5787 5974 5,787 2480 1493 7172
24 5787 7467 7,467 2480 0 4692
25 5973 7467 8,961 2560 0 2132
26 5973 0 2,988 2560 7467 7039
,.
.Initial inventory = 1000 barrels (7467 cases of Golden Brew and 3200
cases of Golden Delight)
With that, we have come to the end of today’s discussions. I hope it has been an
enriching and satisfying experience. See you around in the next lecture. Take care.
Bye.