HY-200-R Full Submittal PDF

5287 11422
+966 1 460 8974

1 460 6255 966 +
8001200013
w w w .hi l t i .c om
1010278712
- 39,230,000
Hilti Saudi Arabia for Const. Tools
King Abdul Aziz Street
P.O. Box 5287 l Riyadh 11422
T +966 1 460 8974
F +966 1 460 6255
Toll Free 8001200013

CR 1010278712
LLC Paid up capital SAR 39,230,000

UHI T-HY 200-R

Dear Sir,

We are happy to submit Uthe highest published ponding strength in the worldU for our new fast curing
injection system Hilti HIT-HY 200-R with HIT-Z special rod, standard elements, and rebar. This can help
you to find the best solution you ever had (maximum load capacity with minimum embedment depth) for
a chemical anchor to be fixed in cracked and non-cracked concrete.

This submittal contains all needed about the new system such as technical data, material safety data
sheet, VOC certificate, and company profile.

We would like you to note that, part of our add-values to our customers, especially after sales services,
that we train your applicator on the proper use of Hilti HIT-HY 200-R.

For further information please visit the technical library at 0TUwww.hilti.saU0T

Thanks & Regards,

Tec hni c al Suppor t Of f i c e

Hi l t i Saudi Ar abi a

Kilo 14 | King Fahd Street | P. O. Box 15930
J eddah 21454 | Saudi Arabia

5287 11422
+966 1 460 8974
1 460 6255 966 +
8001200013
1010278712
- 39,230,000
T +966 1 460 8974
F +966 1 460 6255

CR 1010278712

5287 11422
+966 1 460 8974
1 460 6255 966 +
8001200013
1010278712
- 39,230,000
T +966 1 460 8974
F +966 1 460 6255

CR 1010278712

Cont ent

1- Company Profile. 1

2- HY200-R with HIT-Z Technical data. 15

3- HY200-R with Standared Elements Technical data. 41

4- HY200-R with Rebar Technical data. 99

5- Method Statement for HY200-R with HIT-Z 111

6- Method Statement for HY200-R with Standard Elements 115

7- Method Statement for HY200-R with Rebar 119

8- Material Safety Data Sheet. 124

9- VOC Content Test Certificate. 131

10- ETA HY200-R with HIT-Z 132

11- ETA HY200-R with Standared elements 150

12- ETA HY200-R with Rebar 182

Hilti Saudi Arabia for Const. Tools. I Kilo 14 King Fahd Street I P.O Box 15930 I Jeddah 21454 I Saudi Arabia I T +966 2 6983660 I F +966 2 6974696
EXECUTIVE SUMMARY OF

Corporate purpose and values
We passionately create enthusiastic customers and build a better future.
We live our values: Integrity, having the courage to face the change, teamwork and
commitment form the foundation of our corporate culture.

Enthusing customers
We want to be our customers best partner.
Their requirements drive our actions: We create success for our customers by identifying
their needs and providing innovative and value-adding solutions.

Background

Hilti Corporation is a world leader in construction tools, fastening systems and
services.
Hiltis name is synonymous with leading edge construction methods and equipment used
throughout the world.
The company has been involved in major infrastructural projects including the Channel
Tunnel and the new Hong-Kong Airport which was the world largest construction project.
The Sydneys Olympic stadium was built using Hilti technology. A breakthrough in the
construction technology has been the German pavilion built with Glass at Expo 2000 held
in Hanover, Germany.
Hilti has been also involved in mega projects in the Middle East: Burj Dubai is one of these
projects in UAE where Hilti has been used for anchoring and fire stopping applications. In
Jamarat Bridge project in Makkah (KSA) was built using different Hilti adhesive, heavy duty
anchors and Hilti tools as well.

Hiltis turnover was CHF 4700 million in Y2008. Hilti operates in nearly 130 countries, with
more than 20,400 employees. With corporate head quarters in Schaan, Liechtenstein, Hilti
has several production plants located in Europe, America and Asia. The necessary
Research and Development is carried out in Liechtenstein and Germany.

Hiltis high-tech proprietary solutions, products and systems cater to customers
requirements, particularly in the field of fastening, demolition, installation and construction
chemicals. Value addition is brought about through integrated system solutions, comprising
of advice, engineering, on-site training, know-how transfer and after-sales support.
1


Hilti tools are recognized worldwide for their superior design, safety standards [BS
5750 and ISO 9000] and high technology.

On an average, it is estimated that appropriate usage of Hilti tools in construction related
activities would reduce the implementation time of any large project by approx. 20-25%
over the entire span of project implementation cycle. This obviously would swing the
benefit-cost ratio in favour of the project.

Hilti technology touches the world

Hiltis proprietary solutions, products and systems cater to customer requirements,
particularly in the field of fastening, demolition and installation.

Hilti offers professional users in the infrastructure industry a comprehensive program of
drilling and demolition, power actuated fastening, anchor technology, diamond cutting and
coring systems and construction chemical systems which provide more value for
customers through their economic advantages.
These systems include machines, tools, and equipment complete with the appropriate
insert tools and consumables supported by advice, application training, technical literature
and after-sales service. Hilti operates through its own specialized organizations for direct
sales or qualified sales partners who can offer an advisory service.

Quality, innovation and extensive application know-how, resulting from close contact with
the customer, are Hiltis main strengths. For more than 6 decades, our hallmark has been
the development of innovative technologies to serve the needs of our customers in the
Construction world. As a global leader, Hilti offers extensive experience and expertise in
key capabilities that support all needs for the construction sector.

Hilti has developed world-wide expertise and would continue to provide superior value to
its customers by expanding its technical base. Hilti has been a leading edge in the
construction technology and has been best known as the worlds leading suppliers of the
process technology to the construction industry.

Hilti Engineering

Engineering plays a key role in the transfer of Hilti technology to its customers, irrespective
of whether the technology takes the form of products or services. More than two-third of the
people employed by Hilti are engineers, embracing all major disciplines who offer several
alternatives for ensuing the successful application of Hiltis technology, including design,
equipment and services.

2

Hilti Products and Solutions
Hilti tools are recognized worldwide for their superior design, safety standards [BS 5750
and ISO 9001] and high technology.
Our product portfolio offers state-of-the-art applications for the construction world which
ensure flexibility along with reliability for the customer. With such flexibility, the customers
can always get the functionality they want and when they need it.

Hilti offers to its customers a wide range of technological solutions, products and services.

Significant benefits

A few of the significant benefits to the Country are cited below:

Inflow of hi-tech and latest technology in the form of manufacturing know-how,
tools and equipments etc.;
Employment generation;
Training of international standards thereby developing local talent;
Supplement to Governments efforts in quicker implementation of infrastructural
projects. With the use of Hilti Tools and Equipments, where on one hand the quality
is improved by more than 100%, the project time is reduced by 30% to 40%, which
in turn leads to reduction in overall project costs.
Quality: As a first step towards quality, the group has committed itself resolutely to
the path of quality management. The programmes for improving quality
implemented at all stages of production, sales, management and service line aim at
improving response to the customers requirements, essential for the company.
3


GENERIC PRODUCT NAMES
Manufacturers Representative

Direct Fastening Direct Powder Actuated Tools
Fasteners For Powder Actuated Tools: Pins & Studs
Insulation Fasteners
Form Stops
Shear Connectors
Underwater Repair Tool For Concrete & Steel
Rotary Hammer Drills - Electro Pneumatic
Combination Rotary & Chiseling Hammer Drills - Electro Pneumatic
Air Pneumatic Rotary Hammers
Concrete Chiseling & Breaking Hammers - Electro Pneumatic
Screw Guns
Rotary Drills
Battery Powered Drills
Battery Powered Screw Guns
Concrete Chisels
Concrete Bushing Tools
Carbide Tipped Drill Bits For Concrete
Carbide Tipped Core Bits For Concrete
Drill Bits For Steel
Drill Bits For Wood
Diamond Core Machines
Diamond Core Bits - Wet Cutting
Diamond Core Bits - Dry Cutting
Diamond Drilling & Cutting Accessories
Screws - Drywall
Screws - Self Drilling
Screws - Self Tapping
Screws - Wood
Screw Gun Accessories
Insulation Screw Fasteners
Angle Grinders 115 Mm, 180 Mm, 130 Mm
Wall Saws Concrete
Wall Saw Blades Concrete
Carbide Cutting Discs
Carbide Grinding Discs
Plastic Anchors, Metal Anchors, Sleeve Anchors, Crane Rail Anchors, Frame Anchors
Undercutting Anchors
Insulation Anchors - Metal & Plastic Types
Chemical Anchors - Capsule & Cartridge Types
Ceiling Anchors, Drywall Anchors, Rail Anchors, Equipment Anchors
Track & Frame Systems For Pining; Heating; Chilling; Air Conditioning
Pipe Hangers - Steel - Insulated - Vibration Proof - Shock Proof
Bolts, Nuts, Washers, Couplings
Fire Proof Wrapping, Fire Proof Mastic, Fire Proof Foams, Fire Stop Material
4


QUALITY POLICY

Hilti Saudi Arabia for Const. Tools objective is to provide Hilti branded high quality
specialized tools and fastening systems for professional customers in the
construction and building maintenance industries.

The implementation of the internal procedures which constitute our policy insures
that our products and services will comply with and satisfy the business
requirements and needs of our Customers.

We create success for our Customers by providing superior added-value
products and services.

We are committed to excellence in innovation, total quality, direct
customer relationships and effective marketing.

We provide the required training and awareness for all employees to
achieve high performance and total customer satisfaction.

We base our culture on commitment, integrity, responsibility, trust,
tolerance and respect for others. We are always ready to learn and
change.

We are committed to continuously monitor and improve the quality system
by adopting and implementing a Quality Management System according
to the requirements of ISO9001: 2000 and ISO14001:2004

Rolf S. Riedl
Chief Executive Officer

5


Corporate Office

Contacts:
Rolf S. Riedl : Chief Executive Officer
Shrikant R Kumar : Director Finance & Operations
Lubin Ozoux : Marketing Director

Address:

Kilo 14, King Fahd Street,
Saad Abukhadra Building,
P.O. Box 15930,
Jeddah 21454,
Kingdom of Saudi Arabia.

Tel: + 966 2 698 3660
Fax: + 966 2 697 4696
www.hilti.com

6


Madina
Yanbu
Jeddah 2
Jeddah
Makkah
Riyadh
Khobar
Jubail
Riyadh2

CENTER LOCATIONS
7
G
Certificate
SQS herewith certifies that the company named below has a management system which meets the
requirements of the normative bases specified below.
FL-9494 Schaan
Certified area
According to appendix
Field of activity
Research, Development, Manufacturing,
Sales and Services
Normative bases
ISO 9001:2008
Quality
Management System
ISO 14001:2004 Environmental Management System
H ilti Aktiengesellschaft
Swiss Association for
Quality
and
Management Systems SQS
Bernstrasse 1 03, CH-3052 Zollikofen
lssue date:
July
1, 2010
,ffi
V
-CaUi-
u.+-<-c-! .a- r
X. Edelmann, President SQS
II
Swiss Made
This SQS Certificate is valid up to
and including
June
30,2013
Scope number 18
Registration number 12455
-----?"=-
T. Zahner, Managing Director SQS
Partner of
-t -
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14

Hilti HIT-HY 200
with HIT-Z

04 / 2012

1

Anchor Fastening
Technology Manual

Hilti HIT-HY 200
with HIT-Z

2012-04
15
Hilti HIT-HY 200
with HIT-Z

04 / 2012

2
Hilti HIT-HY 200 with HIT-Z
Injection mortar system Benefits

Hilti HIT-
HY 200-A
330 ml foil pack
(also available
as 500 ml
foil pack)
- No cleaning required: Zero
succeptability to borehole
cleaning conditions with dry and
water saturated concrete base
material
- Maximum load performance in
cracked concrete and uncracked
concrete
- Suitable for cracked and non-
cracked concrete C 20/25 to
C 50/60
- Suitable for use with diamond
cored holes in non-cracked or
cracked concrete with no load
reductions
- Two mortar (Hilti HIT-HY 200-A
and Hilti HIT-HY 200-R) versions
available with different curing
times and same performance

Hilti HIT-
HY 200-R
330 ml foil pack
(also available
as 500 ml
foil pack)

Static mixer

HIT-Z
HIT-Z-R rod

Concrete
Tensile
zone
Corrosion
resistance
European
Technical
Approval
CE
conformity
PROFIS
Anchor
design
software
No cleaning
required for
approved
loads

Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical approval
a)
DIBt, Berlin ETA-12/0006 / 2012-04-04
(HIT-HY 200-A)
ETA-12/0028 / 2012-04-04
(HIT-HY 200-R)
a) All data given in this section according ETA-12/0006 and ETA-12/0028, issue 2012-04-04.

Basic loading data (for a single anchor)
All data in this section applies to For details see Simplified design method
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Base material thickness, as specified in the table
- Embedment depth, as specified in the table
- One anchor material, as specified in the tables
- Concrete C 20/25, f
ck,cube
= 25 N/mm
- Temperate range I
(min. base material temperature -40C, max. long te rm/short term base material temperature: +24C/40C )
- Installation temperature range +5C to +40C

16

Hilti HIT-HY 200
with HIT-Z

04 / 2012

3
Embedment depth and base material thickness for the basic loading data.
Mean ultimate resistance, characteristic resistance, design resistance, recommended loads.
Anchor size M8 M10 M12 M16 M20
Embedment depth [mm] 70 90 110 145 180
Base material thickness [mm] 130 150 170 245 280

Mean ultimate resistance: concrete C 20/25 f
ck,cube
= 25 N/mm, element HIT-Z
Non-cracked concrete
Tensile N
Ru,m
HIT-Z [kN] 25,2 39,9 57,8 100,8 153,3
Shear V
Ru,m
HIT-Z [kN] 12,6 20,0 28,4 50,4 76,7
Cracked concrete
Tensile N
Ru,m
HIT-Z [kN] 25,2 39,9 55,1 83,4 115,4
Shear V
Ru,m
HIT-Z [kN] 12,6 20,0 28,4 50,4 76,7

Characteristic resistance: concrete C 20/25 f
ck,cube
Tensile N
Rk
HIT-Z [kN] 24,0 38,0 54,3 88,2 122,0
Shear V
Rk
HIT-Z [kN] 12,0 19,0 27,0 48,0 73,0
Cracked concrete
Tensile N
Rk
HIT-Z [kN] 21,1 30,7 41,5 62,9 86,9
Shear V
Rk
HIT-Z [kN] 12,0 19,0 27,0 48,0 73,0

Design resistance: concrete C 20/25 f
ck,cube
Tensile N
Rd
HIT-Z [kN] 16,0 25,3 36,2 58,8 81,3
Shear V
Rd
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
Cracked concrete
Tensile N
Rd
HIT-Z [kN] 14,1 20,5 27,7 41,9 58,0
Shear V
Rd
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4

Recommended loads
a)
: concrete C 20/25 f
ck,cube
Tensile N
rec
HIT-Z [kN] 11,4 18,1 25,9 42,0 58,1
Shear V
rec
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
Cracked concrete
Tensile N
rec
HIT-Z [kN] 10,0 14,6 19,8 29,9 41,4
Shear V
rec
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
a) With overall partial safety factor for action = 1,4. The partial safety factors for action depend on the type of
loading and shall be taken from national regulations.

17
Hilti HIT-HY 200
with HIT-Z

04 / 2012

4
Service temperature range
Hilti HIT-HY 200 injection mortar with anchor rod HIT-Z may be applied in the temperature ranges given below. An
elevated base material temperature leads to a reduction of the design bond resistance.
Temperature range
Base material
temperature
Maximum long term
base material
temperature
Maximum short term
base material
temperature
Temperature range I -40 C to +40 C +24 C +40 C
Temperature range II -40 C to +80 C +40 C +80 C
Temperature range III -40 C to +120 C +72 C +120 C
Max short term base material temperature
Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of
diurnal cycling.
Max long term base material temperature
Long-term elevated base material temperatures are roughly constant over significant periods of time.

Materials
Mechanical properties of HIT-Z and HIT-Z-R
Nominal
tensile
strength f
uk

HIT-Z
[N/mm] 650 650 650 610 595
HIT-Z-R
Yield
strength f
yk

HIT-Z
[N/mm] 520 520 520 490 480
HIT-Z-R
Stressed
cross-
section of
thread A
s

HIT-Z [mm] 36,6 58,0 84,3 157 245
Moment of
resistance W
HIT-Z [mm] 31,9 62,5 109,7 278 542

Material quality
Part Material
HIT-Z C-steel cold formed, steel galvanized 5m
HIT-Z-R stainless steel cold formed, A4

18

Hilti HIT-HY 200
with HIT-Z

04 / 2012

5
Anchor dimensions
Length of anchor
min l [mm] 80 95 105 155 215
max l [mm] 120 160 196 240 250
Helix length l
Helix
[mm] 50 60 60 96 100

Installation equipment
Rotary hammer TE 2 TE 40 TE 40 - TE 70

Curing and working time
Temperature
of the
base material
HIT-HY 200-R
Working time in which anchor
can be inserted and adjusted t
work

Curing time before anchor
can be loaded t
cure

5 C 1 hour 3 hour
6 C to 10 C 40 min 2 hour

Curing and working time
Temperature
of the
base material
HIT-HY 200-A
work

can be loaded t
cure

5 C 25 min 2 hour
11 C to 20 C 7 min 30 min

head
marking
Marking
l
l Helix
d
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6
Setting instruction

Bore hole drilling

Pre-setting: Drill hole to the required drilling depth with a hammer drill set
in rotation-hammer mode using an appropriately sized carbide drill bit.
Diamond coring is permissible when diamond core drilling machine and the
corresponding core bit are used.

Through-setting: Drill hole through the clearance hole in the fixture to the
required drilling depth with a hammer drill set in rotation-hammer mode
using an appropriately sized carbide drill bit.
Diamond coring is permissible when diamond core drilling machine and the
corresponding core bit are used.

Bore hole cleaning
a)

a) No cleaning required for hammer drilled boreholes

b) Hole flushing and evacuation for wet-drilled diamond cored holes or flooded holes

Flush 2 times from the back of the hole over the hole length.

Blow 2 times the hole with oil-free compressed air (min. 6 bar at 6 m/h) to
evacuate the water

Check of setting depth and compress of the drilling dust
Mark the element and check the setting depth and compress the drilling
dust. The element has to fit in the hole until the required embedment
depth.
If it is not possible to compress the dust, remove the dust in the drill hole or
drill deeper.

a) When drilling downward with non-cleaning the required drilling depths can vary due to accumulation of dust in
the hole.

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7

Injection preparation

Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug
fit). Do not modify the mixing nozzle. Observe the instruction for use of the
dispenser.
Check foil pack holder for proper function. Do not use damaged foil packs /
holders. Swing foil pack holder with foil pack into HIT-dispenser.

Discard initial adhesive. The foil pack opens automatically as dispensing is
initiated. Depending on the size of the foil pack an initial amount of
adhesive has to be discarded.
Discard quantities are
2 strokes for 330 ml foil pack
3 strokes for 500 ml foil pack

Inject adhesive from the back of the borehole without forming air voids

Inject the adhesive starting at the back of the hole, slowly withdrawing the
mixer with each trigger pull.

Fill holes approximately 2/3 full for Pre-setting and 100% full for through-
setting, or as required to ensure that the annular gap between the anchor
and the concrete is completely filled with adhesive along the embedment
length.

After injection is completed, depressurize the dispenser by pressing the
release trigger. This will prevent further adhesive discharge from the mixer.
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8
Overhead installation

For overhead installation the injection is only possible with the aid of
extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s) and
appropriately piston plug HIT-SZ. Insert piston plug to back of the hole and
inject adhesive. During injection the piston plug will be naturally extruded
out of the bore hole by the adhesive pressure
Setting the element

Before use, verify that the element is dry and free of oil and other
contaminants. Set element to the required embedment depth until working
time t
work
has elapsed.
After setting the element the annular gap between the anchor and the
fixture (through-setting) or concrete (pre-setting) has to be completely filled
with mortar.

After required curing time t
cure
remove excess mortar.
Apply indicated torque moment to activate anchor functioning principles.
The anchor can be loaded.

For detailed information on installation see instruction for use given with the package of the product.

Setting details
Nominal diameter of
drill bit
d
0
[mm] 10 12 14 18 22
Effective embedment
depth range
h
nom,min
[mm] 60 60 60 96 100
h
nom,max
[mm] 100 120 150 200 220
Minimum base
material thickness
h
min
[mm] h
nom
+ 60 mm h
nom
+ 100 mm

Pre-setting:
Diameter of clearance
hole in the fixture
d
f

[mm] 9 12 14 18 22
Through-setting:
hole in the fixture
d
f

[mm] 11 14 16 20 24
Torque moment T
inst
[Nm] 10 25 40 80 150

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Critical edge distance and critical spacing
Critical spacing
for splitting failure
s
cr,sp
[mm] 2 c
cr,sp

Critical edge distance
c
cr,sp
[mm]
1,5 hnom for h / hnom 2,4

6,0 hnom 2,0 h for 2,4 > h / hnom > 1,3:
3,5 hnom for h / hnom 1,3:
Critical spacing for
concrete cone failure
s
cr,N
[mm] 2 c
cr,N

for concrete cone
failure
c
cr,N
[mm]

1,5 h
nom

For spacing (or edge distance) smaller than critical spacing (or critical edge distance) the design loads have to be
reduced.

a) Embedment depth range: h
nom,min
h
nom
h
nom,max

Pre-setting: Through-setting:
Install anchor before
positioning fixture
Install anchor through positioned
fixture

Fixture
Thickness tfix Thickness of concrete member h
Hole depth h0
Effective anchorage depth hnom
df df
annular gap
filled with Hilti
HIT-HY 200
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10
Minimum edge distance and spacing

For the calculation of minimum spacing and minimum edge distance of anchors in combination with different embedment
depth and thickness of concrete member the following equation shall be fulfilled:
A
i,req
< A
i,eff

Required area A
i,req

Cracked concrete [mm] 19200 40800 58800 94700 148000
Uncracked concrete [mm] 22200 57400 80800 128000 198000

Effective area A
i,eff

Member thickness h h
nom
+1,5c

Single anchor and
group of anchors with s > 3c
[mm] A
i,eff
= (6c) (h
nom
+ 1,5c) with c 5d
Group of anchors with s 3c [mm] A
i,eff
= (3c + s) (h
nom
+ 1,5c) with c 5d and s 5d

Member thickness h h
nom
+1,5c

Single anchor and
group of anchors with s > 3c
[mm] A
i,eff
= (6c) h with c 5d
Group of anchors with s 3c [mm]
A
i,eff
= (3c + s) h with c 5d and s 5d
c
min
and s
min
in 5 mm steps

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11
Best case minimum edge distance and spacing
with required member thickness and embedment depth
Cracked concrete
Member thickness h [mm] 140 200 240 300 370
Embedment depth h
nom

[mm] 80 120 150 200 220
Minimum spacing s
min
[mm] 40 50 60 80 100
Corresponding edge
distance
c

[mm] 40 55 65 80 100
Minimum edge
distance
c
min
= [mm] 40 50 60 80 100
Corresponding spacing s

[mm] 40 60 65 80 100
Non cracked concrete
Member thickness h [mm] 140 230 270 340 410
Embedment depth h
nom

[mm] 80 120 150 200 220
Minimum spacing s
min
[mm] 40 50 60 80 100
Corresponding edge
distance
c

[mm] 40 70 80 100 130
Minimum edge
distance
c
min
[mm] 40 50 60 80 100

[mm] 40 145 160 160 235

Best case minimum member thickness and embedment depth
with required minimum edge distance and spacing
Cracked concrete
Member thickness h
min
[mm] 120 120 120 196 200
Embedment depth h
nom,min
[mm] 60 60 60 96 100
Minimum spacing s
min
[mm] 40 50 60 80 100
Corresponding edge
distance
c

[mm] 40 100 140 135 215
Minimum edge
distance
c
min
= [mm] 40 60 90 80 125

[mm] 40 160 220 235 365
Member thickness h
min
[mm] 120 120 120 196 200
Embedment depth h
nom,min
[mm] 60 60 60 96 100
Minimum spacing s
min
[mm] 40 50 60 80 100
Corresponding edge
distance
c

[mm] 50 145 200 190 300
Minimum edge
distance
c
min
[mm] 40 80 115 110 165

[mm] 65 240 330 310 495

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Minimum edge distance and spacing Explanation

Minimum edge and spacing geometrical requirements are determined by testing the installation conditions in which
two anchors with a given spacing can be set close to an edge without forming a crack in the concrete due to
tightening torque.

The HIT-Z boundary conditions for edge and spacing geometry can be found in the tables to the left. If the
embedment depth and slab thickness are equal to or greater than the values in the table, then the edge and
spacing values may be utilized.

PROFIS Anchor software is programmed to calculate the referenced equations in order to determine the
optimized related minimum edge and spacing based on the following variables:

Cracked or uncracked concrete For cracked concrete it is assumed that a reinforcement is present which
limits the crack width to 0,3 mm, allowing smaller values for minimum edge
distance and minimum spacing
Anchor diameter For smaller anchor diameter a smaller installation torque is required,
allowing smaller values for minimum edge distance and minimum spacing
Slab thickness and embedment
depth
Increasing these values allows smaller values for minimum edge distance
and minimum spacing

Simplified design method
Simplified version of the design method according ETAG 001, TR 029. Design resistance according data given in
ETA-12/0006 (HIT-HY 200-A) and ETA-12/0028 (HIT-HY 200-R) issued on 2012-04-04
Influence of concrete strength
Influence of edge distance
Influence of spacing
Valid for a group of two anchors. (The method may also be applied for anchor groups with more than two
anchors or more than one edge distance. The influencing factors must then be considered for each edge
distance and spacing. The simplified calculated design loads take a conservative approach: They will be
lower than the exact values according to ETAG 001, TR 029. For an optimized design, anchor calculation
can be performed using PROFIS anchor design software.
The design method is based on the following simplification:
No different loads are acting on individual anchors (no eccentricity)
The values are valid for one anchor.

For more complex fastening applications please use the anchor design software PROFIS Anchor.

TENSION loading

The design tensile resistance is the lower value of
- Steel resistance: N
Rd,s

- Combined pull-out and concrete cone resistance:
N
Rd,p

- Concrete cone resistance: N
Rd,c
= N
0
Rd,c
f
B
f
1,N
f
2,N
f
3,N
f
h,N
f
re,N

-
Concrete splitting resistance (only non-cracked concrete):
N
Rd,sp
= N
0
Rd,c
f
B
f
1,sp
f
2,sp
f
3,sp
f
h,N
f
re,N

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13
Basic design tensile resistance

Design steel resistance N
Rd,s

N
Rd,s
HIT-Z / HIT-Z-R [kN] 16,0 25,3 36,7 64,0 97,3

Design combined pull-out and concrete cone resistance N
Rd,p
a)

N
0
Rd,p
Temperature range I [kN] 20,1 30,2 36,2 77,2 100,5
N
0
Rd,p
Temperature range II [kN] 18,4 27,6 33,2 70,8 92,2
N
0
Rd,p
Temperature range III [kN] 16,8 25,1 30,2 64,3 83,8
Cracked concrete
N
0
Rd,p
N
0
Rd,p
N
0
Rd,p
a) The combined pull-out and concrete cone resistance is independent from the embedment depth.

Design concrete cone resistance N
Rd,c
= N
0
Rd,c
f
B
f
1,N
f
2,N
f
3,N
f
h,N
f
re,N

Design splitting resistance
a)
N
Rd,sp
= N
0
Rd,c
f
B
f
1,sp
f
2,sp
f
3,sp
f
h,N
f
re,N

h
nom,typ
[mm] 70 90 110 145 180
N
0
Rd,c
Non cracked concrete [kN] 19,7 28,7 38,8 58,8 81,3
N
0
Rd,c
Cracked concrete [kN] 14,1 20,5 27,7 41,9 58,0
a) Splitting resistance must only be considered for non-cracked concrete.

Influencing factors

Influence of concrete strength on combined pull-out and concrete cone resistance

Concrete strength designation
(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B,p
= 1,00 1,00 1,00 1,00 1,00 1,00 1,00

Influence of concrete strength on concrete cone resistance

(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B
= (f
ck,cube
/25N/mm)
0,5

a)
1 1,1 1,22 1,34 1,41 1,48 1,55
a) f
ck,cube
= concrete compressive strength, measured on cubes with 150 mm side length

a)

c/c
cr,N

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
c/c
cr,sp

f
1,N
= 0,7 + 0,3c/c
cr,N
1
0,73 0,76 0,79 0,82 0,85 0,88 0,91 0,94 0,97 1
f
1,sp
= 0,7 + 0,3c/c
cr,sp
1

f
2,N
= 0,5(1 + c/c
cr,N
) 1
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1
f
2,sp
= 0,5(1 + c/c
cr,sp
) 1
a) The edge distance shall not be smaller than the minimum edge distance c
min
. These influencing factors must
be considered for every edge distance smaller than the critical edge distance.

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14
Influence of anchor spacing
a)

s/s
cr,N

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
s/s
cr,sp

f
3,N
= 0,5(1 + s/s
cr,N
) 1
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1
f
3,sp
= 0,5(1 + s/s
cr,sp
) 1
a) The anchor spacing shall not be smaller than the minimum anchor spacing s
min
. This influencing factor
must be considered for every anchor spacing.

Influence of embedment depth on concrete cone resistance

f
h,N
= (h
nom
/h
nom,typ
)
1,5

Influence of reinforcement

h
nom
[mm] 60 70 80 90 100
f
re,N
= 0,5 + h
nom
/200mm 1 0,8
a)
0,85
a)
0,9
a)
0,95
a)
1
a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a
spacing 150 mm (any diameter) or with a diameter 10 mm and a spacing 100 mm, then a factor f
re,N
= 1
may be applied.

SHEAR loading

The design shear resistance is the lower value of
- Steel resistance: V
Rd,s

-
Concrete pryout resistance: V
Rd,cp
= k lower value of N
Rd,p
and N
Rd,c

- Concrete edge resistance: V
Rd,c
= V
0
Rd,c
f
B
f
f
h
f
4
f
hef
f
c

Basic design shear resistance

Design steel resistance V
Rd,s

V
Rd,s
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
V
Rd,s
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 70,4

Design concrete pryout resistance V
Rd,cp
= lower value
a)
of k N
Rd,p
and k N
Rd,c

k = 2 for h
ef
60 mm

a) N
Rd,p
: Design combined pull-out and concrete cone resistance
N
Rd,c
: Design concrete cone resistance

Design concrete edge resistance
a)
V
Rd,c
= V
0
Rd,c
f
B
f
f
h
f
4

Non-cracked concrete Cracked concrete
Anchor size M8 M10 M12 M16 M20 M8 M10 M12 M16 M20
V
0
Rd,c
[kN] 5,8 8,6 11,6 18,9 27,4 4,1 6,0 8,2 13,3 19,4

a) For anchor groups only the anchors close to the edge must be considered.

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Influencing factors


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B
= (f
ck,cube
/25N/mm)
1/2

a)
1 1,1 1,22 1,34 1,41 1,48 1,55
a) f
ck,cube

Influence of angle between load applied and the direction perpendicular to the free edge

Angle 0 10 20 30 40 50 60 70 80 90
( )
2
2
5 , 2
sin
cos
1
+
=
V
V
f

1 1,01 1,05 1,13 1,24 1,40 1,64 1,97 2,32 2,50

Influence of base material thickness

h/c 0,15 0,3 0,45 0,6 0,75 0,9 1,05 1,2 1,35 1,5
f
h
= {h/(1,5 c)}
1/2
1 0,32 0,45 0,55 0,63 0,71 0,77 0,84 0,89 0,95 1,00

Influence of anchor spacing and edge distance
a)
for concrete edge resistance: f
4

f
4
= (c/h
nom
)
1,5
(1 + s / [3 c]) 0,5

c/h
nom

Single
anchor
Group of two anchors s/h
nom

0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50 8,25 9,00 9,75 10,50 11,25
0,50 0,35 0,27 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
0,75 0,65 0,43 0,54 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65
1,00 1,00 0,63 0,75 0,88 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1,25 1,40 0,84 0,98 1,12 1,26 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40
1,50 1,84 1,07 1,22 1,38 1,53 1,68 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84
1,75 2,32 1,32 1,49 1,65 1,82 1,98 2,15 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32
2,00 2,83 1,59 1,77 1,94 2,12 2,30 2,47 2,65 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,83
2,25 3,38 1,88 2,06 2,25 2,44 2,63 2,81 3,00 3,19 3,38 3,38 3,38 3,38 3,38 3,38 3,38
2,50 3,95 2,17 2,37 2,57 2,77 2,96 3,16 3,36 3,56 3,76 3,95 3,95 3,95 3,95 3,95 3,95
2,75 4,56 2,49 2,69 2,90 3,11 3,32 3,52 3,73 3,94 4,15 4,35 4,56 4,56 4,56 4,56 4,56
3,00 5,20 2,81 3,03 3,25 3,46 3,68 3,90 4,11 4,33 4,55 4,76 4,98 5,20 5,20 5,20 5,20
3,25 5,86 3,15 3,38 3,61 3,83 4,06 4,28 4,51 4,73 4,96 5,18 5,41 5,63 5,86 5,86 5,86
3,50 6,55 3,51 3,74 3,98 4,21 4,44 4,68 4,91 5,14 5,38 5,61 5,85 6,08 6,31 6,55 6,55
3,75 7,26 3,87 4,12 4,36 4,60 4,84 5,08 5,33 5,57 5,81 6,05 6,29 6,54 6,78 7,02 7,26
4,00 8,00 4,25 4,50 4,75 5,00 5,25 5,50 5,75 6,00 6,25 6,50 6,75 7,00 7,25 7,50 7,75
4,25 8,76 4,64 4,90 5,15 5,41 5,67 5,93 6,18 6,44 6,70 6,96 7,22 7,47 7,73 7,99 8,25
4,50 9,55 5,04 5,30 5,57 5,83 6,10 6,36 6,63 6,89 7,16 7,42 7,69 7,95 8,22 8,49 8,75
4,75 10,35 5,45 5,72 5,99 6,27 6,54 6,81 7,08 7,36 7,63 7,90 8,17 8,45 8,72 8,99 9,26
5,00 11,18 5,87 6,15 6,43 6,71 6,99 7,27 7,55 7,83 8,11 8,39 8,66 8,94 9,22 9,50 9,78
5,25 12,03 6,30 6,59 6,87 7,16 7,45 7,73 8,02 8,31 8,59 8,88 9,17 9,45 9,74 10,02 10,31
5,50 12,90 6,74 7,04 7,33 7,62 7,92 8,21 8,50 8,79 9,09 9,38 9,67 9,97 10,26 10,55 10,85
a) The anchor spacing and the edge distance shall not be smaller than the minimum anchor spacing s
min
and the
minimum edge distance c
min
.

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Influence of embedment depth

h
nom
/d 4 4,5 5 6 7 8 9 10 11
f
hef
= 0,05 (h
nom
/ d)
1,68
0,51 0,63 0,75 1,01 1,31 1,64 2,00 2,39 2,81

h
ef
/d 12 13 14 15 16 17 18 19 20
f
hef
= 0,05 (h
nom
/ d)
1,68
3,25 3,72 4,21 4,73 5,27 5,84 6,42 7,04 7,67

a)

c/d 4 6 8 10 15 20 30 40
f
c
= (d / c)
0,19
0,77 0,71 0,67 0,65 0,60 0,57 0,52 0,50
min
.

Combined TENSION and SHEAR loading

For combined tension and shear loading see section Anchor Design.

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Precalculated values design resistance values
All data applies to:
- temperature range I (see service temperature range)
- no effects of dense reinforcement

ck,cube
= 25 N/mm
Embedment depth h
nom,min
= [mm] 60 60 60 96 100
Base material thickness h
min
= [mm] 120 120 120 196 200

Tensile N
Rd
: single anchor, no edge effects
HIT-Z / HIT-Z-R [kN] 15,6 15,6 15,6 31,7 33,7
Cracked concrete
HIT-Z / HIT-Z-R [kN] 11,2 11,2 11,2 22,6 24,0

Shear V
Rd
: single anchor, no edge effects, without lever arm
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 67,3
Cracked concrete
HIT-Z [kN] 9,6 15,2 21,6 38,4 48,0
HIT-Z-R [kN] 11,2 18,4 22,3 45,1 48,0

ck,cube
= 25 N/mm
Embedment depth h
nom,min
= [mm] 60 60 60 96 100
min
= [mm] 120 120 120 196 200

Tensile N
Rd
: single anchor, min. edge distance (c = c
min
)
c
min
[mm] 40 80 115 110 165
HIT-Z / HIT-Z-R [kN] 7,8 10,5 13,2 20,1 25,7
Cracked concrete
c
min
[mm] 40 80 115 110 165
HIT-Z / HIT-Z-R [kN] 6,7 10,2 11,2 18,5 24,0

Shear V
Rd
min
) , without lever arm
c
min
[mm] 40 80 115 110 165
HIT-Z [kN] 3,5 9,2 12,8 16,3 26,0
HIT-Z-R [kN] 3,5 9,2 12,8 16,3 26,0
Cracked concrete
c
min
[mm] 40 80 115 110 165
HIT-Z [kN] 2,5 6,5 9,1 11,6 18,4
HIT-Z-R [kN] 2,5 6,5 9,1 11,6 18,4

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ck,cube
= 25 N/mm
(load values are valid for single anchor)
Embedment depth h
nom,min
= [mm] 60 60 60 96 100
min
= [mm] 120 120 120 196 200

Tensile N
Rd
: double anchor, no edge effects, min. spacing (s = s
min
)
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 8,9 9,2 9,5 18,7 20,3
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 6,8 7,1 7,4 14,4 16,0

Shear V
Rd
min
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 9,6 15,2 20,9 38,4 44,9
HIT-Z-R [kN] 11,2 18,4 20,9 40,5 44,9
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 9,6 14,3 14,9 28,8 32,0
HIT-Z-R [kN] 11,2 14,3 14,9 28,8 32,0

ck,cube
= 25 N/mm
Embedment depth h
nom,typ
= [mm] 70 90 110 145 180
min
= [mm] 130 150 170 245 280

Tensile N
Rd
HIT-Z / HIT-Z-R [kN] 16,0 25,3 36,2 58,8 81,3
Cracked concrete
HIT-Z / HIT-Z-R [kN] 14,1 20,5 27,7 41,9 58,0

Shear V
Rd
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 70,4
Cracked concrete
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 70,4

32

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with HIT-Z

04 / 2012

19
ck,cube
= 25 N/mm
Embedment depth h
nom,typ
= [mm] 70 90 110 145 180
min
= [mm] 130 150 170 245 280

Tensile N
Rd
min
)
c
min
[mm] 40 65 80 90 120
HIT-Z / HIT-Z-R [kN] 9,1 13,7 18,1 27,0 37,2
Cracked concrete
c
min
[mm] 40 65 80 90 120
HIT-Z / HIT-Z-R [kN] 7,9 12,8 17,4 24,4 34,9

Shear V
Rd
min
c
min
[mm] 40 65 80 90 120
HIT-Z [kN] 3,6 7,5 10,6 13,8 21,8
HIT-Z-R [kN] 3,6 7,5 10,6 13,8 21,8
Cracked concrete
c
min
[mm] 40 65 80 90 120
HIT-Z [kN] 2,6 5,3 7,5 9,8 15,5
HIT-Z-R [kN] 2,6 5,3 7,5 9,8 15,5

ck,cube
= 25 N/mm
Embedment depth h
nom,typ
= [mm] 70 90 110 145 180
min
= [mm] 130 150 170 245 280

Tensile N
Rd
min
)
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 10,9 15,7 21,0 32,1 44,1
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 8,4 12,1 16,4 24,8 34,3

Shear V
Rd
min
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 70,4
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 68,7

33
Hilti HIT-HY 200
with HIT-Z

04 / 2012

20
ck,cube
= 25 N/mm
Embedment depth h
nom,max
= [mm] 100 120 150 200 220
min
= [mm] 160 180 210 300 320

Tensile N
Rd
HIT-Z / HIT-Z-R [kN] 16,0 25,3 36,2 64,0 97,3
Cracked concrete
HIT-Z / HIT-Z-R [kN] 16,0 25,3 33,2 64,0 78,3

Shear V
Rd
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 70,4
Cracked concrete
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 70,4

ck,cube
= 25 N/mm
Embedment depth h
nom,max
= [mm] 100 120 150 200 220
min
= [mm] 160 180 210 300 320

Tensile N
Rd
min
)
c
min
[mm] 40 55 65 80 105
HIT-Z / HIT-Z-R [kN] 10,1 15,6 18,6 38,7 46,3
Cracked concrete
c
min
[mm] 40 55 65 80 105
HIT-Z / HIT-Z-R [kN] 9,2 14,3 17,1 33,5 41,1

Shear V
Rd
min
c
min
[mm] 40 55 65 80 105
HIT-Z [kN] 3,9 6,4 8,7 13,0 19,6
HIT-Z-R [kN] 3,9 6,4 8,7 13,0 19,6
Cracked concrete
c
min
[mm] 40 55 65 80 105
HIT-Z [kN] 2,8 4,6 6,2 9,2 13,9
HIT-Z-R [kN] 2,8 4,6 6,2 9,2 13,9

34

Hilti HIT-HY 200
with HIT-Z

04 / 2012

21
ck,cube
= 25 N/mm
Embedment depth h
nom,max
= [mm] 100 120 150 200 220
min
= [mm] 160 180 210 300 320

Tensile N
Rd
min
)
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 11,5 17,2 20,6 44,0 57,9
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 10,5 15,8 18,9 38,5 45,1

Shear V
Rd
min
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 70,4
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 9,6 15,2 21,6 38,4 58,4
HIT-Z-R [kN] 11,2 18,4 26,4 45,6 70,4

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Hilti HIT-HY 200
with HIT-Z

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22
Precalculated values recommended load values

Recommended loads: concrete C 20/25 f
ck,cube
= 25 N/mm
Embedment depth h
nom,min
= [mm] 60 60 60 96 100
min
= [mm] 120 120 120 196 200

Tensile N
rec
HIT-Z / HIT-Z-R [kN] 11,2 11,2 11,2 22,6 24,0
Cracked concrete
HIT-Z / HIT-Z-R [kN] 8,0 8,0 8,0 16,1 17,1

Shear V
rec
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
HIT-Z-R [kN] 8,0 13,1 18,9 32,6 48,1
Cracked concrete
HIT-Z [kN] 6,9 10,9 15,4 27,4 34,3
HIT-Z-R [kN] 8,0 13,1 15,9 32,2 34,3
For the recommended loads an overall partial safety factor for action = 1,4 is considered. The partial safety
factors for action depend on the type of loading and shall be taken from national regulations.

ck,cube
= 25 N/mm
Embedment depth h
nom,min
= [mm] 60 60 60 96 100
min
= [mm] 120 120 120 196 200

Tensile N
rec
min
)
c
min
[mm] 40 80 115 110 165
HIT-Z / HIT-Z-R [kN] 5,6 7,5 9,4 14,3 18,4
Cracked concrete
c
min
[mm] 40 80 115 110 165
HIT-Z / HIT-Z-R [kN] 4,8 7,3 8,0 13,2 17,1

Shear V
rec
min
c
min
[mm] 40 80 115 110 165
HIT-Z [kN] 2,5 6,5 9,1 11,7 18,6
HIT-Z-R [kN] 2,5 6,5 9,1 11,7 18,6
Cracked concrete
c
min
[mm] 40 80 115 110 165
HIT-Z [kN] 1,8 4,6 6,5 8,3 13,2
HIT-Z-R [kN] 1,8 4,6 6,5 8,3 13,2

36

Hilti HIT-HY 200
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23
ck,cube
= 25 N/mm
Embedment depth h
nom,min
= [mm] 60 60 60 96 100
min
= [mm] 120 120 120 196 200

Tensile N
rec
min
)
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 6,4 6,6 6,8 13,3 14,5
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 4,9 5,1 5,3 10,3 11,4

Shear V
rec
min
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 6,9 10,9 14,9 27,4 32,1
HIT-Z-R [kN] 8,0 13,1 14,9 28,9 32,1
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 6,9 10,2 10,6 20,6 22,9
HIT-Z-R [kN] 8,0 10,2 10,6 20,6 22,9

ck,cube
= 25 N/mm
Embedment depth h
nom,typ
= [mm] 70 90 110 145 180
min
= [mm] 130 150 170 245 280

Tensile N
rec
HIT-Z / HIT-Z-R [kN] 11,4 18,1 25,9 42,0 58,1
Cracked concrete
HIT-Z / HIT-Z-R [kN] 10,0 14,6 19,8 29,9 41,4

Shear V
rec
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
HIT-Z-R [kN] 8,0 13,1 18,9 32,6 50,3
Cracked concrete
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
HIT-Z-R [kN] 8,0 13,1 18,9 32,6 50,3

37
Hilti HIT-HY 200
with HIT-Z

04 / 2012

24
ck,cube
= 25 N/mm
Embedment depth h
nom,typ
= [mm] 70 90 110 145 180
min
= [mm] 130 150 170 245 280

Tensile N
rec
min
)
c
min
[mm] 40 65 80 90 120
HIT-Z / HIT-Z-R [kN] 6,5 9,8 13,0 19,3 26,6
Cracked concrete
c
min
[mm] 40 65 80 90 120
HIT-Z / HIT-Z-R [kN] 5,6 9,2 12,4 17,4 24,9

Shear V
rec
min
c
min
[mm] 40 65 80 90 120
HIT-Z [kN] 2,6 5,4 7,5 9,9 15,6
HIT-Z-R [kN] 2,6 5,4 7,5 9,9 15,6
Cracked concrete
c
min
[mm] 40 65 80 90 120
HIT-Z [kN] 1,8 3,8 5,3 7,0 11,0
HIT-Z-R [kN] 1,8 3,8 5,3 7,0 11,0

ck,cube
= 25 N/mm
Embedment depth h
nom,typ
= [mm] 70 90 110 145 180
min
= [mm] 130 150 170 245 280

Tensile N
rec
min
)
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 7,8 11,2 15,0 22,9 31,5
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 6,0 8,7 11,7 17,7 24,5

Shear V
rec
min
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
HIT-Z-R [kN] 8,0 13,1 18,9 32,6 50,3
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
HIT-Z-R [kN] 8,0 13,1 18,9 32,6 49,1

38

Hilti HIT-HY 200
with HIT-Z

04 / 2012

25
ck,cube
= 25 N/mm
Embedment depth h
nom,max
= [mm] 100 120 150 200 220
min
= [mm] 160 180 210 300 320

Tensile N
rec
HIT-Z / HIT-Z-R [kN] 11,4 18,1 25,9 45,7 69,5
Cracked concrete
HIT-Z / HIT-Z-R [kN] 11,4 18,1 23,7 45,7 55,9

Shear V
rec
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
HIT-Z-R [kN] 8,0 13,1 18,9 32,6 50,3
Cracked concrete
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
HIT-Z-R [kN] 8,0 13,1 18,9 32,6 50,3

ck,cube
= 25 N/mm
Embedment depth h
nom,max
= [mm] 100 120 150 200 220
min
= [mm] 160 180 210 300 320

Tensile N
rec
min
)
c
min
[mm] 40 55 65 80 105
HIT-Z / HIT-Z-R [kN] 7,2 11,2 13,3 27,7 33,0
Cracked concrete
c
min
[mm] 40 55 65 80 105
HIT-Z / HIT-Z-R [kN] 6,6 10,2 12,2 24,0 29,3

Shear V
rec
min
c
min
[mm] 40 55 65 80 105
HIT-Z [kN] 2,8 4,6 6,2 9,3 14,0
HIT-Z-R [kN] 2,8 4,6 6,2 9,3 14,0
Cracked concrete
c
min
[mm] 40 55 65 80 105
HIT-Z [kN] 2,0 3,3 4,4 6,6 9,9
HIT-Z-R [kN] 2,0 3,3 4,4 6,6 9,9

39
Hilti HIT-HY 200
with HIT-Z

04 / 2012

26
ck,cube
= 25 N/mm
Embedment depth h
nom,max
= [mm] 100 120 150 200 220
min
= [mm] 160 180 210 300 320

Tensile N
rec
min
)
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 8,2 12,3 14,7 31,4 41,3
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z / HIT-Z-R [kN] 7,5 11,3 13,5 27,5 32,2

Shear V
rec
min
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
HIT-Z-R [kN] 8,0 13,1 18,9 32,6 50,3
Cracked concrete
s
min

[mm] 40 50 60 80 100
HIT-Z [kN] 6,9 10,9 15,4 27,4 41,7
HIT-Z-R [kN] 8,0 13,1 18,9 32,6 50,3

40

Hilti HIT-HY 200
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1

Anchor Fastening
Technology Manual

Hilti HIT-HY 200
With HIT-V
With HIS-(R)N
With rebar

41
Hilti HIT-HY 200
with HIT-V

02 / 2012

2
Hilti HIT-HY 200 with HIT-V

Hilti HIT-
HY 200-A
330 ml foil pack
(also available
as 500 ml
foil pack)
- Suitable for non-cracked and
cracked concrete
C 20/25 to C 50/60
- Suitable for dry and water
saturated concrete
- High loading capacity, excellent
handling and fast curing
- Small edge distance and anchor
spacing possible
- Large diameter applications
- Max In service temperature range
up to 120C short term/
72C long term
- Manual cleaning for borehole
diameter up to 20mm and h
ef

10d for non-cracked concrete
only
- Embedment depth range:
from 60 ... 160 mm for M8
to 120 ... 600 mm for M30

Hilti HIT-
HY 200-R
330 ml foil pack
(also available
as 500 ml
foil pack)

Static mixer

HIT-V rods
HIT-V-R rods
HIT-V-HCR rods

Concrete
Tensile
zone
Small edge
distance
and spacing
Variable
embedment
depth
Corrosion
resistance
European
Technical
Approval
CE
conformity
PROFIS
Anchor
design
software

a)
DIBt, Berlin
ETA-11/0493 / 2012-02-06
(Hilti HIT-HY 200-A)
ETA-12/0084 / 2012-02-06
(Hilti HIT-HY 200-R)

42

Hilti HIT-HY 200
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3
- Steel failure
- One typical embedment depth, as specified in the table
ck,cube
= 25 N/mm
- Temperate range I
(min. base material temperature -40C, max. long ter m/short term base material temperature: +24C/40C)
- Installation temperature range -10C to +40C

Embedment depth
a)
and base material thickness for the basic loading data.
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Typical embedment depth h
ef
[mm] 80 90 110 125 170 210 240 270
Base material thickness h [mm] 110 120 140 165 220 270 300 340
a) The allowed range of embedment depth is shown in the setting details. The corresponding load values can be
calculated according to the simplified design method.

Mean ultimate resistance: concrete C 20/25 , anchor HIT-V 5.8
Tensile N
Ru,m
HIT-V 5.8 [kN] 18,9 30,5 44,1 83,0 129,2 185,9 241,5 295,1
Shear V
Ru,m
HIT-V 5.8 [kN] 9,5 15,8 22,1 41,0 64,1 92,4 120,8 147,0
Cracked concrete
Tensile N
Ru,m
HIT-V 5.8 [kN] 16,0 22,5 44,0 66,7 105,9 145,4 177,7 212,0
Shear V
Ru,m
HIT-V 5.8 [kN] 9,5 15,8 22,1 41,0 64,1 92,4 120,8 147,0

Characteristic resistance: concrete C 20/25 , anchor HIT-V 5.8
Tensile N
Rk
HIT-V 5.8 [kN] 18,0 29,0 42,0 70,6 111,9 153,7 187,8 224,0
Shear V
Rk
HIT-V 5.8 [kN] 9,0 15,0 21,0 39,0 61,0 88,0 115,0 140,0
Cracked concrete
Tensile N
Rk
HIT-V 5.8 [kN] 12,1 17,0 33,2 50,3 79,8 109,6 133,9 159,7
Shear V
Rk
HIT-V 5.8 [kN] 9,0 15,0 21,0 39,0 61,0 88,0 115,0 140,0

Design resistance: concrete C 20/25 , anchor HIT-V 5.8
Tensile N
Rd
HIT-V 5.8 [kN] 12,0 19,3 28,0 39,2 62,2 85,4 104,3 124,5
Shear V
Rd
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
Cracked concrete
Tensile N
Rd
HIT-V 5.8 [kN] 6,7 9,4 18,4 27,9 44,3 60,9 74,4 88,7
Shear V
Rd
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0

43
Hilti HIT-HY 200
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4
Recommended loads
a)
: concrete C 20/25 , anchor HIT-V 5.8
Tensile N
rec
HIT-V 5.8 [kN] 8,6 13,8 20,0 28,0 44,4 61,0 74,5 88,9
Shear V
rec
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
Cracked concrete
Tensile N
rec
HIT-V 5.8 [kN] 4,8 6,7 13,2 19,9 31,7 43,5 53,1 63,4
Shear V
rec
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0

Hilti HIT-HY 200 injection mortar may be applied in the temperature ranges given below. An elevated base material
temperature may lead to a reduction of the design bond resistance.

Temperature range
Base material
temperature
Maximum long term
base material
temperature
Maximum short term
base material
temperature
diurnal cycling.

Materials
Mechanical properties of HIT-V
Nominal
tensile
strength f
uk

HIT-V 5.8 [N/mm] 500 500 500 500 500 500 500 500
HIT-V 8.8 [N/mm] 800 800 800 800 800 800 800 800
HIT-V-R [N/mm] 700 700 700 700 700 700 500 500
HIT-V-HCR [N/mm] 800 800 800 800 800 700 700 700
Yield
strength f
yk

HIT-V 5.8 [N/mm] 400 400 400 400 400 400 400 400
HIT-V 8.8 [N/mm] 640 640 640 640 640 640 640 640
HIT-V -R [N/mm] 450 450 450 450 450 450 210 210
HIT-V-HCR [N/mm] 640 640 640 640 640 400 400 400
Stressed
cross-
section A
s

HIT-V [mm] 36,6 58,0 84,3 157 245 353 459 561
Moment of
resistance
W
HIT-V [mm] 31,2 62,3 109 277 541 935 1387 1874

44

Hilti HIT-HY 200
with HIT-V

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5
Material quality
Part Material
Threaded rod
HIT-V(F)

Strength class 5.8, A
5
> 8% ductile
steel galvanized 5 m,
(F) hot dipped galvanized 45 m,
Threaded rod
HIT-V(F)

Strength class 8.8, A
5
> 8% ductile
(F) hot dipped galvanized 45 m,
Threaded rod
HIT-V-R
Stainless steel grade A4, A
5
> 8% ductile
strength class 70 for M24 and class 50 for M27 to M30, 1.4401; 1.4404;
1.4578; 1.4571; 1.4439; 1.4362
Threaded rod
HIT-V-HCR
High corrosion resistant steel, 1.4529; 1.4565
strength M20: R
m
= 800 N/mm, R
p 0.2
= 640 N/mm, A
5
> 8% ductile
M24 to M30: R
m
= 700 N/mm, R
p 0.2
= 400 N/mm, A
5
> 8% ductile
Washer
ISO 7089
Steel galvanized, hot dipped galvanized,
Stainless steel, 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
High corrosion resistant steel, 1.4529; 1.4565
Nut
EN ISO 4032
Strength class 8,
hot dipped galvanized 45 m,
Strength class 70, stainless steel grade A4,
1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
Strength class 70, high corrosion resistant steel,
1.4529; 1.4565

Anchor dimensions
Anchor rod
HIT-V, HIT-V-R, HIT-V-HCR
Anchor rods HIT-V (-R / -HCR) are available in variable length

Setting
installation equipment
Rotary hammer TE 2 TE 16 TE 40 TE 70
Other tools, hammer drilling compressed air gun or blow out pump, set of cleaning brushes, dispenser

Setting instruction

Bore hole drilling

Drill Hole to the required embedment depth with a hammer drill set in
rotation-hammer mode using an appropriately sized carbide drill bit.

45
Hilti HIT-HY 200
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02 / 2012

6

Bore hole cleaning Just before setting an anchor, the bore hole must be free of dust and debris.

a) Manual Cleaning (MC) non-cracked concrete only
for bore hole diameters d0 20mm and bore hole depth h0 10d

The Hilti manual pump may be used for blowing out bore holes up to
diameters d0 20 mm and embedment depths up to hef 10d.
Blow out at least 4 times from the back of the bore hole until return air
stream is free of noticeable dust

Brush 4 times with the specified brush size by inserting the steel brush Hilti
HIT-RB to the back of the hole (if needed with extension) in a twisting
motion and removing it.
The brush must produce natural resistance as it enters the bore hole -- if
not the brush is too small and must be replaced with the proper brush
diameter.

Blow out again with manual pump at least 4 times until return air stream is
free of noticeable dust.

b) Compressed air cleaning (CAC)
for all bore hole diameters d0 and all bore hole depth h0

Blow 2 times from the back of the hole (if needed with nozzle extension)
over the hole length with oil-free compressed air (min. 6 bar at 6 m/h) until
return air stream is free of noticeable dust. Bore hole diameter 32 mm
the compressor must supply a minimum air flow of 140 m/hour.

diameter.

Blow again with compressed air 2 times until return air stream is free of
noticeable dust.
46

Hilti HIT-HY 200
with HIT-V

02 / 2012

7


dispenser. Check foil pack holder for proper function. Do not use damaged
foil packs / holders. Swing foil pack holder with foil pack into HIT-
dispenser.

Discard quantities are:
2 strokes for 330 ml foil pack,
4 strokes for 500 ml foil pack 5C.


mixer with each trigger pull. Fill holes approximately 2/3 full, or as required
to ensure that the annular gap between the anchor and the concrete is
completely filled with adhesive along the embedment length.


Overhead installation and/or installation with embedment depth hef >
250mm. For overhead installation the injection is only possible with the aid
of extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s)
and appropriately sized piston plug. Insert piston plug to back of the hole
and inject adhesive. During injection the piston plug will be naturally
extruded out of the bore hole by the adhesive pressure.

Setting the element

contaminants.
Mark and set element to the required embedment depth untill working time
twork has elapsed.

For overhead installation use piston plugs and fix embedded parts with e.g.
wedges

Loading the anchor:
After required curing time tcure the anchor can be loaded.
The applied installation torque shall not exceed Tmax.

47
Hilti HIT-HY 200
with HIT-V

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8

Working time, curing time
Temperature
of the
base material
Hilti HIT-HY 200-R
work

can be loaded t
cure

-10 C to -5 C 3 hour 20 hour
-4 C to 0 C 2 hour 7 hour
1 C to 5 C 1 hour 3 hour

Temperature
of the
base material
Hilti HIT-HY 200-A
work

can be loaded t
cure

-10 C to -5 C 1,5 hour 7 hour
-4 C to 0 C 50 min 4 hour

Setting details

Fixture
Thickness t
fix

d
0

Marking of the
embedment depth
performed in field
Bore hole depth h
0
= anchorage depth h
ef

Thickness of concrete member h
d
f

48

Hilti HIT-HY 200
with HIT-V

02 / 2012

9
Setting details
Nominal diameter of
drill bit
d
0
[mm] 10 12 14 18 22 28 30 35
Effective embedment and
drill hole depth range
a)

for HIT-V
h
ef,min
[mm] 60 60 70 80 90 96 108 120
h
ef,max
[mm] 160 200 240 320 400 480 540 600
Minimum base
material thickness
h
min
[mm] h
ef
+ 30 mm h
ef
+ 2 d
0

hole in the fixture
d
f
[mm] 9 12 14 18 22 26 30 33
Torque moment T
max
b)
[Nm] 10 20 40 80 150 200 270 300
Minimum spacing s
min
[mm] 40 50 60 80 100 120 135 150
Minimum edge
distance
c
min
[mm] 40 50 60 80 100 120 135 150
Critical spacing
s
cr,sp
[mm] 2 c
cr,sp

c)

c
cr,sp
[mm]
1,0 hef for h / hef 2,0

4,6 hef - 1,8 h for 2,0 > h / hef > 1,3:
2,26 hef for h / hef 1,3:
s
cr,N
[mm] 2 c
cr,N

for concrete cone
failure
d)

c
cr,N
[mm]

1,5 h
ef

reduced.
a) Embedment depth range: h
ef,min
h
ef
h
ef,max

b) Maximum recommended torque moment to avoid splitting failure during installation with minimum spacing
and/or edge distance.
c) h: base material thickness (h h
min
), h
ef
: embedment depth
d) The critical edge distance for concrete cone failure depends on the embedment depth h
ef
and the design bond
resistance. The simplified formula given in this table is on the safe side.

49
Hilti HIT-HY 200
with HIT-V

02 / 2012

10
ETA-11/0493 issued 2012-02-06 for HIT-HY 200-A and ETA-12/0084 issued 2012-02-06 for HIT-HY 200-R. Both
mortars possess identical technical load performance.


TENSION loading

Rd,s

N
Rd,p
= N
0
Rd,p
f
B,p
f
1,N
f
2,N
f
3,N
f
h,p
f
re,N

Rd,c
= N
0
Rd,c
f
B
f
1,N
f
2,N
f
3,N
f
h,N
f
re,N

-
N
Rd,sp
= N
0
Rd,c
f
B
f
1,sp
f
2,sp
f
3,sp
f
h,N
f
re,N


Rd,s

N
Rd,s

HIT-V 5.8 [kN] 12,0 19,3 28,0 52,7 82,0 118,0 153,3 187,3
HIT-V 8.8 [kN] 19,3 30,7 44,7 84,0 130,7 188,0 244,7 299,3
HIT-V-R [kN] 13,9 21,9 31,6 58,8 92,0 132,1 80,4 98,3
HIT-V-HCR [kN] 19,3 30,7 44,7 84,0 130,7 117,6 152,9 187,1

50

Hilti HIT-HY 200
with HIT-V

02 / 2012

11
Design combined pull-out and concrete cone resistance
N
Rd,p
= N
0
Rd,p
f
B,p
f
1,N
f
2,N
f
3,N
f
h,p
f
re,N

Typical embedment depth
h
ef
= h
ef,typ
[mm]
80 90 110 125 170 210 240 270
N
0
Rd,p
Temperature range I [kN] 22,3 31,4 46,1 69,8 118,7 175,9 169,6 212,1
N
0
Rd,p
Temperature range II [kN] 19,0 26,7 39,2 59,3 100,9 149,5 135,7 169,6
N
0
Rd,p
Temperature range III [kN] 15,6 22,0 32,3 48,9 83,1 123,2 124,4 155,5
Cracked concrete
N
0
Rd,p
Temperature range I [kN] 6,7 9,4 18,4 27,9 47,5 70,4 90,5 113,1
N
0
Rd,p
Temperature range II [kN] 5,0 7,1 15,0 22,7 38,6 57,2 73,5 91,9
N
0
Rd,p
Temperature range III [kN] 4,5 6,3 12,7 19,2 32,6 48,4 62,2 77,8

Rd,c
= N
0
Rd,c
f
B
f
1,N
f
2,N
f
3,N
f
h,N
f
re,N

a)
N
Rd,sp
= N
0
Rd,c
f
B
f
1,sp
f
2,sp
f
3,sp
f
h,N
f
re,N

N
0
Rd,c
Non-cracked concrete [kN] 20,1 24,0 32,4 39,2 62,2 85,4 104,3 124,5
N
0
Rd,c
Cracked concrete [kN] 14,3 17,1 23,1 28,0 44,3 60,9 74,4 88,7

Influencing factors


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B,p
= 1,00 1,00 1,00 1,00 1,00 1,00 1,00

Influence of embedment depth on combined pull-out and concrete cone resistance

f
h,p
= h
ef
/h
ef,typ


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B
= (f
ck,cube
/25N/mm)
0,5

a)
1 1,1 1,22 1,34 1,41 1,48 1,55
a) f
ck,cube

a)

c/c
cr,N

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
c/c
cr,sp

f
1,N
= 0,7 + 0,3c/c
cr,N
1
0,73 0,76 0,79 0,82 0,85 0,88 0,91 0,94 0,97 1
f
1,sp
= 0,7 + 0,3c/c
cr,sp
1

f
2,N
= 0,5(1 + c/c
cr,N
) 1
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1
f
2,sp
= 0,5(1 + c/c
cr,sp
) 1
min

51
Hilti HIT-HY 200
with HIT-V

02 / 2012

12
a)

s/s
cr,N

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
s/s
cr,sp

f
3,N
= 0,5(1 + s/s
cr,N
) 1
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1
f
3,sp
= 0,5(1 + s/s
cr,sp
) 1
min
. This influencing factor
must be considered for every anchor spacing.


f
h,N
= (h
ef
/h
ef,typ
)
1,5


h
ef
[mm] 60 70 80 90 100
f
re,N
= 0,5 + h
ef
/200mm 1 0,8
a)
0,85
a)
0,9
a)
0,95
a)
1
re,N
= 1
may be applied.

SHEAR loading

Rd,s

-
Rd,cp
Rd,p
and N
Rd,c

Rd,c
= V
0
Rd,c
f
B
f
f
h
f
4
f
hef
f
c


Rd,s

V
Rd,s

HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3

Rd,cp
= lower value
a)
of k N
Rd,p
and k N
Rd,c

k = 2

a) N
Rd,p
N
Rd,c

52

Hilti HIT-HY 200
with HIT-V

02 / 2012

13
Design concrete edge resistance V
Rd,c
= V
0
Rd,c
f
B
f
f
h
f
4
f
hef
f
c

V
0
Rd,c
[kN] 5,9 8,6 11,6 18,7 27,0 36,6 44,5 53,0
Cracked concrete
V
0
Rd,c
[kN] 4,2 6,1 8,2 13,2 19,2 25,9 31,5 37,5

Influencing factors


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B
= (f
ck,cube
/25N/mm)
1/2

a)
1 1,1 1,22 1,34 1,41 1,48 1,55
a) f
ck,cube


Angle 0 10 20 30 40 50 60 70 80 90
( )
2
2
5 , 2
sin
cos
1
+
=
V
V
f

1 1,01 1,05 1,13 1,24 1,40 1,64 1,97 2,32 2,50


h/c 0,15 0,3 0,45 0,6 0,75 0,9 1,05 1,2 1,35 1,5
f
h
= {h/(1,5 c)}
1/2
1 0,32 0,45 0,55 0,63 0,71 0,77 0,84 0,89 0,95 1,00

a)
4

f
4
= (c/h
ef
)
1,5
(1 + s / [3 c]) 0,5

c/h
ef

Single
anchor
ef

0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50 8,25 9,00 9,75 10,50 11,25
0,50 0,35 0,27 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
0,75 0,65 0,43 0,54 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65
1,00 1,00 0,63 0,75 0,88 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1,25 1,40 0,84 0,98 1,12 1,26 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40
1,50 1,84 1,07 1,22 1,38 1,53 1,68 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84
1,75 2,32 1,32 1,49 1,65 1,82 1,98 2,15 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32
2,00 2,83 1,59 1,77 1,94 2,12 2,30 2,47 2,65 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,83
2,25 3,38 1,88 2,06 2,25 2,44 2,63 2,81 3,00 3,19 3,38 3,38 3,38 3,38 3,38 3,38 3,38
2,50 3,95 2,17 2,37 2,57 2,77 2,96 3,16 3,36 3,56 3,76 3,95 3,95 3,95 3,95 3,95 3,95
2,75 4,56 2,49 2,69 2,90 3,11 3,32 3,52 3,73 3,94 4,15 4,35 4,56 4,56 4,56 4,56 4,56
3,00 5,20 2,81 3,03 3,25 3,46 3,68 3,90 4,11 4,33 4,55 4,76 4,98 5,20 5,20 5,20 5,20
3,25 5,86 3,15 3,38 3,61 3,83 4,06 4,28 4,51 4,73 4,96 5,18 5,41 5,63 5,86 5,86 5,86
3,50 6,55 3,51 3,74 3,98 4,21 4,44 4,68 4,91 5,14 5,38 5,61 5,85 6,08 6,31 6,55 6,55
3,75 7,26 3,87 4,12 4,36 4,60 4,84 5,08 5,33 5,57 5,81 6,05 6,29 6,54 6,78 7,02 7,26
4,00 8,00 4,25 4,50 4,75 5,00 5,25 5,50 5,75 6,00 6,25 6,50 6,75 7,00 7,25 7,50 7,75
4,25 8,76 4,64 4,90 5,15 5,41 5,67 5,93 6,18 6,44 6,70 6,96 7,22 7,47 7,73 7,99 8,25
4,50 9,55 5,04 5,30 5,57 5,83 6,10 6,36 6,63 6,89 7,16 7,42 7,69 7,95 8,22 8,49 8,75
4,75 10,35 5,45 5,72 5,99 6,27 6,54 6,81 7,08 7,36 7,63 7,90 8,17 8,45 8,72 8,99 9,26
5,00 11,18 5,87 6,15 6,43 6,71 6,99 7,27 7,55 7,83 8,11 8,39 8,66 8,94 9,22 9,50 9,78
5,25 12,03 6,30 6,59 6,87 7,16 7,45 7,73 8,02 8,31 8,59 8,88 9,17 9,45 9,74 10,02 10,31
5,50 12,90 6,74 7,04 7,33 7,62 7,92 8,21 8,50 8,79 9,09 9,38 9,67 9,97 10,26 10,55 10,85
min
and the
min
.
53
Hilti HIT-HY 200
with HIT-V

02 / 2012

14

h
ef
/d 4 4,5 5 6 7 8 9 10 11
f
hef
= 0,05 (h
ef
/ d)
1,68
0,51 0,63 0,75 1,01 1,31 1,64 2,00 2,39 2,81

h
ef
/d 12 13 14 15 16 17 18 19 20
f
hef
= 0,05 (h
ef
/ d)
1,68
3,25 3,72 4,21 4,73 5,27 5,84 6,42 7,04 7,67

a)

c/d 4 6 8 10 15 20 30 40
f
c
= (d / c)
0,19
0,77 0,71 0,67 0,65 0,60 0,57 0,52 0,50
min
.




- non-cracked concrete C 20/25 f
ck,cube
=25 N/mm
- minimum thickness of base material

ck,cube
= 25 N/mm - minimum embedment depth
Embedment depth hef = hef,min [mm] 60 60 70 80 90 96 108 120
Base material thickness h = hmin [mm] 90 90 100 116 138 152 168 190

Tensile N
Rd
HIT-V 5.8 [kN] 12,0 13,0 16,4 20,1 24,0 26,4 31,5 36,9
HIT-V 8.8 [kN] 13,0 13,0 16,4 20,1 24,0 26,4 31,5 36,9
HIT-V-R [kN] 13,0 13,0 16,4 20,1 24,0 26,4 31,5 36,9
HIT-V-HCR [kN] 13,0 13,0 16,4 20,1 24,0 26,4 31,5 36,9
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 5,0 6,3 11,7 14,3 17,1 18,8 22,4 26,3

Shear V
Rd
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 63,3 75,6 88,5
HIT-V 8.8 [kN] 12,0 18,4 27,2 48,2 57,5 63,3 75,6 88,5
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 63,3 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 48,2 57,5 63,3 75,6 88,5
Cracked concrete
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 41,0 45,1 53,9 63,1
HIT-V 8.8 [kN] 12,0 15,1 27,2 34,3 41,0 45,1 53,9 63,1
HIT-V-R [kN] 8,3 12,8 19,2 34,3 41,0 45,1 48,3 58,8
HIT-V-HCR [kN] 12,0 15,1 27,2 34,3 41,0 45,1 53,9 63,1

54

Hilti HIT-HY 200
with HIT-V

02 / 2012

15
ck,cube
Edge distance c = cmin [mm] 40 50 60 80 100 120 135 150

Tensile N
Rd
min
)
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 7,1 7,8 9,7 12,8 16,5 20,7 24,2 28,9
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,0 4,2 8,0 10,7 13,7 16,4 19,5 22,9

Shear V
Rd
min
), without lever arm
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,5 4,9 6,6 10,2 13,9 17,9 21,5 25,9
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,5 3,5 4,7 7,2 9,9 12,7 15,3 18,3

ck,cube
Spacing s = smin [mm] 40 50 60 80 100 120 135 150

Tensile N
Rd
min
)
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 7,7 7,9 10,0 12,6 15,4 17,9 21,2 25,0
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,5 4,4 7,5 9,5 11,7 13,3 15,9 18,6

Shear V
Rd
min
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 39,4 44,9 53,5 62,7
HIT-V 8.8 [kN] 12,0 18,4 25,4 32,1 39,4 44,9 53,5 62,7
HIT-V-R [kN] 8,3 12,8 19,2 32,1 39,4 44,9 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 25,4 32,1 39,4 44,9 53,5 62,7

Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 7,2 9,6 16,8 22,9 28,1 32,0 38,2 44,7

55
Hilti HIT-HY 200
with HIT-V

02 / 2012

16
ck,cube
= 25 N/mm - typical embedment depth
Embedment depth hef = hef,typ [mm] 80 90 110 125 170 210 240 270

Tensile N
Rd
HIT-V 5.8 [kN] 12,0 19,3 28,0 39,2 62,2 85,4 104,3 124,5
HIT-V 8.8 [kN] 19,3 24,0 32,4 39,2 62,2 85,4 104,3 124,5
HIT-V-R [kN] 13,9 21,9 31,6 39,2 62,2 85,4 80,4 98,3
HIT-V-HCR [kN] 19,3 24,0 32,4 39,2 62,2 85,4 104,3 124,5
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 6,7 9,4 18,4 27,9 44,3 60,9 74,4 88,7

Shear V
Rd
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3
Cracked concrete
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3

ck,cube

Tensile N
Rd
min
)
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 9,6 11,6 15,5 19,9 30,5 41,5 50,5 60,0
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,6 5,2 10,2 16,5 25,2 34,2 41,5 49,3

Shear V
Rd
min
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,7 5,3 7,3 11,5 17,2 23,6 29,0 34,8
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,6 3,8 5,2 8,1 12,2 16,7 20,5 24,7

56

Hilti HIT-HY 200
with HIT-V

02 / 2012

17
ck,cube
Spacing s [mm] 40 50 60 80 100 120 135 150

Tensile N
Rd
min
)
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 11,2 13,5 18,1 22,4 35,1 48,1 58,6 69,9
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 4,6 6,4 11,6 17,0 26,5 36,2 44,2 52,6

Shear V
Rd
min
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 177,0
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3
Cracked concrete
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 9,4 13,4 26,1 40,7 63,6 86,9 106,0 126,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 9,4 13,4 26,1 40,7 63,6 70,9 92,0 110,3

ck,cube
= 25 N/mm - embedment depth = 12 d
a)

Embedment depth hef = 12 d
a)
[mm] 96 120 144 192 240 288 324 360

Tensile N
Rd
HIT-V 5.8 [kN] 12,0 19,3 28,0 52,7 82,0 118,0 153,3 187,3
HIT-V 8.8 [kN] 19,3 30,7 44,7 74,6 104,3 137,1 163,6 191,6
HIT-V-R [kN] 13,9 21,9 31,6 58,8 92,0 132,1 80,4 98,3
HIT-V-HCR [kN] 19,3 30,7 44,7 74,6 104,3 117,6 152,9 187,1
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 8,0 12,6 24,1 42,9 67,0 96,5 116,6 136,6

Shear V
Rd
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3
Cracked concrete
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3
a) d = element diameter

57
Hilti HIT-HY 200
with HIT-V

02 / 2012

18
ck,cube
a)

a)
[mm] 96 120 144 192 240 288 324 360

Tensile N
Rd
min
)
HIT-V 5.8 [kN] 11,8 16,5 21,7 33,4 46,7 61.3 73.2 85,7
HIT-V 8.8 [kN] 11,8 16,5 21,7 33,4 46,7 61.3 73.2 85,7
HIT-V-R [kN] 11,8 16,5 21,7 33,4 46,7 61.3 73.2 85,7
HIT-V-HCR [kN] 11,8 16,5 21,7 33,4 46,7 61.3 73.2 85,7
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 4,2 6,5 12,5 22,2 34,7 48,9 58,4 68,4

Shear V
Rd
min
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,9 5,7 7,8 12,9 18,9 25,9 31,8 38,1
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,8 4,0 5,5 9,1 13,4 18,4 22,5 27,0

ck,cube
a)

a)
[mm] 96 120 144 192 240 288 324 360
Spacing s=smin [mm] 40 50 60 80 100 120 135 150

Tensile N
Rd
min
)
HIT-V 5.8 [kN] 12,0 19,3 26,5 40,8 57,0 74,9 89,4 104,6
HIT-V 8.8 [kN] 14,4 20,1 26,5 40,8 57,0 74,9 89,4 104,6
HIT-V-R [kN] 13,9 20,1 26,5 40,8 57,0 74,9 80,4 98,3
HIT-V-HCR [kN] 14,4 20,1 26,5 40,8 57,0 74,9 89,4 104,6
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 5,5 8,5 15,4 26,5 40,1 55,7 66,4 77,8

Shear V
Rd
min
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 12,0 18,4 27,2 50,4 78,4 70,9 92,0 110,3
Cracked concrete
HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0
HIT-V 8.8 [kN] 11,0 17,2 27,2 50,4 78,4 112,8 147,2 179,2
HIT-V-R [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8
HIT-V-HCR [kN] 11,0 17,2 27,2 50,4 78,4 70,9 92,0 110,3

58

Hilti HIT-HY 200
with HIT-V

02 / 2012

19
Precalculated values recommended load values
ck,cube
=25 N/mm

Recommended loads: concrete C 20/25 - minimum embedment depth

Tensile N
rec
HIT-V 5.8 [kN] 8,6 9,3 11,7 14,3 17,1 18,8 22,5 26,3
HIT-V 8.8 [kN] 9,3 9,3 11,7 14,3 17,1 18,8 22,5 26,3
HIT-V-R [kN] 9,3 9,3 11,7 14,3 17,1 18,8 22,5 26,3
HIT-V-HCR [kN] 9,3 9,3 11,7 14,3 17,1 18,8 22,5 26,3
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,6 4,5 8,4 10,2 12,2 13,4 16,0 18,8

Shear V
rec
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 45,2 54,0 63,2
HIT-V 8.8 [kN] 8,6 13,1 19,4 34,4 41,1 45,2 54,0 63,2
HIT-V-R [kN] 6,0 9,2 13,7 25,2 39,4 45,2 34,5 42,0
HIT-V-HCR [kN] 8,6 13,1 19,4 34,4 41,1 45,2 54,0 63,2
Cracked concrete
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 29,3 32,2 38,5 45,1
HIT-V 8.8 [kN] 8,6 10,8 19,4 24,5 29,3 32,2 38,5 45,1
HIT-V-R [kN] 6,0 9,2 13,7 24,5 29,3 32,2 34,5 42,0
HIT-V-HCR [kN] 8,6 10,8 19,4 24,5 29,3 32,2 38,5 45,1


Tensile N
rec
min
)
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 5,1 5,6 6,9 9,2 11,8 14,8 17,3 20,6
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,2 3,0 5,7 7,7 9,8 11,7 14,0 16,4

Shear V
rec
min
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,5 3,5 4,7 7,3 9,9 12,8 15,4 18,5
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 1,8 2,5 3,3 5,2 7,0 9,0 10,9 13,1

59
Hilti HIT-HY 200
with HIT-V

02 / 2012

20
Spacing s = smin [mm] 40 50 60 80 100 120 135 150

Tensile N
rec
min
)
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 5,5 5,7 7,1 9,0 11,1 12,8 15,2 17,9
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,5 3,1 5,4 6,8 8,4 9,5 11,4 13,3

Shear V
rec
min
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 28,1 32,0 38,2 44,8
HIT-V 8.8 [kN] 8,6 13,1 18,1 22,9 28,1 32,0 38,2 44,8
HIT-V-R [kN] 6,0 9,2 13,7 22,9 28,1 32,0 34,5 42,0
HIT-V-HCR [kN] 8,6 13,1 18,1 22,9 28,1 32,0 38,2 44,8
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 5,1 6,9 12,0 16,4 20,1 22,8 27,3 31,9

Recommended loads: concrete C 20/25 - typical embedment depth

Tensile N
rec
HIT-V 5.8 [kN] 8,6 13,8 20,0 28,0 44,4 61,0 74,5 88,9
HIT-V 8.8 [kN] 13,8 17,1 23,1 28,0 44,4 61,0 74,5 88,9
HIT-V-R [kN] 9,9 15,7 22,5 28,0 44,4 61,0 57,4 70,2
HIT-V-HCR [kN] 13,8 17,1 23,1 28,0 44,4 61,0 74,5 88,9
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 4,8 6,7 13,2 19,9 31,7 43,5 53,1 63,4

Shear V
rec
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
HIT-V 8.8 [kN] 8,6 13,1 19,4 36,0 56,0 80,6 105,1 128,0
HIT-V-R [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0
HIT-V-HCR [kN] 8,6 13,1 19,4 36,0 56,0 50,6 65,7 78,8
Cracked concrete
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
HIT-V 8.8 [kN] 8,6 13,1 19,4 36,0 56,0 80,6 105,1 128,0
HIT-V-R [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0
HIT-V-HCR [kN] 8,6 13,1 19,4 36,0 56,0 50,6 65,7 78,8

60

Hilti HIT-HY 200
with HIT-V

02 / 2012

21

Tensile N
rec
min
)
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 6,8 8,3 11,1 14,1 21,8 29,6 36,0 42,9
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,6 3,7 7,3 11,8 18,0 24,4 29,7 35,2

Shear V
rec
min
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,7 3,8 5,2 8,2 12,3 16,9 20,7 24,9
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 1,9 2,7 3,7 5,8 8,7 11,9 14,7 17,6

Spacing s
[mm] 40 50 60 80 100 120 135 150

Tensile N
rec
min
)
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 8,0 9,6 13,0 16,0 25,1 34,3 41,9 49,9
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,3 4,5 8,3 12,1 18,9 25,9 31,5 37,6

Shear V
rec
min
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
HIT-V 8.8 [kN] 8,6 13,1 19,4 36,0 56,0 80,6 105,1 126,4
HIT-V-R [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0
HIT-V-HCR [kN] 8,6 13,1 19,4 36,0 56,0 50,6 65,7 78,8
Cracked concrete
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
HIT-V 8.8 [kN] 6,7 9,6 18,7 29,0 45,4 62,1 75,7 90,1
HIT-V-R [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0
HIT-V-HCR [kN] 6,7 9,6 18,7 29,0 45,4 50,6 65,7 78,8

61
Hilti HIT-HY 200
with HIT-V

02 / 2012

22
Recommended loads: concrete C 20/25 - embedment depth = 12 d
a)

a)
[mm] 96 120 144 192 240 288 324 360

Tensile N
rec
HIT-V 5.8 [kN] 8,6 13,8 20,0 37,6 58,6 84,3 109,5 133,8
HIT-V 8.8 [kN] 13,8 21,9 31,9 53,3 74,5 97,9 116,9 136,9
HIT-V-R [kN] 9,9 15,7 22,5 42,0 65,7 94,3 57,4 70,2
HIT-V-HCR [kN] 13,8 21,9 31,9 53,3 74,5 84,0 109,2 133,7
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 5,7 9,0 17,2 30,6 47,9 68,9 83,3 97,6

Shear V
rec
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
HIT-V 8.8 [kN] 8,6 13,1 19,4 36,0 56,0 80,6 105,1 128,0
HIT-V-R [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0
HIT-V-HCR [kN] 8,6 13,1 19,4 36,0 56,0 50,6 65,7 78,8
Cracked concrete
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
HIT-V 8.8 [kN] 8,6 13,1 19,4 36,0 56,0 80,6 105,1 128,0
HIT-V-R [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0
HIT-V-HCR [kN] 8,6 13,1 19,4 36,0 56,0 50,6 65,7 78,8

a)

a)
[mm] 96 120 144 192 240 288 324 360

Tensile N
rec
min
)
HIT-V 5.8 [kN] 8,5 11,8 15,5 23,8 33,3 43,8 52,3 61,2
HIT-V 8.8 [kN] 8,5 11,8 15,5 23,8 33,3 43,8 52,3 61,2
HIT-V-R [kN] 8,5 11,8 15,5 23,8 33,3 43,8 52,3 61,2
HIT-V-HCR [kN] 8,5 11,8 15,5 23,8 33,3 43,8 52,3 61,2
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,0 4,6 8,9 15,8 24,8 34,9 41,7 48,8

Shear V
rec
min
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,8 4,1 5,6 9,2 13,5 18,5 22,7 27,2
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 2,0 2,9 4,0 6,5 9,6 13,1 16,1 19,3

62

Hilti HIT-HY 200
with HIT-V

02 / 2012

23
a)

Spacing s
[mm] 40 50 60 80 100 120 135 150

Tensile N
rec
min
)
HIT-V 5.8 [kN] 8,6 13,8 18,9 29,1 40,7 53,5 63,8 74,7
HIT-V 8.8 10,3 14,4 18,9 29,1 40,7 53,5 63,8 74,7
HIT-V-R 9,9 14,4 18,9 29,1 40,7 53,5 57,4 70,2
HIT-V-HCR 10,3 14,4 18,9 29,1 40,7 53,5 63,8 74,7
Cracked concrete
HIT-V 5.8 / 8.8
HIT-V-R / -HCR
[kN] 3,9 6,1 11,0 18,9 28,6 39,8 47,4 55,6

Shear V
rec
min
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
HIT-V 8.8 [kN] 8,6 13,1 19,4 36,0 56,0 80,6 105,1 128,0
HIT-V-R [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0
HIT-V-HCR [kN] 8,6 13,1 19,4 36,0 56,0 50,6 65,7 78,8
Cracked concrete
HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
HIT-V 8.8 [kN] 7,9 12,3 19,4 36,0 56,0 80,6 105,1 128,0
HIT-V-R [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0
HIT-V-HCR [kN] 7,9 12,3 19,4 36,0 56,0 50,6 65,7 78,8

63
Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

24
Hilti HIT-HY 200 with HIS-(R)N

Hilti HIT-
HY 200-A
330 ml foil pack
(also available
as 500 ml)
- Suitable for cracked and non-
cracked concrete
C 20/25 to C 50/60.
saturated concrete
- High loading capacity, excellent
handling, and fast curing
- Small edge distance and anchor
spacing possible
- Corrosion resistant
- In service temperature range up
to 120C short term/72C long
term
- Manual cleaning for anchor size
M8 and M10
- Two mortar (A and R) versions

Hilti HIT-
HY 200-R
330 ml foil pack
(also available
as 500 ml)

Static mixer

Internal
threaded sleeve
HIS-N
HIS-RN

Concrete
Tensile
zone
Small edge
distance
and spacing
Corrosion
resistance
European
Technical
Approval
CE
conformity
Hilti
PROFIS
design
software

a)
DIBt, Berlin
ETA-11/0493 / 2012-02-06
ETA-12/0084 / 2012-02-06


64

Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

25
- Steel failure
ck,cube
= 25 N/mm
- Temperate range I
- Installation temperature range -10C to +40C

Embedment depth and base material thickness for the basic loading data.
Anchor size M8x90 M10x110 M12x125 M16x170 M20x205
Embedment depth h
ef
[mm] 90 110 125 170 205
Base material thickness h [mm] 120 150 170 230 270

Mean ultimate resistance: concrete C 20/25 , anchor HIS-N with screw 8.8
Tensile N
Ru,m
HIS-N [kN] 26,3 48,3 70,4 123,9 114,5
Shear V
Ru,m
HIS-N [kN] 13,7 24,2 41,0 62,0 57,8
Cracked concrete
Tensile N
Ru,m
HIS-N [kN] 26,3 48,3 66,8 105,9 114,5
Shear V
Ru,m
HIS-N [kN] 13,7 24,2 41,0 62,0 57,8

Characteristic resistance: concrete C 20/25 , anchor HIS-N with screw 8.8
Tensile N
Rk
HIS-N [kN] 25,0 46,0 67,0 111,9 109,0
Shear V
Rk
HIS-N [kN] 13,0 23,0 39,0 59,0 55,0
Cracked concrete
Tensile N
Ru,m
HIS-N [kN] 24,7 39,9 50,3 79,8 105,7
Shear V
Ru,m
HIS-N [kN] 13,0 23,0 39,0 59,0 55,0

Design resistance: concrete C 20/25 , anchor HIS-N with screw 8.8
Cracked concrete
Tensile N
Rd
HIS-N [kN] 17,5 30,7 44,7 74,6 74,1
Shear V
Rd
HIS-N [kN] 10,4 18,4 26,0 39,3 36,7
Tensile N
Ru,m
HIS-N [kN] 16,5 26,6 33,5 53,2 70,4
Shear V
Ru,m
HIS-N [kN] 10,4 18,4 26,0 39,3 36,7

65
Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

26
Recommended loads
a)
: concrete C 20/25 , anchor HIS-N with screw 8.8
Tensile N
rec
HIS-N [kN] 12,5 27,9 31,9 53,3 53,0
Shear V
rec
HIS-N [kN] 7,4 13,1 18,6 28,1 26,2
Cracked concrete
Tensile N
Ru,m
HIS-N [kN] 11,8 19,0 24,0 38,0 50,3
Shear V
Ru,m
HIS-N [kN] 7,4 13,1 18,6 28,1 26,2



Temperature range
Base material
temperature
Maximum long term
base material
temperature
Maximum short term
base material
temperature
diurnal cycling.

Materials
Mechanical properties of HIS-(R)N
Nominal
tensile
strength f
uk

HIS-N [N/mm] 490 460 460 460 460
Screw 8.8 [N/mm] 800 800 800 800 800
HIS-RN [N/mm] 700 700 700 700 700
Screw A4-70 [N/mm] 700 700 700 700 700
Yield
strength f
yk

HIS-N [N/mm] 410 375 375 375 375
Screw 8.8 [N/mm] 640 640 640 640 640
HIS-RN [N/mm] 350 350 350 350 350
Screw A4-70 [N/mm] 450 450 450 450 450
Stressed
cross-
section A
s

HIS-(R)N [mm] 51,5 108,0 169,1 256,1 237,6
Screw [mm] 36,6 58 84,3 157 245
Moment of
resistance W
HIS-(R)N [mm] 145 430 840 1595 1543
Screw [mm] 31,2 62,3 109 277 541

66

Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

27
Material quality
Part Material
Internal threaded sleeve
a)
HIS-N
C-steel 1.0718,
Steel galvanized 5m
b)

HIS-RN
Stainless steel 1.4401 and 1.4571
a) related fastening screw: strength class 8.8, A5 > 8% Ductile
steel galvanized 5m
b) related fastening screw: strength class 70, A5 > 8% Ductile
stainless steel 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362

Anchor dimensions
Anchor size
HIS-N / HIS-RN
M8x90 M10x110 M12x125 M16x170 M20x205
Embedment depth h
ef
[mm] 90 110 125 170 205

Setting
installation equipment
Other tools compressed air gun or blow out pump, set of cleaning brushes, dispenser

67
Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

28
Setting instruction

Bore hole drilling





diameter.



return air stream is free of noticeable dust.

diameter.

noticeable dust.
68

Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

29


dispenser.





Overhead installation.
appropriately sized piston plug. Insert piston plug to back of the hole and
out of the bore hole by the adhesive pressure.

Setting the element

contaminants.
twork has elapsed.

wedges

Loading the anchor:
The applied installation torque shall not exceed Tmax.


69
Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

30
Temperature
of the
base material
Hilti HIT-HY 200-R
work

can be fully loaded t
cure


Temperature
of the
base material
Hilti HIT-HY 200-A
work

cure


Setting details

d
0

h
S

d
f

Bore hole depth h
0
=
Embedment depth h
ef

d

70

Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

31
Nominal diameter of
drill bit
d
0
[mm] 14 18 22 28 32
Diameter of element d [mm] 12,5 16,5 20,5 25,4 27,6
Effective anchorage
and drill hole depth
h
ef
[mm] 90 110 125 170 205
Minimum base
material thickness
h
min
[mm] 120 150 170 230 270
hole in the fixture
d
f
[mm] 9 12 14 18 22
Thread engagement
length; min - max
h
s
[mm] 8-20 10-25 12-30 16-40 20-50
Torque moment
a)
T
max
[Nm] 10 20 40 80 150
Minimum spacing s
min
[mm] 40 45 55 65 90
Minimum edge
distance
c
min
[mm] 40 45 55 65 90
Critical spacing
s
cr,sp
[mm] 2 c
cr,sp

b)

c
cr,sp
[mm]

4,6 hef - 1,8 h for 2,0 > h / hef > 1,3:
s
cr,N
[mm] 2 c
cr,N

for concrete cone
failure
c)

c
cr,N

[mm]

1,5 h
ef

reduced.
a) Maximum recommended torque moment to avoid splitting failure during installation with minimum spacing
and/or edge distance.
b) h: base material thickness (h h
min
), h
ef
: embedment depth
c) The critical edge distance for concrete cone failure depends on the embedment depth h
ef
and the design bond
resistance. The simplified formula given in this table is on the safe side.

71
Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

32


TENSION loading

Rd,s

N
Rd,p
= N
0
Rd,p
f
B,p
f
1,N
f
2,N
f
3,N
f
h,p
f
re,N

Rd,c
= N
0
Rd,c
f
B
f
1,N
f
2,N
f
3,N
f
h,N
f
re,N

-
N
Rd,sp
= N
0
Rd,c
f
B
f
1,sp
f
2,sp
f
3,sp
f
h,N
f
re,N


Rd,s

N
Rd,s

HIS-N with screw 8.8 [kN] 17,5 30,7 44,7 80,3 74,1
HIS-RN with screw
A4-70
[kN] 13,9 21,9 31,6 58,8 69,2

N
Rd,p
= N
0
Rd,p
f
B,p
f
1,N
f
2,N
f
3,N
f
h,p
f
re,N

Embedment depth h
ef
[mm] 90 110 125 170 205
N
0
Rd,p
N
0
Rd,p
N
0
Rd,p
Cracked concrete
N
0
Rd,p
N
0
Rd,p
N
0
Rd,p

72

Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

33
Rd,c
= N
0
Rd,c
f
B
f
1,N
f
2,N
f
3,N
f
h,N
f
re,N

a)
N
Rd,sp
= N
0
Rd,c
f
B
f
1,sp
f
2,sp
f
3,sp
f
h,N
f
re,N

N
0
Rd,c
[kN] 28,7 38,8 47,1 74,6 98,8
Cracked concrete
N
0
Rd,c
[kN] 20,5 27,7 33,5 53,2 70,4


Influencing factors


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B,p
= (f
ck,cube
/25N/mm)
0,10

a)
f
B,p
= 1
a) f
ck,cube


f
h,p
= 1


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B
= (f
ck,cube
/25N/mm)
0,5

a)
1 1,1 1,22 1,34 1,41 1,48 1,55
a) f
ck,cube

a)

c/c
cr,N

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
c/c
cr,sp

f
1,N
= 0,7 + 0,3c/c
cr,N
1
0,73 0,76 0,79 0,82 0,85 0,88 0,91 0,94 0,97 1
f
1,sp
= 0,7 + 0,3c/c
cr,sp
1

f
2,N
= 0,5(1 + c/c
cr,N
) 1
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1
f
2,sp
= 0,5(1 + c/c
cr,sp
) 1
min

a)

s/s
cr,N

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
s/s
cr,sp

f
3,N
= 0,5(1 + s/s
cr,N
) 1
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1
f
3,sp
= 0,5(1 + s/s
cr,sp
) 1
min
. This influencing factor must
be considered for every anchor spacing.


f
h,N
= 1

73
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34


h
ef
[mm] 40 50 60 70 80 90 100
f
re,N
= 0,5 + h
ef
/200mm 1 0,7
a)
0,75
a)
0,8
a)
0,85
a)
0,9
a)
0,95
a)
1
re,N
= 1
may be applied.

SHEAR loading

Rd,s

-
Rd,cp
Rd,p
and N
Rd,c

Rd,c
= V
0
Rd,c
f
B
f
f
h
f
4
f
hef
f
c


Rd,s

V
Rd,s

HIS-N with screw 8.8 [kN] 10,4 18,4 26,0 39,3 36,7
HIS-RN with screw
A4-70
[kN] 8,3 12,8 19,2 35,3 41,5

Rd,cp
= lower value
a)
of k N
Rd,p
and k N
Rd,c

k = 2

a) N
Rd,p
N
Rd,c

Rd,c
= V
0
Rd,c
f
B
f
f
h
f
4
f
hef
f
c

V
0
Rd,c
[kN] 12,4 19,6 28,2 40,2 46,2
Cracked concrete
V
0
Rd,c
[kN] 8,8 13,9 20,0 28,5 32,7

Influencing factors


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B
= (f
ck,cube
/25N/mm)
1/2

a)
1 1,1 1,22 1,34 1,41 1,48 1,55
a) f
ck,cube

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35

Angle 0 10 20 30 40 50 60 70 80 90
( )
2
2
5 , 2
sin
cos
1
+
=
V
V
f

1 1,01 1,05 1,13 1,24 1,40 1,64 1,97 2,32 2,50


h/c 0,15 0,3 0,45 0,6 0,75 0,9 1,05 1,2 1,35 1,5
f
h
= {h/(1,5 c)}
1/2
1 0,32 0,45 0,55 0,63 0,71 0,77 0,84 0,89 0,95 1,00

a)
4

f
4
= (c/h
ef
)
1,5
(1 + s / [3 c]) 0,5

c/h
ef

Single
anchor
ef

0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50 8,25 9,00 9,75 10,50 11,25
0,50 0,35 0,27 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
0,75 0,65 0,43 0,54 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65
1,00 1,00 0,63 0,75 0,88 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1,25 1,40 0,84 0,98 1,12 1,26 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40
1,50 1,84 1,07 1,22 1,38 1,53 1,68 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84
1,75 2,32 1,32 1,49 1,65 1,82 1,98 2,15 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32
2,00 2,83 1,59 1,77 1,94 2,12 2,30 2,47 2,65 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,83
2,25 3,38 1,88 2,06 2,25 2,44 2,63 2,81 3,00 3,19 3,38 3,38 3,38 3,38 3,38 3,38 3,38
2,50 3,95 2,17 2,37 2,57 2,77 2,96 3,16 3,36 3,56 3,76 3,95 3,95 3,95 3,95 3,95 3,95
2,75 4,56 2,49 2,69 2,90 3,11 3,32 3,52 3,73 3,94 4,15 4,35 4,56 4,56 4,56 4,56 4,56
3,00 5,20 2,81 3,03 3,25 3,46 3,68 3,90 4,11 4,33 4,55 4,76 4,98 5,20 5,20 5,20 5,20
3,25 5,86 3,15 3,38 3,61 3,83 4,06 4,28 4,51 4,73 4,96 5,18 5,41 5,63 5,86 5,86 5,86
3,50 6,55 3,51 3,74 3,98 4,21 4,44 4,68 4,91 5,14 5,38 5,61 5,85 6,08 6,31 6,55 6,55
3,75 7,26 3,87 4,12 4,36 4,60 4,84 5,08 5,33 5,57 5,81 6,05 6,29 6,54 6,78 7,02 7,26
4,00 8,00 4,25 4,50 4,75 5,00 5,25 5,50 5,75 6,00 6,25 6,50 6,75 7,00 7,25 7,50 7,75
4,25 8,76 4,64 4,90 5,15 5,41 5,67 5,93 6,18 6,44 6,70 6,96 7,22 7,47 7,73 7,99 8,25
4,50 9,55 5,04 5,30 5,57 5,83 6,10 6,36 6,63 6,89 7,16 7,42 7,69 7,95 8,22 8,49 8,75
4,75 10,35 5,45 5,72 5,99 6,27 6,54 6,81 7,08 7,36 7,63 7,90 8,17 8,45 8,72 8,99 9,26
5,00 11,18 5,87 6,15 6,43 6,71 6,99 7,27 7,55 7,83 8,11 8,39 8,66 8,94 9,22 9,50 9,78
5,25 12,03 6,30 6,59 6,87 7,16 7,45 7,73 8,02 8,31 8,59 8,88 9,17 9,45 9,74 10,02 10,31
5,50 12,90 6,74 7,04 7,33 7,62 7,92 8,21 8,50 8,79 9,09 9,38 9,67 9,97 10,26 10,55 10,85
min
and the
min
.


f
hef
= 1,38 1,21 1,04 1,22 1,45

a)

c/d 4 6 8 10 15 20 30 40
f
c
= (d / c)
0,19
0,77 0,71 0,67 0,65 0,60 0,57 0,52 0,50
min
.


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Hilti HIT-HY 200
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36
ck,cube
=25 N/mm

Design resistance: non-cracked- concrete C 20/25
Embedment depth hef [mm] 90 110 125 170 205
Base material thickness h = hmin [mm] 120 150 170 230 270

Tensile N
Rd
HIS-N [kN] 17,5 30,7 44,7 74,6 74,1
HIS-RN [kN] 13,9 21,9 31,6 58,8 69,2
Cracked concrete
HIS-N [kN] 16,5 26,6 33,5 53,2 70,4
HIS-RN [kN] 13,9 21,9 31,6 53,2 69,2

Shear V
Rd
HIS-N [kN] 10,4 18,4 26,0 39,3 36,7
HIS-RN [kN] 8,3 12,8 19,2 35,3 41,5
Cracked concrete
HIS-N [kN] 10,4 18,4 26,0 39,3 36,7
HIS-RN [kN] 8,3 12,8 19,2 35,3 41,5

Edge distance c = cmin [mm] 40 45 55 65 90

Tensile N
Rd
min
)
HIS-N [kN] 13,1 17,5 21,6 33,1 44,9
HIS-RN [kN] 13,1 17,5 21,6 33,1 44,9
Cracked concrete
HIS-N [kN] 8,4 13,2 17,1 25,9 35,9
HIS-RN [kN] 8,4 13,2 17,1 25,9 35,9

Shear V
Rd
min
HIS-N [kN] 4,2 5,5 7,6 10,8 17,2
HIS-RN [kN] 4,2 5,5 7,6 10,8 17,2
Cracked concrete
HIS-N [kN] 3,0 3,9 5,4 7,7 12,2
HIS-RN [kN] 3,0 3,9 5,4 7,7 12,2

76

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37
Spacing s = smin [mm] 40 45 55 65 90

Tensile N
Rd
min
)
HIS-N [kN] 15,8 21,3 25,9 40,6 54,3
HIS-RN [kN] 13,9 21,3 25,9 40,6 54,3
Cracked concrete
HIS-N [kN] 10,1 15,4 19,2 30,0 40,4
HIS-RN [kN] 10,1 15,4 19,2 30,0 40,4

Shear V
Rd
min
HIS-N [kN] 10,4 18,4 26,0 39,3 36,7
HIS-RN [kN] 8,3 12,8 19,2 35,3 41,5
Cracked concrete
HIS-N [kN] 10,4 18,4 26,0 39,3 36,7
HIS-RN [kN] 8,3 12,8 19,2 35,3 41,5

77
Hilti HIT-HY 200
with HIS-(R)N

02 / 2012

38
Recommended load values
ck,cube
=25 N/mm
- temperature range I (see Service temperature range)

Recommended loads: non-cracked- concrete C 20/25

Tensile N
rec
HIS-N [kN] 12,5 21,9 31,9 53,3 53,0
HIS-RN [kN] 9,9 15,7 22,5 42,0 49,4
Cracked concrete
HIS-N [kN] 11,8 19,0 24,0 38,0 50,3
HIS-RN [kN] 9,9 15,7 22,5 38,0 49,4

Shear V
rec
HIS-N [kN] 7,4 13,1 18,6 28,1 26,2
HIS-RN [kN] 6,0 9,2 13,7 25,2 29,6
Cracked concrete
HIS-N [kN] 7,4 13,1 18,6 28,1 26,2
HIS-RN [kN] 6,0 9,2 13,7 25,2 29,6

Edge distance c = cmin [mm] 40 45 55 65 90

Tensile N
rec
min
)
HIS-N [kN] 9,4 12,5 15,4 23,6 32,1
HIS-RN [kN] 9,4 12,5 15,4 23,6 32,1
Cracked concrete
HIS-N [kN] 6,0 9,5 12,2 18,5 25,6
HIS-RN [kN] 6,0 9,5 12,2 18,5 25,6

Shear V
rec
min
HIS-N [kN] 3,0 3,9 5,5 7,7 12,3
HIS-RN [kN] 3,0 3,9 5,5 7,7 12,3
Cracked concrete
HIS-N [kN] 2,1 2,8 3,9 5,5 8,7
HIS-RN [kN] 2,1 2,8 3,9 5,5 8,7

78

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with HIS-(R)N

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39
Spacing s = smin [mm] 40 45 55 65 90

Tensile N
rec
min
)
HIS-N [kN] 11,3 15,2 18,5 29,0 38,8
HIS-RN [kN] 9,9 15,2 18,5 29,0 38,8
Cracked concrete
HIS-N [kN] 7,2 11,0 13,7 21,4 28,8
HIS-RN [kN] 7,2 11,0 13,7 21,4 28,8

Shear V
rec
min
HIS-N [kN] 7,4 13,1 18,6 28,1 26,2
HIS-RN [kN] 6,0 9,2 13,7 25,2 29,6
Cracked concrete
HIS-N [kN] 7,4 13,1 18,6 28,1 26,2
HIS-RN [kN] 6,0 9,2 13,7 25,2 29,6

79
Hilti HIT-HY 200
with rebar

02 / 2012

40
Hilti HIT-HY 200 with rebar

Hilti HIT-
HY 200-A
330 ml foil pack
(also available
as 500 ml)
- suitable for cracked and non-
cracked concrete
C 20/25 to C 50/60.
- suitable for dry and water
saturated concrete
- high loading capacity, excellent
handling
- HY 200-R version with extended
curing time for rebar applications
- small edge distance and anchor
spacing possible
- large diameter applications
- in service temperature range up
to 120C short term/72C long
term
- manual cleaning for anchor size
8 to 16 and embedment depth
h
ef
10d for non-cracked
concrete
- embedment depth range:
from 60 ... 160 mm for 8
to 128 ... 640 mm for 32
- two mortar (A and R) versions

Hilti HIT-
HY 200-R
330 ml foil pack
(also available
as 500 ml)

Static mixer

rebar BSt 500 S

Concrete
Tensile
zone
Small edge
distance
and spacing
Variable
embedment
depth
European
Technical
Approval
CE
conformity
Hilti
PROFIS
design
software

a)
DIBt, Berlin
ETA-11/0493 / 2012-02-06
ETA-12/0084 / 2012-02-06


80

Hilti HIT-HY 200
with rebar

02 / 2012

41
- Steel failure
- One typical embedment depth, as specified in the table
ck,cube
= 25 N/mm
- Temperate range I
- Installation temperature range +5C to +40C

Embedment depth
a)
and base material thickness for the basic loading data.
Data according ETA-11/0493 and ETA-12/0084, issue 2012-02-06
Anchor size 8 10 12 14 16 20 25 28 32
Typical embedment depth [mm] 80 90 110 125 145 170 210 270 300
Base material thickness [mm] 110 120 145 165 185 220 275 340 380
a) The allowed range of embedment depth is shown in the setting details. The corresponding load values can be
calculated according to the simplified design method.

Mean ultimate resistance: concrete C 20/25 f
ck,cube
= 25 N/mm, anchor rebar BSt 500S
Anchor size 8 10 12 14 16 20 25 28 32
Tensile N
Ru,m
BSt 500 S [kN] 29,4 45,0 65,1 87,6 116,1 148,6 204,0 297,4 348,4
Shear V
Ru,m
BSt 500 S [kN] 14,7 23,1 32,6 44,1 57,8 90,3 141,8 177,5 232,1
Cracked concrete
Tensile N
Ru,m
BSt 500 S [kN] - 18,8 38,5 51,1 67,7 99,3 145,4 212,0 248,3
Shear V
Ru,m
BSt 500 S [kN] - 23,1 32,6 44,1 57,8 90,3 141,8 177,5 232,1

Characteristic resistance: concrete C 20/25 f
ck,cube
= 25 N/mm, anchor rebar BSt 500 S
Anchor size 8 10 12 14 16 20 25 28 32
Tensile N
Rk
BSt 500 S [kN] 24,1 33,9 49,8 66,0 87,5 111,9 153,7 224,0 262,4
Shear V
Rk
BSt 500 S [kN] 14,0 22,0 31,0 42,0 55,0 86,0 135,0 169,0 221,0
Cracked concrete
Tensile N
Rk
BSt 500 S [kN] - 14,1 29,0 38,5 51,0 74,8 109,6 159,7 187,1
Shear V
Rk
BSt 500 S [kN] - 22,0 31,0 42,0 55,0 86,0 135,0 169,0 221,0

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Tensile N
Rd
BSt 500 S [kN] 16,1 22,6 33,2 44,0 58,3 74,6 102,5 149,4 174,9
Shear V
Rd
BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3
Cracked concrete
Tensile N
Rd
BSt 500 S [kN] - 9,4 19,4 25,7 34,0 49,8 73,0 106,5 124,7
Shear V
Rd
BSt 500 S [kN] - 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3

81
Hilti HIT-HY 200
with rebar

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42
Recommended loads
a)
: concrete C 20/25 f
ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Tensile N
rec
BSt 500 S [kN] 11,5 16,2 23,7 31,4 41,6 53,3 73,2 106,7 125,0
Shear V
rec
BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2
Cracked concrete
Tensile N
rec
BSt 500 S [kN] - 6,7 13,8 18,3 24,3 35,6 52,2 76,1 89,1
Shear V
rec
BSt 500 S [kN] - 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2


Temperature range
Base material
temperature
Maximum long term
base material
temperature
Maximum short term
base material
temperature
diurnal cycling.

Materials
Mechanical properties of rebar BSt 500S
Anchor size 8 10 12 14 16 20 25 28 32
Nominal
tensile
strength f
uk

BSt 500 S [N/mm] 550 550 550 550 550 550 550 550 550
Yield
strength f
yk

BSt 500 S [N/mm] 500 500 500 500 500 500 500 500 500
Stressed
cross-
section A
s

BSt 500 S [mm] 50,3 78,5 113,1 153,9 201,1 314,2 490,9 615,8 804,2
Moment of
resistance
W
BSt 500 S [mm] 50,3 98,2 169,6 269,4 402,1 785,4 1534 2155 3217

82

Hilti HIT-HY 200
with rebar

02 / 2012

43
Material quality
Part Material
rebar
BSt 500 S
Geometry and mechanical properties according to DIN 488-2:1986 or
E DIN 488-2:2006

Setting
Installation equipment
Anchor size 8 10 12 14 16 20 25 28 32
Other tools compressed air gun or blow out pump, set of cleaning brushes, dispenser

Setting instruction

Bore hole drilling





diameter.

83
Hilti HIT-HY 200
with rebar

02 / 2012

44


return air stream is free of noticeable dust. Bore hole diameter 32 mm
the compressor must supply a minimum air flow of 140 m/hour.

diameter.

noticeable dust.


dispenser.





Overhead installation and installation with embedment depth hef > 250mm.
appropriately sized piston plug. Insert piston plug to back of the hole and
out of the bore hole by the adhesive pressure.
84

Hilti HIT-HY 200
with rebar

02 / 2012

45

Setting the element

contaminants.
twork has elapsed.

wedges

Loading the anchor:


85
Hilti HIT-HY 200
with rebar

02 / 2012

46
Temperature
of the
base material
Hilti HIT-HY 200-R
work

can be loaded t
cure


Temperature
of the
base material
Hilti HIT-HY 200-A
work

can be loaded t
cure


Setting details

d
0

Bore hole depth h0 = embedment depth hef
Thickness of concrete member h
86

Hilti HIT-HY 200
with rebar

02 / 2012

47
Setting details

Anchor size 8 10 12 14 16 20 25 28 32
Nominal diameter of
drill bit
d
0
[mm]
12
(10)
a)

14
(12)
a)

16
(14)
a)

18 20 25 32 35 40
Effective anchorage
and drill hole depth
range
b)

h
ef,min
[mm] 60 60 70 75 80 90 100 112 128
h
ef,max
[mm] 160 200 240 280 320 400 500 560 640
Minimum base
material thickness
h
min
[mm] h
ef
+ 30 mm

h
ef
+ 2 d
0
Minimum spacing s
min
[mm] 40 50 60 70 80 100 125 140 160
Minimum edge
distance
c
min
[mm] 40 50 60 70 80 100 125 140 160
splitting failure
s
cr,sp
2 c
cr,sp

c)

c
cr,sp
[mm]

4,6 hef - 1,8 h for 2,0 > h / hef > 1,3:
s
cr,N
2 c
cr,N

for concrete cone
failure
d)

c
cr,N

1,5 h
ef

For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be
reduced.
a) both given values for drill bit diameter can be used
b) h
ef,min
h
ef
h
ef,max
(h
ef
: embedment depth)
c) h: base material thickness (h h
min
)
d) The critical edge distance for concrete cone failure depends on the embedment depth h
ef
and the design bond
resistance. The simplified formula given in this table is on the save side.

87
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48


Tension loading

Rd,s

N
Rd,p
= N
0
Rd,p
f
B,p
f
1,N
f
2,N
f
3,N
f
h,p
f
re,N

Rd,c
= N
0
Rd,c
f
B
f
1,N
f
2,N
f
3,N
f
h,N
f
re,N

-
N
Rd,sp
= N
0
Rd,c
f
B
f
1,sp
f
2,sp
f
3,sp
f
h,N
f
re,N


Rd,s

Anchor size 8 10 12 14 16 20 25 28 32
N
Rd,s
BSt 500 S [kN] 20,0 30,7 44,3 60,7 79,3 123,6 192,9 242,1 315,7

88

Hilti HIT-HY 200
with rebar

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49
N
Rd,p
= N
0
Rd,p
f
B,p
f
1,N
f
2,N
f
3,N
f
h,p
f
re,N

Anchor size 8 10 12 14 16 20 25 28 32
Typical embedment depth
h
ef,typ
[mm]
80 90 110 125 145 170 210 270 300
N
0
Rd,p
Temperature range I [kN] 16,1 22,6 33,2 44,0 58,3 85,5 131,9 190,0 241,3
N
0
Rd,p
Temperature range II [kN] 13,4 18,8 27,6 36,7 48,6 71,2 110,0 158,3 201,1
N
0
Rd,p
Temperature range III [kN] 11,4 16,0 23,5 31,2 41,3 60,5 93,5 134,6 170,9
Cracked concrete
N
0
Rd,p
Temperature range I [kN] - 9,4 19,4 25,7 34,0 49,8 77,0 110,8 140,7
N
0
Rd,p
Temperature range II [kN] - 7,5 15,2 20,2 26,7 39,2 60,5 87,1 110,6
N
0
Rd,p
Temperature range III [kN] - 6,6 13,8 18,3 24,3 35,6 55,0 79,2 100,5

Rd,c
= N
0
Rd,c
f
B
f
1,N
f
2,N
f
3,N
f
h,N
f
re,N

a)
N
Rd,sp
= N
0
Rd,c
f
B
f
1,sp
f
2,sp
f
3,sp
f
h,N
f
re,N

Anchor size 8 10 12 14 16 20 25 28 32
N
0
Rd,c
Non cracked concrete [kN] 24,1 28,7 38,8 47,1 58,8 74,6 102,5 149,4 174,9
N
0
Rd,c
Cracked concrete [kN] - 20,5 27,7 33,5 41,9 53,2 73,0 106,5 124,7
a) Splitting resistance must only be considered for non-cracked concrete

Influencing factors


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B,p
= (f
ck,cube
/25N/mm)
0,1

a)
1
a) f
ck,cube


f
h,p
= h
ef
/h
ef,typ


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B
= (f
ck,cube
/25N/mm)
1/2

a)
1 1,1 1,22 1,34 1,41 1,48 1,55
a) f
ck,cube

89
Hilti HIT-HY 200
with rebar

02 / 2012

50
a)

c/c
cr,N

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
c/c
cr,sp

f
1,N
= 0,7 + 0,3c/c
cr,N

0,73 0,76 0,79 0,82 0,85 0,88 0,91 0,94 0,97 1
f
1,sp
= 0,7 + 0,3c/c
cr,sp

f
2,N
= 0,5(1 + c/c
cr,N
)
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1
f
2,sp
= 0,5(1 + c/c
cr,sp
)
a) The the edge distance shall not be smaller than the minimum edge distance c
min
given in the table with the
setting details. These influencing factors must be considered for every edge distance smaller than the critical
edge distance.

a)

s/s
cr,N

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
s/s
cr,sp

f
3,N
= 0,5(1 + s/s
cr,N
)
0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1
f
3,sp
= 0,5(1 + s/s
cr,sp
)
min
given in the table with the
setting details. This influencing factor must be considered for every anchor spacing.


f
h,N
= (h
ef
/h
ef,typ
)
1,5


h
ef
[mm] 60 70 80 90 100
f
re,N
= 0,5 + h
ef
/200mm 1 0,8
a)
0,85
a)
0,9
a)
0,95
a)
1
re
= 1
may be applied.

Shear loading

Rd,s

-
Rd,cp
Rd,p
and N
Rd,c

Rd,c
= V
0
Rd,c
f
B
f
f
h
f
4
f
hef
f
c


Rd,s

Anchor size 8 10 12 14 16 20 25 28 32
V
Rd,s
BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3

90

Hilti HIT-HY 200
with rebar

02 / 2012

51
Rd,cp
= lower value
a)
of k N
Rd,p
and k N
Rd,c

k = 2

a) N
Rd,p
N
Rd,c

Rd,c
= V
0
Rd,c
f
B
f
f
h
f
4
f
hef
f
c

Anchor size 8 10 12 14 16 20 25 28 32
V
0
Rd,c
[kN] 5,9 8,6 11,6 15,0 18,7 27,0 39,2 47,3 59,0
Cracked concrete
V
0
Rd,c
[kN] - 6,1 8,2 10,6 13,2 19,2 27,7 33,5 41,8

Influencing factors


(ENV 206)
C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 C 50/60
f
B
= (f
ck,cube
/25N/mm)
1/2

a)
1 1,1 1,22 1,34 1,41 1,48 1,55
a) f
ck,cube


Angle 0 10 20 30 40 50 60 70 80 90

1 1,01 1,05 1,13 1,24 1,40 1,64 1,97 2,32 2,50


h/c 0,15 0,3 0,45 0,6 0,75 0,9 1,05 1,2 1,35 1,5
f
h
= {h/(1,5 c)}
1/2
1 0,32 0,45 0,55 0,63 0,71 0,77 0,84 0,89 0,95 1,00

( )
2
2
5 , 2
sin
cos
1
+
=
V
V
f
91
Hilti HIT-HY 200
with rebar

02 / 2012

52
a)
4

f
4
= (c/h
ef
)
1,5
(1 + s / [3 c]) 0,5

c/h
ef

Single
anchor
ef

0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50 8,25 9,00 9,75 10,50 11,25
0,50 0,35 0,27 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
0,75 0,65 0,43 0,54 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65
1,00 1,00 0,63 0,75 0,88 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00
1,25 1,40 0,84 0,98 1,12 1,26 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40
1,50 1,84 1,07 1,22 1,38 1,53 1,68 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84
1,75 2,32 1,32 1,49 1,65 1,82 1,98 2,15 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32
2,00 2,83 1,59 1,77 1,94 2,12 2,30 2,47 2,65 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,83
2,25 3,38 1,88 2,06 2,25 2,44 2,63 2,81 3,00 3,19 3,38 3,38 3,38 3,38 3,38 3,38 3,38
2,50 3,95 2,17 2,37 2,57 2,77 2,96 3,16 3,36 3,56 3,76 3,95 3,95 3,95 3,95 3,95 3,95
2,75 4,56 2,49 2,69 2,90 3,11 3,32 3,52 3,73 3,94 4,15 4,35 4,56 4,56 4,56 4,56 4,56
3,00 5,20 2,81 3,03 3,25 3,46 3,68 3,90 4,11 4,33 4,55 4,76 4,98 5,20 5,20 5,20 5,20
3,25 5,86 3,15 3,38 3,61 3,83 4,06 4,28 4,51 4,73 4,96 5,18 5,41 5,63 5,86 5,86 5,86
3,50 6,55 3,51 3,74 3,98 4,21 4,44 4,68 4,91 5,14 5,38 5,61 5,85 6,08 6,31 6,55 6,55
3,75 7,26 3,87 4,12 4,36 4,60 4,84 5,08 5,33 5,57 5,81 6,05 6,29 6,54 6,78 7,02 7,26
4,00 8,00 4,25 4,50 4,75 5,00 5,25 5,50 5,75 6,00 6,25 6,50 6,75 7,00 7,25 7,50 7,75
4,25 8,76 4,64 4,90 5,15 5,41 5,67 5,93 6,18 6,44 6,70 6,96 7,22 7,47 7,73 7,99 8,25
4,50 9,55 5,04 5,30 5,57 5,83 6,10 6,36 6,63 6,89 7,16 7,42 7,69 7,95 8,22 8,49 8,75
4,75 10,35 5,45 5,72 5,99 6,27 6,54 6,81 7,08 7,36 7,63 7,90 8,17 8,45 8,72 8,99 9,26
5,00 11,18 5,87 6,15 6,43 6,71 6,99 7,27 7,55 7,83 8,11 8,39 8,66 8,94 9,22 9,50 9,78
5,25 12,03 6,30 6,59 6,87 7,16 7,45 7,73 8,02 8,31 8,59 8,88 9,17 9,45 9,74 10,02 10,31
5,50 12,90 6,74 7,04 7,33 7,62 7,92 8,21 8,50 8,79 9,09 9,38 9,67 9,97 10,26 10,55 10,85
min
and the
min
.


h
ef
/d 4 4,5 5 6 7 8 9 10 11
f
hef
= 0,05 (h
ef
/ d)
1,68
0,51 0,63 0,75 1,01 1,31 1,64 2,00 2,39 2,81

h
ef
/d 12 13 14 15 16 17 18 19 20
f
hef
= 0,05 (h
ef
/ d)
1,68
3,25 3,72 4,21 4,73 5,27 5,84 6,42 7,04 7,67

a)

c/d 4 6 8 10 15 20 30 40
f
c
= (d / c)
0,19
0,77 0,71 0,67 0,65 0,60 0,57 0,52 0,50
min
.

Combined tension and shear loading


92

Hilti HIT-HY 200
with rebar

02 / 2012

53
Precalculated values
ck,cube
= 25 N/mm, Temperature range I
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,1
= [mm] 60 60 72 84 96 120 150 168 192
min
= [mm] 90 90 104 120 136 170 214 238 272

Tensile N
Rd
BSt 500 S [kN] 12,1 15,1 20,6 25,9 31,7 44,3 61,8 73,3 89,6
Cracked concrete
BSt 500 S [kN] - 6,3 12,7 17,2 22,5 31,5 44,1 52,3 63,9

Shear V
Rd
BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3
Cracked concrete
BSt 500 S [kN] - 12,6 20,7 28,0 36,7 57,3 88,2 104,5 127,7

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,1
= [mm] 60 60 72 84 96 120 150 168 192
min
= [mm] 90 90 104 120 136 170 214 238 272
Edge distance c = c
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
Rd
min
)
BSt 500 S [kN] 7,3 9,4 12,0 16,0 20,4 27,9 37,2 43,7 50,4
Cracked concrete
BSt 500 S [kN] - 4,2 8,5 12,6 17,3 23,7 31,0 36,6 41,6

Shear V
Rd
min
BSt 500 S [kN] 3,5 4,9 6,7 10,3 13,7 19,3 25,2 30,2 32,0
Cracked concrete
BSt 500 S [kN] - 3,5 4,7 7,3 9,7 13,6 17,8 21,4 22,7

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,1
= [mm] 60 60 72 84 96 120 150 168 192
min
= [mm] 90 90 104 120 136 170 214 238 272
Spacing s = s
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
Rd
min
)
BSt 500 S [kN] 7,9 9,5 12,4 16,0 19,9 27,5 37,8 44,6 53,3
Cracked concrete
BSt 500 S [kN] - 4,5 8,4 11,6 15,2 21,0 28,7 33,9 40,2

Shear V
Rd
min
BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 80,4 95,1 112,9
Cracked concrete
BSt 500 S [kN] - 8,0 16,2 22,7 30,3 42,1 57,3 67,8 80,5

93
Hilti HIT-HY 200
with rebar

02 / 2012

54
ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,typ
= [mm] 80 90 110 125 145 170 210 270 300
min
= [mm] 110 120 142 161 185 220 274 340 380

Tensile N
Rd
BSt 500 S [kN] 16,1 22,6 33,2 44,0 58,3 74,6 102,5 149,4 174,9
Cracked concrete
BSt 500 S [kN] - 9,4 19,4 25,7 34,0 49,8 73,0 106,5 124,7

Shear V
Rd
BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3
cracked concrete
BSt 500 S [kN] - 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,typ
= [mm] 80 90 110 125 145 170 210 270 300
min
= [mm] 110 120 142 161 185 220 274 340 380
Edge distance c = c
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
Rd
min
)
BSt 500 S [kN] 9,2 12,9 18,6 23,7 30,4 38,9 51,7 72,0 81,9
Cracked concrete
BSt 500 S [kN] - 5,4 11,1 15,6 21,6 31,0 43,2 59,2 66,5

Shear V
Rd
min
BSt 500 S [kN] 3,7 5,3 7,3 11,2 15,8 21,5 27,5 34,3 36,5
Cracked concrete
BSt 500 S [kN] - 3,8 5,2 7,9 11,2 15,2 19,5 24,3 25,8

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,typ
= [mm] 80 90 110 125 145 170 210 270 300
min
= [mm] 110 120 142 161 185 220 274 340 380
Spacing s = s
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
Rd
min
)
BSt 500 S [kN] 10,6 14,5 20,8 26,9 33,9 43,1 58,5 83,9 97,1
Cracked concrete
BSt 500 S [kN] - 6,5 12,7 16,9 22,4 31,5 44,3 63,1 72,7

Shear V
Rd
min
BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3
Cracked concrete
BSt 500 S [kN] - 14,7 20,7 28,0 36,7 57,3 88,7 112,7 145,5

94

Hilti HIT-HY 200
with rebar

02 / 2012

55
ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,2
= [mm] 96 120 144 168 192 240 300 336 384
min
= [mm] 126 150 176 204 232 290 364 406 464

Tensile N
Rd
BSt 500 S [kN] 19,3 30,2 43,4 59,1 77,2 120,6 174,9 207,4 253,3
Cracked concrete
BSt 500 S [kN] - 12,6 25,3 34,5 45,0 70,4 110,0 137,9 180,2

Shear V
Rd
Non cracked
BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3
Cracked concrete
BSt 500 S [kN] - 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,2
= [mm] 96 120 144 168 192 240 300 336 384
min
= [mm] 126 150 176 204 232 290 364 406 464
Edge distance c = c
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
Rd
min
)
BSt 500 S [kN] 11,0 17,2 24,8 33,9 42,4 58,6 79,7 94,3 111,7
Cracked concrete
BSt 500 S [kN] - 7,2 14,5 20,9 28,5 43,7 64,0 75,7 88,6

Shear V
Rd
min
Non cracked and cracked concrete
BSt 500 S [kN] 3,9 5,7 7,8 12,0 16,9 23,6 30,5 36,7 39,6
Cracked concrete
BSt 500 S [kN] - 4,0 5,5 8,5 12,0 16,7 21,6 26,0 28,1

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,2
= [mm] 96 120 144 168 192 240 300 336 384
min
= [mm] 126 150 176 204 232 290 364 406 464
Spacing s = s
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
Rd
min
)
BSt 500 S [kN] 12,9 19,9 28,1 38,4 49,9 69,5 96,2 113,9 137,6
Cracked concrete
BSt 500 S [kN] - 8,8 17,0 23,3 30,5 46,3 69,3 84,9 102,1

Shear V
Rd
min
BSt 500 S [kN] 9,3 14,7 20,7 28,0 36,7 57,3 90,0 112,7 147,3
Cracked concrete
BSt 500 S [kN] - 14,3 20,7 28,0 36,7 57,3 90,0 112,7 147,3

95
Hilti HIT-HY 200
with rebar

02 / 2012

56
ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,1
= [mm] 60 60 72 84 96 120 150 168 192
min
= [mm] 90 90 104 120 136 170 214 238 272

Tensile N
rec
BSt 500 S [kN] 8,6 10,8 14,7 18,5 22,6 31,6 44,2 52,4 64,0
Cracked concrete
BSt 500 S [kN] - 4,5 9,0 12,3 16,1 22,5 31,5 37,3 45,6

Shear V
rec
BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2
Cracked concrete
BSt 500 S [kN] - 9,0 14,8 20,0 26,2 41,0 63,0 74,7 91,2

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,1
= [mm] 60 60 72 84 96 120 150 168 192
min
= [mm] 90 90 104 120 136 170 214 238 272
Edge distance c = c
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
rec
min
)
BSt 500 S [kN] 5,2 6,7 8,6 11,4 14,5 19,9 26,5 31,2 36,0
Cracked concrete
BSt 500 S [kN] - 3,0 6,1 9,0 12,4 16,9 22,2 26,2 29,7

Shear V
rec
min
BSt 500 S [kN] 2,5 3,5 4,8 7,3 9,8 13,8 18,0 21,5 22,9
Cracked concrete
BSt 500 S [kN] - 2,5 3,4 5,2 6,9 9,7 12,7 15,3 16,2

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,1
= [mm] 60 60 72 84 96 120 150 168 192
min
= [mm] 90 90 104 120 136 170 214 238 272
Spacing s = s
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
rec
min
)
BSt 500 S [kN] 5,6 6,8 8,9 11,4 14,2 19,7 27,0 31,9 38,1
Cracked concrete
BSt 500 S [kN] - 3,2 6,0 8,3 10,9 15,0 20,5 24,2 28,7

Shear V
rec
min
BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 57,4 67,9 80,6
Cracked concrete
BSt 500 S [kN] - 5,7 11,6 16,2 21,7 30,0 40,9 48,4 57,5
96

Hilti HIT-HY 200
with rebar

02 / 2012

57
ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,typ
= [mm] 80 90 110 125 145 170 210 270 300
min
= [mm] 110 120 142 161 185 220 274 340 380

Tensile N
rec
BSt 500 S [kN] 11,5 16,2 23,7 31,4 41,6 53,3 73,2 106,7 125,0
Cracked concrete
BSt 500 S [kN] - 6,7 13,8 18,3 24,3 35,6 52,2 76,1 89,1

Shear V
rec
BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2
Cracked concrete
BSt 500 S [kN] - 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,typ
= [mm] 80 90 110 125 145 170 210 270 300
min
= [mm] 110 120 142 161 185 220 274 340 380
Edge distance c = c
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
rec
min
)
BSt 500 S [kN] 6,6 9,2 13,3 16,9 21,7 27,8 37,0 51,4 58,5
Cracked concrete
BSt 500 S [kN] - 3,8 7,9 11,1 15,4 22,1 30,9 42,3 47,5

Shear V
rec
min
BSt 500 S [kN] 2,7 3,8 5,2 8,0 11,3 15,4 19,6 24,5 26,1
Cracked concrete
BSt 500 S [kN] - 2,7 3,7 5,7 8,0 10,9 13,9 17,3 18,5

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,typ
= [mm] 80 90 110 125 145 170 210 270 300
min
= [mm] 110 120 142 161 185 220 274 340 380
Spacing s = s
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
rec
min
)
BSt 500 S [kN] 7,6 10,3 14,9 19,2 24,2 30,8 41,8 59,9 69,4
Cracked concrete
BSt 500 S [kN] - 4,7 9,1 12,0 16,0 22,5 31,7 45,1 52,0

Shear V
rec
min
BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2
Cracked concrete
BSt 500 S [kN] - 8,0 14,8 20,0 26,2 41,0 63,3 80,5 103,9

97
Hilti HIT-HY 200
with rebar

02 / 2012

58
ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,2
= [mm] 96 120 144 168 192 240 300 336 384
min
= [mm] 126 150 176 204 232 290 364 406 464

Tensile N
rec
BSt 500 S [kN] 13,8 21,5 31,0 42,2 55,1 86,2 125,0 148,1 181,0
Cracked concrete
BSt 500 S [kN] - 9,0 18,1 24,6 32,2 50,3 78,5 98,5 128,7

Shear V
rec
Non cracked
BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2
Cracked concrete
BSt 500 S [kN] - 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,2
= [mm] 96 120 144 168 192 240 300 336 384
min
= [mm] 126 150 176 204 232 290 364 406 464
Edge distance c = c
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
rec
min
)
BSt 500 S [kN] 7,9 12,3 17,7 24,2 30,3 41,8 56,9 67,3 79,8
Cracked concrete
BSt 500 S [kN] - 5,1 10,3 14,9 20,4 31,2 45,7 54,1 63,3

Shear V
rec
min
BSt 500 S [kN] 2,8 4,1 5,6 8,6 12,1 16,8 21,8 26,2 28,3
Cracked concrete
BSt 500 S [kN] - 2,9 4,0 6,1 8,6 11,9 15,4 18,6 20,0

ck,cube
Anchor size 8 10 12 14 16 20 25 28 32
Embedment depth h
ef,2
= [mm] 96 120 144 168 192 240 300 336 384
min
= [mm] 126 150 176 204 232 290 364 406 464
Edge distance s = s
min
= [mm] 40 50 60 80 100 120 135 150 150

Tensile N
rec
min
)
BSt 500 S [kN] 9,2 14,2 20,1 27,4 35,7 49,7 68,7 81,4 98,3
Cracked concrete
BSt 500 S [kN] - 6,3 12,1 16,6 21,8 33,1 49,5 60,6 72,9

Shear V
rec
min
BSt 500 S [kN] 6,7 10,5 14,8 20,0 26,2 41,0 64,3 80,5 105,2
Cracked concrete
BSt 500 S [kN] - 10,2 14,8 20,0 26,2 41,0 64,3 80,5 105,2

98

Hilti HIT-HY 200
Post-installed rebar

02 / 2012

1

Anchor Fastening
Technology Manual

Hilti HIT-HY 200
post-installed rebar

99
Hilti HIT-HY 200

02 / 2012

2
Hilti HIT-HY 200 post-installed rebar

Hilti HIT-
HY 200-R
330 ml foil pack
(also available
as 500 ml
foil pack)
- HY 200-R version is formulated
for best handling and cure time
specifically for rebar applications
- Suitable for concrete C 12/15 to
C 50/60
saturated concrete
- For rebar diameters up to 32 mm
- Non corrosive to rebar elements
- Good load capacity at elevated
temperatures
- Suitable for embedment length up
to 1000 mm
- Suitable for applications down to
-10 C

Hilti HIT-
HY 200-A
330 ml foil pack
(also available
as 500 ml
foil pack)

Static mixer

Rebar

Concrete
Fire
resistance
European
Technical
Approval
Corrosion
tested
PROFIS
Rebar
design
software

Temperature range: -40C to +80C (max. long term t emperature +50C, max. short term temperature +80C) .

a)
DIBt, Berlin
ETA-12/0083 / 2012-02-06
(HIT-HY 200-R)
ETA-11/0492 / 2011-12-23
(HIT-HY 200-A)
Fire test report CSTB, Paris 26033756
a) All data given in this section according ETA-12/0083, issued 2012-02-06 and ETA-11/0492,
issued 2011-12-23.

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3

Materials
Reinforcement bars according to EC2 Annex C Table C.1 and C.2N.

Properties of reinforcement
Product form Bars and de-coiled rods
Class B C
Characteristic yield strength f
yk
or f
0,2k
(MPa) 400 to 600
Minimum value of k = (f
t
/f
y
)
k
1,08
1,15
< 1,35
Characteristic strain at maximum force,
uk
(%)
5,0 7,5
Bendability Bend / Rebend test
Maximum deviation from
nominal mass
(individual bar) (%)
Nominal bar size (mm)
8
> 8

6,0
4,5
Bond:
Minimum relative rib area,
f
R,min

Nominal bar size (mm)
8 to 12
> 12

0,040
0,056

Setting details

a)

Temperature
of the
base material
HIT-HY 200-R
work

cure


Temperature
of the
base material
HIT-HY 200-A
work

cure


a) Dry and water-saturated concrete, hammer drilling
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4

Bore hole drilling

Drill hole to the required embedment depth using a hammer-drill with
carbide drill bit set in rotation hammer mode, or a compressed air drill.

Bore hole cleaning Just before setting an anchor, the bore hole must be free of dust and debris by one of two
cleaning methods described below
For all bore hole diameters d0 and all bore hole depth h0

Blowing 2 times from the back of the hole with oil-free compressed air
(min. 6 bar at 100 litres per minute (LPM)) until return air stream is free of
noticeable dust. Bore hole diameter 32 mm the compressor must supply
a minimum air flow of 140 m/hour.
If required use additional accessories and extensions for air nozzle and
brush to reach back of hole.

Brushing 2 times with the specified brush size (brush borehole ) by
inserting the round steel brush to the back of the hole in a twisting motion.
The brush shall produce natural resistance as it enters the anchor hole. If
this is not the case, please use a new brush or a brush with a larger
diameter.

Blowing 2 times again with compressed air until return air stream is free of
noticeable dust.

a) Manual Cleaning (MC)
As an alternative to compressed air cleaning, a manual cleaning is permitted for hammer drilled boreholes up
to hole diameters d
0
20mm and depths l
v
resp. l
e,ges.

160mm or 10 * d. The borehole must be free of dust,
debris, water, ice, oil, grease and other contaminants prior to mortar injection.

4 strokes with Hilti blow-out pump from the back of the hole until return air
stream is free of noticeable dust.

4 times with the specified brush size (brush borehole ) by inserting
the round steel wire brush to the back of the hole with a twisting motion

4 strokes with Hilti blow-out pump from the back of the hole until return air
stream is free of noticeable dust.
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5


Observe the Instruction for Use of the dispenser.
Observe the Instruction for Use of the mortar.
Tightly attach Hilti HIT-RE-M mixing nozzle to foil pack manifold.
Insert foil pack into foil pack holder and swing holder into the dispenser.



Injection method for borehole depth 250 mm:
Inject the mortar from the back of the hole towards the front and slowly
withdraw the mixing nozzle step by step after each trigger pull. Important!
Use extensions for deep holes ( > 250 mm). Fill holes approximately 2/3
full, or as required to ensure that the annular gap between the rebar and
the concrete is completely filled with adhesive over the embedment length.

After injecting, depressurize the dispenser by pressing the release trigger
(only for manual dispenser). This will prevent further mortar discharge from
the mixing nozzle.

Piston plug injection for borehole depth > 250 mm or overhead
applications: Assemble mixing nozzle, extension(s) and appropriately
sized piston plug. Insert piston plug to back of the hole. Begin injection
allowing the pressure of the injected adhesive mortar to push the piston
plug towards the front of the hole. After injecting, depressurize the
dispenser by pressing the release trigger. This will prevent further mortar
discharge from the mixing nozzle.
The proper injection of mortar using a piston plug HIT-SZ prevents the
creation of air voids. The piston plug must be insertable to the back of the
borehole without resistance. During injection the piston plug will be
pressed towards the front of the borehole slowly by mortar pressure.
Attention! Pulling the injection or when changing the foil pack, the piston
plug is rendered inactive and air voids may occur.

HDM 330 Manual dispenser (330 ml)
HDM 500 Manual dispenser (330 / 500 ml)
HDE 500-A22 Electric dispenser (330 / 500 ml)
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6

Setting the element

contaminants.
Mark and set element to the required embedment depth until working time
twork has elapsed.

After installing the rebar the annular gap must be completely filled with
mortar.
Proper installation can be verified when:
Desired anchoring embedment is reached l
v
:
Embedment mark at concrete surface.
Excess mortar flows out of the borehole after the rebar has been fully
inserted until the embedment mark.
Overhead application: Support the rebar and secure it from falling till
mortar started to harden.

Observe the working time t
work
, which varies according to temperature of
base material. Minor adjustments to the rebar position may be performed
during the working time. After t
cure
preparation work may continue.


Resistance to chemical substances
Chemical Resistance Chemical Resistance
Air + Gasoline +
Acetic acid 10% + Glycole o
Acetone o Hydrogen peroxide 10% o
Ammonia 5% + Lactic acid 10% +
Benzyl alcohol - Maschinery oil +
Chloric acid 10% o Methylethylketon o
Chlorinated lime 10% + Nitric acid 10% o
Citric acid 10% + Phosphoric acid 10% +
Concrete plasticizer + Potassium Hydroxide pH 13,2 +
De-icing salt (Calcium chloride) + Sea water +
Demineralized water + Sewage sludge +
Diesel fuel + Sodium carbonate 10% +
Drilling dust suspension pH 13,2 + Sodium hypochlorite 2% +
Ethanol 96% - Sulfuric acid 10% +
Ethylacetate - Sulfuric acid 30% +
Formic acid 10% + Toluene o
Formwork oil + Xylene o
+ resistant
o resistant in short term (max. 48h) contact
- not resistant
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7
Electrical Conductivity

HIT-HY 200 in the hardened state is not conductive electrically. Its electric resistivity is 15,510
9
cm
(DIN IEC 93 12.93). It is adapted well to realize electrically insulating anchorings (ex: railway applications,
subway).

Drilling diameters

Rebar (mm)

Drill bit diameters d
0
[mm]
Hammer drill
(HD)
Compressed air drill
(CA)
8 12 (10)
a)
-
10 14 (12)
a)
-
12 16 (14)
a)
17
14 18 17
16 20 20
18 22 22
20 25 26
22 28 28
24 32 32
25 32 32
26 35 35
28 35 35
30 37 35
32 40 40
a) Max. installation length I = 250 mm.

Basic design data for rebar design according to ETA
Bond strength

Bond strength in N/mm according to ETA for good bond conditions

Rebar (mm)

Concrete class
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 32 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3

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8
Minimum anchorage length

Minimum and maximum embedment depths and lap lengths for C20/25 according
to ETA
Rebar
l
b,min
*
[mm]
l
0,min
*
[mm]
Concrete temp. -10C
l
max
[mm]
Concrete temp. 0C
l
max
[mm]
Diameter d
s

[mm]
f
y,k

[N/mm]
8 500 113 200 700 1000
10 500 142 200 700 1000
12 500 170 200 700 1000
14 500 198 210 700 1000
16 500 227 240 700 1000
18 500 255 270 700 1000
20 500 284 300 700 1000
22 500 312 330 700 1000
24 500 340 360 700 1000
25 500 354 375 700 1000
26 500 369 390 700 1000
28 500 397 420 700 1000
30 500 425 450 700 1000
32 500 454 480 700 1000
l
b,min
(8.6) and l
0,min
(8.11) are calculated for good bond conditions with maximum utilisation of rebar yield strength
f
yk
= 500 N/mm and
6
= 1,0

106

Hilti HIT-HY 200

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9
Example of pre-calculated values
Rebar yield strength f
yk
= 500 N/mm, concrete C25/30, good bond conditions
Rebar
Anchorage length
l
bd

Design
value N
Rd

Mortar
volume
Anchorage
length l
bd

Design value
N
Rd

Mortar
volume
[mm] [mm] [kN] [ml] [mm] [kN] [ml]

1
=
2
=
3
=
4
=
5
=1,0

2
or
5
= 0,7

1
=
3
=
4
= 1,0
8
100 6,8 8 (3) 100 9,7 8 (3)
170 11,5 13 (6) 140 13,6 11 (5)
250 17,0 19 (8) 180 17,4 14 (6)
323 21,9 24 226 21,9 17 (8)
10
121 10,3 11 (5) 121 14,7 11 (5)
210 17,8 19 (9) 170 20,6 15 (7)
310 26,3 28 230 27,9 21 (10)
402 34,1 36 281 34,1 25
12
145 14,8 15 (7) 145 21,1 15 (7)
260 26,5 27 210 30,5 22 (10)
370 37,7 39 270 39,3 29
483 49,2 51 338 49,1 36
14
169 20,1 20 169 28,7 20
300 35,6 36 240 40,7 29
430 51,1 52 320 54,3 39
563 66,9 68 394 66,8 48
16
193 26,2 26 193 37,4 26
340 46,1 46 280 54,3 38
490 66,5 67 370 71,7 50
644 87,4 87 451 87,4 61
18
218 33,3 33 218 47,5 33
390 59,5 59 310 67,6 47
560 85,5 84 410 89,4 62
724 ** 110,5 109 507 110,6 76
20
242 41,1 51 242 58,6 51
430 72,9 91 350 84,8 74
620 105,2 131 460 111,5 98
805 ** 136,6 171 564 136,7 120
22
266 49,6 75 266 70,9 75
470 87,7 133 380 101,3 107
680 126,9 192 500 133,3 141
886 ** 165,3 251 620 165,3 175
* Values corresponding to the minimum anchorage length. The maximum permissible load is valid for good bond
conditions as described in EN 1992-1-1. For all other conditions multiply by the value by 0,7. The volume of
mortar correspond to the formula 1,2(d
0
-d)lb/4

** For installation temperature 0 C. For lower temperature l
bd
is limited to 700 mm

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10
Example of pre-calculated values for
yk
Rebar
Anchorage length
l
bd

Design
value N
Rd

Mortar
volume
Anchorage
length l
bd

Design value
N
Rd

Mortar
volume

1
=
2
=
3
=
4
=
5
=1.0

2
or
5
= 0.7

1
=
3
=
4
= 1.0
24
290 59,0 122 290 84,3 122
520 105,9 220 420 122,1 177
740 ** 150,6 312 550 160,0 232
966 ** 196,7 408 676 196,6 285
25
302 64,0 114 302 91,5 114
530 112,4 199 440 133,3 165
770 ** 163,3 290 570 172,7 214
1000 ** 212,1 376 704 ** 213,3 265
26
314 69,2 162 314 98,9 162
540 119,1 279 450 141,8 233
770 ** 169,8 398 590 185,9 305
1000 ** 220,5 517 733 ** 230,9 379
28
338 80,3 140 338 114,7 140
560 133,0 233 490 166,3 204
780 ** 185,3 324 640 217,1 266
1000 ** 237,5 416 789 ** 267,7 328
30
363 92,4 160 363 132,0 160
580 147,6 256 520 189,0 230
790 ** 201,0 349 680 247,2 301
1000 ** 254,5 442 845 ** 307,2 374
32
387 105,0 210 387 150,1 210
590 160,1 320 560 217,1 304
800 ** 217,1 434 730 ** 283,1 396
1000 ** 271,4 543 902 ** 349,8 490
0
-d
s
)lb/4 for hammer drilling

bd

108

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11
Example of pre-calculated values for overlap joints
yk
Rebar
Anchorage length
l
bd

Design
value N
Rd

Mortar
volume
Anchorage
length l
bd

Design value
N
Rd

Mortar
volume

1
=
2
=
3
=
5
=
6
=1,0

2
or
5
= 0,7

1
=
3
=
6
= 1,0
8
200 13,6 15 (7) 200 19,4 15 (7)
240 16,3 18 (8) 210 20,4 16 (7)
280 19,0 21 220 21,3 17 (7)
323 21,9 24 226 21,9 17 (8)
10
200 17,0 18 (8) 200 24,2 18 (8)
270 22,9 24 230 27,9 21 (10)
330 28,0 30 250 30,3 23 (10)
402 34,1 36 281 34,1 25
12
200 20,4 21 (10) 200 29,1 21 (10)
290 29,5 31 250 36,4 26 (12)
390 39,7 41 290 42,2 31
483 49,2 51 338 49,1 36
14
210 24,9 25 210 35,6 25
330 39,2 40 270 45,8 33
450 53,4 54 330 56,0 40
563 66,9 68 394 66,8 48
16
240 32,6 33 240 46,5 33
370 50,2 50 310 60,1 42
510 69,2 69 380 73,7 52
644 87,4 87 451 87,4 61
18
270 41,2 41 270 58,9 41
420 64,1 63 350 76,3 53
570 87,0 86 430 93,8 65
724 ** 110,5 109 507 110,6 76
20
300 50,9 64 300 72,7 64
470 79,7 100 390 94,5 83
640 108,6 136 480 116,3 102
805 ** 136,6 171 564 136,7 120
22
330 61,6 124 330 88,0 93
520 97,0 147 430 114,6 122
700 130,6 198 520 138,6 147
886 ** 165,3 251 620 165,3 175
conditions as described in EN 1992-1-1. For all other conditions multiply by the value by 0,7. The volume of mortar
correspond to the formula 1,2(d
0
-d
s
)lb/4 for hammer drilling

bd

109
Hilti HIT-HY 200

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12
Example of pre-calculated values for overlap joints
yk
Rebar
Anchorage length
l
bd

Design
value N
Rd

Mortar
volume
Anchorage
length l
bd

Design value
N
Rd

Mortar
volume

1
=
2
=
3
=
4
=
5
=1.0

2
or
5
= 0.7

1
=
3
=
4
= 1.0
24
360 73,3 152

360 104,7 152
560 114,0 236 470 136,7 198
760 ** 154,7 321 570 165,8 241
966 ** 196,7 408 676 196,6 285
25
375 79,5 124

375 113,6 141
580 123,0 218 480 145,4 181
790 ** 167,5 297 590 178,7 222
1000 ** 212,1 376 704 ** 213,3 265
26
390 86,0 124 390 122,9 202
590 130,1 305 500 157,5 259
800 ** 176,4 414 620 195,3 321
1000 ** 220,5 517 733 ** 230,9 379
28
420 99,8 124 420 142,5 175
610 144,9 254 540 183,2 224
810 ** 192,4 337 670 227,3 278
1000 ** 237,5 416 789 ** 267,7 328
30
450 114,5 124 450 163,6 199
630 160,3 278 580 210,8 256
820 ** 208,7 362 710 ** 258,1 314
1000 ** 254,5 442 845 ** 307,2 374
32
480 130,3 124 480 186,1 261
650 176,4 353 620 240,4 337
830 ** 225,3 451 760 ** 294,7 413
1000 ** 271,4 543 902 ** 349,8 490
0
-d
s
)lb/4 for hammer drilling.

bd

110

1

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CR 1010278712

Method Statement
HIT-HY 200-R with HIT-Z

Dear Sir,

This method statement describes the procedures of installing the special rod HIT-Z in concrete
structure and implies the use of Hilti Chemical anchors HY 200-R.

Instruction for use:
These instructions at next 3 pages cover the installation of adhesive material HY 200-R with HIT-Z
rod in solid concrete

111

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Sitting Instruction
112

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113

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CR 1010278712

114

1

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CR 1010278712

Method Statement
HIT-HY 200-R with standard elements

Dear Sir,

This method statement describes the procedures of installing standard elements in concrete

These instructions at next pages cover the installation of adhesive material HY 200-R with standard
elements in solid concrete

115

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Sitting Instruction

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4

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F +966 1 460 6255
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CR 1010278712

118

1

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CR 1010278712

Method Statement
HIT-HY 200-R with Rebar

Dear Sir,

This method statement describes the procedures of installing post-installed rebar in concrete

These instructions at next pages cover the installation of adhesive material HY 200-R with post-
installed rebar in solid concrete

119

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CR 1010278712
Sitting Instruction

ETA approved includes the new installation method with automatic hole cleaning when using Hilti TE-CD and
TE-YD hollow drill bit, providing a properly cleaned hole simply by drilling.
Used in conjunction with a Hilti combihammer and Hilti vacuum cleaner, Hilti TE-CD and TE-YD holoow drill
bits achieve significantly faster drilling progress than conventional drilling system and reduce respirable dust
by up to 97%.
120

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F +966 1 460 6255
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CR 1010278712

122

5

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8001200013
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123
Page 1/7
Safety data sheet
according to 1907/2006/EC, Article 31 / ISO 11014
Printing date 26.07.2011 Revision: 26.07.2011 Version number 1
DR
1 Identification of the substance/mixture and of the company/undertaking
Product identifier
Trade name: Hilti HIT-HY 200-R
Container size 330 ml, 500 ml
Relevant identified uses of the substance or mixture and uses advised against
Sector of Use Building and construction work
Product category Adhesives, sealants
Application of the substance / the preparation Adhesive mortar for anchor fastenings in concrete
Details of the supplier of the safety data sheet
Manufacturer/Supplier:
Hilti AG
Feldkircherstr. 100
Postfach 333
FL-9494 Schaan
Liechtenstein
Tel: 00423 / 234 2111
Fax: 00423 / 234 2965
Informing department:
anchor.hse@hilti.com
see section 16
Emergency telephone number:
Hilti AG
Tel: 00423 / 234 2111
Fax: 00423 / 234 2965
Schweizerisches Toxikologisches Informationszentrum- 24 h Service
Tel.: 0041 / 1 251 51 51 (international)
2 Hazards identification
Classification of the substance or mixture
Classification according to Regulation (EC) No 1272/2008
GHS07
Skin Irrit. 2 H315 Causes skin irritation.
Eye Irrit. 2 H319 Causes serious eye irritation.
Skin Sens. 1 H317 May cause an allergic skin reaction.
Classification according to Directive 67/548/EEC or Directive 1999/45/EC
Information concerning particular hazards for human and environment:
The product has to be labelled due to the calculation procedure of the "General Classification guideline for preparations of the EU" in the
latest valid version.
Classification system:
The classification is in line with current EC lists. It is expanded, however, by information fromtechnical literature and by information
furnished by supplier companies.
Label elements
Labelling according to Regulation (EC) No 1272/2008 The product is classified and labelled according to the CLP regulation.
Hazard pictograms
GHS07
Signal word Warning
Hazard-determining components of labelling:
dibenzoyl peroxide
methacrylic acid, monoester with propane-1,2-diol
Hazard statements
H315Causes skin irritation.
H319Causes serious eye irritation.
H317May cause an allergic skin reaction.
Precautionary statements
P262 Do not get in eyes, on skin, or on clothing.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P305+P351+P338IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do.
Continue rinsing.
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P337+P313 If eye irritation persists: Get medical advice/attention.
P410 Protect fromsunlight.
P411+P235 Store at temperatures not exceeding 25C. Keep cool.
(Contd. on page 2)
LIE
124
Page 2/7
Safety data sheet
(Contd. of page 1)
DR
Other hazards
Results of PBT and vPvB assessment
PBT: Not applicable.
vPvB: Not applicable.
Additional information:
Hilti HIT
Information pertaining to particular dangers for man and environment: A
H315 Causes skin irritation.
H319 Causes serious eye irritation.
H317 May cause an allergic skin reaction.
Information pertaining to particular dangers for man and environment: B
3 Composition/information on ingredients
Chemical characterization: Mixtures
Description:
2-Component-foilpack, contains:
Component A: Urethane methacrylate resin, inorganic filler
Component B: Dibenzoyl peroxide, phlegmatized
Mixture of the substances listed below with harmless additions.
Dangerous components:
Urethanmethacrylate oligomer
Xi R36/38
Skin Irrit. 2, H315; Eye Irrit. 2, H319
10-20%
CAS: 27813-02-1
EINECS: 248-666-3
Xi R36; Xi R43
Eye Irrit. 2, H319; Skin Sens. 1, H317
5-10%
CAS: 94-36-0
EINECS: 202-327-6
dibenzoyl peroxide
Xi R36; Xi R43; E R3; O R7
Org. Perox. B, H241; Eye Irrit. 2, H319; Skin Sens. 1, H317
10-15%
.
Dangerous components A:
Urethanmethacrylate oligomer Xi R36/38
Skin Irrit. 2, H315; Eye Irrit. 2, H319
CAS: 27813-02-1
EINECS: 248-666-3
methacrylic acid, monoester with propane-1,2-diol Xi R36; Xi R43
Eye Irrit. 2, H319; Skin Sens. 1, H317
Dangerous components B:
CAS: 94-36-0
EINECS: 202-327-6
dibenzoyl peroxide Xi R36; Xi R43; E R3; O R7
Org. Perox. B, H241; Eye Irrit. 2, H319; Skin Sens. 1, H317
SVHC None
Additional information For the wording of the listed risk phrases refer to section 16.
4 First aid measures
Description of first aid measures
General information Instantly remove any clothing soiled by the product.
After inhalation Take affected persons into the open air and position comfortably
After skin contact Instantly wash with water and soap and rinse thoroughly. If skin irritation persist, call a physician.
After eye contact
Rinse thoroughly with plenty of water for at least 15 minutes and consult a physician.
Protect unharmed eye.
After swallowing
Rinse out mouth and then drink plenty of water.
Seek immediate medical advice.
Information for doctor
Most important symptoms and effects, both acute and delayed Allergic reactions
Indication of any immediate medical attention and special treatment needed No further relevant information available.
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(Contd. on page 3)
125
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(Contd. of page 2)
DR
5 Firefighting measures
Extinguishing media
Suitable extinguishing agents
Water spray, carbon dioxide (CO2), carbon dioxide blanket, foam, or dry powder.
Sand
For safety reasons unsuitable extinguishing agents Water with full jet.
Special hazards arising from the substance or mixture
Can be released in case of fire
Carbon monoxide (CO)
Carbon dioxide (CO2)
Nitrogen oxides (NOx)
Under certain fire conditions, traces of other toxic gases cannot be excluded.
Advice for firefighters
Protective equipment: In the event of fire, wear self contained breathing apparatus
6 Accidental release measures
Personal precautions, protective equipment and emergency procedures
Wear protective clothing.
Use personal protective equipment. Ensure adequate ventilation. Remove all sources of ignition.
Environmental precautions: Do not allow to enter the ground/soil.
Methods and material for containment and cleaning up:
Collect mechanically.
Clean the accident area carefully; suitable cleaners are:
organic solvent
Ensure adequate ventilation.
Dispose of contaminated material as waste according to item13.
Reference to other sections
See Section 7 for information on safe handling
See Section 8 for information on personal protection equipment.
See Section 13 for information on disposal.
7 Handling and storage
Handling
Precautions for safe handling
Check the expiry date: see imprint on manifold (month/year). Do not use expired mortar!
The usual precautionary measures should be adhered to general rules for handling chemicals.
Information about protection against explosions and fires:
No special measures required.
Keep ignition sources away - Do not smoke.
Conditions for safe storage, including any incompatibilities
Storage
Requirements to be met by storerooms and containers: Keep in a cool, dry and dark place; +5 C to 25 C.
Information about storage in one common storage facility: Store away fromfoodstuffs.
Further information about storage conditions: Protect fromheat and direct sunlight.
Storage class
As per VCI (1991) storage classification concept.
11
Specific end use(s) Adhesive mortar for anchor and rebar fastenings
8 Exposure controls/personal protection
Additional information about design of technical systems: No further data; see item7.
Control parameters
Components with limit values that require monitoring at the workplace:
The product does not contain any relevant quantities of materials with critical values that have to be monitored at the workplace.
Additional information: The lists that were valid during the compilation were used as basis.
Exposure controls
Personal protective equipment
General protective and hygienic measures
The usual precautionary measures should be adhered to general rules for handling chemicals.
Do not eat, drink or smoke while working.
Keep away fromfoodstuffs, beverages and food.
Wash hands during breaks and at the end of the work.
Avoid contact with the eyes and skin.
Breathing equipment: Not required.
(Contd. on page 4)
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(Contd. of page 3)
DR
Protection of hands:
Protective gloves
Avoid direct contact with the chemical/ the product/ the preparation by organizational measures.
Use gloves of stable material (e.g. Nitrile) - if necessary tricoted to improve the wearability.
Material of gloves Nitrile rubber, NBR
Penetration time of glove material
The exact break trough time has to be found out by the manufacturer of the protective gloves and has to be observed.
Not suitable are gloves made of the following materials:
Natural rubber, NR
Leather gloves
Strong gloves
Eye protection: Tightly sealed safety glasses.
Body protection: Protective work clothing.
9 Physical and chemical properties
Information on basic physical and chemical properties
General Information
Appearance:
Form: pasty
Colour: Component A: grey
Component B: white
Odour: Ester-like
Odour threshold: Not determined
pH-value: Component A: not applicable
Component B: ~7
Change in condition
Melting point/Melting range: Not determined
Boiling point/Boiling range: Not determined
Flash point: Component A: >110 C (DIN 53213)
Component B: not applicable
Ignition temperature: 355C
Decomposition temperature: Component A: not relevant
Component B: SADT 65C UN test H4
Self-inflammability: Product is not selfigniting.
Danger of explosion: Product is not explosive.
Critical values for explosion:
Lower: Not determined
Upper: Not determined
Vapour pressure at 20C: <0,1 hPa
Density at 20C 1,8 g/cm (DIN 51757)
Relative density Not determined
Vapour density Not determined
Evaporation rate Not determined
Solubility in / Miscibility with
Water: Not miscible or difficult to mix
Segregation coefficient (n-octanol/water): Not determined
Viscosity:
dynamic at 20C: 60 Pa.s (DIN 53788)
kinematic at 20C: >20 s (DIN 53211/4)
Solvent content:
Water: Component B: ~20%
Other information No further relevant information available.
10 Stability and reactivity
Reactivity
Chemical stability
Thermal decomposition / conditions to be avoided:
To avoid thermal decomposition do not overheat.
No decomposition if used and stored according to specifications.
Possibility of hazardous reactions No dangerous reactions known
Conditions to avoid No further relevant information available.
Incompatible materials: No further relevant information available.
(Contd. on page 5)
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(Contd. of page 4)
DR
Hazardous decomposition products: No dangerous decomposition products known
11 Toxicological information
Information on toxicological effects
Acute toxicity:
Primary irritant effect:
on the skin: Irritant to skin and mucous membranes.
on the eye: Irritant effect.
Sensitization: Sensitization possible by skin contact.
Additional toxicological information:
The product shows the following dangers according to the calculation method of the General EC Classification Guidelines for Preparations
as issued in the latest version:
Irritant
12 Ecological information
Toxicity
Acquatic toxicity: No further relevant information available.
Persistence and degradability No further relevant information available.
Behaviour in environmental systems:
Bioaccumulative potential No further relevant information available.
Mobility in soil No further relevant information available.
Additional ecological information:
According to recipe contains the following heavy metals and compounds according to EC guideline NO. 76/464 EC: None
General notes: The product does not contain organically bounded halogens (AOX-free).
Results of PBT and vPvB assessment
PBT: Not applicable.
vPvB: Not applicable.
Other adverse effects No further relevant information available.
13 Disposal considerations
Waste treatment methods
Recommendation
After curing, the product can be disposed of with household waste.
Full or only partially emptied cartridges must be disposed of as special waste in accordance with official regulations.
European waste catalogue
08 00 00 WASTES FROM THE MANUFACTURE, FORMULATION, SUPPLY AND USE (MFSU) OF COATINGS (PAINTS,
VARNISHES AND VITREOUS ENAMELS), ADHESIVES, SEALANTS AND PRINTING INKS
08 04 00 wastes fromMFSU of adhesives and sealants (including waterproofing products)
08 04 09* waste adhesives and sealants containing organic solvents or other dangerous substances
20 00 00 MUNICIPAL WASTES (HOUSEHOLD WASTE AND SIMILAR COMMERCIAL, INDUSTRIAL AND INSTITUTIONAL
WASTES) INCLUDING SEPARATELY COLLECTED FRACTIONS
20 01 00 separately collected fractions (except 15 01)
20 01 27* paint, inks, adhesives and resins containing dangerous substances
Uncleaned packagings:
Recommendation:
Empty packs: May be disposed via the local Green Dot collecting systemor EAK waste material code 150102 (plastic packaging materials)
14 Transport information
UN-Number
ADR, ADN, IMDG, IATA Void
UN proper shipping name
ADR Void
ADN, IMDG, IATA Void
Transport hazard class(es)
ADR, ADN, IMDG, IATA
Class Void
Packing group
ADR, IMDG, IATA Void
Environmental hazards:
Marine pollutant: No
(Contd. on page 6)
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(Contd. of page 5)
DR
Special precautions for user Not applicable.
Transport in bulk according to Annex II of MARPOL73/78 and
the IBC Code Not applicable.
Transport/Additional information: Not dangerous according to the above specifications.
UN "Model Regulation": -
HS-Code: 3214 10 10: Glaziers' putty, grafting putty, resin cements, caulking
compounds and other mastics
15 Regulatory information
Safety, health and environmental regulations/legislation specific for the substance or mixture
Labelling according to Regulation (EC) No 1272/2008 The product is classified and labelled according to the CLP regulation.
Hazard pictograms
GHS07
Signal word Warning
Hazard-determining components of labelling:
dibenzoyl peroxide
Hazard statements
H315Causes skin irritation.
H319Causes serious eye irritation.
H317May cause an allergic skin reaction.
Precautionary statements
P262 Do not get in eyes, on skin, or on clothing.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P305+P351+P338IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do.
Continue rinsing.
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P337+P313 If eye irritation persists: Get medical advice/attention.
P410 Protect fromsunlight.
P411+P235 Store at temperatures not exceeding 25C. Keep cool.
National regulations
The product is subject to classification in accordance with the prevailing version of the regulations on hazardous materials.
Council Directive 89/391/EEC of 12 J une 1989 on the introduction of measures to encourage improvements in the safety and health of
workers at work. Article 12 Training of workers
Information about limitation of use: Employment restrictions concerning young persons must be observed.
Chemical safety assessment: not required.
16 Other information
These data are based on our present knowledge. However, they shall not constitute a guarantee for any specific product features and shall
not establish a legally valid contractual relationship.
Relevant phrases
H241 Heating may cause a fire or explosion.
H315 Causes skin irritation.
R3 Extreme risk of explosion by shock, friction, fire or other sources of ignition.
R36 Irritating to eyes.
R36/38Irritating to eyes and skin.
R43 May cause sensitisation by skin contact.
R7 May cause fire.
Department issuing data specification sheet:
Hilti Entwicklungsgesellschaft mbH
Hiltistrasse 6
D-86916 Kaufering
Tel.: +49 8191 906310
Fax: +49 8191 906826
e-mail: monika.moench@hilti.com
Contact: Monika Mnch
(Contd. on page 7)
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(Contd. of page 6)
DR
Abbreviations and acronyms:
ADR: Accord europen sur letransport des marchandises dangereuses par Route(European Agreement concerning theInternational Carriageof Dangerous Goods by Road)
RID: Rglement international concernant letransport des marchandises dangereuses par chemin defer (Regulations Concerning theInternational Transport of Dangerous Goods by Rail)
IMDG: International MaritimeCodefor Dangerous Goods
IATA: International Air Transport Association
ICAO: International Civil Aviation Organization
GHS: Globally Harmonized Systemof Classification and Labelling of Chemicals
LIE
130
88 Empire Drive St. Paul, Minnesota 55103
(651) 642-1150 fax (651) 642-1239

VOC Content Test Certificate
October 25, 2011
Supplier: Hilti Entwicklungsgesellschaft mbH
BU Anchors
Hiltistrasse 6
86916 Kaufering
GERMANY
Sample Description: Hilti HIT-HY 200-R
Date Tested: October 4, 2011
Test Method: SCAQMD method 304-91 Determination of Volatile Organic Compounds
(VOC) in Various Materials as referenced by South Coast Air Quality
Management District (SCAQMD) Rule 1168. The values also comply with the
requirements of EPA test method #24.
Test Data:
Specification Product
LEED 2009 (LEED 3.0)
LEED 2.2
IEQ-4.1: Low-Emitting Materials
Adhesives and Sealants
Hilti
HIT-HY 200-R Green Building Council of Australia
Green Star Office Design 3.0, IEQ-13
Green Star Office Design 2.0, IEQ-13
Green Star Office Interiors 1.1, IEQ-11
Multipurpose Construction Adhesive;
VOC Limit: 70 g/L
Product contains: 13 g/L of VOC
Tom Barrett
Vice President/Strategic Analytical Services
Kelly French
Chemist III/Lab Supervisor

131

European Technical Approval ETA-12/0028

English translation prepared by DIBt - Original version in German language

Injektionssystem Hilti HIT-HY 200-R mit HIT-Z / HIT-Z-R Handelsbezeichnung
Trade name
Injection system Hilti HIT-HY 200-R with HIT-Z / HIT-Z-R

Zulassungsinhaber
Holder of approval
Hilti AG
Feldkircherstrae 100
9494 Schaan
RSTENTUM LIECHTENSTEIN F

Zulassungsgegenstand
und Verwendungszweck
Verbunddbel in den Gren M8 bis M20 zur Verankerung im Beton
Generic type and use
of construction product
Bonded anchor of sizes M8 to M20 for use in concrete

Geltungsdauer:
Validity:
vom
from
4 April 2012
bis
to
10 February 2017

Hilti Werke Herstellwerk
Manufacturing plant

Diese Zulassung umfasst
This Approval contains

18 Seiten einschlielich 10 Anhnge
18 pages including 10 annexes
Diese Zulassung ersetzt
This Approval replaces

ETA-12/0028 mit Geltungsdauer vom 10. Februar 2012 bis 10. Februar
2017.
ETA-12/0028 with validity from 10 February 2012 to 10. February 2017.

E u r o p i s c h e O r g a n i s a t i o n f r T e c h n i s c h e Z u l a s s u n g e n

E u r o p e a n O r g a n i s a t i o n f o r T e c h n i c a l A p p r o v a l s

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132

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English translation prepared by DIBt

Page 2 of 18 | 4 April 2012
I LEGAL BASES AND GENERAL CONDITIONS
1 This European technical approval is issued by Deutsches Institut fr Bautechnik in accordance
with:
- Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws,
regulations and administrative provisions of Member States relating to construction
products
1
, modified by Council Directive 93/68/EEC
2
and Regulation (EC) N 1882/2003 of
the European Parliament and of the Council
3
;
- Gesetz ber das In-Verkehr-Bringen von und den freien Warenverkehr mit Bauprodukten zur
Umsetzung der Richtlinie 89/106/EWG des Rates vom 21. Dezember 1988 zur Angleichung
der Rechts- und Verwaltungsvorschriften der Mitgliedstaaten ber Bauprodukte und anderer
Rechtsakte der Europischen Gemeinschaften (Bauproduktengesetz - BauPG) vom
28. April 1998
4
, as amended by law of 31 October 2006
5
;
- Common Procedural Rules for Requesting, Preparing and the Granting of European
technical approvals set out in the Annex to Commission Decision 94/23/EC
6
;
- Guideline for European technical approval of "Metal anchors for use in concrete - Part 5:
Bonded anchors", ETAG 001-05.
2 Deutsches Institut fr Bautechnik is authorized to check whether the provisions of this European
technical approval are met. Checking may take pl ace in the manufacturing plant. Nevertheless,
the responsibility for the conformity of the pr oducts to the European technical approval and for
their fitness for the intended use remains with the holder of the European technical approval.
3 This European technical approval is not to be transferred to manufacturers or agents of
manufacturers other than those indicated on page 1, or manufacturing plants other than those
indicated on page 1 of this European technical approval.
4 This European technical approval may be withdraw n by Deutsches Institut fr Bautechnik, in
particular pursuant to information by the Co mmission according to Article 5(1) of Council
Directive 89/106/EEC.
5 Reproduction of this European technical approval including transmission by electronic means
shall be in full. However, partial reproducti on can be made with the written consent of
Deutsches Institut fr Bautechnik. In this case partial reproduction has to be designated as
such. Texts and drawings of advertising brochures shall not contradict or misuse the European
technical approval.
6 The European technical approval is issued by t he approval body in its official language. This
version corresponds fully to the version circulated within EOTA. Translations into other
languages have to be designated as such.

1
Official Journal of the European Communities L 40, 11 February 1989, p. 12
2
Official Journal of the European Communities L 220, 30 August 1993, p. 1
3
Official Journal of the European Union L 284, 31 October 2003, p. 25
4
Bundesgesetzblatt Teil I 1998, p. 812
5
Bundesgesetzblatt Teil I 2006, p. 2407, 2416
6
Official Journal of the European Communities L 17, 20 January 1994, p. 34

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II SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL APPROVAL
1 Definition of product and intended use
1.1 Definition of the construction product
The injection system Hilti HIT-HY 200-R with HIT-Z / HIT-Z-R is a bonded anchor consisting of
a foil pack with injection mortar Hilti HIT-HY 200-R and an anchor rod (including nut and
washer) in the sizes of M8, M10, M12, M16 and M20. The anchor rod (including nut and
washer) is made of galvanised steel (HIT-Z) or stainless steel (HIT-Z-R). The anchor rod is
placed into a drill hole filled with injection mort ar. The load transfer is realised by mechanical
interlock of several cones in the bonding mo rtar and then via a combination of bonding and
friction forces in the base material (concrete).
An illustration of the product and intended use is given in Annex 1.
1.2 Intended use
The anchor is intended to be used for anchorages for which requirements for mechanical
resistance and stability and safety in use in the sense of the Essential Requirements 1 and 4 of
Council Directive 89/106 EEC shall be fulfilled and failure of anchorages made with these
products would cause risk to human life and/or lead to considerable economic consequences.
Safety in case of fire (Essential Requirement 2) is not covered in this European technical
approval. The anchor is to be used only for anchorages subject to static or quasi-static loading
in reinforced or unreinforced normal weight c oncrete of strength classes C20/25 at minimum
and C50/60 at most according to EN 206:2000-12.
The anchor may be anchored in cracked and non-cracked concrete.
The anchor may be installed in dry or wet concrete; it must not be installed in flooded holes.
The anchor may be used in the following temperature ranges:
- Temperature range I: -40 C to +40 C (max long term temperature +24 C and
max short term temperature +40 C)
- Temperature range II: -40 C to +80 C (max long term temperature +50 C and
- Temperature range III: -40 C to +120 C (max long term temperature +72 C and
Anchor rods HIT-Z (galvanised steel):
The anchor rod (including nut and washer) m ade of galvanised steel may only be used in
structures subject to dry internal conditions.

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Anchor rods HIT-Z-R (stainless steel 1.4401, 1.4404):
The anchor rod (including nut and washer) made of stainless steel may be used in structures
subject to dry internal conditions and also in structures subject to external atmospheric
exposure (including industrial and marine envir onment), or exposure in permanently damp
internal conditions, if no particular aggressive conditions exist. Such particular aggressive
conditions are e.g. permanent, alternating imme rsion in seawater or the splash zone of
seawater, chloride atmosphere of indoor sw imming pools or atmosphere with extreme
chemical pollution (e.g. in desulphurization plants or road tunnels where de-icing materials
are used).
The provisions made in this European technical approval are based on an assumed intended
working life of the anchor of 50 years. The indications given on the working life cannot be
interpreted as a guarantee given by the producer, but are to be regarded only as a means for
choosing the right products in relation to the expected economically reasonable working life of
the works.
2 Characteristics of product and methods of verification
2.1 Characteristics of product
The anchor corresponds to the drawings and prov isions given in Annexes 1, 2 and 4. The
characteristic material values, dimensions and tolerances of the anchor not indicated in
Annexes 1, 2 and 4 shall correspond to the respective values laid down in the technical
documentation
7
of this European technical approval.
The characteristic values for the design of anchorages are given in Annexes 8 to 10.
Each anchor rod shall be marked according to Annex 1 with the identifying mark of the
manufacturer, with the anchor size, with the anchorage depth, with the maximum fixture
thickness and with the letters "HIT-Z" for galvanised steel or "HIT-Z-R" for stainless steel
respectively.
The two components of the injection mortar are delivered in unmixed condition in foil packs of
sizes 330 ml or 500 ml according to Annex 1. Each foil pack is marked with the identifying mark
"HY 200-R", with the batch number and expiry date.
2.2 Methods of verification
The assessment of fitness of t he anchor for the intended use in relation to the requirements for
mechanical resistance and stability and safety in use in the sense of the Essential
Requirements 1 and 4 has been made in accordance with the "Guideline for European technical
approval of Metal Anchors for Use in Concrete", Part 1 "Anchors in general" and Part 5 "Bonded
anchors" on the basis of Option 1.
In addition to the specific clauses relating to dangerous substances contained in this European
technical approval, there may be other requirement s applicable to the products falling within its
scope (e.g. transposed European legislation and nat ional laws, regulations and administrative
provisions). In order to meet the provisions of the EU Construction Pr oducts Directive, these
requirements need also to be complied with, when and where they apply.

7
The technical documentation of this European technical appr oval is deposited at the Deutsches Institut fr Bautechnik
and, as far as relevant for the tasks of the approved bodies involved in the attestation of conformity procedure, is
handed over to the approved bodies.

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3 Evaluation and attestation of conformity and CE marking
3.1 System of attestation of conformity
According to the decision 96/582/EG of the European Commission
8
the system 2(i) (referred to
as System 1) of attestation of conformity applies.
This system of attestation of conformity is defined as follows:
System 1: Certification of the conformity of the product by an approved certification body on the
basis of:
(a) Tasks for the manufacturer:
(1) factory production control;
(2) further testing of samples taken at the factory by the manufacturer in accordance
with a prescribed control plan.
(b) Tasks for the approved body:
(3) initial type-testing of the product;
(4) initial inspection of factory and of factory production control;
(5) continuous surveillance, assessment and approval of factory production control.
Note: Approved bodies are also referred to as "notified bodies".
3.2 Responsibilities
3.2.1 Tasks of the manufacturer
3.2.1.1 Factory production control
The manufacturer shall exercise permanent inter nal control of producti on. All the elements,
requirements and provisions adopted by the manufacturer shall be documented in a systematic
manner in the form of written policies and procedures, including records of results performed.
This production control system shall insure that the product is in conformity with this European
technical approval.
The manufacturer may only use initial / raw / constituent materials stated in the technical
documentation of this European technical approval.
The factory production control shall be in accordance with the control plan which is part of the
technical documentation of this European technical approval . The control plan

is laid down in
the context of the factory production control system operated by the manufacturer and
deposited at Deutsches Institut fr Bautechnik.
9
The results of factory production control shall be recorded and evaluated in accordance with the
provisions of the control plan.
3.2.1.2 Other tasks of manufacturer
The manufacturer shall, on the basis of a contract, involve a body which is approved for the
tasks referred to in section 3.1 in the field of anchors in order to undertake the actions laid down
in section 3.2.2. For this purpose, the control plan referred to in sections 3.2.1.1 and 3.2.2 shall
be handed over by the manufacturer to the approved body involved.
The manufacturer shall make a declaration of conformity, stating that the construction product is
in conformity with the provisions of this European technical approval.

8
Official Journal of the European Communities L 254 of 08.10.1996
9
The control plan is a confidential part of the document ation of the European technical approval, but not published
together with the European technical approval and only handed over to the approved body involved in the procedure of
attestation of conformity.
See section 3.2.2.

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3.2.2 Tasks of approved bodies
The approved body shall perform the following tasks in accordance with the provisions laid
down in the control plan:
- initial type-testing of the product,
- initial inspection of factory and of factory production control,
- continuous surveillance, assessment and approval of factory production control.
The approved body shall retain the essential points of its actions referred to above and state the
results obtained and conclusions drawn in a written report.
The approved certification body in volved by the manufacturer sha ll issue an EC certificate of
conformity of the product stating the conformity with the provisions of this European technical
approval.
In cases where the provisions of the European technical approval and its "control plan" are no
longer fulfilled the certification body shall withdraw the certific ate of conformity and inform
Deutsches Institut fr Bautechnik without delay.
3.3 CE marking
The CE marking shall be affixed on each packaging of anchors. The letters "CE" shall be
followed by the identification number of the approved certification body, where relevant, and be
accompanied by the following additional information:
- the name and address of the producer (legal entity responsible for the manufacturer),
- the last two digits of the year in which the CE marking was affixed,
- the number of the EC certificate of conformity for the product,
- the number of the European technical approval,
- the number of the guideline for European technical approval,
- use category (ETAG 001-1 Option 1),
- size.
4 Assumptions under which the fitness of the product for the intended use was favourably
assessed
4.1 Manufacturing
The anchor is manufactured in accordance with the provisions of the European technical
approval using the automated manufacturing process as identified in the inspection of the plant
by the Deutsches Institut fr Bautechnik and the approved body and laid down in the technical
documentation.
The European technical approval is iss ued for the product on the basis of agreed
data/information, deposited with Deutsches Institut fr Bautechni k, which identifies the product
that has been assessed and judged. Changes to the product or production process, which
could result in this deposited data/information being incorrect, should be notified to Deutsches
Institut fr Bautechnik before t he changes are introduced. Deutsches Institut fr Bautechnik will
decide whether or not such changes affect the European technical approval and consequently
the validity of the CE marking on the basis of the European technical approval and if so whether
further assessment or alterations to the European technical approval shall be necessary.

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4.2 Design of anchorages
The fitness of the anchor for the intended use is given under the following conditions:
The anchorages are designed in accordance with the EOTA Technical Report TR 029 "Design
of bonded anchors"
10
under the responsibility of an engi neer experienced in anchorages and
concrete work.
Verifiable calculation notes and drawings ar e prepared taking account of the loads to be
anchored.
The position of the anchor is indicated on the design drawings (e.g. position of the anchor
relative to reinforcement or to supports, etc.).
4.3 Installation of anchors
The fitness for use of the anchor can only be assumed if the anchor is installed as follows:
- anchor installation carried out by appropriately qualified personnel and under the supervision
of the person responsible for technical matters of the site,
- anchor installation in accordance with the manufacturers specifications and drawings using
the tools indicated in the technical documentation of this European technical approval,
- use of the anchor only as supplied by the manufacturer without exchanging the components
of an anchor,
- checks before placing the anchor to ensure that the strength class of the concrete in which
the anchor is to be placed is in the range given and is not lower than that of the concrete to
which the characteristic loads apply,
- check of concrete being well compacted, e.g. without significant voids,
- edge distance and spacing not less than the specified values without minus tolerances,
- positioning of the drill holes without damaging the reinforcement,
- drilling by hammer-drilling or diamond coring,
- in case of aborted drill hole: the drill hole shall be filled with mortar,
- the anchor must not be installed in flooded holes,
- keeping the installation instructions given in Annexes 5 to 7,
- the installation temperature of the mortar s hall be at least +5 C; during curing of the
chemical mortar the temperature of the concrete must not fall below +5 C; observing the
curing time according to Annex 7, Table 4 until the anchor may be loaded,
- The torque moments given in Annex 2 must be observed.
5 Indications to the manufacturer
5.1 Responsibility of the manufacturer
The manufacturer is responsible to ensure that the information on the specific conditions
according to 1 and 2 including Annexes referred to and 4.2, 4.3 and 5.2 is given to those who
are concerned. This information may be made by reproduction of the respective parts of the
European technical approval. In addition all inst allation data shall be shown clearly on the
package and/or on an enclosed instruction sheet, preferably using illustration(s).

10
The Techncial Report TR 029 "Design of bonded anchors" is published in English on EOTA website www.eota.eu.

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The minimum data required are:
- drill bit diameter,
- hole depth,
- diameter of anchor rod;
- maximum thickness of the fixture;
- information on the installation procedure, in cluding cleaning of the hole with the cleaning
equipments, preferably by means of an illustration,
- anchor component installation temperature,
- ambient temperature of the concrete during installation of the anchor,
- admissible working time of the mortar,
- curing time until the anchor may be loaded as a f unction of the ambient temperature in the
concrete during installation,
- maximum torque moment,
- identification of the manufacturing batch,
All data shall be presented in a clear and explicit form.
5.2 Packaging, transport and storage
The foil packs shall be protected against sun radiation and shall be stored according to the
manufacturer's installation instructions in dry condi tion at temperatures of at least +5 C to not
more than +25 C.
Foil packs with expired shelf life must no longer be used.
The anchor shall only be packaged and supplied as a complete unit. Foil packs may be packed
separately from metal parts.
Georg Feistel beglaubigt:
Head of Department Baderschneider

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Injektionssystem Hilti HIT-HY 200-R Handelsbezeichnung
Trade name
Injection system Hilti HIT-HY 200-R

Zulassungsinhaber
Holder of approval
Hilti AG
Feldkircherstrae 100
9494 Schaan

Verbunddbel mit Gewindestangen, Betonstahl, Innengewindehlsen
nd Hilti Zuganker HZA zur Verankerung im Beton u
Bonded anchor with threaded rods, rebar, internal threaded sleeves
nd HIlti tension anchor HZA for use in concrete a

Geltungsdauer:
Validity:
vom
from
6 February 2012
bis
to
6 February 2017

Manufacturing plant





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Page 2 of 32 | 6 February 2012
with:
products
1
2
and Regulation (EC)
N 1882/2003 of the European Parliament and of the Council
3
;
- Gesetz ber das In-Verkehr-Bringen von und den freien Warenverkehr mit
Bauprodukten zur Umsetzung der Richtlinie 89/106/EWG des Rates vom
21. Dezember 1988 zur Angleichung der Rechts- und Verwaltungsvorschriften der
Mitgliedstaaten ber Bauprodukte und anderer Rechtsakte der Europischen
Gemeinschaften (Bauproduktengesetz - BauPG) vom 28. April 1998
4
, as amended by
law of 31 October 2006
5
;
6
;
- Guideline for European technical approval of "Metal anchors for use in concrete - Part
5: Bonded anchors", ETAG 001-05.
technical approval are met. Checking may take pl ace in the manufacturing plant. Nevertheless,
the responsibility for the conformity of the pr oducts to the European technical approval and for
4 This European technical approval may be withdraw n by Deutsches Institut fr Bautechnik, in
particular pursuant to information by the Co mmission according to Article 5(1) of Council
shall be in full. However, partial reproducti on can be made with the written consent of
technical approval.
6 The European technical approval is issued by t he approval body in its official language. This

1
Official Journal of the European Communities L 40, 11 February 1989, p. 12
2
Official Journal of the European Communities L 220, 30 August 1993, p. 1
3
Official Journal of the European Union L 284, 31 October 2003, p. 25
4
5
6
Official Journal of the European Communities L 17, 20 January 1994, p. 34

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1 Definition of product and intended use
The Injection System Hilti HIT-HY 200-R is a bonded anchor consisting of injection mortar Hilti
HIT-HY 200-R and a steel element.
The injection mortar Hilti HIT-HY 200-R is delivered in foil packs acc. to Annex 1.
The steel elements are made of zinc coated st eel (threaded rod HIT-V, internal sleeve HIS-N,
tension anchor HZA), reinforcing bar, stainle ss steel (threaded rod HIT-V-R, internal sleeve
HIS-RN or tension anchor HZA-R) or high co rrosion resistant steel (threaded rods HIT-V-HCR
or tension anchor HZA-HCR).
The steel element is placed into a drilled hole f illed with injection mortar and is anchored via the
bond between metal part, injection mortar and concrete.
An illustration of the product and intended use is given in Annexes 1 and 2.
1.2 Intended use
The anchor is intended to be used for anchorages for which requirements for mechanical
resistance and stability and safety in use in the sense of the Essential Requirements 1 and 4 of
Council Directive 89/106 EEC shall be fulfilled and failure of anchorages made with these
products would cause risk to human life and/or lead to considerable economic consequences.
Safety in case of fire (Essential Requirement 2) is not covered in this European technical
approval. The anchor is to be used only for anchorages subject to static or quasi-static loading
in reinforced or unreinforced normal weight c oncrete of strength classes C20/25 at minimum
and C50/60 at most according to EN 206:2000-12.
The anchor may be used in cracked and non-cracked concrete.
The anchor may be installed in dry or wet concrete; it must not be installed in flooded holes.
The anchor may be used in the following temperature ranges:
- Temperature range I: -40 C to +40 C (max long term temperature +24 C and
- Temperature range II: -40 C to +80 C (max long term temperature +50 C and
- Temperature range III: -40 C to +120 C (max long term temperature +72 C and
Elements made of zinc coated st eel (threaded rods HIT-V, inte rnal sleeve HIS-N, tension
anchor HZA):
The element made of electroplated or hot -dipped galvanised steel may only be used in
structures subject to dry internal conditions.

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Elements made of stainless steel (threaded rods HIT-V-R, internal sleeve HIS-RN,
tension anchor HZA-R):
The element made of stainless steel 1. 4401, 1.4404, 1.4578, 1.4571, 1.4439 or 1.4362 may be
used in structures subject to dry internal conditions and also in structures subject to external
atmospheric exposure (including industria l and marine environment), or exposure to
permanently damp internal conditions, if no particular aggressive conditions exist. Such
particular aggressive conditions are e.g. permanent, alternating immersion in seawater or the
splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with
extreme chemical pollution (e.g. in desulphur ization plants or road tunnels where de-icing
materials are used).
Elements made of high corrosion resistant steel (threaded rods HIT-V-HCR,
tension Anchor HZA-HCR):
The element made of high corrosion resistant steel 1.4529 or 1.4565 may be used in structures
subject to dry internal conditions and also in structures subject to external atmospheric
exposure, in permanently damp internal conditions or in other particular aggressive conditions.
Such particular aggressive conditions are e. g. permanent, alternating immersion in seawater or
the splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with
chemical pollution (e.g. in desulphurization plants or road tunnels where de-icing materials are
used).
Elements made of reinforcing bars:
Post-installed reinforcing bars may be used as anchor designed in accordance with the EOTA
Technical Report TR 029 only. Such applications are e.g. concrete overlay or shear dowel
connections or the connections of a wall predominantly loaded by shear and compression
forces with the foundation, where the reinforci ng bars act as dowels to take up shear forces.
Connections with post-installed reinforcing bars in concrete structures designed in accordance
with EN 1992-1-1:2004 are not covered by this European technical approval.
The provisions made in this European technical approval are based on an assumed working life
of the anchor of 50 years. The indications giv en on the working life cannot be interpreted as a
guarantee given by the producer, but are to be r egarded only as a means for choosing the right
products in relation to the expected economically reasonable working life of the works.
2 Characteristics of the product and methods of verification
2.1 Characteristics of the product
The anchor corresponds to the drawings and pr ovisions given in Annexes 3 to 7. The
characteristic material values, dimensions and tolerances of the anchor not indicated in
Annexes 3 to 7 shall correspond to the respec tive values laid down in the technical
documentation
7
The characteristic values for the design of anchorages are given in Annexes 12 to 23.
The two components of the injection mortar Hilti HIT-HY 200-R are delivered in unmixed
condition in foil packs of sizes 330 ml or 500 ml according to Annex 1. Each foil pack is marked
with the identifying mark "HY 200-R", with the batch number and expiry date.

7
The technical documentation of this European technical appr oval is deposited at the Deutsc hes Institut fr Bautechnik

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Each threaded rod HIT-V is marked with the marking of steel grade and length in accordance
with Annex 3. Each threaded rod made of stainless steel is marked with the additional letter "R".
Each threaded rod made of high corrosion resistant steel is marked with the additional letter
"HCR".
Each internal sleeve made of zinc coated steel is marked with "Hilti HIS-N" according to
Annex 4. Each internal sleeve made of stainle ss steel is marked with "Hilti HIS-RN" according
to Annex 4.
Each Tension anchor made of stainless steel is marked with "HZA-R", the thread size and
maximum thickness of fixture according to Annex 6. Each Tension anchor made of high
corrosion resistance steel is marked with "HZA -HCR", the thread size and maximum thickness
of fixture according to Annex 6.
Elements made of reinforcing bar shall comply with the specifications given in Annex 5.
The marking of embedment depth may be done on jobsite.
The assessment of fitness of the anchor for t he intended use in relation to the requirements for
mechanical resistance and stability and safety in use in the sense of the Essential
Requirements 1 and 4 has been made in accordance with the "Guideline for European technical
approval of Metal Anchors for use in concrete", Part 1 "Anchors in general" and Part 5 "Bonded
anchors", on the basis of Option 1.
technical approval, there may be other requirement s applicable to the products falling within its
scope (e.g. transposed European legislation and nat ional laws, regulations and administrative
provisions). In order to meet the provisions of the Construction Products Directive, these
According to the Decision 96/ 582/EG of the European Commission
8
system 2(i) (referred to as
System 1) of the attestation of conformity applies.
System 1: Certification of the conformity of the product by an approved certification body on
the basis of:
with a prescribed control plan;
(3) initial typetesting of the product;

8
Official Journal of the European Communities L 254 of 08.10.1996

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3.2.1 Tasks for the manufacturer
The manufacturer shall exercise permanent inte rnal control of producti on. All the elements,
technical approval.
The manufacturer may only use initial/raw/constituent materials stated in the technical
technical documentation of this European technical approval . The control plan

is laid down in
deposited at Deutsches Institut fr Bautechnik.
9
3.2.1.2 Other tasks for the manufacturer
in section 3.2.2 For this purpose, the control plan referred to in sections 3.2.1.1 and 3.2.2 shall
3.2.2 Tasks for the approved bodies
The approved body shall perform the
- continuous surveillance, assessment and approval of factory production control,
in accordance with the provisions laid down in the control plan.
The approved certification body in volved by the manufacturer sha ll issue an EC certificate of
approval.
In cases where the provisions of the European technical approval and its control plan are no
longer fulfilled the certification body shall withdraw the certific ate of conformity and inform
3.3 CE marking
The CE marking shall be affixed on each packaging of the anchor. The letters CE shall be
followed by the identification number of the approved certification body, where relevant, and be
accompanied by the following additional information:
- the name and address of the producer (legal entity responsible for the manufacture),

9
The control plan is a confidential part of the Eur opean technical approval and only handed over to the approved body
involved in the procedure of attestation of conformity. See section 3.2.2.

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- the number of the guideline for European technical approval,
- use category (ETAG 001-1, Option 1),
- size.
assessed
4.1 Manufacturing
The European technical approval is iss ued for the product on the basis of agreed
data/information, deposited at Deutsches Institut fr Bautechni k, which identifies the product
Institut fr Bautechnik before t he changes are introduced. Deutsches Institut fr Bautechnik will
decide whether or not such changes affect the approval and consequently the validity of the CE
marking on the basis of the approval and if so whether further assessment or alterations to the
approval shall be necessary.
4.2 Design of anchorages
The fitness of the anchor for the intended use is given under the following conditions:
The anchorages are designed in accordance with the EOTA Technical Report TR 029 "Design
of bonded anchors"
10
under the responsibility of an engi neer experienced in anchorages and
concrete work.
Post-installed reinforcing bars may be used as anchor designed in accordance with the EOTA
Technical Report TR 029 only. The basic assu mptions for the design according to anchor
theory shall be observed. This includes the consideration of tension and shear loads and the
corresponding failure modes as well as the assumption that the base material (concrete
structural element) remains ess entially in the serviceability limit state (either non-cracked or
cracked) when the connection is loaded to failure. Such applications are e.g. concrete overlay
or shear dowel connections or the connections of a wall predominantly loaded by shear and
compression forces with the foundation, where the reinforcing bars act as dowels to take up
shear forces. Connections with reinforcing bars in concrete structures designed in accordance
with EN1992-1-1:2004 (e.g. connection of a wall loaded with tension forces in one layer of the
reinforcement with the foundation) are not covered by this European technical approval.
Material and required strength class of the fastening screws or threaded rods shall be specified
in accordance with Annex 7.
The minimum and maximum thread engagement length h
s
of the fastening screw or the
threaded rod for installation of the fixture shall meet the requirements a ccording to Annex 4,
Table 2. The length of the fastening screw or the threaded rod shall be determined depending
on thickness of fixture, admissible toler ances, available thread length and minimum and
maximum thread engagement length h
s
.
Verifiable calculation notes and drawings ar e prepared taking account of the loads to be
anchored.
The position of the anchor is indicated on the design drawings (e.g. position of the anchor
relative to reinforcement or to supports, etc.).

10
The Techncial Report TR 029 "Design of bonded anchors" is published in English on EOTA website www.eota.eu.

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4.3 Installation of anchors
The fitness for use of the anchor can only be assumed if the anchor is installed as follows:
- anchor installation carried out by appropriately qualified personnel and under the supervision
of the person responsible for technical matters of the site,
- anchor installation in accordance with the manufacturers specifications and drawings using
the tools indicated in the technical documentation of this European technical approval,
- use of the anchor only as supplied by the manufacturer without exchanging the components
of an anchor,
- commercial standard threaded rods, washers and hexagon nuts may also be used if the
following requirements are fulfilled:
material, dimensions and mechanical properties of the metal parts according to the
specifications given in Annex 7, Table 5,
confirmation of material and mechanical proper ties of the metal parts by inspection
certificate 3.1 according to EN 10204:2004, the documents should be stored,
marking of the threaded rod with the env isage embedment depth. This may be done by
the manufacturer of the rod or the person on jobsite.
- checks before placing the anchor to ensure that the strength class of the concrete in which
the anchor is to be placed is in the range given and is not lower than that of the concrete to
which the characteristic loads apply,
- marking and keeping the effective anchorage depth,
- edge distance and spacing not less than the specified values without minus tolerances,
- drilling by hammer-drilling only,
- in case of aborted drill hole: the drill hole shall be filled with mortar,
- the anchor must not be installed in flooded holes,
- keeping the installation instructions given in Annexes 8 to 11,
- the installation temperature of the mortar s hall be at least +5 C; during curing of the
chemical mortar the temperature of the conc rete must not fall below -10 C; observing the
curing time according to Annex 12, Table 7 until the anchor may be loaded,
- fastening screws or threaded rods (including nut and washer) for the internal sleeves
HIS-(R)N must be made of appropriate steel grade and property class,
- installation torque moments are not required for functioning of the anchor. However, the
torque moments given in Annexes 3, 4 and 6 must not be exceeded.

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5 Recommendations concerning packaging, transport and storage
The manufacturer is responsible to ensure that the information on the specific conditions
according to 1 and 2 including Annexes referred to as well as sections 4.2 and 4.3 is given to
those who are concerned. This information ma y be made by reproduction of the respective
parts of the European technical approval.
In addition all installation data shall be shown clearly on the package and/or on an enclosed
instruction sheet, preferably using illustration(s).
- hole depth,
- diameter of anchor rod,
- minimum effective anchorage depth,
- information on the installation procedure, in cluding cleaning of the hole with the cleaning
equipments, preferably by means of an illustration,
- anchor component installation temperature,
- ambient temperature of the concrete during installation of the anchor,
- admissible processing time (open time) of the mortar,
- curing time until the anchor may be loaded as a f unction of the ambient temperature in the
concrete during installation,
- maximum torque moment,
The foil packs shall be protected against sun radiation and shall be stored according to the
manufacturer's installation instructions in dry condi tion at temperatures of at least +5 C to not
more than +25 C.
Foil packs with expired shelf life must no longer be used.
The anchor shall only be packaged and supplied as a complete unit. Foil packs may be packed
separately from metal parts.

Head of Department G. Lange

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Injektionssystem Hilti HIT-HY 200-R fr Bewehrungsanschlsse Handelsbezeichnung
Trade name
Injection System Hilti HIT-HY 200-R for rebar connection

Zulassungsinhaber
Holder of approval
Hilti Aktiengesellschaft
Business Unit Anchors
9494 Schaan

Nachtrglich eingemrtelter Bewehrungsanschluss mit Hilti
njektionsmrtel HIT-HY 200-R I
Post-installed rebar connection with Hilti injection mortar HIT-HY 200-R

Geltungsdauer:
Validity:
vom
from
6 February 2012
bis
to
6 February 2017

Manufacturing plant





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with:
products
1
2
and Regulation (EC) N 1882/2003 of
the European Parliament and of the Council
3
;
- Gesetz ber das In-Verkehr-Bringen von und den freien Warenverkehr mit Bauprodukten zur
Umsetzung der Richtlinie 89/106/EWG des Rates vom 21. Dezember 1988 zur Angleichung
der Rechts- und Verwaltungsvorschriften der Mitgliedstaaten ber Bauprodukte und anderer
Rechtsakte der Europischen Gemeinschaften (Bauproduktengesetz - BauPG) vom
28. April 1998
4
, as amended by law of 31 October 2006
5
;
6
;
- Guideline for European technical approval of "Metal anchors for use in concrete - Part 5:
Bonded anchors", ETAG 001-05.
technical approval are met. Checking may take place in the manufacturing plant. Nevertheless,
the responsibility for the conformity of the products to the European technical approval and for
4 This European technical approval may be withdrawn by Deutsches Institut fr Bautechnik, in
particular pursuant to information by the Commission according to Article 5(1) of Council
shall be in full. However, partial reproduction can be made with the written consent of
technical approval.
6 The European technical approval is issued by the approval body in its official language. This

1
Official J ournal of the European Communities L 40, 11 February 1989, p. 12
2
Official J ournal of the European Communities L 220, 30 August 1993, p. 1
3
Official J ournal of the European Union L 284, 31 October 2003, p. 25
4
5
6
Official J ournal of the European Communities L 17, 20 J anuary 1994, p. 34

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1 Definition of the product and intended use
The subject of this approval is the post-installed connection, by anchoring or overlap connection
joint, of reinforcing bars (rebars) in existing structures made of normal weight concrete, using
the Hilti injection mortar HIT-HY 200-R in accordance with the regulations for reinforced
concrete construction.
Reinforcing bars made of steel with a diameter d
s
from 8 to 32 mm according to Annex 4 or the
Hilti tension anchor HZA-R or HZA-HCR sizes 12, 16 and 20 according to Annex 6 and Hilti
injection mortar HIT-HY 200-R are used for rebar connections. The steel element is placed into
a drilled hole filled with injection mortar and is anchored via the bond between embedded
element, injection mortar and concrete.
1.2 Intended use
The rebar connection may be used in normal weight concrete of a minimum grade of C12/15
and maximum grade C50/60 according to EN 206-1:2000. It may be used in non-carbonated
concrete with the allowable chloride content in concrete of 0.40% (CL 0.40) related to the
cement content according to EN 206-1.
Rebar connections with reinforcing bars and tension anchor HZA-R or HZA-HCR may be used
for predominantly static loads.
The fire resistance of post-installed rebar connections is not covered by this European technical
approval. Fatigue, dynamic or seismic loading of post-installed rebar connections are not
covered by this European technical approval.
Rebar connections may only be carried out in a manner, which is also possible with cast-in
straight reinforcing bars, e.g. those in the following applications (see Annex 2):
- an overlap joint with existing reinforcement in a building component (Figures 1 and 2),
- anchoring of the reinforcement at a slab or beam support, (e.g. according to Figure 3: end
support of a slab, designed simply supported, as well as an appropriate general
reinforcement for restraint forces),
- anchoring of reinforcement of building components stressed primarily in compression
(Figure 4),
- anchoring of reinforcement to cover the envelope line of tensile force in the bending member
(Figure 5).
The post-installed rebar connections may be used in the temperature range of -40 C to +80 C
(max short term temperature +80 C and max long term temperature +50 C).
This European technical approval covers anchoring in bore holes made with hammer drilling or
compressed air drilling. The post-installed rebar connection may be installed in dry or wet
concrete. It must not be installed in flooded holes.
Rebar connections with the tension anchor HZA-R or HZA-HCR may be used for the
transmission of tensile forces in the direction of the bar axis only. The transmission of shear
forces has to be ensured by appropriate measures. Examples for the application are given in
Annex 3, Figure 6 to Figure 8.

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- The tension anchor HZA-R made of stainless steel may be used in structures subject to dry
internal conditions and also in structures subject to external atmospheric exposure (including
industrial and marine environment), or exposure to permanently damp internal conditions, if
no particular aggressive conditions exist. Such particular aggressive conditions are e.g.
permanent, alternating immersion in seawater or the splash zone of seawater, chloride
atmosphere of indoor swimming pools or atmosphere with extreme chemical pollution (e.g.
in desulphurization plants or road tunnels where de-icing materials are used).
- The tension anchor HZA-HCR made of high corrosion resistant steel 1.4529 may be used in
structures subject to dry internal conditions and also in structures subject to external
atmospheric exposure, in permanently damp internal conditions or in other particular
aggressive conditions. Such particular aggressive conditions are e.g. permanent, alternating
immersion in seawater or the splash zone of seawater, chloride atmosphere of indoor
swimming pools or atmosphere with chemical pollution (e.g. in desulphurization plants or
road tunnels where de-icing materials are used).
The provisions made in this European technical approval are based on an assumed working life
of the post-installed rebar connection of 50 years. The indications given on the working life
cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a
means for choosing the right products in relation to the expected economically reasonable
working life of the works.
2 Characteristics of the product and methods of verification
2.1 Characteristics of the product
The post-installed rebar connection corresponds to the drawings and provisions given in
Annexes 1 to 7. The characteristic material values, dimensions and tolerances not indicated in
Annexes 1 to 7 shall correspond to the respective values laid down in the technical
documentation
7
The two components of the injection mortar Hilti HIT-HY 200-R are delivered in unmixed
condition in foil packs of sizes 330 ml or 500 ml according to Annex 1. Each foil pack is marked
with the identifying mark "HY 200-R", with the batch number and expiry date.
The rebar shall comply with the specifications given in Annex 4. The tension anchor HZA-R and
HZA-HCR shall comply with the specifications given in Annex 6. Each tension anchor with
connecting thread made of stainless steel is marked with the letters "HZA-R" according to
Annex 6. Each rebar anchor with connecting thread made of high corrosion resistant steel is
marked with the letters "HZA-HCR" according to Annex 6.
The assessment of fitness of the post-installed rebar connection for the intended use in relation
to the requirements for mechanical resistance and stability and safety in use in the sense of the
Essential Requirements 1 and 4 has been made in accordance with the "Guideline for
European technical approval of Metal Anchors for Use in Concrete", Part 1 "Anchors in general"
and Part 5 "Bonded anchors" and EOTA Technical Report TR 023 "Assessment of post-
installed rebar connections"
8
.

7
The technical documentation of this European technical approval is deposited at the Deutsches Institut fr Bautechnik
8
The Technical Report TR 023 "Assessment of post-installed rebar connections" is published on EOTA website
www.EOTA.eu.

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technical approval, there may be other requirements applicable to the products falling within its
scope (e.g. transposed European legislation and national laws, regulations and administrative
provisions). In order to meet the provisions of the Construction Products Directive, these
According to the Decision 96/582/EC of the European Commission
9
system 2(i) (referred to as
System 1) of the attestation of conformity applies.
System 1: Certification of the conformity of the product by an approved certification body on
the basis of:
with a prescribed test plan;
(3) initial type-testing of the product;
3.2.1 Tasks for the manufacturer
The manufacturer shall exercise permanent internal control of production. All the elements,
technical approval.
The manufacturer may only use initial/raw/constituent materials stated in the technical
technical documentation of this European technical approval. The control plan

is laid down in
deposited with Deutsches Institut fr Bautechnik.
10

9
Official J ournal of the European Communities L 254 of 08.10.1996
10
The control plan is a confidential part of the European technical approval and only handed over to the approved body
involved in the procedure of attestation of conformity. See section 3.2.2.

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3.2.1.2 Other tasks for the manufacturer
in section 3.2.2 For this purpose, the control plan referred to in sections 3.2.1.1 and 3.2.2 shall
3.2.2 Tasks for the approved bodies
The approved body shall perform the
- continuous surveillance, assessment and approval of factory production control,
in accordance with the provisions laid down in the control plan.
The approved certification body involved by the manufacturer shall issue an EC certificate of
approval.
In cases where the provisions of the European technical approval and its control plan are no
longer fulfilled the certification body shall withdraw the certificate of conformity and inform
3.3 CE marking
The CE marking shall be affixed on each packaging of the injection mortar. The letters "CE"
shall be followed by the identification number of the approved certification body, where relevant,
and be accompanied by the following additional information:
- the name and address of the producer (legal entity responsible for the manufacture),
- the number of the guideline for European technical approval.
assessed
4.1 Manufacturing
The European technical approval is issued for the product on the basis of agreed
data/information, deposited with Deutsches Institut fr Bautechnik, which identifies the product
Institut fr Bautechnik before the changes are introduced. Deutsches Institut fr Bautechnik will
decide whether or not such changes affect the approval and consequently the validity of the CE
marking on the basis of the approval and if so whether further assessment or alterations to the
approval shall be necessary.

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4.2 Drafting
Rebar connections must be designed in keeping with good engineering practice. Considering
the loads to be anchored, design calculations and design drawings must be produced which
can be checked. At least the following items must be stated in the design drawings:
- grade of concrete strength,
- diameter, drilling technique, concrete cover, spacing and embedment depth of the rebar,
- length l
v
and length for markings l
m
on the injection extension according to Annex 16,
- Use of a drill aid for anchorages close to the edge (see Annex 10),
- kind of preparation of the joint between building component being connected including the
diameter and thickness of concrete layer that has to be removed.
4.3 Design
4.3.1 General
The actual position of the reinforcement in the existing structure shall be determined on the
basis of the construction documentation and taken into account when designing.
The design of post-installed rebar connections according to Annex 2 and determination of the
internal section forces to be transferred in the construction joint shall be verified in accordance
with EN 1992-1-1:2004. When ascertaining the tensile force in the rebar, allowance shall be
made for the statically effective height of the bonded-in reinforcement.
Tension anchor HZA-R or HZA-HCR according to Annex 6 shall be designed for the welded-on
reinforcement steel B500B. The length of the bonded-in shaft made of stainless steel may not
be accounted as anchorage.
The verification of the immediate local force transfer to the concrete has been provided.
The verification of the transfer of the loads to be anchored to the building component shall be
provided.
The spacing between post-installed rebars respectively tension anchor HZA-R or HZA-HCR
shall be greater than the minimum of 5 d
s
and 50 mm (see Annex 5and 7).
4.3.2 Determination of the basic anchorage length
The required basic anchorage length l
b,rqd
shall be determined in accordance with EN 1992-1-1,
Section 8.4.3:
l
b,rqd
=(d
s
/ 4) (
sd
/ f
bd
)
with: d
s
=diameter of the rebar

sd
=calculated design stress of the rebar
f
bd
=design value of bond strength according to Annex 8, Table 5
in consideration of the coefficient related to the quality of bond conditions and of
the coefficient related to the bar diameter and of the drilling technique
4.3.3 Determination of the design anchorage length
The required design anchorage length l
bd
Section 8.4.4:
l
bd
=
1
5
l
b,rqd
l
b,min
with: l
b,rqd
=according to section 4.3.2

1
=1.0 for straight bars

2
=0.71.0 calculated acc. to EN 1992-1-1, Table 8.2

3
=1.0 because of no transverse reinforcement

4
=1.0 because of no welded transverse reinforcement

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5
=0.71.0 for influence of transverse pressure acc. to EN 1992-1-1, Table 8.2
l
b,min
=minimum anchorage length acc. to EN 1992-1-1
=max {0.3 l
b,rqd
; 10d
s
; 100 mm}under tension
=max {0.6 l
b,rqd
; 10d
s
; 100 mm}under compression
The maximum permissible anchorage depth is given in Annex 8 in relation to the dispenser
to be used.
4.3.4 Overlap joints
The required design lap length l
0
Section 8.7.3:
l
0
=
1
6
l
b,rqd
l
0,min
with: l
b,rqd
=according to Section 4.3.2

1
=1.0 for straight bars

2
=0.71.0 calculated acc. to EN 1992-1-1, Table 8.2

3
=1.0 because of no transverse reinforcement

5
=0.71.0 for influence of transverse pressure acc. to EN 1992-1-1, Table 8.2

6
=1.01.5 for influence of percentage of lapped bars relative to the total
cross-section area acc. to EN 1992-1-1, Table 8.3
l
0,min
=minimum lap length acc. to EN 1992-1-1
=max {0.3
6
l
b,rqd
; 15d
s
; 200 mm}
The maximum permissible anchorage depth is given in Annex 8 in relation to the dispenser and
the bar diameter to be used.
4.3.5 Embedment depth for overlap joints
Overlap joint for rebars:
For calculation of the effective embedment depth of overlap joints the concrete cover at end-
face of bonded-in rebar c
1
shall be considered (see Annex 5, Figure 10):
l
v
l
0
+c
1
with: l
0
=required lap length acc. to Section 4.3.4 and to EN 1992-1-1
c
1
=concrete cover at end-face of bonded-in rebar (see Annex 5)

If the clear distance between the overlapping rebars is greater than 4 d
s
the lap length shall be
enlarged by the difference between the clear distance and 4 d
s
.
Overlap joint for tension anchor HZA-R or HZA-HCR:
The effective embedment depth is the same like the lap length l
v
=l
0
(see Annex 7, Figure 12).
The total embedment depth l
e.ges
shall be determined as follows (see Annex 7, Figure 12):
l
e.ges
l
0
+l
e
with: l
0
=required lap length acc. to Section 4.3.4 and to EN 1992-1-1
l
e
=length of the smooth shaft (l
e
>c
1
see also Annex 7),
If the clear distance between overlapping rods exceeds 4 d
s
, the overlap length shall be
increased by the difference between the actual clear distance and 4 d
s
.
4.3.6 Concrete cover
The concrete cover required for bonded-in rebars and tension anchor HZA-R or HZA-HCR is
shown in Annex 8, Table 3, in relation to the drilling method and the hole tolerance.

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Furthermore the minimum concrete cover given in EN 1992-1-1, Section 4.4.1.2 shall be
observed.
4.3.7 Transverse reinforcement
The requirements of transverse reinforcement in the area of the post-installed rebar connection
or of the tension anchor HZA-R or HZA-HCR connection shall comply with EN 1992-1-1,
Section 8.7.4.
4.3.8 Connection joint
The transfer of shear forces between new concrete and existing structure shall be designed
according to EN 1992-1-1. The joints for concreting must be roughened to at least such an
extent that aggregate protrude.
In case of a carbonated surface of the existing concrete structure the carbonated layer shall be
removed in the area of the post-installed rebar connection with a diameter of d
s
+60 mm prior
to the installation of the new rebar.
The depth of concrete to be removed shall correspond to at least the minimum concrete cover
for the respective environmental conditions in accordance with EN 1992-1-1.
The foregoing may be neglected if building components are new and not carbonated and if
building components are in dry conditions.
4.4 Installation
The fitness for use of the post-installed rebar connection can only be assumed if the rebar
respectively the tension anchor HZA-R or HZA-HCR is installed as follows:
- the installation of post-installed rebar respectively tension anchor HZA-R or HZA-HCR shall
be done only by suitable trained installer and under supervision on site; the conditions under
which an installer may be considered as suitable trained and the conditions for supervision
on site are up to the Member States in which the installation is done,
- use of the injection system only as supplied by the manufacturer without exchanging the
components of the Injection system,
- installation in accordance with the manufacturers specifications and drawings using the
tools indicated in the technical documentation of this European technical approval,
- checks before rebar installation to ensure that the strength class of the concrete in which the
post-installed rebar connection is to be placed is in the range given and is not lower than
that of the concrete to which the characteristic loads apply,
- check the position of the existing rebars (if the position of existing rebars is not known, it
shall be determined using a rebar detector suitable for this purpose as well as on the basis
of the construction documentation and then marked on the building component for the
overlap joint),
- keeping the anchorage depth as specified in the design drawings,
- keeping of concrete cover and spacing as specified in the design drawings,
- in case of aborted drill hole the drill hole shall be filled with mortar,
- the post-installed rebar connection must not be installed in flooded holes,
- the drilling and cleaning of the hole and the installation shall be performed only with the
equipment specified by the manufacturer according to the manufacturer's installation
instructions (see Annexes 9 to 17), it shall be ensured that this equipment is available on site
and it is used,
- during curing of the injection mortar the temperature of the building component must not be
less than -10 C and no more than +40 C; observing the curing time given in Annex 17.

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5 Recommendations concerning packaging, transport and storage
It is in the responsibility of the manufacturer to ensure that the information on the specific
conditions according to sections 1 and 2 including Annexes referred to and section 4 is given to
those who are concerned. This information may be made by reproduction of the respective
parts of the European technical approval. In addition all installation data shall be shown clearly
on the package and/or on an enclosed instruction sheet, preferably using illustration(s).
- diameter of rebar,
- admissible service temperature range,
- curing time of the injection mortar,
- Installation instructions including cleaning of the drill hole,
- reference to any special installation equipment needed,
The mortar foil pack shall be protected against sun radiation and shall be stored according to
the manufacture's installation instructions in dry condition at temperatures of at least +5 C to
not more than +25 C.
Mortar foil packs with expired shelf life must no longer be used.

Head of Department G. Lange

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