Flow Control Valve PDF

R
R Reliability and innovation in directional control valves
Pneumatic + Hydraulic Accessory Valves
Flow Control Valves / Cylinder Plug Valves

upto 690 bar
Superior performance throughout the full operational range

Features:
316L Stainless steel Arctic Service option to -60oC NACE MR-01-75 option Flow control through 6 full turns
Bifold Fluidpower Ltd Greenside Way, Middleton, Manchester, UK. tel:- +44(0)161 345 4777 fax:- +44(0)161 345 4780 marketing@bifold.co.uk www.bifold.co.uk
Flow Control Valves February 2011
Marshalsea Hydraulics Marshalsea House, Venture Way, Priorswood Ind Est, Taunton, UK. tel:- +44(0)1823 331081 fax:- +44(0)1823 323382 info@marshalsea.co.uk www.marshalsea.co.uk
HYDRAULIC FLOW CONTROL

Reliability and innovation in directional control valves
MA TERIALS OF CONSTRUC TION MATERIALS CONSTRUCTION
All valve bodies:Internal components:Springs:Seals:stainless steel 316L stainless steel 316L, CA104 Aluminium Bronze stainless steel 302S26 or Inconel for H2S service nitrile (standard). Alternative elastomers available for extreme conditions.
ST AND ARD NON SHUT-OFF ORIFICE SIZES: STAND ANDARD

1/4 (fine) 1/4 (std) 3/8 1/2 3/4 1 0.3 to 0.5 mm = 0.071mm2 to 0.192mm2 / 0.0001 in2 to 0.0003in2 0.4 = 0.126mm2 / 0.0002in2 0.5 = 0.196mm2 / 0.0003in2 0.9 = 0.64mm2 / 0.0010in2 1.1 = 0.95mm2 / 0.0015in2 1.25 = 1.23mm2 / 0.0019in2
TEMPERA TURE RANGE: TEMPERATURE

See elastomer options
MEDIA:
Mineral oils, water based fluids, methanol, gases (others on request)
NEEDLE TYPE
SELECTION CHART FCV 3 4 Uni-directional Bi-directional 0 1 non shut off shut off 0 fine metering 1 standard metering 2 coarse metering 3 extra coarse metering 2 1/4 NPT 3 3/8 NPT 4 1/2 NPT 6 3/4 NPT 8 1 NPT 04 05 10 02 03 06 Model Code
Configuration
(1/4 only) Metering (1/2, 3/4 & 1 only) (3/4 & 1 only)
Connections
270 bar (3/4, 1) 345 bar (1/4, 3/8 1/2) 690 bar (1/4 only) 172 bar (3/4, 1) 207 bar (1/4, 3/8, 1/2) 414 bar (1/4 only) S nitrile (standard) V viton A flourosilicone K6 PM SM GS H2S TP
Hydraulic Service Gas Service (14 bar minimum)

-30oC to +130oC -20oC to +180oC -50oC to +40oC
Maximum Working Pressure
O-Ring Material
BSPP connections panel mount side mount gas service (high pressure) NACE MR-01-75 tamperproof domed locknut
Options
FCV
/ 05
- K6
Example Code
Standard hydraulic test fluid:- Marston Bentley HW540. Valves for gas service tested with nitrogen and proof tested with Marston Bentley HW540
FLOW PERFORMANCE 1/4 c ontr ol v al v es (fine) contr ontrol val alv
1/4 c ontr ol v al v es (s t andar d) contr ontrol val alv (st andard)
NOTES:
Flow performance curves are provided as an aid to the correct selection of valve size and are only typical of a valves performance. (Non- shut-off valves illustrated test fluid mineral oil @ 30cst).
1 c ontr ol v al v es (s t andar d) contr ontrol val alv (st andard)
3000 SERIES Fixing details

Side mount option
THD B A MAX
2
B
Panel mount option

Thread A B
PCD
o A
C
E D
Table of dimensions
Valve Type
3xx2 3xx3 3xx4 3xx6 3xx8 A 52.5 64.5 67 91 100 B 24 27 34.5 50 62 C 25.4 25.4 31.75 38.0 44.5 D 60 70 88 97 120 E 32 40 49 56 69 F 6 6 7 TBA TBA G 48 58 74 TBA TBA H 26 32.5 36.8 TBA TBA I 38.0 44.8 50.8 70.0 76.0 THD A M5x7 DP M5x7 DP M5x7 DP M5x7 DP TBA THD B M5x7 DP M5x7 DP M5x7 DP TBA TBA A 20.5 24.5 31.0 32.0 TBA
Panel Cut-Out B 5.5 5.5 5.5 5.5 TBA 30 25 30 30 TBA PCD 30.0 35.0 42.0 42.0 TBA PORTS 1/4 3/8 1/2 3/4 1 WEIGHT 0.5 KG 0.7 KG 1.2 KG 2.1 KG 3.4 KG
4000 SERIES Fixing details

Side mount option
THD B A MAX
2
B
Panel mount option Thread A

B
PCD
o A
C
E D
Table of dimensions
Valve Type
4xx2 4xx3 4xx4 4xx6 4xx8 A 52.5 61.5 64 81.5 94.0 B 19 19 25.4 31.75 C 25.4 25.4 38.0 44.5 D 60 63.5 78 90 110 E 30 31.8 39 45 55 F 6 5 6 TBA 6 G 48 53.5 66.0 TBA 98.0 H 26 28.1 32.5 TBA 51.5 I 38 38 44.5 50.8 63.5 THD A M5x7 DP M5x7 DP M5x7 DP TBA TBA THD B M5x7 DP M5x7 DP M5x7 DP TBA M6x10 DP A
Panel Cut-Out B 30 25o 30o TBA TBA PCD 30.0 35.0 42.0 TBA TBA PORTS 1/4 3/8 1/2 3/4 1 WEIGHT 0.45 KG 0.55 KG 0.95 KG 1.45 KG 2.65 KG
20.5 5.5 24.5 31.0 TBA TBA 5.5 5.5 TBA TBA
22.25 31.75
CYLINDER PLUG TYPE Reliability and innovation in directional control valves

SELECTION CHART
Model Code 5 Bi-directional Configuration 0 non shut off 1 standard metering 2 3 4 6 8 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 04 05 10 270 bar (3/4, 1) 345 bar (1/4, 3/8, 1/2) 690 bar (1/4 only) S V A nitrile (standard) viton flourosilicone K6 GS H2S TP Metering
FCV
Connections
Hydraulic Service
Maximum Working Pressure O-Ring Material
-30oC to +130oC -20oC to +180oC -50oC to +40oC
BSPP connections gas service (high pressure) NACE MR-01-75 tamperproof domed locknut
Options
FCV
4 / 05 /
K6
Example Code
Standard test fluid:- Marston Bentley HW540
FIXING DETAILS
78.0 max
1
19.5
70.0
31.8
Example Model:- FCV5014/05/S
PNEUMA TIC FL O W CONTROLS PNEUMATIC FLO AL VES, VAL ALVES, NEEDLE V C YLINDER PL UG V AL VES PLUG VAL ALVES TECHNIC AL D ATA TECHNICAL DA
OPERA TING MEDIA OPERATING
Air, sweet and sour gas, hydraulic oil
MECHANICAL CONSTRUCTION
Body: Fasteners: Seals: Springs: Hand buttons stainless steel 316L Metric A4 18/10 316 grade stainless steel Viton (standard). Alternative elastomers available for extreme conditions stainless steel 316 S42 stainless steel 316L
OPERA TING PRES SURE OPERATING PRESSURE

0-12 bar standard
TEMPERA TURE RANGE: TEMPERATURE

See selection chart model code
direction of flow C adjusting knob lock nut Details 1/4 3/8 & 1/2 3/4
Weight X Y Z A B C D
A fully closed
B fully open
0.207Kg 51 42 78 71 20 dia 25.4
0.49Kg 74 56 6.3 dia 85 90 20 dia 32
85
113 118 20 dia 41.3
NEEDLE TYPE SELECTION CHART:

S SE AS 06 09 12 19 25 standard service standard service (engineered) arctic service 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT (FC1 only) 1 NPT (FC1 only) FC1 NV (-20oC to +180oC) (-20oC to +180oC) - 1/4 NPT ONLY (-60oC to +40oC) Model Code
Port Sizes
Flow Control - uni-directional Needle Valve Valve - bi-directional K6 BSPP ported FM fine metering (FC1 only) K32 tamper proof L117 constant bleed
Configuration
Options
12
FC1
K6 - L117
Ordering Example

CYLINDER TYPE SELECTION CHART:
S AS 06 09 12 19 25 standard service arctic service 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT CPV Cylinder plug valve - bi-directional K6 BSPP ported K32 Anti tamper cap xx S 06 CPV - K6 - 01 Revision Number (-20oC to +180oC) (-60oC to +40oC)
Model Code
Port Sizes
Configuration Options Revision Ordering Example
Working Pr es sur es Pres essur sures

Flow Control Valves 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT Needle Valves 1/4 NPT 3/8 NPT 1/2 NPT Cylinder Plug Valves 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT PREFERRED RANGE: 1 - 12 bar g 0 - 12 bar g 0 - 12 bar g 0 - 12 bar g 0 - 12 bar g
C V - full y open fully

0.5 0.9 1.1 2.0 2.2
1 - 12 bar g 0 - 12 bar g 0 - 12 bar g
0.6 0.9 1.2
1 - 12 bar g 0 - 12 bar g 0 - 12 bar g 0 - 12 bar g 0 - 12 bar g
2.1 3.6 5.1 9.8 11.2
SE06-FC1 S12-FC1
1/4 NPT, Flow Control Valve, 1 - 12 bar, C.v. 0.5 1/2 NPT, Flow Control Valve, 0 - 12 bar, C.v. 1.1
SE06-NV S12-NV
1/4 NPT, Needle Valve, 1 - 12 bar, C.v. 0.6 1/2 NPT, Needle Valve, 0 - 12 bar, C.v. 1.1
S06-CPV-01 S12-CPV-01
1/4 NPT, Cylinder Plug Valve, 1 - 12 bar, C.v. 2.1 1/2 NPT, Cylinder Plug Valve, 0 - 12 bar, C.v. 5.1
FCV3012/05/S FCV3014/05/S
1/4 NPT, 345 bar, standard metering 1/2 NPT, 345 bar, standard metering
10
UK Office
Greenside Way, Middleton, Manchester, M24 1SW Tel:+44 (0)161 345 4777 Fax:+44 (0)161 345 4780 EMail:marketing@bifold.co.uk Web:www.bifold.co.uk
USA Office
11490 Westheimer, Suite 900, Houston, Texas , 77077 Tel:+1 713 783 4253 Fax:+1 713 783 0067 Email:marketing@bifold.co.uk Web:www.bifold-fluidpower.co.uk
UK Office
Asia Pacific Office Greenside Way, Middleton, Manchester, M24 1SW Toa Payoh Industrial Park, Lorong 8 #07-1475, Singapore, 3109075 Tel:+44 (0)161 345 4777 Tel:+65 6735 1323 Fax:+44 (0)161 345 4780 Fax:+65 6735 1367 EMail:sales@bifold-fluidpower.co.uk EMail:marketing@bifold.co.uk Web:www.bifold-fluidpower.co.uk Web:www.bifold-fluidpower.co.uk
USA Office
11490 Westheimer, Suite 900, Houston, Texas, 77077 Tel:+1 713 783 4253 Quality Assurance Fax:+1 713 783 0067 All Bifold Fluidpower products are manufactured to a most stringent QA programme. Every care is taken at all stages Email:sales@bifold-fluidpower.com of manufacture to ensure that every product will give optimum performance and reliability. We are recognised to EN Web:www.bifold-fluidpower.com
ISO 9001:2000 and First Point assessed (cert no. 10040969). Functional test certificate, letter of conformity and copies of original mill certificates, providing total traceability are available on request, to BSEN 10204 3.1.B where available. The manufacturer reserves the right to make changes to the specifications and design etc., without prior notice
Asia Pacific Office
360 Orchard Road, #10-02 International Building, Singapore 238869 We take care to ensure that product information in this catalogue is reasonably accurate and up-to-date. However, Tel:+65 6735 1323 our products and services are continually updated so to ensure accurate and up-to-date information please refer to Fax:+65 6735 1367 the issue list on the web site or contact a member of our sales team. EMail:bifold@singnet.com.sg Web:www.bifold-fluidpower.co.uk
Accuracy of information
Bifold Fluidpower Ltd 2011 Flow Control Valves

February 2011
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R

R Reliability and innovation in directional control valves

Pneumatic + Hydraulic Accessory Valves

Flow Control Valves / Cylinder Plug Valves

Superior performance throughout the full operational range

Flow Control Valves February 2011

HYDRAULIC FLOW CONTROL

ST AND ARD NON SHUT-OFF ORIFICE SIZES: STAND ANDARD

TEMPERA TURE RANGE: TEMPERATURE

Hydraulic Service Gas Service (14 bar minimum)

Maximum Working Pressure

Flow Control Valves February 2011

FLOW PERFORMANCE 1/4 c ontr ol v al v es (fine) contr ontrol val alv

Reliability and innovation in directional control valves

1/4 c ontr ol v al v es (s t andar d) contr ontrol val alv (st andard)

3/8 c ontr ol v al v es (s t andar d) contr ontrol val alv (st andard)

Flow Control Valves February 2011

Reliability and innovation in directional control valves

1/2 c ontr ol v al v es (s t andar d) contr ontrol val alv (st andard)

3/4 c ontr ol v al v es (s t andar d) contr ontrol val alv (st andard)

1 c ontr ol v al v es (s t andar d) contr ontrol val alv (st andard)

Flow Control Valves February 2011

3000 SERIES Fixing details

Reliability and innovation in directional control valves

Panel mount option

Flow Control Valves February 2011

4000 SERIES Fixing details

Reliability and innovation in directional control valves

Panel mount option Thread A

Flow Control Valves February 2011

CYLINDER PLUG TYPE Reliability and innovation in directional control valves

Maximum Working Pressure O-Ring Material

-30oC to +130oC -20oC to +180oC -50oC to +40oC

Standard test fluid:- Marston Bentley HW540

Flow Control Valves February 2011

Reliability and innovation in directional control valves

OPERA TING PRES SURE OPERATING PRESSURE

TEMPERA TURE RANGE: TEMPERATURE

0.207Kg 51 42 78 71 20 dia 25.4

0.49Kg 74 56 6.3 dia 85 90 20 dia 32

113 118 20 dia 41.3

NEEDLE TYPE SELECTION CHART:

Flow Control Valves February 2011

Reliability and innovation in directional control valves

Configuration Options Revision Ordering Example

Working Pr es sur es Pres essur sures

C V - full y open fully

1 - 12 bar g 0 - 12 bar g 0 - 12 bar g

0.6 0.9 1.2

1 - 12 bar g 0 - 12 bar g 0 - 12 bar g 0 - 12 bar g 0 - 12 bar g

2.1 3.6 5.1 9.8 11.2

Flow Control Valves February 2011

Reliability and innovation in directional control valves

Asia Pacific Office

Bifold Fluidpower Ltd 2011 Flow Control Valves

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