HP1505TECH

Technical Instructions Printers Cartridge Info Tools 1

HP P1005 15 PPM CB435A 1.5K HP P1005 Phillips screwdriver, Small flathead screwdriver,
CORPORATE
HP P1006 17 PPM CB435A 1.5K HP P1006 Utility knife
LOS ANGELES, USA
US 1 800 394.9900 HP P1505 24 PPM CB436A 2K HP P1505 Supplies:
Int’l +1 818 837.8100 HP P1505N 24 PPM CB436A 2K HP P1505N Dry lint-free cloth, Dry compressed air or
FAX 1 800 394.9910 HP M1522N MFP 24 PPM CB436A 2K HP M1522N vacuum, Padding powder, Cotton swab,
Int’l +1 818 838.7047 HP M1522NF MFP 24 PPM CB436A 2K HP M1522NF Alcohol, Conductive grease, Doctor Blade
ATLANTA, USA sealing foams (2), Replacement seal, Fill-plug
US 1 877 676.4223
Int’l +1 678 919.1189
FAX 1 877 337.7976 Photo 1
Int’l +1 770 516.7794 Step 1
KANSAS CITY, USA Place the cartridge on a work bench. Use a
US 1 913 871.1700 Phillips screwdriver to remove the screw
FAX 1 913 888.0626 that holds the drum bearing hub onto the
NEW YORK, USA cartridge (see photo 1).
US 1 800 431.7884
Int’l +1 631 588.7300
FAX 1 800 431.8812
Int’l +1 631 588.7333

MIAMI, USA
US 1 800 595.4297
Int’l +1 305 594.3396
FAX 1 800 522.8640
Int’l +1 305 594.3309

TORONTO, CAN
CAN 1 877 848.0818 Photo 2
Int’l +1 905 712.9501
Step 2
FAX 1 877 772.6773 Remove the drum bearing hub making sure
Int’l +1 905 712.9502
not to lose the drum shutter tension spring.
MELBOURNE, AUS Place the drum shutter spring onto the drum
AUS 1 800 003. 100 bearing axle (see photos 2 & 3).
Int’l +62 03 9561.8102
FAX 1 800 004.302
Int’l +62 03 9561-7751

SYDNEY, AUS
AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX 1800 004.302
Int’l +62 02 9548.2635

BUENOS AIRES, ARG

ARG 0810 444.2656
Int’l +011 4583.5900 Photo 3
FAX +011 4584.3100

SÃO PAULO, BRAZIL

Int’l +55 11 5524.8000

BOGOTÁ, COLOMBIA
Int'l +57 1410.8842

CALI, COLOMBIA
Int'l +57 2661.1166

MONTERREY, MEXICO
Int' +52 55 5333.9800

JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593

ZHUHAI, PR CHINA
Int’l +86 756 3359608 © 2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for
FAX +86 756 3359681 imaging equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between
FG and any OEM.

E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com

REV. 03/25/08
 2 HP P1005/P1006/P1505 Technical Instructions

Photo 6
NOTE: Be careful when separating the
toner hopper. The drum can be damaged
in the process.
Step 3
While holding the cartridge handle
with you left hand, grab the bottom
of the toner hopper with your right.
Pull the toner hopper toward you
while pushing the waste hopper
away from you (see photo 4). This
will remove the toner hopper end
cap arm from the socket on the
waste hopper (see photos 5 & 6). Set Photo 7
Step 4
the toner hopper aside.
Lift the gear end of the drum up. Rotate the
drum counter-clockwise while pulling the
drum from the contact axle (see photo 7).
Photo 4 Place the drum in a protected area out of
the light.

Photo 8
Step 5
Carefully lift out the PCR (see photo 8).
Photo 5 Clean the shaft of the PCR using a dry lint-
free cloth to remove any conductive grease.
Clean the PCR using a new dry lint-free
cloth. Distilled water can be used to clean
the PCR if needed.

Photo 9
Step 6
Remove the two screws holding the wiper
NOTES blade (see photo 9). Remove the wiper
blade and clean the wiper blade using dry
compressed air.
Step 7
Clean the waste hopper using dry
compressed air or a vacuum.

Photo 10
Step 8
Apply padding powder to a new or once
used wiper blade. Place the blade onto the
waste hopper and install the two screws
that hold the blade in place (see photo 10).
© 2008 Future Graphics, LLC. All rights reserved.
Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.
 HP P1005/P1006/P1505 Technical Instructions 3

Photo 11
Step 9
Using a cotton swab, clean the PCR saddle
using alcohol. Apply new conductive grease
to the black conductive PCR saddle. Install Step 13
the PCR (see photo 11). Remove the mag roller drive gear
and the two drive gears from the
toner hopper (see photo 16).

Photo 16

Photo 12
Step 10
Clean the drum axle. Apply new conductive
grease to the drum axle using a cotton swab
(see photo 12).
NOTE: Failure to apply conductive grease
to the drum axle hub can result in
repetitive light print defect.

Step 14
Photo 13 Rotate the toner hopper 180° and
Step 11 remove the screw that holds the
Apply padding powder to a new or once contact end cap to the toner hopper
used drum. Slide the drum onto the contact (see photo 17). Remove the contact
axle while rotating the drum counter- end cap (see photo 18).
clockwise. Place the drum bearing end cap
onto the waste hopper. Rotate the drum 4-5
revolutions while cleaning the PCR using a
lint-free cloth. (see photo 13). Remove the Photo 17
bearing end cap when completed. Set the
waste hopper section aside.

Photo 14
Step 12
Grab the toner hopper, remove the two
screws holding the gear housing end cap to
the toner hopper. Please note the screws
that hold the end caps to the toner hopper
have locking washers, make sure these
screws are used to hold the end caps in Photo 18
place (see photo 14). Remove the end cap
(see photo 15).

Photo 15

© 2008 Future Graphics, LLC. All rights reserved.

Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.
 4 HP P1005/P1006/P1505 Technical Instructions
Step 15
Carefully lift out the mag roller (see
photo 19). Remove the mag roller
bushings and clean. Clean the mag
roller first using dry compressed air
or a vacuum, then a lint-free cloth.
Note: The mag roller magnet is not
held in place. Holding the gear end
of the mag roller up will cause the
magnet to fall out of the mag
roller.
Photo 19
NOTES
© 2008 Future Graphics, LLC. All rights reserved.
Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.
Photo 20
Step 16
Remove the two screws that hold the doctor
blade in place (see photo 20). Remove the
white scrapers from the ends of the doctor
blade.
Photo 21
Step 17
Insert a small flat blade screwdriver
between the doctor blade and the toner
hopper on the gear end of the hopper (see
photo 21). Pry the doctor blade away from
the toner hopper. Clean the doctor blade
using dry compressed air.
Photo 22
Step 18
Place the toner hopper into the Future
Graphics HP P1005/P1006/P1505 toner
hopper holding fixture and drill guide
(HP1505THHOLD) to safely drill a new fill-
hole (see photo 22).
Photo 23
Step 19
Lock the toner hopper into place by pushing
down the red handle (see photo 23).
Photo 24
Step 20
To refill an HP P1005/P1006 (CB435A) or HP
P1505 (CB436A) starter cartridge, use the
left drill guide. To refill an HP P1005/P1006
(CB435A) or HP P1505 (CB436A) standard
cartridge, use the drill guide on the right (see
photo 24).
 HP P1005/P1006/P1505 Technical Instructions 5

Photo 25
Step 21
Using a small flat blade screwdriver push
the seal exit port plug from the inside of the
toner hopper. (see photo 25). Pull out the Step 27
seal exit port plug. Fill the toner hopper (see photo 30).
Install the fill plug (see photo 31).
Step 22
Clean the toner hopper using dry
compressed air.

Photo 30

Photo 26
Step 23
Remove the doctor blade sealing foams
from both sides of the toner hopper (see
photo 26).

Photo 31

Photo 27
Step 24
Clean the seal area using a cotton swab
(see photo 27).

Photo 28
Step 25
Remove the liner from the back of the new NOTES
replacement seal. Place the seal into the
toner hopper (see photo 28). Fold the tail of
the seal over and slide it through the seal
exit port opening.

Photo 29
Step 26
Install the seal exit port plug (see photo 29).

© 2008 Future Graphics, LLC. All rights reserved.

Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.
 6 HP P1005/P1006/P1505 Technical Instructions

Photo 34
Step 30
Remove the mag roller contact from the
toner hopper contact end cap (see photo
Step 28 34).
Install new doctor blade sealing
foams to each end of the toner
hopper (see photo 32).

Photo 32

Photo 35
Step 31
If the mag roller magnet was removed,
reinstall it into the mag roller. Place the mag
roller bushings onto the ends of the mag
roller: the black bushing on the contact end
and the white bushing on the drive gear end.
Install the mag roller contact and bushings
(see photo 35).

Step 29
Place a new or cleaned doctor blade
onto the toner hopper. Place the
white scrapers on each end of the Photo 36
Step 32
doctor blade and install the two
screws that hold the doctor blade Install the mag roller onto the toner hopper
(see photo 33). (see photo 36).

Photo 33

Photo 37
Step 33
Place the contact end cap onto the end of
the toner hopper. Install the screw that holds
the end cap in place (see photo 37).

NOTES

Photo 38
Step 34
Install the mag roller drive gear onto the
mag roller. Install the two drive gears to the
end of the toner hopper (see photo 38).

© 2008 Future Graphics, LLC. All rights reserved.

Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.
 HP P1005/P1006/P1505 Technical Instructions 7

Photo 39
Step 35
Place the gear housing end cap onto the
toner hopper. Install the two screws that
hold the end cap in place (see photo 39). Step 39
Using a small flat blade screwdriver,
push the toner hopper compression
spring into the correct position (see
photo 44).

Photo 44

Photo 40
Step 36
Place a bead of toner across the surface of
the mag roller for post-testing (see photo
40). Rotate the mag roller 5-10 revolutions
to ensure the toner is evenly distributed.

Photo 41
Step 37
While holding the waste hopper with your
left hand and the toner hopper with your
right hand, align the two halves (see photos
41 & 42).
Step 40
Place the drum bearing end cap
onto the end of the cartridge. Install
the screw that holds the end cap in
place (see photo 45).

Photo 45

Photo 42

Photo 43
Step 38
Once aligned, pull the waste hopper
towards you while pushing the toner hopper
away (see photo 43).

© 2008 Future Graphics, LLC. All rights reserved.

Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.
 8 HP P1005/P1006/P1505 Technical Instructions

Photo 46
Step 41
Move the drum shutter tension spring into
place (see photo 46).

NOTES

Photo 47
Step 42
Using a utility knife, carefully cut the top of
the rails that hold the cartridge chip in place
(see photo 47). Remove the cartridge chip.

Photo 48
Step 43
Install a new chip into the waste hopper (see
photo 48).
Step 44
Post test the toner cartridge.

© 2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for imaging equipment. None of FG's products are
genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com