Technical Manual - Modular SCREW Chiller

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GREE Modular Air-cooled Screw Chiller

Technical Service Manual

Gree Electric Appliances Inc. of Zhuhai
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Contents

Chapter 1 General
1.1 Product Description
1.2 Product Characteristics
1.3 Model Identification
1.4 External View
1.5 Technical Data
1.6 Evaporator Water Pressure Drop Curve
1.7 Nominal Working Conditions and Operating Range
1.8 Performance Correction
1.8.1 Correction of Cooling Capacity
1.8.2 Correction of Heating Capacity
1.8.3 Capability Correction Curve
1.8.4 Operating Conditions Form
1.9 Principle of Cooling System
1.10 External and Installation Dimension
1.10.1 LSBLGRF250M
1.10.2 LSBLGRF350M
1.10.3 LSBLGRF490M
1.11 Selection of Auxiliary Electric Heater
1.12 Scope of Supply
Chapter 2 Electrical Control
2.1 Circuit Diagram
2.2 Component Locations and Connection between Modules
2.3 User Connection for External Control
2.4 Cable List
2.5 Connection of Machine to External Field
2.6 Connection between Modules
2.7 Setting of Mainboard Dial Swicth
2.8 Remote Monitoring System

Chapter 3 Control System
3.1 Functions of Control System
3.1.1 Control Functions
3.1.2 Protections
3
3.1.3 Display Functions
3.2 Run Flowchart
3.2.1 Control Flowchart for Cooling
3.2.2 Control Flowchart for Heating
3.2.3 Antifreeze Control Flowchart
3.2.4 Defrost Control Flowchart
3.3 Controller Operating Guideline
3.3.1 Control Panel of Display Board
3.3.2 Start / Stop of the Machine
3.3.3 Menu Operating Instructions
3.3.4 Menu Structure
Chapter 4 Installation and Commissioning
4.1 Unpacking Inspection
4.2 Installation
4.2.1 Install Size Sketch
4.2.2 Installation Foundation
4.2.3 Install and Repair Space
4.3 Design and Installation of Water System
4.3.1 Fan Coil Unit Water System
4.3.2. Adjustment of Water System
4.3.3 Design Principle for Air Conditioning Water System
4.3.4 Installation of Water System
4.4 Electrical Installation
4.5 Commissioning and Test Run
4.5.1 Checks before commissioning
4.5.2 Test Run
Chapter 5 Care and Maintenance
5.1 Care
5.1.2 Maintenance of Main Components
5.1.3 Maintenance after a long stop
5.1.4 System antifreeze
5.1.5 System maintenance cycle
5.1.6 Wash the chilled water system
5.1.7 Clean the fin condenser fins
5.1.8 Replace the drying filter element
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5.2 Repair
5.2.1 Leakage detection on site
5.2.2 Vacuuming and Charge of Refrigerant
5.2.3Fill and discharge of lubricating oil
5.2.4 How to dispel the air out of the system
5.2.5 Replace the oil filter
5.2.6 Troubleshooting of the 4-way valve
5.2.7 Replace the thermal expansion valve
5.2.8 Solution to Leakage of System Pipeline
5.3 Explosion View
5.3.1 LSBLGRF250M
5.3.2 LSBLGRF350M
5.3.3 LSBLGRF490M
5.4 Parts List
5.4.1 LSBLGRF250M Parts List
5.5 Common Fault Analysis
5.5.1 Fault Diagnosis
5.5.2 Common Fault Analysis
Chapter 6 Appendix
6.1. Legal Unit of Measurement
6.1.1 Legal Unit of Measurement
6.1.2 Conversion Relationship among Common Units
6.2 Main Refrigerant P-h Diagram (Mollier Diagram)
6.2.1 R410A (CH2F2/CHF2CF3) P-h Diagram
6.2.2 R407C(CH2F2/C2HF5/CH2FCF3) P-h Diagram
6.2.3 R22 (CHCIF2) Ph Diagram
6.3 Refrigerant Characteristics
6.3.1 Refrigerant Characteristics Form
6.3.2 Temperature and Pressure of Various Refrigerants
6.4 Low Pressure Sensor Characteristics
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Chapter 1 General
a) 1.1 Product Description
GREE LM Series Air-Cooled Modular Screw Chiller (short as air-cooled modular screw chiller) is
a refrigerating equipment supplying chilled water in summer and warm water in summer, forming
different types of large centralized air conditioning system with the end air treatment equipment
such as the air cabinet or combination air conditioner cabinet. The air-cooled design can save the
users from cooling tower and cooling pump, especially suitable to the region in shortage of water.
The chiller may be installed on the roof or outdoor ground. Special equipment room is not needed.
The air-cooled modular screw chiller is widely applicable to the new and innovated industrial and
civil air conditioning projects of different size, e.g. hotel, apartment, restaurant, office building,
shopping plaza, cinema, theatre, sports center, factory and hospital.
The air-cooled modular screw chiller may combine multiple unit modules. Each unit module is
same or different in structure and performance. Three basic unit modules are totally available, i.e.
250kW, 350kW and 490kW. Through combination of 1~8 unit modules same or different, the
chiller may be formed into a series of products with a cooling capacity 250~3920kW.
b) 1.2Product Characteristics
Modular design: Main control design of any modules (national patent), flexible combination and
strong expansibility.
l Energy saving and environment friendly: Automatic adjustment of run capability according
to loads; intelligent defrost; environment-friendly refrigerant optional.
l High reliability: Modularized design. Each
unit module has been subjected to elaborate
research, design, manufacture and laboratory
testing. The chiller is highly reliable.
l Long-term reliable EMC test, ensuring the
chiller controller to have ultra-strong
anti-interference capability.
l Each unit module is started one by one, with
low shock to power grid.
l Shell-type heat exchanger is used on water
side, more suitable to different water quality.
l Hydrophilic aluminum fin heat exchanger is
used for longer service life.
l Small size, light weight and easy installation.
l Microcomputer control, LCD display in full
Chinese and complete protections.
l Powerful remote control functions (optional).
Large Air-cooled Screw Chiller Lab
Max. 8 units to be connected
Note: This is a schematic illustration. For
detailed connection, please refer to relevant
instructions. This function is non-standard
configuration. If the user needs this function,
please note in the order.
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1.3 Model Identification
LSBLGRF M

Design serial number, M represents modular type
Nominal cooling/heating capacity, the unit is KW
Cooling method: F represents air-cooling type
Unit type: R represents heat pump type and
cooling only type omitted
Compressor type: BLG represents semi-hermetic
twin screw compressor
Unit code: LS represents cooling water chiller
Illustration:
(1) LSBLGF350M represents the air-cooled modular screw chiller with a nominal cooling capacity
of 350kW.
(2) LSBLGRF250M represents the air-cooled modular screw chiller (heater) with a nominal
cooling capacity of 250kW.
c) 1.4External View

Electrical
Control
Cabinet
To water pipe
Radiator
Condenser fan
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1.5 Technical Data
Refrigerant:R22
LSBLGF M LSBLGRF M
Item Model
250 350 490 250 350 490
Cooling capacity kW 250 350 490 250 350 490
Type
Heating capacity kW \ 268 372 520
Power supply 380~415V-3N-50Hz
Capacity control % 0-25-75-100% or 25100%Stepless adjusting
Power input (Cooling) kW 80.8 112.5 158 80.8 112.5 158
Performance
parameter
Power input(Heating) kW \ 78.9 109.8 154.8
Operating system
Micro-computer auto control, operating status display, malfunction
alarm
Safe device
High-low pressure protect!exhaust air protect!monitor overload
protect!antifreeze valve!water flow valve protect!counter or lack
phase protect!pressure difference protect and so on
Model Semi-hermetic twin screws compressor
Compressor
Quantity 1 1 1 1 1 1
Type Dry shell & tube type
Water flow
volume
m3/h 42.7 59.4 83.5 42.7 59.4 83.5
Pressure
drop
kPa
50

50

50

50

50

50
water side
heat-exchanger
Connection
pipe size
mm DN100 DN100 DN125 DN100 DN100 DN125
Air side heat-exchanger Finned copper tube type
Throttle way Thermostatic expansion valve
Refrigerate name R22
Refrigerate
system
Refrigerant charge volume kg 80 95 110 80 95 110
Fan type Low noise axial fan Ventilation
system Motor input power kW 2.04 2.06 2.08 2.04 2.06 2.08
Length mm 3000 4000 5000 3000 4000 5000
Depth mm 2100 2100 2100 2100 2100 2100
Outline
dimension
Height mm 2300 2300 2300 2300 2300 2300
Net Weight kg 2400 3300 4200 2500 3500 4500
Remarks"
1. The unit assembly has been designed, manufactured and inspected in accordance with
GB/T18430.1-2001
2. The refrigeration capacity has been obtained by outdoor dry ball temperature 35 , wet ball temperature !
24 , water intake tempera ! ture 12 and water discharge temperature 7 ! !
3. The heating capacity has been obtained by outdoor dry ball temperature 7 , wet ball temperature 6 , ! !
water intake temperature 40 and water discharge temperature 45 ! !
4. Single cod type has no heating capacity or heating power
5. The operating weight for the unit is equal to 110% of the machine net weight
6. The specific machine parameters are based on the nameplate
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Refrigerant:R134A
LSBLGF M/Nb LSBLGRF M/Nb
Item model
230 350 490 230 350 490
Cooling capacity kW 230 350 490 230 350 490
Type
Heating capacity kW \ 248 372 520
Power supply 380~415V-3N-50Hz
Capacity control % 0-25-75-100% or 25100%Stepless adjusting
Power input (Cooling) kW 817 126.7 172.9 81.7 126.7 172.9
Performance
parameter
Power input(Heating) kW \ 78.9 122.0 168.0
Operating system
Micro-computer auto control, operating status display, malfunction
alarm
Safe device
High-low pressure protect!exhaust air protect!monitor overload
protect!antifreeze valve!water flow valve protect!counter or lack
phase protect!pressure difference protect and so on
Model Semi-hermetic twin screws compressor
Compressor
Quantity 1 1 1 1 1 1
Type Dry shell & tube type
Water flow
volume
m3/h 42.7 59.4 83.5 42.7 59.4 83.5
Pressure
drop
kPa
50

50

50

50

50

50
Water side
heat-exchanger
Connection
pipe size
mm DN100 DN100 DN125 DN100 DN100 DN125
Air side heat-exchanger Finned copper tube type
Throttle way Thermostatic expansion valve
Refrigerate name R134a
Refrigerate
system
Refrigerant charge volume kg 80 95 110 80 95 110
Fan type Low noise axial fan Ventilation
system Motor input power kW 2.04 2.06 2.08 2.04 2.06 2.08
Length mm 3000 4000 5000 3000 4000 5000
Depth mm 2100 2100 2100 2100 2100 2100
Outline
dimension
Height mm 2300 2300 2300 2300 2300 2300
Net Weight kg 2520 3465 4410 2625 3675 4725
Remarks"
1. The unit assembly has been designed, manufactured and inspected in accordance with
GB/T18430.1-2001
2. The refrigeration capacity has been obtained by outdoor dry ball temperature 35 , wet ball temperature !
24 , water intake temperature 12 and water dischar ! ! ge temperature 7!
3. The heating capacity has been obtained by outdoor dry ball temperature 7 , wet ball temperature 6 , ! !
water intake temperature 40 and water discharge temperature 45 ! !
4. Single cod type has no heating capacity or heating power
5. The operating weight for the unit is equal to 110% of the machine net weight
6. The specific machine parameters are based on the nameplate
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1.6 Evaporator Water Pressure Drop Curve
1#LSBLGRF250M$%&/ '()*
2#LSBLGRF350M$%&/ '()*
3#LSBLGRF490M$%&/ '()*

D 1.7 Nominal Working Conditions and Operating Range
Water Side
Nominal Working
Conditions
Operating Range
Nominal Working
Conditions
Operating
Range
Item
Inlet Water
Temp. (!)
Outlet
Water
Temp. (!)
Outlet
Water
Temp. (!)
Difference
between
Inlet &
Outlet
Temp. (!)
Dry Bulb
Temp. (!)
Wet Bulb
Temp. (!)
Dry Bulb
Temp. (!)
Cooling 12 7 5 - 15 2.5 - 8 35 25 - 50
Heat-pump
heating
40 45 30 - 50 2.5 - 8 7 6 -10 - 15

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Water flow m/h
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1 - LSBLGRF250M Water Flow / Pressure Drop Curve
2 LSBLGRF350M Water Flow / Pressure Drop Curve
3 LSBLGRF490M Water Flow / Pressure Drop Curve
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1.8 Performance Correction
1.8.1 Correction of Cooling Capacity
Cooling capacity correction coefficient under different ambient temperature and chilled water outlet temperature
Cooling capacity correction coefficient
Ambient temperature (!) Chilled water outlet
temperature (!)
25 30 35 40 45
5 1.07 1.00 0.94 0.84 0.81
6 1.10 1.03 0.97 0.87 0.83
7 1.14 1.07 1.00 0.91 0.86
8 1.17 1.10 1.03 0.94 0.88
9 1.20 1.13 1.06 0.98 0.91
10 1.23 1.16 1.09 1.01 0.93
11 1.27 1.19 1.12 1.04 0.96
12 1.31 1.23 1.15 1.07 0.99
13 1.34 1.26 1.17 1.09 1.01
14 1.37 1.29 1.20 1.12 1.03
15 1.41 1.32 1.23 1.14 1.06
Computer of actual cooling capacity:
Actual cooling capacity = Cooling capacity correction coefficient nominal cooling capacity
In which: The cooling capacity coefficient may be found from the Cooling Capacity Correction
Coefficient Form.
The nominal cooling capacity may be found from the performance specifications.
1.8.2 Correction of Heating Capacity
Heating capacity correction coefficient under different ambient temperature and warm water outlet temperature:
Heating capacity correction coefficient
Ambient temperature (!) Warm water outlet
temperature (!) 15 10 7 5 0 -5 -10
30 1.23 1.10 1.03 0.99 0.89 0.81 0.73
35 1.21 1.09 1.02 0.98 0.87 0.79 0.70
40 1.20 1.08 1.01 0.96 0.86 0.77 0.68
45 1.19 1.07 1.00 0.95 0.84 0.75 0.67
50 1.17 1.05 0.98 0.94 0.83 0.74 0.64
The heating capacity correction above is exclusive of capability attenuation during frost and
defrost.
The formula for computation of actual heating capability is as below:
Actual heating capacity = Nominal heating capacityHeating capacity correction coefficient
Capability correction coefficient during frost
11

Ambient Temp. (!) RH=80% -7 -5 -3 0 3 5 7
Capability Correction Coefficient during Frosting 0.96 0.93 0.86 0.82 0.86 0.92 1.0
In which: The heating capacity correction coefficient may be found from the heating capacity
correction coefficient form;
The nominal heating capacity may be found from the performance specifications.
E 1.8.3 Capability Correction Curve

kW
+
,
&
LSBLGRF250M+,-./0
1
2
3
4
5$34
160
180
200
220
240
260
280
300
320
340
30 35 40 45 50
-10
-5
0
7
10
5
15
6 8 10 12 14
200
220
240
260
280
300
320
340
360
kW
+
6
&
67$5$34
1
2
3
4
LSBLGRF250M+6-./0
25
30
35
40
45
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Chilled water outlet temp. !
LSBLGRF250M Cooling Capacity Correction
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Outlet water temp !
LSBLGRF250M Heating Capacity Correction
12

6
8 10 12 14
280
300
320
340
360
380
400
420
440
460
480
500
LSBLGRF350M+6-./0
25
30
35
40
45
kW
+
6
&
67$5$34
1
2
3
4
kW
+
,
&
LSBLGRF350M+,-./0
1
2
3
4
5$34
220
250
280
310
340
370
400
430
460
490
30 35 40 45 50
-10
-5
0
7
10
5
15
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380
420
460
500
540
580
620
660
700
kW
+
6
&
67$5$34
1
2
3
4
6
8 10 12 14
LSBLGRF490M+6-./0
25
30
35
40
45
kW
+
,
&
LSBLGRF490M+,-./0
1
2
3
4
5$34
320
360
400
440
480
520
560
600
640
680
30 35 40 45 50
-10
-5
0
7
10
5
15
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G 1.8.4 Operating Conditions Form
Item Description
Power Voltage Within 10% of the rated voltage
Inter-phase voltage imbalance Within 2% of the rated voltage
Power frequency Within 2% of the rated frequency
Limit of outlet water temp. and ambient temp. Acc. to the operating range of the machine
Cooling & Heating Capability and Power Consumption GB/T18430.1-2001
Compressor start/stop interval
Started or stopped less than 6 times within hour; run
time at 6 minutes, and stop time over 5 minutes.
Water quality Acc. to water quality standard
Water flow Acc. to the operating range of the machine
Water pressure Below 0.1MPa
Install place
Outdoors (Necessary protection shall be provided in
event of snow or rain).
Drainage
Drainage pipe must be connected to the site, and
drainage ditch must be set beside the installation
foundation.
1.9 Principle of Cooling System
Cooling Cycle: The compressor absorbs the low-pressure overheated refrigerant stem from the
evaporator and compresses it into high-temperature high-pressure overheated steam, which is
then heat radiated to the environment via the condenser (air-cooled heat exchanger) and
condensed to saturated or overcooled refrigerant liquids. After throttling and pressure reduction
via the expansion valve, the liquid is flown into the evaporator (shell-type heat exchanger). It is
vaporized after absorbing the heats of the refrigerant water and then absorbed into the
compressor for compression and start of a new cycle. In this way, the refrigerant water via the
evaporator is cooled and blown to the air conditioning area.
Heat Pump Cycle: The refrigerant flow is in reverse direction in application of the 4-way valve.
Via the 4-way valve, the high-temperature high-pressure refrigerant steam from the compressor is
directly discharged to shell-type heat exchanger for radiation of heats to the refrigerant water,
thus generating the effect of heating. The condensed refrigerant liquid flows via the expansion
valve for pressure reduction and then vaporized after absorbing the environment heats in the
air-cooled heat exchanger. Then, it is again absorbed into the compressor to form heat pump
cycle. For detail flowchart, please see Fig. 2-1 and Fig. 2-2.
15

Cooling Cycle Flowchart (Cooling-only)
Description:
" Direction of refrigerant flow
1. Screw compressor 2. Exhaust cutoff valve 3. Condenser
4. Condenser fan 5. Cutoff valve 6.Drying heater 7. Liquid level
gauge 8.Cooling solenoid valve 9. Cooling expansion valve 10. Evaporator
11.Gas-liquid separator 12.Suction cutoff valve 13.Spray expansion valve
14. Low pressure sensor 15. Oil pressure sensor 16. High pressure sensor
16

Heat-pump Cycle Flowchart (Heat Pump)
Description:
:Direction of refrigerant flow
1. Screw compressor 2.Exhaust cutoff valve 3. Condenser 4. Condenser fan
5.Cutoff valve 6. Drying filter 7.Liquid level gauge 8. Cooling solenoid
valve 9. Cooling expansion valve 10.Evaporator 11. Gas-liquid separator
12.Suction cutoff valve 13.Spray expansion valve 14.Low pressure sensor
15.Oil pressure sensor 16. High pressure sensor 17. Heating expansion valve!
18. 1-way valve 19.Liquid reservoir 20.Heating solenoid valve 21.4-way valve

17
1.10 External and Installation Dimension
1.10.1 LSBLG(R)F250M External and Installation Dimension

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20
H 1.11 Selection of Auxiliary Electric Heater
If the lowest ambient temperature in the user's region in winter is 08-108, auxiliary electric
heater may be used. The auxiliary electric heater may be selected and designed in reference to
the heating performance correction form and adjusted according to the actual applications.
Attached is the external size and data sheet of auxiliary electric heater:

LK

External Size (mm) Power
(kW) A B C D E F G H
100 1010 1500 1010 426 641 DN125 290 350
150 1010 1500 1010 480 695 DN125 290 350
200 1510 2000 1510 480 695 DN125 290 350
250 1810 2300 1810 480 695 DN125 290 350
300 1470 2100 1470 560 840 DN150 390 450
350 1720 2350 1720 560 840 DN150 390 450
400 1970 2600 1970 560 840 DN150 390 450
450 2220 2850 2220 560 840 DN150 390 450
500 2410 3100 2410 560 840 DN150 390 450

Nameplate
21
I 1.12 Scope of Supply
Scope of Supply (S = Standard Configuration O = User Provided Parts P = Optional Parts)
Description of Supply Cooling-Only Model Heat Pump Model
Unit Modular Unit S S
4-cord Control Wire (8m) S S
Water switch and its control panel S S
Display board P P
Auxiliary electric heater \ P
Power distribution cabinet O O
Power cable O O
Control wire O O
Soft connector O O
Thermometer O O
Pressure gauge O O
Water tank O O

22
Chapter 2 Electrical Control
2.1 Circuit Diagram (For reference only. The circuit diagram on the machine shall prevail)
23
24
25

26
27

28
9:MNOPN

'QRSTUBCVW
Location Diagram of Compressor Unload Valve
X"Note:
1! MYZ[\]O^R_DEF[`*ab
1. The number in Z is the terminal number in the electrical control cabinet.
2! c*d[\efghijk
2. The component in the dotted frame shall be provided by the user.
lm34nop('QRjq)
Exhaust temp. sensor (attached to compressor)
DRr_,st
Motor winding heat protection
uv1 w'QR`*x System 1 in compressor terminal box
yzst{| Motor protection switch
}~stp Phase reverse protector
'QRSTU Compressor unload valve
Y>Dp Middle relay
!"#5$%>Dp Output type time replay without contact
E+&R'%`!p Control fan AC contactor
'QR'%`!p Compressor AC contactor
'QR(,q Compressor heating strip
'QR,Dp Compressor thermal relay
DEF),&* Radiating fan for electrical control cabinet
uv6+&R System condensing fan
'QR Compressor
,''.nop Low pressure sensor
-''.nop Oil pressure sensor
.''.nop High pressure sensor
1234o3/ Ambient temp. sensor
0$34o3/ Inlet water temp. sensor
5$34o3/ Outlet water temp. sensor
17/12,o3/ Antifreeze / Overheat temp. sensor
uv3434o3/ System defrost temp. sensor
'QRlm34o3/ Compressor exhaust temp. sensor
uvD5U System solenoid valve
67U 4-way valve
8b Code
9: Notes
;V< Display Board
=< Mainboard
29
2.2.Component Locations and Connection between Modules

30
2.3 User Connection for External Control
J 2.4 Cable List
The power cables and air switches shall be selected according to the recommended
specifications below.
Model LSBLG(R)F 250M 350M 490M
Power cable (mm
2
) 120 150 240
Power earthing cable (mm
2)
70 95 120
Air switch (A) 400 400 500
Notes:
1) The power cables above shall be of copper cord and the connector shall be copper.
2) If the circuit breaker with leakage protection is used, its response time shall be shorter than
0.1S.
3) The recommended size of power cable is for that the the cable sictance from the power
distribution cabinet to the machine is less than 75m. If the distance is 75~150m, the size of
power cable shall be increased appropriately.
Wiring Diagram between chiller
and external power cabinet
31
K 2.5 Connection of Machine to External Field
" General Provisions
u All cables and equipment as well as the connectors and tools must conform to the local
laws and engineering requirements.
u All cable connections on site must be done by the certified electricians.
u Do not connect the cable unless the power supply is cut off.
u The installer must be responsible for any damage caysed by incorrect connection of the
external cables.
u WARNING Be sure to use copper cables.
# Connection of Power Cable to Electrical Box
u The power cable shall be laid in cable channel, cable pipe or cable duct.
u To avoid scrapping the edge of plating parts, the power cable must be protected by
rubber or plastics when connected to the electrical box.
u The power cable close to the electrical box must be reliably fixed, so as to relieve the
power terminal board of the electrical box from the external force.
u Be sure to ground securely.
$ Control Wire
u The control wire on sire shall be at least 1mm
2
or larger.
u The signal to water switch is DC 12V low-current signal. Never lay it in parallel with the
cables 50V or higher. If unavoidable, the distance between the low current and high
current wires must be kept 150mm or longer.
u The electrical box is complete with the control signal for chilled water pump and auxiliary
electric heater (220V AC; Capacity 5A), and the AC contract that can drive the chilled
water pump and auxiliary electric heater. Never use the control signal to drive the chilled
water pump and auxiliary electric heater directly.
u The control wire entering the machine shall be left an appropriate margin. Never insert
the extra wires into the electrical box.
32
L 2.6 Connection between Modules

33

2.7 Setting of Mainboard Dial Swicth
The 4-bit dial switch indicates the hardware address of each module (0~7), resepectively "moduel
1, module 2...module 8 on the display board. The dial switch 1234 is binary code, in which 1 is
the lowest bit and 4 is the highest bit. The comparative chart is shown: =

Module 1
1 2 3 4 1 2 3 4 1 2 3 4
ON ON
1 2 3 4 1 2 3 4 1 2 3 4
1 2 3 4 1 2 3 4

Module 2

Module 3

Module 4

Module 5

Module 6

Module 7

Module 8
34
2.8 Remote Monitoring System
This screw chiller is provided with remote monitoring system (The user shall not note on the
order if needed). The user may execute operation, control and monitoring of the operating
status, fault alarms and other messages of the chiller via the computer, or change the
parameter settings.

Note: The dotted frame is the remote monitoring equipment, in which the PC shall be provided by
the user, RS232/485 converter, communication wore (twisted signal wire not over 100m long), the
adaptor board and display board (secondary display board: different from the normal display
board of the chiller) are optional. If the user needs the remote monitoring function, please note
this on the order.
%&'
()'
*'
B
A
RS232/485
(+,
-
.
/
0123456PC
7
8
5
3
9
Display board
Adapter board
Electrical
control cabinet
Communication
wire
Remote monitoring PC
Adapter
Mainboard
35
Chapter 3 Control System
3.1 Functions of Control System
3.1.1Control Functions
u Mode Switch Balance of Run Time Conrol of Auxiliary Electric Heater
Intelligent Defrost
u Auto Start / Stop Timed Startup of Each Module
Intelligent Control of the number of systems to be started / stopped
u Remote Start / Stop Powerful Remote Monitoring
System Security Protection Control of Water Pump Start/Stop
u Fault Diagnosis Auto Antifreeze Run in Winter
3.1.2 Protections
u Compressor High / Low Pressure Protection Overload Protection
Exhaust Over-temperature Protection Pressure Differential Protection
Water Pump Interlock
u Reverse Phase (Phase Loss) Protection Fan Overcurrent Protection Water
switch Protection Evaporator Antifreeze Protection
u Condenser Overheat Protection Sensor Fault Protection Low Flow Protection
Protection against Frequent Start/Stop Communication Fault
3.1.3 Display Functions
u LCD Display in Full Chinese
u Menu (for display, setting and view of the mode, time, temp., status, test parameters, faut
messages)
u Power Indication Run Indication Fault Indication
Antifreeze (Overheat) Temp.
u Chilled Water Inlet Temp. Chilled Water Outlet Temp. Defrost Temp.
Ambient Temp.
u High Pressure Low Pressure Oil Pressure Compressor Status
4-Way Valve Status
u Fan 1 Status Fan 2 Status Status of Cooling Solenoid Valve Status
Status of Heating Solenoid Valve Backlight Selection
36
3.2 Run Flowchart
3.2.1 Control Flowchart for Cooling
Connect to power
Yes Alarm After repair

No
Yes

No
Manual Start

Water Pump Run

Yes
Stopped for protection After repair

No

No
No started

Yes
Solenoid valve open

Compressor started

4-way valve open

No
Fan not started

Yes
Fan started

Meet the conditions for loading Meet the conditions for unloading
Compressor loaded Compressor unloaded

No
Compressor maintained under original status

Stop
Fault detection
Timer On

Water temperature
not up to the
conditions for start
Water switch
protection
Pressure up to the
setting value
Judge on water
temperature
Meet the conditions
for stop
37
3.2.2 Control Flowchart for Heating
Connect to power
Yes Alarm After repair

No
Yes

No
Manual Start

Water Pump Run

Yes
Stopped for protection After repair

No
No
No started

Yes
Fan started

Solenoid valve open

Compressor started

Meet the conditions for loading Meet the conditions for unloading
Compressor loaded Compressor unloaded

No No
Compressor kept to original status

Yes
Start the auxiliary electric heater Stop

Fault detection
Timer On

Water temperature
not up to the
conditions for start

Water switch
protection

Judge on the water
temperature
Meet the
conditions for stop
Water temperature
down to setting value
38
3.2.3 Antifreeze Control Flowchart
Antifreeze activated
No
Maintained under original status

Yes
Water pump started

No

Yes
HEAT Mode operation
Yes

No

Stop
3.2.4 Defrost Control Flowchart
HEAT Mode operation
No

Yes
Defrost started: 4-way valve switchover

No

Yes
HEAT Mode operation

Water temperature
up to the setting
value 1
Meet the
conditions for stop
Meet the conditions
for defrost
Meet the conditions
for ending the defrost
Water temperature
up to the setting
value 1
39
3.3 Controller Operating Guideline
N 3.3.1 Control Panel of Display Board
For networked control of 1~8 modules, only one display board is configured to display the control
menu, receive and display the parameters from the mainboard controller, set the adjustable
parameters and transmit the parameter settings to the mainboard controller.
Front view of display board:

1. Power Indicator (Green): This indicator lights up when the display panel is connected to
power; otherwise, it is dark.
2. Run Indicator (Green): This indicator lights up when the machine is started from display
panel; otherwise it is dark.
3. Error Indicator (Red): This indicator lights up when the machine is incurred to fault;
otherwise it is dark.
4. ON/OFF Button: To turn on or off the machine. Under OFF state, hold it down (3 seconds) to
start the unit. Under ON state, hold it down (3 seconds) to stop the unit. Do not press
continuously.
5. Reset Button: Pressing down this button (3 seconds), the system will detect the error again.
Do not press continuously.
6. Up Selection Button: From menu selection, you may press this button to move the cursor
upward or left. To change the data, you may press this button to increase the value. You may
pres it continuously.
7. Down Selection Button: From menu selection, you may press this button to move the cursor
downward or right. To change the data, you may press this button to decrease the value. You
may pres it continuously.
8. Exit Button: Press this button to return to the previous menu. You may pres it continuously.
9. Confirm Button: From menu selection, you may press this button to confirm the options and
enter into next menu or switch its status. When changing the parameters, you may press this
button to confirm the value and transfer the cursor. You may pres it continuously.
10. LCD Display: Information display area.
Heat-pump Modular Air-cooled Screw Unit
XXXX-XX-XX
XX:XX Weekday X
Run Status: Cooling OFF
Number of Modules: X
Start/Stop Mode: Manual
Fault Status: Faulty
40
O 3.3.2 Start / Stop of the Machine
You my start or stop the machine in manual mode or timing mode. The manual mode is in priority
over the timing mode. But take care that neither the manual mode nor the timing mode is
activated under commissioning state.
Manual Mode:
1) Manual Start: When the machine is under OFF state, you may press down ON/OFF
button for 3 seconds to start up the machine, in which the Run Indicator will light up.
2) Manual Stop: When the machine is under ON state, you may press down ON/OFF
button for 3 seconds to stop the machine, in which the Run Indicator will become
dark.
Timing Mode:
For the switching between manual mode and timing mode, please see 7.3.3(1)User Setting.
Both the manual mode and timing mode are effective under timer mode. When up to the
preset time, the machine will be started or stopped automatically.
Menu Description
The white on black indicates that this line or number is selected. When the machine is a
cooling-only model, the Air-cooled Modular Screw Heat Pump Unit on the display panel is
displayed as the Air-cooled Modular Screw Single-cooling Unit.
P 3.3.3 Menu Operating Instructions
3.3.3.1 Front Page
Upon initial energization of the hand controller, the following menu will be shown on the LCD.
After that, this menu will no longer be displayed.

Remarks:
Use the Up Selection Button and Down Selection Button to change the value. Press the Exit
button to move the cursor to the left and press the Confirm button to move it to the right. When the
cursor is moved the Confirm, press the Confirm Button again to save the data and complete the
clock calibration. This menu will no longer be displayed upon energization later.
Please calibrate the clock
XXXX (YY)
XX/XX (MM/DD)
XX:XX
Weekday: X
Confirm
41
3.3.3.2 Homepage
Once the controller is energized, the microcomputer will perform auto detection for several
seconds. The following will be shown on the LCD display:

Remarks:
Except the Cooling Off, the Heating Off, Cooling On and Heating On may be displayed on the
Run Status.
Except the Manual, the Start/Stop Mode may also be Timer. The Fault Status flashes if it is
Faulty. If No Fault, it will not flash.
Press Confirm Button to enter the next menu. If there is no operation of the display panel within
5 minutes after entering the menu options, the system will automatically return to the Default
Homepage Menu (i.e. Homepage).
3.3.3.3 Main Control Menu
When Homepage is displayed on the screen (as shown above), you may press Confirm Button
to enter into Main Control Menu. The following will be displayed on the screen:

User Setting
Module View
Parameter Setting
Test Function
Version Info
XXXX-XX-XX
XX:XX Weekday X
Run Status: Cooling OFF
Number of Modules: X
Fault Status: Faulty
42
Remarks:
There is no Test Function for cooling-only unit.
Use the Up/Down Selection Button to select the desired function and press Confirm Button to
enter.
(1) User Setting
They are some basic settings for the user. From Main Control Menu on the screen, select User
Setting and press Confirm Button to enter. The following will be displayed on the screen:
Page 1

Remarks:
The Manual can be switched to Timer, the Cooling can be switched to Heating, and the YES can
be switched to NO.
There is no RUN Mode, Auxiliary Electric Heater ON or Auto Antifreeze in Winter for
Cooling-only Model. The Clock Setting and Timer Setting on page 2 will be moved to this
page.
Use Up/Down Selection Button to select the desired function and press Confirm Button to
enter or switch the selection. Press Exit Button to return to the previous menu.
When the backlight is not set to Normally On, it will be turned off if there is no operation within 0.5
minute. The backlight will be bright upon operation any time.
Page 2

Heat-pump Modular Air-cooled Screw
Unit
Run Mode: Cooling
Sound ON: Yes
Backlight Normally ON: Yes
Auto Antifreeze ON: Yes
Auxiliary Electric Heater ON: Yes

43
Remarks:
This page is not available if the unit is a cooling-only model. The contents on this page will be
moved to the previous page.
Use Up/Down Selection Button to select the desired function and press Confirm Button to
enter. Press Exit Button to return to the previous menu.
a) Clock Setting
From User Setting Menu on the screen, select Clock Setting and press Confirm Button to
enter. The following will be displayed on the screen:

Remarks:
Use Up/Down Selection Button to change the value, and press Confirm Button to move the
cursor to the right side cyclically. Press Exit Button to save the setting and return to the previous
menu.
b) Timer Setting
From User Setting Menu on the screen, select the Timer Setting and press Confirm Button to

Time Setting
XXXX (YY)
XX XX (MM-DD)
XX:XX
Weekday: X
Timer Setting
Weekday X
Timer On: Yes
Time: XX:XX
Timer Off: Yes
Time: XX:XX
44
Remarks:
YES may be switched to NO.
Use Up/Down Selection Button to change the value, and press Confirm Button to move the
cursor to the right side cyclically. Press Exit Button to save the setting and return to the previous
menu.
If the Timer On Setting is less than half an hour, the following will be displayed:

Remarks:
Press Confirm to return to the Timer Setting menu.
(2) Module View
From the Main Control Menu displayed on the screen, select Module View and press Confirm
Button to enter. The following will be displayed on the screen:
Page 1

The setting of Timer On must be 60 minutes
the shortest. Please reset.

Confirm
Module 1: ***Yes
Module 2: ***Yes
Module 3: ***Yes
Module 4: ***Yes
Module 5: ***Yes
Module 6: ***Yes
45
Remarks:
"Yes will be displayed if the module exists; and "No will be displayed if the module does not
exist.
If the module does not exist, the sub-menu below will not be displayed. Press the Exit to exit this
view and return to the previous menu. Use Up/Down Selection Button to select the module you
need to enter, and then pres Confirm Button to enter. The module marked "*** indicates that this
module is subjected to fault, antifreeze or defrost.
Page 2

Remarks:
"Yes will be displayed if the module exists; and "No will be displayed if the module does not exist.
Press the Exit to exit this view and return to the previous menu. Use Up/Down Selection Button
to select the module you need to enter, and then pres Confirm Button to enter. The module
marked "*** indicates that this module is subjected to fault, antifreeze or defrost.
After entering the module, the following menu will be displayed (View of Module x):

Module X
Temperature View
Absolute Pressure View
State View***
Fault View***
Module 7: ***Yes
Module 8: ***Yes

46
Remarks:
Press the Exit to exit this view and return to the previous menu. Use Up/Down Selection Button
to select the desired function and press Confirm Button to enter. The "*** behind the State View
indicates that this module is under Defrost or Auto Antifreeze. The "*** behind the Fault View
indicates that this module has fault.
a. Temperature View
Used to view the temperature at each temperature point. From the above menu (View of Module
x), select the Temperature View and press Confirm Button to enter. The following will be
displayed on the screen:
Remarks:
There is no Defrost Temp. or Ambient Temp. if the unit is cooling-only model.
Defrost Temp. will be displayed under COOL mode and the Overheat Temp. will be displayed
under HEAT mode.
Use Up/Down Selection Button to switch the selected object and press Exit to exit this view and
return to the previous menu.
b). Pressure View
Used to view the press at each pressure point. From the above menu (View of Module x), select
the Pressure View and press Confirm Button to enter. The following will be displayed on the
screen:

Module X
Water Outlet Temp.: - XX.X
Water Inlet Temp.: -XX.X
Defrost Temp.: -XX.X
Ambient Temp.: -XX.X
Defrost Temp.: -XX.X
Module X
High Pressure: XX.XBAR
Low Pressure: XX.XBAR
Oil Pressure: XX.XBAR

47
Remarks:
Use Up/Down Selection Button to switch the selected object and press Exit to exit this view and
The pressure here displayed is the absolute pressure, equivalent to the gauge pressure plus
1.01bar.
c) State View
Used to view the ON / OFF state of each motor. From the View of Module x, select the State
View and press Confirm Button to enter. Page 1 will be displayed on the screen, as below:
Page 1

There is no Heating Solenoid Valve if the unit is cooling-only model. The System State in the next
page will be moved to this page, in which case the only two states, i.e. Cooling and OFF are
available.
"ON will be displayed if the object is activated; otherwise OFF will be displayed.
Use Up/Down Selection Button to switch the selected object. Press Exit to exit this view and
Page 2

Module X
Compressor: ON
Fan 1: ON
Fan 2: ON
Cooling Solenoid Valve: ON
Heating Solenoid Valve: ON
Module X
4-Way Valve: ON
Auxiliary Electric Heater: ON
Auxiliary Electric Heater: ON
System State: COOL

48
Remarks:
This page is not available if the unit is cooling-only model. The System State may be COOL,
HEAT, DEFROST, Auto Antifreeze or OFF.
d) Fault View
Used to view the fault state of the system. From the Module Inquiry Menu, select the Fault
Inquiry and press Confirm Button to enter. The following will be displayed on the screen:
Remarks:
Press Confirm Button to enter the next menu. If no fault, you cannot enter the next menu.
History Fault
From the Fault Inquiry Menu, select the History Fault and press Confirm to enter. The following
will be displayed on the screen:

Module X
History Fault: YES
Current Fault: YES

Module X History Fault: X
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX

49
Remarks:
XXXXXXXXX is the fault code.
Maximum number of faults will be 5, and will be displayed on equivalent number of lines. The
remaining line will be blank. What is displayed in front is the earliest fault. One fault may be
displayed several times, as long as it does not happen at the same time.
n Current Fault
From the Fault Inquiry Menu, select the Current Fault and press Confirm to enter. The following
will be displayed on the screen:

Remarks:
When the number of faults is not over 5, the faults will be displayed in equivalent number of lines
and the remaining lines will be blank.
When the number of faults is over 5, the fault will be displayed in multiple paged. Maximum 5
faults can be displayed on each page. If less than 5, the remaining lines will be blank.
XXXXXXXXX is the fault code.
XXXXXXXXX Fault Type. The possible fault type is as below:
1 Compressor high pressure protection /* Compressor high pressure protection */
2 Compressor low pressure protection /*Compressor low pressure protection*/
3Compressor overload protection /*Compressor 1 overload protection*/
4Antifreeze protection
5Overheat protection
6System pressure differential protection /*Protection against system pressure differential too
low*/
7Oil pressure differential protection /*Protection against oil pressure differential too high*/
8Low flow alarm

Module X Current Fault: X
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX

50
9Water switch protection /*Water switch protection*/
10Water pump interlock protection
11Phase Reverse /Loss Protection
12Fan 1 overcurrent protection /*Fan 1 overcurrent protection*/
13Fan 2 overcurrent protection
14Exhaust Over-temperature /*Compressor 1 exhaust over-temperature protection*/
15Compressor internal protection
16Exhaust temp. sensor fault

17Water-out temp. sensor fault
18Water-in temp. sensor fault
19Antifreeze temp. sensor fault
20Defrost temp. sensor fault
21Ambient temp. sensor fault
22High pressure sensor fault
23Low pressure sensor fault
24Oil pressure sensor fault
0 NO /*No alarm*/

(3) Parameter Setting
From the Main Control Menu on the screen, select the Parameter Setting and press Confirm to

Remarks:
a) User Parameter Setting
From the Parameter Setting on the screen, select the User Parameter Setting and press
User Parameter Setting
System Parameter Setting
Change the system password
51
Confirm to enter. The following will be displayed on the screen:
Remarks:
There is no Heat Water-in Temp. if the unit is cooling-only model. The cool water-in temp. is
defaulted 12! and the heat water-in temp. is defaulted 41!.
Press the Confirm Button to the move the cursor downward. Use Up/Down Selection Button to
change the value. Press the Exit to save and return to the previous menu.
b) System Parameter Setting
The user is prohibited to use these functions. To avoid accident, use of these functions must be
under the instructions of the commissioning personnel. This function can only be accessed by
password. Key points on operation: From the Parameter Setting on the screen, select the System
Parameter Setting and pres Confirm to enter, in which case the screen will prompt you to enter
the password., as below:
Remarks:
change the value. When the cursor reaches the Confirm, press the Confirm Button again to
complete the input of password. Press Exit to cancel and return to the System Setting menu.
Cool Water-in Temp. : XX.X
Heat Water-in Temp. : XX.X

Please enter your password

XXXXXX

Confirm

52
If the password is incorrect, the following will be displayed:

Remarks: Press Confirm Button to confirm.
If the password is correct, you will formally enter into the Parameter Setting menu, as shown
below:
Remarks:
Use Up/Down Selection Button to move the cursor. Press Exit to exit and return to the previous
menu. Press Confirm Button to confirm the selected option.
b1 Comfirm on Call of Default Parameters
From the Parameter Setting menu, select the Call Default Parameters and press Confirm to
enter. The following will be displayed:


Password Incorrect

Confirm

Call default parameters
Manual setting of parameters

53

Remarks:
Use Up/Down Selection Button to move the cursor. Press Exit to exit and return to the previous
menu. Press Confirm Button to confirm the selected option.
b2 Manual Setting of Parameters
From the Parameter Setting menu, select the Manual Setting of Parameters and press
Confirm to enter. The following will be displayed:
Page 1
Remarks:
There is no Overheat Temp. if the unit is cooling-only model. The Temp. Down Rate of
Capacity Adjustment below will be moved to this page.
change the value. Press Exit to save and return to the System Setting menu.
Page 2

Call Default Parameters

Yes No

Startup Interval XX min.
Interval of Capacity Adjustment XX min.
Oil pressure differential protection value X.XBAR
System pressure differential protection value
X.XBAR
Preset antifreeze temp. XX.X
Preset overheat temp. XX.X
54

Remarks:
This page is not available if the unit is cooling-only model.
Page 3

Remarks:
Page 2 will be displayed if the unit is cooling-only model, on which there is not the Temp. Down
Rate for Capacity Adjust.

Start Temp. of Auxiliary Heater: XX.X
End Temp. of Auxiliary Heater XX.X
Start Temp. of Defrost -XX.X
End Temp. of Defrost XX.X
Interval Time of Defrost XX min.
Lasting Time of Defrost XX min.
Temp. Down Rate for Startup X.X/min.
Temp. Down Rate for Capacity Adjust
X.X/min.

55

c) Change the System Password
The following menu will be displayed on the screen:

Remarks:

Remarks: Press Confirm Button to confirm.
If the password is correct, the following menu will be displayed.
!"#$%&'()*
+,-./0
XXXXXX
+,-1/0
XXXXXX
23


Password Incorrect

Confirm

Please enter your old password
XXXXXX
Please enter your new password
XXXXXX
Confirm

56

Remarks: Press Confirm Button to confirm and save the new password.

(4) Test Function
From the Main Control Menu on the screen, select the Test Function and press Confirm to

Remarks:
Use Up/Down Selection Button to switch the selected object. Press Confirm Button to enter the
next menu and press Exit to exit this view and return to the previous menu.


Password changed successfully

Confirm

System Test
Change the test password

57
a) System Test
The user is prohibited to use these functions. To avoid accident, use of these functions must be
under the instructions of the commissioning personnel. This function can only be accessed by
password. Key points on operation: From the Test Function on the screen, select the System Test
and press Confirm to enter, in which case the screen will prompt you to enter the password, as
below:

Remarks:

Please enter your password

XXXXXX

Confirm


Password Incorrect

Confirm

58
If the password is correct, you will formally enter into System Test menu and the following menu
will be displayed:
Page 1

Remarks:
exist.
The submenu below will no longer appear for the module that does not exist. Press Exit to exit
this view and return to the Test Function menu. Use Up/Down Selection Button to select the
module you need to enter, and then pres Confirm Button to enter. The module marked "***
indicates that this module is subjected to fault, antifreeze or defrost.
Page 2

Module 1:*** Yes
Module 2:***Yes
Module 3:***Yes
Module 4:***Yes
Module 5:***Yes
Module 6:***Yes
Module 7:***Yes
Module 8:***Yes

59
Remarks:
exist.
The submenu below will no longer appear for the module that does not exist. Press Exit to exit
this view and return to the Test Function menu. Use Up/Down Selection Button to select the
module you need to enter, and then pres Confirm Button to enter. The module marked "***
indicates that this module is subjected to fault, antifreeze or defrost.
After entering the module, the following menu will be displayed: From System Test menu, you
may select any module to enter the Module X Test menu:
Remarks:
This page is not available if the unit is cooling-only model. The Compulsory may be switched to
Non Compulsory.
Press Exit to exit this view and return to the previous menu. Use Confirm Button to switch the
state of the selected object.
b) Change the Test Password
From Test Function on the screen, select Change Test Password and press Confirm Button
to enter. The following menu will be displayed on the screen:

Module X
Defrost: Compulsory
Please enter your old password
XXXXXX
Please enter your new password
XXXXXX
Confirm

60
Remarks:
complete the input of password. Press Exit to cancel the password change and return to the
Parameter Setting menu.

Remarks:
Press Confirm Button to confirm.
If the password is correct, the following menu will be displayed:


Password Incorrect

Confirm


Password changed successfully

Confirm

61
Remarks:
Press Confirm Button to confirm and save the new password.
(5) Version Info
Used to check the version number, updating date and other data of the software and hardware on
display panel. From the Main Control Menu displayed on the screen, select Version Info and
press Confirm Button to enter. The following will be displayed on the screen:

Remarks:
Press the Exit to exit.

Q.

R.

S.
T.

U. 3.3.4 Menu Structure

Version: X.XX [XXX]

Date: XXXX.XX

62
3.3.4.1 Heat Pump Model

Homepage
Main control
menu
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Commissio
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function
Version Info
Star/Stop Mode Run Mode Sound On
Backlight Normally On
Auto Antifreeze On
Auxiliary Electric
Heater
Time Setting Timer Setting
Module 1
Module 2
Module 7
Module 8
Tempera
ture
View
Absolute
pressure view
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Fault view
Outlet
water
temp
Inlet
water
temp
Defrost
temp
Ambient
temp
High pressure Low pressure Oil pressure
Compressor Fan 1 Fan 2 Cooling solenoid
Cooling solenoid valve Auxiliary
heater 1
System status
Historic faults Current faults
Setting of user
parameters
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Module 1 Module 2 Module 7 Module 8
Cooling inlet water
temp
Heating inlet water
temp
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Start interval time
Capacity adjustment
interval time
Oil pressure
differential
protection value
Antifreeze temperature
setting
Overheat temperature
setting
Start
temperature of
auxiliary heater
End
temperature of
auxiliary
heating
Start temp. of defrost End temp. of defrost
Defrost interval
time
Defrost lasting time
Temperature
decrease ratio upon
startup
Temperature
decrease ratio
for capacity
adjustment
Antifreeze
(overheat) temp
4-way valve
Module 3
Module 4
Module 5
Module 6
System pressure
differential
protection value
Module 3 Module 4 Module 5 Module 6
Compulsory defrost
Auxiliary
heater 2
63
3.3.4.2 Cooling-Only Model

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Version Info
Start/Stop Mode Sound On Backlight Normally On
Time Setting Timer Setting
Module 1
Module 2
Module 7
Module 8
Temperature
Absolute
pressure view
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Fault view
Outlet water temp Inlet water temp
High pressure Low pressure Oil pressure
Compressor Fan 1 Fan 2
Cooling solenoid valve System status
Historic faults Current faults
Setting of user parameters
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Change the
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Cooling inlet water temp
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Start interval time
Capacity adjustment
interval time
Oil pressure differential
protection value
Antifreeze temperature
setting
Temperature decrease
ratio upon startup
Temperature decrease ratio
for capacity adjustment
Antifreeze temp.
Module 3
Module 4
Module 5
Module 6
System pressure differential
protection value
Homepage
Main control
menu
64
V Chapter IV Installation and Commissioning
W 4.1 Unpacking Inspection
To ensure the normal function of the machine and prevent any trouble, the installation works must
be done by experienced technicians with some knowledge on chiller and air conditioner. Before
installation, please thoroughly read the information in this part.
The machine is manufactured under Gree's stringent quality control system and has been
subjected to rigorous testing. Installation, commissioning, operation and maintenance according
to this manual may ensure the normal operation and extend the service life of the machine.
1) Acceptance and Inspection
After the machine is shipped to the Contract destination, the user shall unpack for acceptance
inspection.
a) Check if the documents and accessories are complete according to the Packing List.
b) Check the model and specification of the machine according to the attached documents.
c) Check if the machine is in good condition and if the parts are complete.
d) Check the machine for any leakage of refrigerant (After the machine is energized, use the
hand controller to check the high and low pressure of the system).
If finding any damage or in doubt, please contact our local representative office for proper
treatment.
CAUTION:
After unpacking inspection, proper measures shall be taken to protect the machine. To avoid
damaging the machine, do not remove the packaging too early!
2)Handling and Lifting
To ensure the performance and quality,
each machine has been subjected to
stringent inspection and test prior to
shipment. During installation and handling,
the users must take special care to avoid
damaging the control system and pipe
fittings.
Before unpacking, please transport the
unit to a place as close as possible to the
place of installation by keeping it upward.
To handle the unpacked unit, please
follow the procedures below:
a) Use rolling bar to move the machine:
Place three rolling bars under the base of
the machine. Each rolling bar shall be in the same size and must be 1/5 longer than the width of
the machine. Keep the machine well balanced.
b) Lift (see above sketch)
The expansion rod shall be sized over
2100mm
Soft protection block
Lifting Hole
65
Cautions:
u Lift up the unit slightly to determine its weight center. Adjust the lifting hemp if the weight
center is deviated.
u Do not remove the damping rubber cushion during lifting.
u Take the wind force into consideration if lifting the unit to a high place.
u The place where the unit is in contact with the lifting hemp must be properly protected.
Otherwise, the scratched surface shall be repainted.
4.2 Installation
4.2.1 Install Size Sketch

Fig. 5-1 Complete Size Sketch
Size Overall Size Install Size
Pipe Size Maintenance
Size
Maintenance
Size
Model A B C D E G H I J K
Pipe
Connection
Size
LSBLG(R)F250M 3000 2100 2300 2350 2000 1480 850 570 2000 1600 DN100
LSBLG(R)F350M 4000 2100 2300 3430 2000 2100 850 570 2000 1600 DN100
LSBLG(R)F490M 5800 2100 2300 4350 2000 2700 850 570 2000 1600 DN125

4.2.2 Installation Foundation
a The installation foundation shall be designed by professional designers according to the
site conditions.
b The installation foundation must be concrete or steel structure able to support the
operating weight of the machine. And this surface must be level.
c Please refer to the Installation Foundation Sketch (Fig. 4-2). Place the steel plate and
damping rubber cushion correctly onto the foundation and make a secondary grouting
after the machine is installed with the anchor bolts. Generally, the anchor bolts shall be
installed approx. 60mm higher than the installing plane.
d Leave the space needed for installation, operation and repair of the machine.
e The machine shall be installed at a position free from the fire, flammable and corrosive
gas or waste gas. Space shall be maintained for ventilation. Proper measures shall be
taken to minimize the noise and vibration.
66

Fig. 4-2 Installation Foundation Sketch
D(mm) E(mm)
LSBLG(R)F250M 2350 2000
LSBLG(R)F350M 3430 2000
LSBLG(R)F490M 4350 2000
CAUTION:
1) Do not install the machine indoors. If the machine has to be installed indoors, it is
required that the exhaust port must be kept from the ceiling a minimum distance of
1.5m and that the air flow and ventilating facilities with enough capacity for heat
exchange shall be provided.
2) The machine is filled with R22 refrigerant, which is nonflammable and nontoxic. But as
the refrigerant has a higher specific gravity than the air, it will accumulate at a lower
place in event of any leakage. To avoid suffocation, good ventilation must be provided if
the machine has to be installed in an enclosed room.
3) In event of refrigerant leakage, please stop the machine immediately and contact the
repair personnel. To prevent the refrigerant from decomposing into harmful gas, please
avoid open fire on site.
X 4.2.3 Install and Repair Space
a. When the machine is to be installed on a plane without obstruction, the spacing between
adjacent machines shall be over 1m and this distance shall be as high as possible. If
there is obstruction above the machine, ensure the machine is kept over 2.5m away
from such obstruction.
Base seat (channel steel)
Cement mortar
(Secondary grouting)
Drainage channel
Concrete
Installation plane
Bolt
Nut
Washer
Bushing
Damping cushion
Steel plate
67

b. Sunken Layout: If the machine is planned in a sunken place, the spacing between
adjacent machines shall be over 1m. The machine shall be kept over 1.8m from the
obstruction on two sides, and the height of obstruction shall not be over 21.m. If there is
obstruction above the machine, ensure the machine is kept over 3m away from such
obstruction.

Fig. 4-3 Install and Repair Space Requirements

Over 2m
Over 1.8m
Over 1m
Over 1m
Over 1m Over 1.8m
O
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3
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2
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1
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Over 1.8m
Lengthwise placing
Widthwise placing
68
4.3 Design and Installation of Water System
4.3.1 Fan Coil Unit Water System

Three pipe systems are available for the fan coil unit water system, as described below:

Fan Coil Unit Water System

Pipe System and
Connection
Features Range of Application

Two-Pipe System
Fig. a & b
One for water supply and one for
water return; supplying cold water in
summer and warm water in winter;
simple; less investment; large
difference in cold and warm water
flow
Air conditioning system to operate
through the year, just needed to
switch between the cooling and
heating according to season;
widest application at present

Three-Pipe System
Fig. c
The coil inlet is installed with a
3-way valve controlled by indoor
temperature controller, thus to
supply cold water or warm water as
needed.
Share of the same water return pipe,
disadvantaged in mixed loss of
heats; high initial investment
Application where the air
conditioner is to operate through
the year and the loads within the
building are highly different; in
transition season when some
rooms need cold air and some
rooms need heats; less
application at present.

Four-Pipe System
Fig. d & e

Occupation of large space; lower
operating cost than three-pipe
system; adding of one water return
pipe or adoption of two coil units for
cooling and heating, so that the
water supply system is fully
independent; high initial investment

Application where the air
conditioner is to operate through
the year and the loads within the
building are highly different; in
transition season when some
rooms need cold air and some
rooms need heats, or the cooling
and heating is frequently switched.
To simplify the system and cut
down the investment, the main
system in equipment room is
designed of four-pipe system
while all vertical pipes are
designed of two-pipe system, so
as to supply the cold or warm
water per the direction.

Over 1.8m
69
Fig. a Fig. b
Fig. c Fig. d

Fig. e
Fan Coil Unit Water System Diagram
Take the following into consideration when designing the fan coil unit water system:
A. In the high-rise building, the water system shall be vertically divided by zone according to its
pressure bearing capability (Each zone can be high up to 100m). For two-pipe system, the
zone shall also be divided per orientation for easier adjustment. If the ratio of pipe resistance
to fan coil unit resistance is approx. 1:3, straight water return (different distance) may be used;
otherwise it is suggested to use same-distance water return (same distance). For the
application where the pressure in water loop varies largely, balance vale may be used for
adjustment.
B. In the application where the fan coil unit is used to high-rise building, the water system shall be
in closed-loop circulation, and the expansion valve of the expansion tank shall be connected
to the water return pipe. The pipe shall be of certain gradient and the exhaust and sewage
devices shall taken into consideration.
4.3.2. Adjustment of Water System
1. Installation of two-way solenoid valve at the inlet of fan coil unit
As shown in Fig. a, the use of this method to adjust the water flow will cause the total water flow of
Cool
Heat
Cool
Heat
Cool Heat
Cool Heat Cool
Heat
Return Water
Thermostat
Thermostat
Cool
Heat
70
the system to change. Too low the system water flow will result in chiller fault. Various control
methods are available to ensure that the water flow returning to the chiller remains unchanged.
The common method is to add one pressure differential by-pass valve between the water supply
and return collecting pipes.
2. Installation of three-way solenoid valve at the inlet of fan coil unit
As shown in Fig. b, if this method is used to adjust the water flow, the total water flow of the
system will be unchanged though the flow into the coil is changed.
4.3.3 Design Principle for Air Conditioning Water System
The air conditioning water system shall be designed according to the principle below:
l Keep the water power balanced;
l Avoid large flow but low temperature difference;
l The water transport factor shall conform to the specification requirements;
l Use of variable frequency adjustment for variable flow system;
l Proper solution to the expansion and exhaust of water system;
l Proper solution to the water treatment and water filtering;
l Close care on the heat insulation performance of the pipeline;
l Correct water flow rate within the pipe.
1. The water system shall so designed that the water power of each loop is kept balanced.
Technical Requirements:
The air conditioning water system shall be so designed that the water power of each loop is
kept balanced. Secondary circulating pump shall be provided for the highly resistant loop in
which the pressure varies largely. Each loop shall be provided with balance valve, three-way
diverter or other balance device. If permissible by the area of pipe shaft, it is best to arrange
the pipe in vertically same distance.
2. Avoid large flow but low temperature difference
Reasons causing large flow but low temperature difference:
Generally, the designed water flow is determined according to the maximum designed cooling
loads (or heating loads) based on a temperature difference of 5! (or 10!) between the
supply water and return water. Actually, the occurrence of maximum designed cooling loads
(or heating loads), i.e. full-load operation, is very short, and the unit runs under partial load in
majority of the time.
The lift of the water pump is generally determined according to the farthest loop and highest
resistance multiplying a specific safety coefficient. Then based on the designed flow above,
find out the identical nameplate ratings and determine the pump model, but not determining
71
the pump model according to the pump characteristics curve. Therefore in practical operation,
the actual working point of the water pump is on the lower right side. As a result, the actual
water flow is 20-50% higher than the designed value.
In the design of a large water system, it is usual that the water power balance is not calibrated
for each loop during computation. For the loops that the pressure varies largely, most of them
are not installed with the balance device such as the balance valve, and no commissioning is
made after installation works. The mal-adjustment of water power conditions and thermal
power conditions caused by the resistance imbalance between the loops has to be covered
up under large flow.
How to avoid large flow and small temperature difference:
Considering that it is difficult to maintain stringent water power balance between the loops
and there are many uncertain factors during installation, balance valve or other balance
devices shall be provided in each loop, so as to maintain satisfactory water power balance
during actual operation.
In event that the pressure in one or several loops varies largely from the other loops (e.g.
resistance difference above 10kpa), a secondary circulation pump shall be added on these
loops.
3. Expansion, water feeding, water discharge and exhaust of the water system
A. Expansion of water system
The chilled water system of the air conditioner is an enclosed system. Therefore, it is a
requisite to find a good solution to the water expansion caused by temperature change. An
expansion tank shall be designed at the position 1-2m higher than the highest point of the
water return pipe. The volume of the expansion tank depends on the system capacity. It is
general to select the standard water tank with a volume 0.2-4.0m3. If the water system is
huge, the volume of the expansion tank may be increased. The expansion tank is installed
with expansion pipe, feed pipe, overflow pipe and drain pipe, as well as the water level
controller or floating ball valve.
B. Feeding and discharge of the water system
The injection and feeding of water into water system shall be realized via expansion tank.
Therefore, the expansion pipe shall be separately connected to the return water mains (or
water collector) in the cooling station. In this way, the water can be injected via the expansion
tank no matter for initial water injection upon system installation or for feeding of water during
normal operation. The injection of water for the entire water system shall be done from the
lower to the higher, starting from the return water mains (or water collector) at the lower
72
position, so that the air in the pipe system can be dispelled from lower to upper via the
exhaust valve and expansion valve. To save the labors and materials in many projects, the
expansion pipe of the expansion tank is connected to the water return pipe at the higher
position, causing it difficult to dispel the air out of the system and resulting in long instability of
water supply pressure.
For complete drain of the water out of the pipe during repair, the drain valve of the water
system shall be located at the lowest position of the system (the lowest position of the water
collector or chiller water pipe).
C. Air exhaust for water system
Automatic drain valve shall be mounted to the highest point at the end of the fan coil unit and
the water return pipe of fresh air unit installed on each floor of the building. If the pipe has
many bends as the loop is long, or some pipe is subjected to up and down bend in order to
avoid the fire pipes, fresh air ducts or the large cables in the ceiling, automatic exhaust valve
shall be mounted to the highest position of the bend. One of the common defects for the
water system in hotel is that the air is mixed into the water and cannot be easily dispelled.
This is caused by that the automatic exhaust valve is too few or it is located to incorrect
position.
4. Water treatment and water filtering in water system
Some designers do not attach importance to the water treatment for the air conditioning
system in civil building. Subjected to the bicarbonates, bacteria and algae substances, the
chilled water and cooling water in long cycling will cause scaling or corrosion to the heat
exchange equipment of the chiller unit, e.g. evaporator and condenser. This will increase the
thermal resistance of the equipment, reduce the cooling capacity and shorten the service life.
Water Treatment: Use of drug and electronic way for water treatment has good effect. The
drug is mostly used for water treatment in cooling water system, available in common type,
corrosion inhibition and scaling inhibition. The electronic water treatment can not only
suitable to the cooling water system, but also suitable to the chilled water system (water as
refrigerant). The electronic water treatment instrument can be installed on the pipes sized
DN12-DN300, and its performance is quite obvious. It has been widely applied to many
projects.
Water Filtering: It is extremely important to install water filter in the water system to remove
the dusty fiber, brick blocks or vegetarian scraps from the circulating water. The common
filters include metal mesh, nylon meshwork filter, Y-type pipe filter, etc. During operation of
water system, the filter shall be periodically cleaned to ensure that the water channel is
73
smooth.
5. Cold insulation and heat insulation of the pipeline
Loss of cold (heat) energy may be caused due to improper quality and thickness of the cold
(heat) insulation materials designed for the air conditioning pipes or due to improper
construction. And this will also cause a lot of condensing water in summer thus affecting the
environment.
A. Economic cold insulation thickness of the air conditioner chilled water pipe
The economic cold insulation thickness of the chilled water pipe shall be in accordance with
the specifications in GB50189-93, and shall not be lower than the data below:
Economic cold insulation thickness of the chilled water pipe
Cold insulation
material
Chilled water supply
time in one year (h)
Nominal Dia. /mm
Economic cold
insulation thickness
/ mm
15-150 30
2880
200-350 40
15-50 30
3600
65-350 40
15-80 40
Mineral wool shell

Glass wool shell
4320
100-350 50
B. Economic cold insulation thickness of the air conditioner heat supply pipe
It is specified in GB50189-93 that the thickness shall not be lower than the value below.
Economic cold insulation thickness of the air conditioner heat supply pipe
Heat insulation material Nominal Dia./mm Economic cold insulation
thickness /mm
15-25 20 Mineral wool shell
32-150 30
Glass wool shell 200-950 40
C. The economic heat insulation thickness of the chilled-and-heat water supply pipe may be
in accordance with the heat insulation thickness of the chilled water pipe.
The economic thickness of the chilled-and-heat water supply pipe may be selected
according to the value below.
6. Selection of water flow rate in the pipe
The flow rate of the water has significant impact on the loss of resistance in water system. A
proper flow rate shall be selected for the pipe system, in order to avoid increasing the
pressure loss and resistance loss due to too high flow rate, thus increasing the lift and power
of the water pump. But avoid selecting too low the flow rate and thus increase the pipe
diameter which may result in increased cost of the pipe materials and fittings.
74
Recommended Flow Rate:
Pipe Type
Recommended Flow
Rate
Pipe Type
Recommended Flow
Rate
Pump suction pipe 1.2-2.1 Collecting pipe 1.2-4.5
Water outlet pipe of
pump
2.4-3.6 Drainage pipe 1.2-2.0
General water
supply mains
1.5-3.0
From urban water
supply pipe
0.9-2.0
Indoor water supply
standpipe
0.9-3.0
Natural water
transport
0.6-1.5
4.3.4. Installation of Water System
4.3.4.1 Connection of water system
Take care on the following points when connecting the water system:
(1) Take care on the marks identifying the inlet and outlet pipe of the shell heat exchanger. Avoid
connecting the pipes wrong.
(2) To reduce vibration, flexible connector shall be installed on inlet and outlet pipe of the chilled
water.
(3) Thermometer, pressure gauge and check valve shall be installed at inlet and outlet of the
chilled water.
(4) To ensure normal operation of the machine, water switch must be installed on the water pipe
and suggested to interlock with the machine controller.
(5) Drainage pipe shall be installed on the outlet water pipe. Manual or automatic exhaust valve
shall be installed at the highest position or protrusion of the water circulation system. When
the machine is in normal operation, it is best to remove the valve handle to ensure that the
valve cannot be adjusted. Opening of drain valve during operation will cause water cutoff
accident.
(6) After the pressure test of pipe system is completed, heat insulation layer shall be coated to
the inlet and outlet pipe to reduce the thermal loss and effectively avoid exposure.
(7) It is unavoidable that some foreign particles or dirt may be mixed into the water system.
These particles will cause scaling to the shell heat exchanger. Therefore, filter shall be
installed before the water pump.
(8) When cleaning the water pipe, it is required to by pass the machine in order to avoid the
sewage flowing into the system.
(9) In winter application where the ambient temperature is very low, stop of the machine at night
will cause the water to ice within the shell evaporator and pipe thus damaging the equipment
and pipes. To avoid freezing, it is prohibited to cut off the power if the machine is stopped at
night; otherwise the auto antifreeze protection of the machine cannot be activated. The safest
way is to drain the water completely out of the pipe or add the mixture of ethanol and propanol
for antifreeze.
75
CAUTION: To avoid corrosion and damage to the machine, never use salt mixture.
4.3.4.2 Antifreeze of Water System
1. Mass of glycol to be added per every cubic meter under specific freezing temperature
(unit: kg/m
3
)
Glycol Freezing Temp. (!) Glycol Freezing Temp. (!) Glycol Freezing Temp. (!)
49 kg/m
3
-2! 213 kg/m
3
-10! 384 kg/m
3
-21!
90 kg/m
3
-4! 255 kg/m
3
-13! 428 kg/m
3
-26!
130 kg/m
3
-5! 298 kg/m
3
-15! 472 kg/m
3
-29!
172 kg/m
3
-7! 341 kg/m
3
-17! 517 kg/m
3
-33!

2. How to compute the dosage of antifreeze fluid:
M NV = (kg)
M(kg)--------Total mass of glycol to be added to the water system under specific freezing temperature;
N(kg/m
3
)---- Mass of glycol to be added per every cubic meter under specific freezing temperature
(See above)
V(m
3
)-------- Total volume of the water system
3. Operating Method:
1) Open the sewage valve to drain the sewage and foreign particles completely out of the
system. Wash the filter clean and mount it properly.
2) For the machine with water tank, just add antifreeze fluid into the tank and feed the
water to the water system.
3) For the machine without water tank, you may mount a three-way valve to the highest
position of water system and add antifreeze fluid into the system. Then, seal it properly
and feed water to the system via water feeding valve.
4) To avoid back flow, check valve must be installed behind all water feeding valves.
5) Take care on the system exhaust when feeding water to the system.
6) Maintennace the water system every two years.
4.3.4.3 Control of water quality
Little scale will be generated if industrial water is used for chilling. But if well water or river water is
used, many sediments like water scale and sands will be generated if the water quality is poor.
Existence of sands and soil in the evaporator will reduce the water flow and cause freezing.
Therefore, such water shall be filtered and softened before it can be used as air conditioner water.
Before use, make analysis of its PH value, electrical conductivity, chlorine ion concentration and
sulfide ion concentration. Below is the required water quality standard for the machine.
Item Index Item Index
PH Value (25 ) ! 7.5~9.5 Full hardness (per CaCO3) (mg/L) 10~40
Cl-(mg/L) <50 SO42-(mg/L) <50
Fe(mg/L) <1.0 Total alkalinity (per CaCO3)(mg/L) 15~40
Cu2+(mg/L) <0.1 NH4+ <0.1
76
4.3.4.4 Install Sketch for the Machine and Chilled Water System
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Install Sketch for the Machine and Chilled Water System
77
4.4 Electrical Installation
(1) Connection to main power supply
l Make sure to cut off the main power supply before starting any electrical installation.
Install main power switchgear at an appropriate position.
l Connect the main power cable and earth cable to the electrical control cabinet via cable
hole, and connect them to corresponding connector and earth socket. Make ensure the
L1, L2 and L3 phases are correctly connected.
l Make sure that the voltage of main power supply fluctuates within 10% of the nameplate
ratings and the voltage imbalance is within 2%.
(2) Connection of control circuit
Connect the AC contactor control wire and water switch of the water pump and auxiliary
electric heater to the electrical control system correctly.
(3) The main power supply shall be connected 8 hours before startup of the machine and
be kept energized in working season, so that the heating strip of the compressor can be
heated when the compressor is not started and the refrigerant fluid within the
compressor can be vaporized. This will avoid adverse impact of direct startup to the
compressor.
(4) Make sure that the machine is securely earthed.
(5) Power requirements:
a) The power capacity shall be enough high, and the cable section area shall be enough big.
b) The earthing shall be secure. The earth cable shall be connected to the special earthing
device on the construction, and must be installed by professional technicians. Do not
connect the earth cable to gas pipe, water pipe, lightning arrestor or telephone earth wire.
c) The cables must be installed by professional technicians according to national cabling
rules.
d) In the fixed circuit, leakage protection switch or air switch with enough power capacity
shall be installed.
For detailed electrical installation and operation, please refer to chapter 2.
4.5 Commissioning and Test Run
Commissioning of the machine is started after completion of the installation, pipe connection and
electrical installation. The startup commissioning and run operation must be performed under the
supervision and instructions of GREE's designated personnel.
WARNING: The machine can execute control over the chilled water pump. But before
commissioning, it is prohibited to control the test run of the water pump via the main unit. The test
78
run of the above equipment may be executed via temporary connections.
The purpose of test run is to deliver the machine to the user free of any defect.
4.5.1 Checks before commissioning
(1) Check the installation of the machine: Before commissioning, check the install location,
environment, foundation and maintenance space of the machine for compliance with the
requirements.
(2) Check the water system:
A) Check the heat insulation, wash and water quality of the chilled water pipe for compliance
with the requirements.
B) Check the water pump flow, cutoff valve, sewage valve, water filter, exhaust valve and
water switch for compliance with the requirements.
C) Check if the initial status of the water system, e.g. pressure gauge value and
thermometer value, conform to the requirements prior to commissioning.
(3) Check the air conditioning loads
A) Check the end air treatment system for correct connection.
B) Check if the air outlet is smooth.
C) Check if the enclosing and heat insulation of the load space conform to the requirements.
D) Check if the air conditioning loads are matched to the machine.
(4) Check the wiring: Each machine shall be provided with special power source as required on
the nameplate. After cable connection, please check the following items:
A) Check if the specifications of the cable connection and air switch are correct.
B) Check if the circuit installation conforms to the requirements.
C) Check the circuit for any wrong connection.
D) Check if the interlock function is normal.
E) Check if the contactor can work normally.
(5) Check the power supply and insulation of the power source.
(6) Check the initial setting of the control and protection elements for compliance with the
requirements.
WARNING: It is prohibited to start up the unit before completing the checks.

4.5.2 Test Run
After the check before commissioning is completed, the machine can be entered into the test run.
: If the temperature is low or the machine has been put out of use for a long time, the machine
shall be energized to activate the heating strip of the compressor (Do not start the compressor).
The heating time shall not be shorter than 8 hours.
(2) Adjust the flow regulation valve on the chilling water system or the inlet cutoff valve of the
machine, making the water flow of the system up to the operating requirements.
(3) From the operating display, check the fault records of the machine. If any fault, eliminate it
79
after check. Press down the START button to start the machine after ensuring that the
machine is free of any fault and verifying that the setting of controller parameter is correct.
(Please refer to the Controller Guideline for detail).
(4) After the machine is started, check the rotating direction of the compressor. If in reverse
rotation, please adjust the wires on two phases of the power cable. Check the lubricating oil in
the compressor. The oil in the mirror shall be kept on visible level.
(5) Maintain the test run for 30 minutes. After that, set the water inlet temperature according to
the user loads and actual conditions of the water system, ensuring that the machine operation
is normal. Stop the machine and restart it after 10 minutes, thus to avoid frequent startup of
the machine. Finally, check the parameter setting of the operating display and make field
records properly as required in the attached form. The test run is then ended.
Cautions:
1. When washing the water system, do not start the machine.
2. Before the water system is fully drained, do not start the machine.
3. The water pipe must be installed with water switch. The water switch must be interlocked
with the machine; otherwise the fault caused by cutoff of water during operation will be
the user's responsibility.

80
Form 1
Check Records before Commissioning
Location Min. distance to obstructions around
Recommended
value>2m
Foundation (Concrete / Steel
Structure)
Damper (Cushion)
Install
ation
Weatherguard Roof Type('A'
Type or 'V' Type)

Highest position of duct and lowest position of
sunshade

Recommended
value>2m
Water Pump Flow
(T/h)
State of cutoff
valve
(On/OFF)
State of sewage valve
(On/OFF)
State of Water
Filter
(On/OFF)
State of drainage valve
(On/OFF)
Inlet Outlet

Reading on Water
Pressure Gauge
Reading on
Thermometer
Inlet Outlet Inlet Outlet
If the water
switch works
normally?
Heat
Insulation
Conditions of
cutoff valves
on water pipe
Washes
of Pipes
Water Quality
Chilled
water pipe
system

Loads
Fan coil
connected
Air outlet
smooth
Sufficient
exhaust
Enclosing and Heat
Insulation of User's
Air Conditioning
Space
Matching between
cooling capacity and
unit

upply Voltage
(V)
Admissible value 360~400V
Voltage
Fluctuation
%
Admissible value
?3%
Interphase insulation resistance M Three-phase insulation resistance to ground M
Rab Rbc Rac
Min. admissible
value
Rag Rbg Rcg
Min. admissible
value
Power
supply
(Check
from the
end of
supply
cable)
5 M 5 M
R12 R23 R13
Min. admissible
value
R1g R2g R3g
Min. admissible
value
Machine
Insulation
(Check
From the
front of
master air
switch)
10 M 5 M
R12 R23 R13
Min. admissible
value
R1g R2g R3g
Min. admissible
value
Compress
or
Insulation
(Measure
from earth
cable)
10 M 10 M
Pipe Reweld
Vacuum
(Mpa)

Max. admissible
value
0.0080MPa
Holding Time
(min)
>30min
Cooling
System System I Balance
Pressure (Mpa)

System II Balance
Pressure (Mpa)

Ambient Temp.
(8)

Low Pressure
Controller
High Pressure Controller
Three-phase Power
Monitor
Water Outlet
Temp. (8)
Vacuuming
Stop Time
Setting
(Mpa)
Differentia
l (Mpa)
Setting
(Mpa)
Differential
(Mpa)
Setting Setting Range Setting
0.15 0.05 2.60 0.2 380~400V 5S
Oil Pressure
Differential Controller
Setting
(Mpa)
Differentia
l (Mpa)
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F
a
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s

Check and
rectify the
setting of
control and
protection
elements
0.4 0.05

81
Form 2
Test Acceptance Form for GREE Air Cooled Chiller (Heater)
Sales Co. Time: / (MM/YY) Project No.:
Project Name Model:
Bar Code: Ex-works Date:
Compressor Preheating Time . Over 8H . Less than 8H . Not Preheated
Power Cable Spec. Power Cable Spec. Dia.
Air Switch Model Air Switch Capacity
Three-Phase Insulation Resistance of the Machine to Ground
(Measured from Power Infeed End)
Rag Rbg Rcg
Three-Phase Insulation Resistance of the Compressor to
Ground Measured from Contactor Outfeed End)
Rag Rbg Rcg
Note: The minimum resistance above is 1MC.
Chilled Water Master Pump Model Lift Flow
Chilled Water Backup Pump Model Lift Flow
If pressure gauge is installed on water inlet/outlet of the
machine?
! Yes ! No
If thermometer is installed on water inlet/outlet of the
machine?
! Yes ! No
If the water inlet/outlet of the machine is connected by hose? ! Yes ! No
If the machine appearance is in good condition? ! Yes ! No Abnormal:
If the pressure of cooling system is normal? ! Yes ! No Pressure (bar):
If the electrical wiring in the machine is loosened? ! Yes ! No Abnormal:
If the water pipe is washed clean? ! Yes ! No Abnormal:
If the water quality conforms to requirements? ! Yes ! No Abnormal:
Check
before
Start
If the water switch is installed to specification? ! Yes ! No Abnormal:
Water pump started? ! Yes ! No Abnormal:
If the water system is normally drained to empty? ! Yes ! No Abnormal:
Fan started? ! Yes ! No Abnormal:
Start
Records
Compressor started? ! Yes ! No Abnormal:
Records after stable operation of the machine
Record Item
System I System II ! N/A
Preset Temp. of Chilled Water Outlet 8
Chilled Water Inlet Temp. 8
Chilled Water Outlet Temp. 8
Ambient Temp. 8
System High Pressure bar
System Low Pressure bar
Compressor Oil Level (Viewed from Compressor Oil
Mirror)
%
Exhaust Temp. 8
System Output Loads (Only Applicable to
Screw Type Unit)
%
Three-phase Voltage V
Compressor Three-phase Current A
Operating
Records
If the machine is stopped for protection?
! Yes ! No Protection Records:
User Opinion:

Accepted: Yea ! No!
Signature (or Seal) Date:
Opinion of Supervising Unit:

Accepted: Yea ! No!
Result of
Commissio
ning
Opinion of Construction Unit (or Dealer):

Accepted: Yea ! No!
Opinion of Sales Co.:

82
Chapter 5 Care and Maintenance
To ensure long reliable operation, the commissioning of the machine shall be conducted by
GREE's professional technicians or the user's people without air conditioner knowledge under the
instructions of GREE's professional technicians. The daily operation, care and maintenance must
also be performed by the well-trained air conditioner technicians.
Y 5.1 Care
The daily start/stop of the machine shall be done from the ON/OFF button on the hand controller
or from the TIMER ON/OFF SETTING in the controller. The emergency stop switch on the door of
electrical control cabinet is mainly used for start or stop of the machine upon repair or emergency.
This switch is not used generally. To start the machine, firstly start the water pump and then the
main unit. To stop the machine, firstly stop the main unit and then the water pump. Before each
startup, supply the power the machine at least 8 hours before startup (Do not start the water
pump), so as to enable the heating strip of the compressor to work and make the refrigerant
liquids within the evaporator to vaporize; otherwise, direct startup may cause adverse impact to
the compressor.
5.1.2 Maintenance of Main Components
1) During operation, take close care on the exhaust and suction pressure of the system.
In event of any abnormality, find out the cause and eliminate the trouble.
2) Do not adjust the setting point of the control and protection equipment on site.
3) Periodically check the electrical connection for tightness. If loose, tighten it in time.
4) Periodically check the reliability of the electrical parts. Timely replace the failure and
unreliable parts.
5.1.3 Maintenance after a long stop
To stop the machine for a long time, wash the internal and external surface of the machine and
dry it. Cover up the machine to prevent the dust. Open the drainage valve and drain the water
thoroughly out of the shell heat exchanger.
To start the machine after a long time of stop, the following preparations shall be made:
1) Check and clean the machine thoroughly.
2) Clean the water pipe system.
3) Check the water pump.
4) Tighten all pipe connectors.
5.1.4 System antifreeze
If the flow channel of the shell evaporator is frozen, severe damage may be caused, that is, the
shell evaporator may be cracked or leaked. The damage caused by freezing is not covered under
the warranty repair. Therefore, attach special importance to antifreeze.
83
The users shall take special care on the following three points:
1) Stop under low ambient temperature: To place the machine in an environment where the
outdoor temperature is lower than 0!, the water in the evaporator shall be thoroughly
drained.
2) During run: The failure of the chilled water switch and antifreeze temperature sensor may
cause the water pipe to freeze. Therefore, the water switch must be interlocked to the
machine.
3) During maintenance: When filling refrigerant or draining the refrigerant for repair, the
evaporator may be frozen. The pipe may be frozen as long as the pressure of refrigerant
within the container is lower than 0.4Mpa. Therefore, make sure to keep the water flowing
within the evaporator or drain it thoroughly.
5.1.5 System maintenance cycle
To extend the service life of the machine, increase the efficiency and save the energy, it is
requisite to carry out periodical inspection, care and maintenance of the machine. The user need
to make proper record on the monthly, quarterly and yearly inspection, care and maintenance.
The damage and repair shall be recorded in detail, so that the repair personnel can treat the faults
easily.
The system maintenance cycle is shown below:
System Maintenance Cycle
Check the lubricating oil level of the
compressor
Every day
Check the water flow (temperature
difference between inlet and outlet water)
Every day
Check the voltage and power supply Every day
Check the refrigerant volume (system
high pressure and low pressure)
Every day
Check the cables for tightness and
electrical insulation
Every quarter
Check and adjust the temperature
setting
Every quarter
Check the drying filter Every quarter
Replace the compressor oil filter 40000 hours
Replace the compressor bearing 40000 hours
5.1.6 Wash the chilled water system
After the machine is put into use, the user is suggested to wash the machine and water system
periodically.
The wash of chilled water system is focused on the biological fouling and corrosion products
deposited on the surface of shell-type heat exchanger, inner wall of chilled water pipe, inner wall
of fan coil and inside the air conditioner system equipment.
The equipment and pipes of chilled water system can be washed in two methods, i.e. physical
wash and chemical wash. The chemical wash is mostly adopted, thanks to its easy operation,
good effect and non-stop of machine.
84
The chemical wash is a method in which the chemical cleanser is used to resolve, loosen, break
off or strip off the deposits on the equipment to be washed. The chemical wash is often used in
combination with the physical wash. The cleanser, cycle time, safety considerations and other
matters related to the chemical wash shall be specified by the experienced professional company
providing the cleanser and wash services. Organic acid may be used, such as formic acid, citric
acid and acetic acid. Below is the introduction of the operating steps of chemical wash without
stop of the machine:
Steps: Bacteria and algae killing acid wash neutralization pre-film
a. Bacteria and algae killing
For bacteria and algae killing & wash, the biocides with good performance in bacteria killing and
biochemical fouling removal shall be selected, e.g. the combined used of sodium hypochlorite
and bromo geramineum. Generally, the bacteria and algae killing & wash will last a long time. You
may measure the turbidity of the water every 3~4 hours. The wash is ended when the turbidity
curve tends to be flat.
b. Acid wash
The wash begins after the bacteria and algae killing is ended. Select the appropriate inhibitor and
pickling agent. Generally, the non-stop wash is carried out at low PH value.
Firstly, add the inhibitor to the water system. After the inhibitor is evenly circulated in the water
system, add the pickling agent by using the drop method, making the PH value of water slowly
drop down and maintain between 2.5~3.5.
During acid wash, the concentration of ions in the water shall be periodically measured. Generally,
measure every 4 hours at beginning of wash and every 2 hours in the middle and late stage of the
wash. The acid wash is ended when the total iron curve tends to be flat. The turbidity curve can
be used as the auxiliary means to judge on the end of acid wash.
During acid wash, you may add some surfactant and remover to boost the acid wash.
After acid wash, fresh water shall be added to the water system, and the waste acids shall be
drained fro the sewage port, so as to decrease the turbidity and ferrous ion concentration in the
water system. Meanwhile, add a small quantity of NaCO
3
to neutralize the residual acids for
better pre-film in the next step.
c. Pre-film
After the acid wash is ended, feed a specific quantity of pre-film agent to the system for
pre-filming. After the pre-filming is ended, dilute and drain the highly concentrated pre-film water
by means of adding water, controlling the total phosphorus approx. 10mg/L. Then, turn to normal
water treatment.
5.1.7 Clean the fin condenser fins
The condenser of the air-cooled scroll unit uses the air-cooled fin heat exchanger. As the machine
is installed outdoors, it is unavoidable that the fin may be attached with dust or other foreign
particles after a period of use, which will affect the efficiency of the fin heat exchanger.
85
Under COOL mode operation if the fin heat exchanger is dirty and blocked, the high pressure will
rise and the cooling efficiency will be reduced, resulting in increased consumption of the energy.
Under HEAT mode operation, the low pressure will be decreased and the heating efficiency will
be reduced, resulting in rise of the exhaust temperature. All these will cause harm and probable
damage to the compressor.
Therefore, the condenser shall be generally washed every 10~12 months. If the environment is
subject to heavy dust pollution, the cleaning cycle shall be shortened.
How to clean:
1) Cut off the power supply.
2) Use waterproof plastics to seal all terminals tightly (including the terminal box of the
compressor), ensuring that no water will come in.
3) Use high-pressure gas or water to wash the fins repeatedly in reverse to the air-in or air-out
direction of the condenser (If there is oil dirt on the fin, water with neutral detergent shall be
used). To avoid reversing of the fins, please keep vertical to the fin direction during wash.
4) When the original color of the fin is seen or the water flowing along the fin is totally clear, the
cleaning is then ended.
5.1.8 Replace the drying filter element
Always use the replacement parts supplied by GREE. Do not use the similar parts supplied by
other companies.
Steps to replace the drying filter element:
a) Before the machine is stopped, clockwise rotate the rod of angle valve quickly to the bottom
and wait until the machine is automatically stopped. Or manually stop the machine after 2
minutes approx.
b) Loosen the nut fixing the Freon nozzle on the angle valve and drain the refrigerant out
remaining in this section of pipe. Open the end cover of the filter and remove the old element.
Replace with a new element and reinstall the end cover.
c) Vacuum for 5 minutes approx. from the Freon nozzle on the angle valve.
d) Rotate counterclockwise the rod of angle valve quickly to the top. Remove the vacuum
connection pipe and tighten the nut.
e) Check the end cover and nut for any leakage. Retighten if any leakage.
Angle Valve 1
Angle Valve 2
Drying filter element
86
Electronic leakage detector
Attachment: Function of liquid sightglass:
1) The liquid sightglass is used to indicate:
a) The refrigerant status in the liquid pipe of the refrigerating machine;
b) The water content in the refrigerant;
c) Check if the pressure drop before and after the drying filter is too high (The liquid
sightglass is installed after the drying filter).
2) How to use the liquid sightglass?
a) The color of the indicator in the liquid sightglass is not decided by the water content in
the refrigerant;
b) To thoroughly avoid the impact of moisture and provide effective protection to the system,
the green/dry value shall be the maximum admissible value. When the green starts to
decolor, this indicates that the color starts to change. Therefore, take closer monitoring
on the indicator.
c) When the color turns to yellow, the drying filter must be replaced.
Z 5.2 Repair
5.2.1. Leakage detection on site
1. Leakage detection by sound
When the temperature and pressure of refrigerant in the refrigerating system is high,
slight sound may be given out from the leaking position. Find the leaking position by
hearing the sound.
2. Leakage detection by visual inspection
If finding any oil drop or stain at some position in the refrigerating device of the Freon
system, it can be judged that there is Freon leakage at such position.
3. Leakage detection by dense soap water
This is the most common method at present and it is also an easy and effective way.
Firstly, cut the soap into slices. Immerse the slices into the hot water and stir to resolve
them. They can be used after the liquid becomes viscous and light yellow. Upon leakage
detection, firstly wash the oil dirt at the position to be
detected. Use clean white cloth or hair brush to soak
soap water and apply it onto the detection position.
Observe after several minutes. If white bubble or foam
overflows from the detection position, this indicates that
this is leaking point.
4. Detect with halogen detector
See the related operating instructions.
5. Detect with electronic halogen detector
See the related operating instructions.

87
5.2.2. Vacuuming and Charge of Refrigerant
Determine if to charge refrigerant by checking the suction and
exhaust pressure. Add refrigerant in event of any leakage. Airtight
test shall be carried out upon recharge of refrigerant or
replacement of the parts in cooling circulation system. To charge
the refrigerant, please identify the following two situations:
1) Recharge refrigerant due to complete leakage
In event of this situation, be sure to check the system for leakage by using high pressure
nitrogen (15-20kg pressure) or refrigerant. If reweld is needed, be sure to discharge the gas
thoroughly out of the system before you can start the welding. Before charging the refrigerant,
the entire cooling system must be dry and vacuumed. Follow the steps below:
(1) Connect a vacuum pipe to the Freon nozzle on the
suction pipe of compressor.
(2) Use vacuum pump to vacuumize the system pipeline.
(3) When up to the required vacuum level (133Pa), use
refrigerant tank to charge liquid refrigerant into the
cooling system via the Freon nozzle on the suction pipe
of the compressor. The required quantity of refrigerant
is noted on the nameplate and data sheet.
(4) The refrigerant charge varies with the ambient temperature. If not up to the required
quantity, you may also charge from the Freon nozzle on the suction pipe of compressor
when the unit is started.
2) Add refrigerant
Connect the refrigerant tank to the Freon nozzle on the suction pipe of compressor.
(1) Enable the chilled water to circulate and then start the unit.
(2) Open the valve on the refrigerant tank and slowly charge the refrigerant into the
system by means of liquid charge. Check the suction and exhaust pressure.
CAUTIONS:
When making leakage detection and airtight test, never charge the flammable and poisonous gas,
such as oxygen or acetylene, into the cooling system. Use the high-pressure nitrogen or
refrigerant only.

88
High-pressure tank
Use of pressure gauge
Oil filling valve
5.2.3. Fill and discharge of lubricating oil
After a long operation, the lubricating oil may be deteriorated. In
this case, the oil will turn from colorless to yellow, or may be seen
some floccule deposits, resulting in poor lubrication. Under this
circumstance, the old oil shall be drained and fresh oil shall be
filled.
@1A Filling of lubricating oil
Generally, there are three ways to fill the lubricating oil, available for selection according to
situations.
1A Open filling
Firstly, short circuit the low-pressure controller. Start up the machine and close the suction
valve. Vacuum the low pressure side to 0.01Mpa approx. stop the compressor and close the
exhaust valve. The refrigerant is absorbed into the system pipeline.
Then, slightly introduce the refrigerant from the suction
cutoff valve and then close the suction valve. Finally, loosen
the bolts on the exhaust cutoff valve and move the exhaust
valve slightly from the compressor. After that, pour the
lubricating oil into the compressor from the valve connector.
Check the oil sightglass and fill the oil up to normal level
(approx. 2/3 of the upper part of oil sightglass).
2A Closed filling
Firstly, connect the multi-purpose pressure gauge. Connect
one end of the pressure gauge to the oil filling valve and
another end to the middle hose. The middle hose is placed
in the lubricating oil container, dispelling the air out of the
hose by utilizing the high pressure inside the compressor.
Close the suction and short connect the low pressure
controller. Start up the compressor and discharge the
refrigerant from the rotor box into the condenser. When the
pressure gauge shows some vacuum, stop the
compressor.
Close the exhaust valve and use the multi-purpose
pressure gauge to absorb the lubricating oil into the rotor
housing. Observe the oil level. At this moment, do not
move the hose from the oil level, thus to prevent the
3)Use of oil pump or oil fun to fill oil
This is an oil filling method common for semi-hermetic screw compressor. The procedure is
as below:
89
Use of oil gun to fill oil
End cover of oil filter
a. Connect the oil pump (oil gun) to the oil charge valve
(closed) on the compressor. Do not connect too tight.
Start the oil pump (push the rod of oil gun) until the oil
overflows from the connector of oil charge valve (The air is
completely discharged out of the pump). Then, tighten this
connector. This connector must be able to completely
isolate the exterior air and prevent the air from entering
the oil and further into the machine.
b. Open the oil charge valve and start up the oil pump (push the rod of oil gun). Start to fill
the oil normally, until reaching the required volume.
c. Un the full process of oil filling, the suction port of oil filling pipe must be immersed into
the lubricating oil to avoid invasion of air into the machine. Close the oil charge valve
when the oil pipe is still immersed into the oil. Then, remove the pipe.
@2A Discharge of lubricating oil
Generally, discharge the refrigerant before discharging the
lubricating oil.
The pressure inside the oil tank of compressor is constant
under normal temperature. To discharge the oil, you may open
the oil filling manhole at the oil supply pipe and oil tank outlet,
and drain the oil into an appropriate vessel.
5.2.4. How to dispel the air out of the system
(1) Close the liquid-out cutoff valve of the compressor. Start the compressor and drain the
refrigerant from the low pressure section to the condenser.
(2) Loosen the screw plug in the by-pass hole of the exhaust cutoff valve. Rotate clockwise the
exhaust cutoff valve stem (about half a turn), making the valve in three-way status so that the
high pressure gas can overflow from the by-pass hole.
(3) Put your palm against the air flow. If you feel wind blowing without cool, the majority of the
exhaust is air. Continue to exhaust until the oil stain is seen on the hand and you has a feel of
cool. In this case, most of the air is exhausted.
(4) Or, connect the pressure gauge to the screw plug in the by-pass hole of the exhaust cutoff
valve. If the saturated temperature corresponding to the gauge pressure is much higher than
the drainage temperature of the condenser cooling water, you shall need to continue to
exhaust the air. If not higher too much but within 2~3 degree, this indicates that the air is
basically exhausted.
5.2.5. Replace the oil filter
@1A Drain oil as described in Section 4 of this chapter.
@2A Loosen the screws fixing the oil filter and remove the filter element.
@3A Use clean oil to remove the dirt on the filter element or replace with a new filter
element.
@4A Put the clean filter element into the compressor and tighten the screw.
@5A Fill oil as described in Section 4 of this chapter.
90
5.2.6 Troubleshooting of the 4-way valve
The air-cooled screw unit is equipped with a 4-way valve a device to adjust the direction of
refrigerant flow. The machine relies on this valve to realize the switching between cooling and
heating. Therefore, the 4-way valve is a requisite device in the heat pump system.
Foreign particles inside the system or insufficient pressure differential may cause the 4-way valve
unable to switch to correct position. In this case, please operate according to the following steps:

1. Close the cutoff valve 1;
2. Push down the Freon needle of the cutoff
valve 1, making it under discharge status.
3. Gently knock the body of 4-way valve.
4. You will hear the sound that the slide
valve is moving.
5. Open the cutoff valve 1 and restart the
machine normally.
Operating principle of 4-way valve:
a. De-energized b. Energized

When the solenoid coil is de-energized, the guide
slide valve 2 will move to the left under the force of
compression spring 3. The high pressure gas
enters into the capillary 1 before entering the
piston chamber 4. On another hand, the gas in the
piston chamber 5 is discharged. As the two ends of
the piston are different in pressure, the piston and
main slide valve 6 will move to the left, so that the
E and S pipes are connected and D and C pipes
are connected. Thus, a cooling cycle is formed.
When the solenoid coil is energized, the guide slide
valve 2 will encounter the stress of the spring and
move to the right under the magnetic force generated
by the solenoid coil. The high pressure gas enters into
the capillary 1 before entering the piston chamber 5.
On another hand, the gas in the piston chamber 4 is
discharged. As the two ends of the piston are different
in pressure, the piston and main slide valve 6 will
move to the right, so that the S and C pipes are
connected and E and D pipes are connected. Thus, a
heating cycle is formed.
Pipe E
Pipe C
Pipe D Cutoff valve 1
Pipe S
Cutoff valve
91
Requirements of Replacement:
1) Always use the same model to replace the 4-way valve.
2) The pipe connection shall be consistent to the old 4-way valve.
3) During welding, the body of 4-way valve shall be wrapped with wet cloth to avoid burn to
the slide block inside and prevent the water from flowing into the pipe.
4) When welding the pipes, make sure to charge nitrogen to a pressure of 1.0~3.0kgf/ cm
2
.
5.2.7 Replace the thermal expansion valve
The thermal expansion valve is a common throttling element in commercial refrigerating system.
In comparison with capillary, it is advantaged in wide range of adjustment, reliable control of
overheat and less labors of test works. Compared with the electronic expansion valve, is does not
need complicated control circuit but has higher mechanical stability. For above advantaged, the
thermal expansion valve is widely applied in commercial field.
Operating principle of thermal expansion valve: The thermal expansion valve, a type of
temperature-activated auto expansion valve, is mostly used in dry evaporator to adjust the liquid
feed so that it gets matched with the evaporator loads and the refrigerant liquid are so supplied
that it can be completely evaporated at the evaporator outlet. This will not only avoid excessive
supply of liquids, but also ensure the sufficient utilization of the heat transfer area of the
evaporator. The valve mouth is subjected to the dynamic balance of three forces, i.e. the pressure
from the temperature sensor, the spring force and the evaporator outlet pressure from the valance
pipe. The thermal expansion valve shall be immediately replaced if it is incurred to unrepairable
failure or damage.
In the system where the thermal expansion valve is used, the likely problem is that the system
pressure is low or the system is even subjected to low-pressure protection. The causes are as
below:
(1) The filling inside the temperature sensor is relocated.
(2) The moisture in the system is frozen at the throat of expansion valve.
(3) The overheat is too low.
(4) The refrigerant is charged too much or too less.
(5) The throat of expansion valve is blocked.
(6) The thermal expansion valve is damaged.
For easy solving of similar problems, the following method is used for confirmation by step:
1) Test to confirm that the filling inside the temperature sensor is relocated.
Pour the hot water onto the dynamic head of the thermal expansion valve. This will make
the inside filling return to the temperature sensor. This method can be used during start
or stop of the unit. If the suction pressure remains low after treatment, please proceed to
the next step;
2) Test to confirm that the moisture in the system is frozen at the throat of expansion
valve.
Do as described in the previous step. Upon start of the machine, pour the hot water onto
the valve body to dissolve the ice. If the moisture is frozen at the throat of the expansion
valve, you may find a high exhaust pressure. If the problem is solved after treatment,
please replace the drying filter and rebuild the vacuum. If the pressure remains low,
please proceed to the next step;
92
3) Test to confirm that the overheat is too low
If the overheat is too low due to some reason, please remove the suction pipe from the
temperature sensor when starting the unit. Find out the reason causing the overheat too
low and check if the temperature sensor is positioned properly. If the suction pressure
remains low, please proceed to the next step;
4) The refrigerant is charged too much or too less.
To judge if a system is properly charged, it is best to judge from the overcool and
overheat. On the liquid pipe of the product, there is no interface for online test (Note:
pressure test). Therefore, we can judge if the unit found of problem in online test is of
proper overcool only by computing the pressure drop of the refrigerant passing the
condenser from the result of laboratory test, or referring to the overcool curve obtained
from test result under different environments.
5) The thermal expansion valve is damaged.
If the problem remains unsolved after use of all methods above, please cut off the valve
body by welding, and check if it can be opened under air. If it cannot be opened, we can
confirm that the filling in the temperature sensor is leaked.
5.2.8 Solution to Leakage of System Pipeline
For the air conditioner unit, the highly air tightness of the system pipeline is the top importance as
well as the difficulty in the installation and repair works. The leakage of refrigerant will not only
affect the normal operation of the unit directly, but also cause pollution to the environment. In
event of open fire, the refrigerant will decompose into poisonous gas which will cause severe
harm to the living beings. If finding any leakage in the system pipeline, immediately stop the unit
to detect and repair the leakage.
Operating Steps:
(1) Charge the nitrogen up to a pressure of 20.0kgf/cm2.
(2) Use soap water to check the connection between the pipes. Mark properly if finding
leakage.
(3) After completing the detection of the entire pipeline, charge nitrogen again
1.0~3.0kgf/cm
2
to weld the leaking point.
(4) After repairing the leakage, charge high-pressure nitrogen (25.0kgf/cm
2
). Check the
readings on pressure gauge after 48 hours. The pressure drop as computed below shall
not be 1% higher than the test pressure. Otherwise, the cause shall be found out and the
leakage shall be repaired until it is retested acceptable.
BP=P1-P2(273+T1) / (273+T2)
In which: BP Pressure drop (Mpa)
P1, P2 Nitrogen pressure at the start and end of the test (MPa)
T1, T2 Nitrogen temperature at the start and end of the test (!)
(5) If possible, it is best to use the halogen leakage detector upon initial finding of refrigerant
leakage.
CAUTION:
If the system is in heavy shortage of refrigerant, the capacity status shall be set to partial load to
prevent the machine from frequent tripping due to low-pressure protection after startup. Add the
refrigerant to rated volume before setting the system to the full load operation.
93
5.3 Explosion View
5.3.1 LSBLGRF250M

S/N Description
1 Electrical control cabinet
2 Fan assy.
3 Fin condenser
4 Frame
5 Shell evaporator
6 Gas-liquid separator
7 Compressor
8 Base seat assy.
9 High-pressure liquid reservoir
10 Drying filter
11 4-way valve assy.
12 Cooling expansion valve
13 Heating expansion valve
14 Panel

94
5.3.2 LSBLGRF350M

S/N Description
1 Fin condenser
3 Frame
4 Fan assy.
5 Shell evaporator
7 Compressor
8 4-way valve assy.
10 Drying filter
11 Base seat assy.
14 Panel

95
5.3.3 LSBLGRF490M

S/N Description
1 Fin condenser
3 Frame
4 Fan assy.
5 Shell evaporator
7 Compressor
8 4-way valve assy.
10 Drying filter
11 Base seat assy.
14 Panel

96
5.4 Parts List
S/N Part Code Description Drawing No. QTY
1 00201102 Compressor and its accessories R270H-CR 00201102 1
2 01050805 Dry evaporator GZR230D GZR230D.01050805 1
3 01121105 Condenser assy. (left) LSBLGRF250M.04000000 2
4 01121106 Condenser assy. (right) LSBLGRF250M.05000000 2
5 15401103 Fan assy. LSBLGRF450M.15401103 4
6 07130315 Expansion valve body TE55 07130315 1
7 07130313 Temperature sensor of expansion valve TEX55 07130313 1
8 07130314 Expansion valve core TEX55-50 07130314 1
9 07130325 Thermal expansion valve TDEX160DF7/8X1-1/8 07130325 4
10 07130329 Expansion valve (liquid spray) Y1037-FV-5-220 1
11 07130123 1-way valve ACK-18 LSBLGRF230M.06010004 4
12 07138118 1-way valve NRV35S1 (020-1027) 07138118 3
13 04141111 4-way valve assy. LSBLGRF250M.06030000 1
14 43008151 Solenoid valve body EVR25 43008151 1
15 43008152 Solenoid valve coil 43008152 1
16 07108003 Angle valve 1-3/8 07108003 1
17 22458151 Liquid sightglass SGI6s 22458151 1
18 07228058 Gas-liquid separator LSBLGRF230M.07228058 1
19 07228113 High-pressure liquid reservoir LSBLGRF230.05070000 1
20 07218210 Drying filter A-TDS-9611 LSBDG160.00000002 1
21 07218205 Filter element D48 07218205 2
22 30222052 Mainboard Z2F3 Used for controller Z2F3 1
23 30222007 Mainboard2 Z223 @@ Used for dual-fan modular unit 1
24 30292053 Display board Z2F3 Used for controller Z2F3 1
25 30118002 Sensor (high pressure) 2CP5-47-1 (2000mm) VP125W2J.15010000 2
27 46020054 Phase reverse protector EWS 46020054 1
28 45020210 Air switch S5H400PR211-LIR400 45020210 1
29 45020203 Single-phase air switch C45N.6A QF1/C65N,6A QF1 45020203 1
30 44010237 AC contactor LC1-D150006M7C 44010237 1
33 46028101 Motor protection switch MS116-6.3/PKZMC-6.3 46028101 1
34 44020368 Relay (time) GT1-5S/OXT 44020368 1
35 45010013 Emergency stop switch XB2-BS542C 45010013 1

97
2 01038169 Dry evaporator GZR370D GZR370D.00000000 1
3 01121109 Condenser assy. (left) LSBLGRF350M.04000000 2
4 01121110 Condenser assy. (right) LSBLGRF350M.05000000 2
6 07130315 Expansion valve body TE55 07130315 1
7 07130313 Temperature sensor of expansion valve TEX55 07130313 1
8 07138151 Expansion valve core TEX55-85 07138151 1
9 07138309 Thermal expansion valve TDEX19ODF7/8X1-1/8 07138309 4
12 07138118 1-way valve NRV35S1 (020-1027) 07138118 3
14 43000067 Solenoid valve body EVR32(1-5/8) 43000067 1
16 07108004 Angle valve1-5/8 07108004 1
20 07218158 Drying filter A-TDS-14413 LSBDG160.00000003 1
21 07218205 Filter element D48 07218205 3
23 30222007 Mainboard 2 Z223 @@ Used for dual-fan modular unit 1
26 30118003 Sensor (low pressure) 2CP5-46-1 (2000mm) VP135W2J.15010000 1
34 44020368 Relay (time) GT1-5S/OXT 44020368 1

98
2 01050804 Dry evaporator GZR450D.00000000 1
3 01121101 Left condenser assy. LSBLGRF450M.04000000 2
4 01121102 Right condenser assy. LSBLGRF450M.05000000 2
6 03231301 Expansion valve throttle PHT 03231301 1
7 07108108 Valve body PHT85-4 07108108 1
8 39000205 Thermal sensor 067B3304 39000205 1
9 07138321 Thermal expansion valve TDEBX26 ODF 7/8X1-3 07138321 4
12 07138118 1-way valve NRV35S1 (020-1027) 07138118 3
14 43000068 Solenoid valve body EVR40 43000068 1
16 07108004 Angle valve1-5/8 07108004 1
20 07218204 Drying filter A-TDS-19213 LSBLG1680.05050003 1
21 07218205 Filter element D48 07218205 4
23 30222007 Mainboard 2 Z223 @@ Used for dual-fan modular unit 1
26 30118003 Sensor (low pressure) 2CP5-46-1 (2000mm) VP135W2J.15010000 1
34 44020368 Relay (time) GT1-5S/OX 44020368 1

99
5.5 Common Fault Analysis
5.5.1 Fault Diagnosis
(1) High pressure protection under cooling

No Yes

No
Yes

C

Yes
No

Yes Yes

Yes
Yes

No

No

Yes Yes

No

No

Use pressure gauge to
measure if it is truly high
pressure.
If the ambient temp. is
normal
If the fan is running
normally
If the sensor is
normal

Improve the ventilation
Replace the mainboard
High pressure
protection
Replace the sensor
If the signal output is
normal.
Replace the
mainboard
Repair the fan
If the fin heat exchanger is
clean
Clan the e fin heat
exchanger
If the suction pressure is
normal.
See the Suction
Pressure is Too High
If the system valve is
smooth
Maintenance
The system contains air
or non-condensable gas.
Discharge part of the
refrigerant
If the refrigerant is
overcharged
Recycle the refrigerant, vacuum and recharge refrigerant.
No
100
(2) Low pressure protection under cooling

Yes

No

Yes
No

Yes

No

Yes
Yes

No

Yes

If the water temp.
is normal
If the water flow is
normal.
If the sensor is
normal
Replace the sensor
Low pressure protection
Adjust the water flow to normal.
If the shell heat exchanger
is clean.
Clean the shell heat exchanger
If the system is
dirty and blocked.
Replace the dirty and blocked parts.
Low refrigerant
Detect and repair leakage, or vacuum and recharge refrigerant
If the water
temp. is set
correctly.
Reset the water temp.
101
(3) Exhaust over-temperature protection

No No

Yes
Yes

No

Yes

Yes

No

Yes

No
Yes

No

Yes

If the compressor
liquid spray is
normal.
If the
Measure if the
compressor exhaust
temp. reaches 120!
Exhaust over-temperature protection
See the Exhaust Pressure is Too High.
See the Suction Temperature is Too High.
If the system is
dirty and blocked.
If the opening of
expansion valve
is normal.
Low refrigerant
Replace the liquid spray expansion valve
Measure if temp.
sensor resistance
is correct.
Replace the temp. sensor
If the suction
pressure is
too high.
Adjust the opening of expansion valve.
102
(4) Compressor overload protection

No

Yes

Yes

No
No

Yes
Yes

No
Yes

No

If the power and
voltage are
normal.
If the return water
temperature is too high.
Measure if the
compressor
current is normal.
Adjust the overload protector.
Compressor overload protection
Exhaust pressure
is too high
See High Pressure Protection.
If the system is
dirty and blocked.
Motor fault or short circuit.
Adjust the voltage
Check the resistance between motor terminals.
103
If the water temp.
is too low
(5) Compressor in-built protection

Yes

No
Yes

No
Yes

No
Yes

No

(6) System pressure differential protection

Yes Yes No

No Yes

Yes

No

No

If the power voltage is
normal
If the exhaust temp. is
too high.
Compressor in-built protection
See the Exhaust Temperature is Too High.
If the water
temp. is normal.
In-built thermostat
fault
Replace the in-built thermostat
Adjust the voltage
Low refrigerant
Measure if the high /
low pressure is up to
protection value.
System pressure differential protection
Adjust the water flow lower.
4-way valve leaks.
1-way valve leaks
Replace the sensor
If the sensor
is normal.
Connection pipe
is blocked
Replace the connection pipe.
Adjust or replace the 4-way valve
Replace the 1-way valve.
104
(7) Water switch protection

No

Yes
Yes

No
Yes

Yes

No

Yes

Yes
Yes

No

If the water pump runs
normally.
If the water flow is too
low.
Water switch protection
Adjust the water flow to setting value.
If the water system is
thoroughly drained. Drain water system thoroughly.
If the water switch is
installed correctly.
Install correctly as required.
Repair the water pump.
Water switch fault
Replace the water switch
105
i. 5.5.2Common Fault Analysis
Fault Possible Cause How to Check and Repair
The
exhaust
pressure
is too
high.
A. Cooling
1.There is air or other non-condensable gas in the
system.
2.The fin heat exchanger is dirty and blocked.
3.The condenser air flow is low or the condenser fan
is faulty.
4.The suction pressure is too high.
5.The refrigerant is overcharged.
6.The ambient temperature is too high.

7.The system is dirty and blocked inside (e.g. 1-way
valve, drying filter).

B. Heating
1. There is air or other non-condensable gas in the
system.
2. The shell-type heat exchanger is scaled or the
filter in water system is dirty and blocked.
3. The water flow of the machine is low.
4. The suction pressure is too high.
5. The HEAT mode operation is activated when the
end load is too low.

Exhaust the gas from the Freon nozzle, or rebuild
vacuum if needed.
Clean the fin heat exchanger.
Repair the condenser fan and restore its operation.

See "The Suction Pressure is too High
Drain some of the refrigerant.
Check if the machine is installed on a well-ventilated
position. Make improvement if needed.

Exhaust the gas from the Freon nozzle, or rebuild
vacuum if needed.
Clean the shell-type heat exchanger and water system.

Adjust the water flow higher appropriately.
See "The Suction Pressure is too High
The system will adjust according to working conditions.
No manual adjustment is needed.

The
exhaust
pressure
is too low.
1. The suction pressure is too low.
2. The refrigerant is leaked or charged insufficient.
See "The suction pressure is too low.
Detect for leakage and charge Freon.
The
suction
pressure
is too
high.
1. The exhaust pressure is too high.
2. The refrigerant is overcharged.
3. The liquid refrigerant flows into compressor from
evaporator.
4. The inlet temp. of chiller water is higher than the
maximum admissible value.
See "The exhaust pressure is too high.
Drain some refrigerant appropriately.
Check and adjust the expansion valve, ensuring that the
contact between the expansion valve temp. sensor and
suction pipe is completely heat insulated.
Check the return water temperature and find out the
cause.
106
The
suction
pressure
is too low.
A. Cooling
2. The refrigerant is charged too low.
3. The inlet temperature of chilled water is obviously
lower than the specified value.
4. The flow of chilled water is insufficient.

5. The system is dirty and blocked (e.g. 1-way

B. Heating
1. The ambient temperature is too low.

2. The system is dirty and blocked (e.g. 1-way
3. The expansion valve is adjusted incorrectly or
incurred to fault.

4. The refrigerant is charged too low.
5. If the defrost is normal.

Check the installation.

Check if the inlet /outlet water pressure of the
evaporator is too low. Adjust the flow of chilled water
higher appropriately.

Adjust the thermal expansion valve and make records.

Adjust appropriate overheat and check the valve temp.
sensor for any leakage.

Adjust the defrost setting parameters.

The
compress
or is
stopped
due to
motor
overload.
1. The voltage is too high or too low.

2. The exhaust pressure is too high or too low.
3. The return water temperature is too high.

4. The overload elements are incurred to failure.

5. The ambient temperature is too high.

6. The motor or terminal is short circuited.
Check that the voltage shall not exceed D10% of rated
value and the phase difference shall not exceed D10%.
Check the exhaust pressure and find out the cause.
Check the return water temperature and find out the
cause.
Check the compressor current and compare it with the
full-load current specified in Instruction Manual.
Check if the machine is installed on a well-ventilated
position. Make improvement if needed.
Check the resistance between motor and terminal.
The
compress
or is
stopped
under the
function of
built-in
temperatu
re
controller.
1. The voltage is too high or too low.

2. The exhaust temperature is too high.

3. The inlet temperature of chilled water is too high.

4. The built-in temperature sensor of the
compressor is incurred to failure.
5. The system refrigerant is low.
Check the voltage for not exceeding the range specified
above.
Check the exhaust temperature and find out the cause.
Check the inlet temperature of chilled water and find out
the cause.
Find the cause and take appropriate actions.

Detect for Freon leakage.
107
The
compress
or noise is
high.
1. The liquid refrigerant flows from evaporator into
compressor, resulting in liquid hammering.
2. The compressor is in shortage of oil.
Adjust the refrigerant charge and check if the overheat
of expansion valve and suction is normal.
Add compressor oil.
The
compress
or cannot
be
started.
1. The overcurrent relay is tripped; the fuse is burnt.
2. The control circuit is broken.
3. No current.
4. High-pressure or low-pressure protection.
5. The contactor coil is burnt.
6. The phase sequence of the power supply is
connected wrong.
7. The water system is incurred to failure, and the
water switch is cut off.
8. There is alarm signal on hand controller.
9. The start / stop time on the hand controller is set
wrong.
10. The temperature detected by temperature sensor
exceeds the setting.
Replace the damaged parts.
Check the wiring of control system.
Check the power supply.
See the Suction and Exhaust Pressure Fault above.
Replace the damaged parts.
Reconnect and adjust two of the wires.

Check the water system.

Check the alarm type and take appropriate actions.
Check and reset.

Find out the cause and take appropriate actions.
Water
switch
protection
1. There is no water inside the water system.
2. The water switch is incurred to failure or installed
incorrectly.
3. The water pump is incurred to failure.
4. The water system is not thoroughly drained.
5. The designed water flow is insufficient, lower
than the protection value of water switch.
Add water to the water system.
Replace the water switch and install correctly according
pertinent standard.
Replace with the backup pump.
Drain the water system thoroughly.
Adjust the water flow higher appropriately.

108

Chapter 6 Appendix
6. 1. Legal Unit of Measurement
6. 1. 1Legal Unit of Measurement
The Chinese legal unit of measurement includes:
1. For SI base units, see Table 1-1;
2. For SI supplementary, see Table 1-2;
3. For SI derived units with special names, see Table 1-3;
SI Base Units Table 1-1
Name of measurement Name Symbol Name of measurement Name Symbol
Length
Mass
Time
Electric current
Meter
Kilogram (kg)
Second
Ampere
m
kg
s
A

Thermodynamic temperature
Amount of substance
Luminous intensity
Kelvin
Mole
Candela
K
mol
cd
Note: The letter(s) within [ ] can be omitted if no confusion will be caused.
The word within [ ] is the synonym of the former word.
SI Supplementary Units Table 1-2
Name of measurement Name Symbol
Plane angle
Solid angle
Radian
Steradian
rad
sr
SI Derived Units with Special Names Table 1-3
Name of measurement Name Symbol Expression in terms
of other SI units
Frequency Hertz Hz s
-1

Force; Gravity Newton N kg.m/s
2

Pressure; Pressure intensity; Stress Pascal Pa N/m
2

Energy; Work; Quantity of heat Joule J N.m
Power; Radiant flux Watt W J/s
Electric charge Coulomb C A.s
Electric potential difference; Electric voltage; Electromotive force Volt V W/A
Capacitance Farad F C/V
Electric resistance Ohm C V/A
Electric conductance Siemens S A/V
Magnetic flux Weber Wb V.s
Magnetic flux density; magnetic induction intensity Tesla T Wb/m
2

Inductance Henry H Wb/A
Celsius temperature Degree Celsius !
luminous flux Lumen lm cd.sr
Illumination Lux lx lm/m
1

Activity of a radionuclide Becquerel Bq s
-1

Absorbed dose Gray Gy J/kg
Dose equivalent Sievert Sv J/kg

109
4. For non-SI units defined by the country, see Table 1-4;
5. The combination units derived from above units;
Non-SI Units Defined by the Country Table 1-4
Name of measurement Name Symbol Conversion Relationship and Notes
Time Minute
Hour
Day
min
h
d
1min=60s
1h=60min=3600s
1d=24h=86400s
Plane angle Second
Minute
Degree
(")
(' )
( )
1"=(P/648000)rad
1'=60"=(P/10800)rad
1=60'=(P/180)rad
Revolving speed
Length
Speed
Mass

Volume
Energy
Step differential
linear density
Revolution per minute
Nautical mile
knot
ton
Atomic mass unit
liter
electronic volt
decibel
tex
r/min
n mile
kn
t
u
L,l
eV
dB
tex
1r/min=(1/60)s
1n mile=1852m(Only applicable to distance run)
1kn=1n mile/h(Only applicable to voyage) 1t=10
3
kg
1 u=1.665655E10kg
1L=1dm=10m
1Ev=1.6021892x10J
1tex=1g/km

Note: 1. The symbol of angular unit is behind the number included in bracket.
2. For the symbols of liter, the small letter "l is a backup symbol.
3. In the life and trading of the people, the mass is usually called weight.
4. R is the symbol of revolution.
5. Kilometer is common call of one thousand meter, symbolized in km.
6.1.2 Conversion Relationship among Common Units
Conversion Relationship among Common Units Table 1-5
Type Non-legal Unit) x (conversion relationship) = legal unit
Length In
Ft
Yd
Mile
0.0254
0.3048
0.9144
1609.344
m
Mass lb
t
0.4536
1000
kg
Area in
2

ft
2

6.4516x10
-4

0.0929
m
2
Volume, cubic volume ft
3
in
3
Ukgal
Usgal
0.0283
1.6387x10
-5
1.6387x10
-3
3.7854x10
-3

m
3
Speed ft/s
ft/min
0.3048
0.0051
m/s

Density lb/in
3

lb/ft
3

27679.9
16.0185
kg/m
3

Pressure intensity kgf/cm
2

mmH2O
mmHg(torr)
InH2O
lbf/in
2

bar
atm
9.8067x10
4

9.8067
133.322
249.089
6894.76
1x10
5

101325
Pa
110
Dynamic viscosity kgf.s/m
2

lbf.s/ft
2

9.8067
47.8803
Pa.s
Moving viscosity in
2
/s
ft
2
/s
in
2
/h
6.45x10
-4

9.29x10
-2

1.79x10
-7

m
2
/s
Energy, work, heat kw.h
kgf.m
Calnt
Cal15
ft.lbf
Hp.h
Btu
3.6x10
6

9.8067
4.1868
4.1855
1.3558
2.68x10
6

1055.06
J
Power Kcal/h
Btu/h
Kgf.m/s
Hp
1.163
0.2931
9.8067
745.7
W
Thermal conductivity kcal/(m.h.8)
Btu(ft.h.F)
1.163
1.7307
W/(m.8)
Heat transfer coefficient kcal/(m
2
.h.8)
Btu(ft
2
.h.F)
1.163
5.678
W/(m
2
.8)
Specific heat capacity,
specific enthalpy,
specific entropy,
kcal/(kg.8)
Btu(lb.F)
ft.lbf/(lb.F)
kgf.m/(kg.8)
4186.8
4186.8
5.3803
9.8067
J/(kg.8)
cool capacity U.S.RT 3516.91 W
Force
Moment of force
Torsional force
kgf
kgf.m
kgf.m
2

9.8067
9.8067
9.8067
N
N,m
N.m
2

Stress, strength kgf/cm
2
kgf/mm
2

9.8067x10
4

9.8067x10
4

Pa
Pa
Modulus of elasticity,
shear modulus
kgf/cm
2
9.8067x10
4
Pa

111
6.2 Main Refrigerant P-h Diagram (Mollier Diagram)
6.2.1 R410A (CH2F2/CHF2CF3) P-h Diagram

Fig. 1.15
Pressure Mpa
E
n
t
h
a
l
p
y

h

(
k
j
/
k
g
)

112
6.2.2 R407C(CH2F2/C2HF5/CH2FCF3) P-h Diagram

Fig. 1.16
Pressure Mpa
113
6.2.3 R22 (CHCIF
2
) Ph Diagram

Fig. 1.17
Pressure Mpa
Pressure (bar)
E
n
t
h
a
l
p
y

h

(
k
j
/
k
g
)

114
6.3 Refrigerant Characteristics
6.3.1 Refrigerant Characteristics Form
Refrigerant Name R410A R407C R22 R404A R134a
Molecular formula CH2F2/CHF2
CF3
CH2F2/C2HF5
/CHF2CF3
CHCIF2 CH2CF3/CH3
CF3/CH2FCF3
CH2F-CF3
Molecular weight
72.59 86.20 86.47 97.60 102.03
Boiling point (under standard atmospheric
pressure) !
-51.46 -43.57 -40.81 -46.13 -26.18
Critical temperature ! 71.99 86.54 96. 71.63 101.15
Critical pressure kPa (Absolute) 4952.5 4675.8 4936.7 3690.6 4065
Evaporating pressure at -14! kPa
(Absolute)
499.01 349.55 307.21 380.57 171.30
Condensing pressure at 30! kPa
(Absolute)
1879.7 1174.0 1192.4 1411.0 770.61
Evaporating heats at -14 ! kJ/kg 243.17 232.08 215.21 176.56 208.41
Unit volume of saturated gas refrigerant at
14! m3/kg
0.05247 0.08425 0.074706 0.05259 0.11591
Unit volume of saturated liquid refrigerant at
25! m3/kg
0.000942 0.000879 0.000840 0.000958 0.000829
Density of saturated liquid refrigerant at 25
! kg / m3
1061.6 1138.0 1190.7 1043.9 1205.9
Ozone Depletion Potential
ODP
0 0 0.055 0 0
Global Warming Potentials (100 years)
GWP
1730 1530 1700 3260 1300
Toxicity admissible concentration
(ppm)
1000 1000 1000 1000 1000
Flammability Non-flamma
ble (Al/Al)
Non-flamma
ble(Al/Al)
Non-flamma
ble(Al/Al)
Non-flammab
le(Al/Al)
Non-flamma
ble(Al)
Safety Al/Al Al/Al Al Al/Al Al
Use
Air
conditioning
Air
conditioning
Refrigerating
, cold
storage, Air
conditioning
Refrigerating,
cold storage
Refrigeratin
g, cold
storage, Air
conditioning

115
6.3.2 Temperature and Pressure of Various Refrigerants

Fig.1.18
Note:
HFC Series Refrigerant: R407C, R404A, R410A, R134a, HCFC Series Refrigerant: R22
HFC Series (Hydro fluoro carbon):The simplified official name of the new replacement refrigerant causing
absolutely no depletion to the ozone.
HCFC Series (Hydro chloro fluoro carbon): The simplified official name of the restricted refrigerant causing low
depletion to the ozone.
S
a
t
u
r
a
t
e
d

l
i
q
u
i
d

p
r
e
s
s
u
r
e

(
M
P
a
)

(
S
t
a
n
d
a
r
d

P
r
e
s
s
u
r
e
)

Saturated liquid temperature 8
116
6.4 Low Pressure Sensor Characteristics

Temp.(8) Pressure(kPa) Voltage
- 70 36 0. 3694
- 69 38 0. 3734
- 68 40 0. 3774
- 67 43 0. 3834
- 66 46 0. 3894
- 65 48 0. 3934
- 64 51 0. 3994
- 63 54 0. 4054
- 62 57 0. 4114
- 61 61 0. 4194
- 60 64 0. 4254
- 59 68 0. 4334
- 58 72 0. 4414
- 57 76 0. 4494
- 56 80 0. 4574
- 55 84 0. 4654
- 54 89 0. 4754
- 53 94 0. 4854
- 52 99 0. 4954
- 51 104 0. 5054
- 50 109 0. 5154
- 49 115 0. 5274
- 48 121 0. 5394
- 47 127 0. 5514
- 46 133 0. 5634
- 45 140 0. 5774
- 44 146 0. 5894
- 43 154 0. 6054
- 42 161 0. 6194
- 41 168 0. 6334
- 40 176 0. 6494
- 39 184 0. 6654
- 38 193 0. 6834
- 37 202 0. 7014
- 36 211 0. 7194
- 35 220 0. 7374
- 34 230 0. 7574
- 33 240 0. 7774
- 32 250 0. 7974
117
- 31 261 0. 8194
- 30 272 0. 8414
- 29 283 0. 8634
- 28 295 0. 8874
- 27 307 0. 9114
- 26 319 0. 9354
- 25 332 0. 9614
- 24 345 0. 9874
- 23 359 1. 0154
- 22 373 1. 0434
- 21 388 1. 0734
- 20 403 1. 1034
- 19 418 1. 1334
- 18 434 1. 1654
- 17 450 1. 1974
- 16 467 1. 2314
- 15 484 1. 2654
- 14 502 1. 3014
- 13 520 1. 3374
- 12 538 1. 3734
- 11 558 1. 4134
- 10 577 1. 4514
- 9 597 1. 4914
- 8 618 1. 5334
- 7 639 1. 5754
- 6 661 1. 6194
- 5 684 1. 6654
- 4 707 1. 7114
- 3 730 1. 7574
- 2 754 1. 8054
- 1 799 1. 8954
0 804 1. 9054
1 830 1. 9574
2 857 2. 0114
3 884 2. 0654
4 912 2. 1214
5 940 2. 1774
6 969 2. 2354
7 999 2. 2954
8 1030 2. 3574
9 1061 2. 4194
118
10 1096 2. 4894
11 1125 2. 5474
12 1159 2. 6154
13 1193 2. 6834
14 1228 2. 7534
15 1263 2. 8234
16 1300 2. 8974
17 1337 2. 9714
18 1375 3. 0474
19 1413 3. 1234
20 1453 3. 2034
21 1493 3. 2834
22 1535 3. 3674
23 1577 3. 4514
24 1620 3. 5374
25 1664 3. 6254
26 1708 3. 7134
27 1754 3. 8054
28 1801 3. 8994
29 1848 3. 9934
30 1897 4. 0914
31 1946 4. 1894
32 1996 4. 2894
33 2048 4. 3934
34 2100 4. 4974
35 2153 4. 6034
36 2208 4. 7134
37 2263 4. 8234
38 2320 4. 9374
39 2377 5. 0514
40 2439 5. 1754

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