Document Number: ECP 11-0506 Version: 3.

ENGINEERING COMMISSIONING PROCEDURE

ECP 11-0506

DISTRIBUTION TRANSFORMER COMMISSIONING PROCEDURE

Network(s): EPN, LPN, SPN

Summary:

This procedure details the testing and commissioning procedures for distribution transformers.

Originator:

Stephen Tucker

Date:

01/05/2013

Approved By:

Steve Mockford

Approved Date:

03/07/2013

Review Date:

31/03/2018

This document forms part of the Companys Integrated Business System and its requirements are mandatory throughout UK Power Networks. Departure from these requirements may only be taken with the written approval of the Director of Asset Management. If you have any queries about this document please contact the originator of the current issue.

Document History
(The document history notes below are intended as a guide only and may not cover all of the changes. If you wish to make use of this document it should be read in full.)

Version 3.0 2.0 1.2 1.1 1.0

Date 02/05/2013 04/11/2011 13/09/2011 18/03/2011 24/09/2009

Details Reviewed for G81 website Document reviewed. Dual voltage transformer and energisation checks added Reclassification of document from Installation and Commissioning Manual 5.06 Rebranded Original

Originator Stephen Tucker Stephen Tucker/ Sinad Hogan John Lowe Jerry Wells Stephen Tucker

THIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE

Date: 01/05/2013

Distribution Transformer Commissioning Procedure

Document Number: ECP 11-0506 Version: 3.0 Date: 01/05/2013

Contents
1 2 3 4 5 6 7 8 9 10 11 12 13 Introduction ............................................................................................................. 3 Scope ....................................................................................................................... 3 References ............................................................................................................... 3 Abbreviations and Definitions ................................................................................ 4 Equipment ................................................................................................................ 4 Inspection ................................................................................................................ 4 Tap Changer Checks ............................................................................................... 5 Winding Insulation Resistance ............................................................................... 5 Winding Selector Check (Dual Voltage Transformer Only) .................................. 6 Energisation............................................................................................................. 6 Asset Data ................................................................................................................ 6 Test Equipment ....................................................................................................... 6 Certification ............................................................................................................. 6

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Distribution Transformer Commissioning Procedure

Document Number: ECP 11-0506 Version: 3.0 Date: 01/05/2013

1
1.1

Introduction
This procedure details the testing and commissioning procedures for distribution transformers that shall be satisfied before the transformer can be accepted as fit for service and energisation. This procedure shall be carried out by the Commissioning Engineer or his appointed representative, who shall be an Authorised Person having appropriate training and experience. This procedure shall be carried out in accordance with the requirements of the UK Power Networks Distribution Safety Rules. This procedure shall be carried out having regard to the requirements and recommendations of the manufacturer. If conflict exists between the requirements of the manufacturer and those of UK Power Networks the matter shall be referred to Asset Management (or your UK Power Networks nominated contact). This procedure assumes that the unit has been installed in accordance with the appropriate procedures and that the equipment is isolated from the network. The results of all observations, tests, adjustments and all relevant remarks shall be recorded on the associated test form.

1.2

1.3 1.4

1.5 1.6

2
2.1 2.2

Scope
This procedure applies to 11kV and 6.6kV ground-mounted and pole-mounted distribution transformers. This procedure is intended for use by UK Power Networks field staff, contractors and external connection providers.

3
3.1

References
This procedure should be read in conjunction with the following references: UK Power Networks Distribution Safety Rules. Manufacturer's installation and operation instructions, e.g. CG Power Systems (previously known as Pauwels), Efacec, Schneider etc (all available from CDL > Reference Library > Manufacturers).

3.2

This procedure should be used with the following test forms: ECP 11-0506a Distribution Transformer Test Form. ECP 11-0504 Substation Energisation Procedure.

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Distribution Transformer Commissioning Procedure

Document Number: ECP 11-0506 Version: 3.0 Date: 01/05/2013

4
4.1

Abbreviations and Definitions

The following abbreviations are used throughout this procedure.
Term ART CDL Definition UK Power Networks Asset Registration Team UK Power Networks Central Document Library

5
5.1

Equipment
The following test equipment is required to carry out the tests detailed in this procedure: 1kV insulation resistance tester (e.g. Megger).

6
6.1 6.2

Inspection
Record the substation and transformer details on the test form. Carry out a visual inspection of the transformer as detailed below referring to the manufacturers manual where appropriate. If possible the Commissioning Engineer shall rectify any non-conformances. However, all equipment defects shall be referred to Asset Management (or your UK Power Networks nominated contact). Check that the transformer is correctly installed and the stability foot fully supported where applicable. Check that the transformer is undamaged. Check that all external surface finishes are undamaged and any damaged paintwork has been repaired. Check that the earthing terminal(s) are securely connected directly to the substation earth electrodes and that paint has been removed from the earth contact points. Check that there are no oil leaks. Check that the transformer oil level is satisfactory (if sight glass is available). Check that any valves are securely closed. Check that the desiccant dehydrating breather is correctly fitted (if applicable). Check that the free breather is clear and the end cap has been removed on free breathing transformers. Check that the pressure relief device is not blocked and remove any packing if labelled adjacent to device on sealed transformers. Check that the HV bushings are satisfactory. Check that the LV mono block/bushings are satisfactory. Check the transformer ID labels are fitted (if applicable). Check oil temperature gauge is fitted in position (if applicable). For dual-ratio transformers check that the correct voltage ratio has been selected and the position locked.

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Distribution Transformer Commissioning Procedure

Document Number: ECP 11-0506 Version: 3.0 Date: 01/05/2013

7
7.1

Tap Changer Checks

Carry out the following tap changer checks referring to the manufacturers manual where appropriate: Operate the tap changer through all positions while off-circuit. Set the desired tap position. Lock the tap changer.

7.2

Record the tap position on the test form.

8
8.1

Winding Insulation Resistance

Measure HV winding insulation resistance as follows: Connect the LV windings together and to earth via the neutral-earth link and substation earth. Connect a 1kV insulation resistance tester between the transformer HV winding and earth. The insulation resistance should be greater than 100M . The transformer should be discharged after the measurement. Note: For transformer-mounted units test from terminals L1 or L2 or L3 on ring switch 1 with ring switch 1 closed, ring switch 2 open and the circuit-breaker closed.

8.2

Measure LV winding insulation resistance as follows: If the transformer has a transformer-mounted LV fuse-cabinet it will be necessary to temporarily remove the neutral-earth link. Connect the HV windings together and to earth via the substation earth. Connect a 1kV insulation resistance tester between the transformer LV winding and earth. The insulation resistance should be greater than 100M . The transformer should be discharged after the measurement. Replace the neutral-earth link if it has been removed previously. Note: For transformer-mounted units earth the HV winding via the circuit-breaker earthing switch and test with ring switch 1 open, ring switch 2 open and the circuitbreaker open.

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Distribution Transformer Commissioning Procedure

Document Number: ECP 11-0506 Version: 3.0 Date: 01/05/2013

9
9.1 9.2 9.3 9.4 9.5

Winding Selector Check (Dual Voltage Transformer Only)

Check that the voltage selection handle is secure. Operate the winding selection switch several times. Measure the HV resistance at both voltage positions. The resistance per phase at 11kV should be at least twice the resistance per phase at 6.6kV. Select the correct winding. If there is any doubt that the internal winding selection mechanism is not operating correctly the transformer shall not be energised and the defect reported to Asset Management (or your UK Power Networks nominated contact).

10
10.1

Energisation
Energisation including phasing checks shall be carried out in accordance with ECP 11-0504.

11
11.1

Asset Data
Complete the asset data form and either send it to the Asset Registration Team (ART), email it to the appropriate mailbox (ART.EPN@ukpowernetworks.co.uk, ART.LPN@ukpowernetworks.co.uk, ART.SPN@ukpowernetworks.co.uk) or send it to your UK Power Networks nominated contact.

12
12.1

Test Equipment
Record the purpose, make, type and serial number of all test equipment used during commissioning on the test form.

13
13.1

Certification
When the commissioning has been satisfactorily completed, sign and date the test form. Place a copy of the test form on-site in a plastic wallet and in a secure location.

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