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4-1
Process
SMAW SMAW
Current [A]
60-90 85-104
300-400
Voltage [V]
16-22
4.45 11.90
35
D 2.6
19-24
25-32
DC +
SAW
D 3.2
DC +
Filler metal classification : S Brand name : EN 756-S1 Manufacturer : ok autrod S Any special baking or drying: : N/A Gas / flux : S shielding : backing : S Brand name : Manufacturer : S flux : backing : Gas flow rate shielding : backing : Tungsten electrode type/diameter : 3.2 Gouging/backing : N/A Preheating temperature : N/A Interpass temperature : N/A
Post-weld heat treatment and/or ageing *: N/A S Time, temperature, method : Heating and cooling rate : Other information *, e.g.: Weaving (max. width of run): Oscillation: amplitude, frequency, dwell time: Pulse welding details : Stand-off distance : Plasma welding details : Torch angle : Welding over shop primer * : S Brand name : Other:
* If required
4-2
Appendix 4
II.
Location (of specimen welding), works/works division: Hull Contruction Welding supervisor : Imam Mashudi, SST. Welder's name : Wahyu Lailil F, SST. Date of test : 1 mei 2013 Examiner or test body : Welding Process : Combine (SMAW-SAW) Welding position(s) : 1G Joint preparation details (sketch): Joint design Welding sequences Parent material(s) specification : A36 Material thickness [mm] : 10 Outside diameter [mm] : Joint type : Butt Joint Method of preparation and cleaning : Grinding, Brushing
Process
SMAW SMAW
SAW
Current [A]
75 90
Voltage [V]
20 21 30
2&3
4
320
DC + DC +
274.29
Gas flow rate N/A shielding : backing : Tungsten electrode type/diameter : Gouging/backing : Preheating temperature : Interpass temperature :
We hereby confirm that the specimen welds have been prepared and performed satisfactorily using the data listed above, in accordance with the Rules for Welding, Volume VI, issued by BKI.
Welding supervisor
(Name, date signature)
Societys Surveyor
(Name, date signature)
* If required
Appendix 4
4-3
III.
Visual inspection Radiographic test Ultrasonic test Magnetic particle test Dye penetrant test ............................ - test Tensile tests Specimen Form/No.: Dimensions [mm] Requirements Crosssection [mm] Breaking Test load Yield or load Fr 0,2 % proof Fm stress [N] [N/mm2] [N] Tensile Elongation Reduction Position of strength in area fracture, Rm Remarks [N/mm2] [%] [%]
Bend tests Specimen, From/No. Requirements Dimension [mm] Bending mandrel diameter [mm] Bending angle [degrees] Elongation on bending (L0 = .......... mm) [%] Results, Remarks
Notched bar impact test: Specimen, No., Position of notch: Requirements Test temperature [/C]
Sizes:
4-4
Appendix 4
Hardness tests :
Base material
Weld metal
Base material
butt weld
fillet weld
Results :
Results:
The trial welds were made and the tests performed in accordance with the requirements of the Rules for Welding, Volume VI, issued by BKI and also the following Rules:
Welding supervisor
(Name, date signature)
Society's Surveyor
(Name, date, signature)