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Hilti Saudi Arabia for Const. Tools

King Abdul Aziz Street P.O. Box 5287 l Riyadh 11422 T +966 1 460 8974 F +966 1 460 6255 Toll Free 8001200013 www.hilti.com

CR 1010278712 LLC Paid up capital SAR 39 230 000

Dear Sir,

CR 1010278712 LLC Paid up capital SAR 39 230 000 Dear Sir, ءﺎﻧﺑﻟﺍ ﺕﺍﻭﺩﻷ ﺔﻳﺩﻭﻌﺳﻟﺍ

ءﺎﻧﺑﻟﺍ ﺕﺍﻭﺩﻷ ﺔﻳﺩﻭﻌﺳﻟﺍ ﺔﻳﺑﺭﻌﻟﺍ ﻲﺗﻠﻳﻫ ﺔﻛﺭﺷ

ﺯﻳﺯﻌﻟﺍ ﺩﺑﻋ ﻙﻠﻣﻟﺍ ﻉﺭﺎﺷ 11422 ﺽﺎﻳﺭﻟﺍ 5287 ﺩﻳﺭﺑ ﻕﻭﺩﻧﺻ

+966 1 460 8974 ﻥﻭﻔﻠﺗ +966 1 460 6255 ﺱﻛﺎﻓ 8001200013 ﻲﻧﺎﺟﻣﻟﺍ ﻡﻗﺭﻟﺍ www.hilti.com

1010278712 ﻡﻗﺭ ﻱﺭﺎﺟﺗ ﻝﺟﺳ

ﻱﺩﻭﻌﺳ ﷼ 39,230,000 ﻉﻭﻓﺩﻣﻟﺍ ﻝﺎﻣﻟﺍ ﺱﺃﺭ - ﺓﺩﻭﺩﺣﻣ ﺔﻳﻟﻭﺅﺳﻣ ﺕﺍﺫ ﺔﻛﺭﺷ

UHIT-HY 200-R

We are happy to submit Uthe highest published ponding strength in the worldU for our new fast curing injection system Hilti HIT-HY 200-R with HIT-Z special rod, standard elements, and rebar. This can help you to find the best solution you ever had (maximum load capacity with minimum embedment depth) for a chemical anchor to be fixed in cracked and non-cracked concrete.

This submittal contains all needed about the new system such as technical data, material safety data sheet, VOC certificate, and company profile.

We would like you to note that, part of our add-values to our customers, especially after sales services, that we train your applicator on the proper use of Hilti HIT-HY 200-R.

For further information please visit the technical library at 0TUwww.hilti.saU0T

Thanks & Regards,

Technical Support Office

Hilti Saudi Arabia

Kilo 14 | King Fahd Street | P. O. Box 15930 Jeddah 21454 | Saudi Arabia

Technical Support Office Hilti Saudi Arabia Kilo 14 | King Fahd Street | P. O. Box
Technical Support Office Hilti Saudi Arabia Kilo 14 | King Fahd Street | P. O. Box

Hilti Saudi Arabia for Const. Tools

King Abdul Aziz Street P.O. Box 5287 l Riyadh 11422 T +966 1 460 8974 F +966 1 460 6255 Toll Free 8001200013 www.hilti.com

CR 1010278712 LLC Paid up capital SAR 39 230 000

CR 1010278712 LLC Paid up capital SAR 39 230 000 ءﺎﻧﺑﻟﺍ ﺕﺍﻭﺩﻷ ﺔﻳﺩﻭﻌﺳﻟﺍ

ءﺎﻧﺑﻟﺍ ﺕﺍﻭﺩﻷ ﺔﻳﺩﻭﻌﺳﻟﺍ ﺔﻳﺑﺭﻌﻟﺍ ﻲﺗﻠﻳﻫ ﺔﻛﺭﺷ

ﺯﻳﺯﻌﻟﺍ ﺩﺑﻋ ﻙﻠﻣﻟﺍ ﻉﺭﺎﺷ 11422 ﺽﺎﻳﺭﻟﺍ 5287 ﺩﻳﺭﺑ ﻕﻭﺩﻧﺻ

+966 1 460 8974 ﻥﻭﻔﻠﺗ +966 1 460 6255 ﺱﻛﺎﻓ 8001200013 ﻲﻧﺎﺟﻣﻟﺍ ﻡﻗﺭﻟﺍ www.hilti.com

1010278712 ﻡﻗﺭ ﻱﺭﺎﺟﺗ ﻝﺟﺳ

ﻱﺩﻭﻌﺳ ﷼ 39,230,000 ﻉﻭﻓﺩﻣﻟﺍ ﻝﺎﻣﻟﺍ ﺱﺃﺭ - ﺓﺩﻭﺩﺣﻣ ﺔﻳﻟﻭﺅﺳﻣ ﺕﺍﺫ ﺔﻛﺭﺷ

ﻉﻭﻓﺩﻣﻟﺍ ﻝﺎﻣﻟﺍ ﺱﺃﺭ - ﺓﺩﻭﺩﺣﻣ ﺔﻳﻟﻭﺅﺳﻣ ﺕﺍﺫ ﺔﻛﺭﺷ

Hilti Saudi Arabia for Const. Tools

King Abdul Aziz Street P.O. Box 5287 l Riyadh 11422 T +966 1 460 8974 F +966 1 460 6255 Toll Free 8001200013 www.hilti.com

CR 1010278712 LLC Paid up capital SAR 39 230 000

CR 1010278712 LLC Paid up capital SAR 39 230 000 ءﺎﻧﺑﻟﺍ ﺕﺍﻭﺩﻷ ﺔﻳﺩﻭﻌﺳﻟﺍ

ءﺎﻧﺑﻟﺍ ﺕﺍﻭﺩﻷ ﺔﻳﺩﻭﻌﺳﻟﺍ ﺔﻳﺑﺭﻌﻟﺍ ﻲﺗﻠﻳﻫ ﺔﻛﺭﺷ

ﺯﻳﺯﻌﻟﺍ ﺩﺑﻋ ﻙﻠﻣﻟﺍ ﻉﺭﺎﺷ 11422 ﺽﺎﻳﺭﻟﺍ 5287 ﺩﻳﺭﺑ ﻕﻭﺩﻧﺻ

+966 1 460 8974 ﻥﻭﻔﻠﺗ +966 1 460 6255 ﺱﻛﺎﻓ 8001200013 ﻲﻧﺎﺟﻣﻟﺍ ﻡﻗﺭﻟﺍ www.hilti.com

1010278712 ﻡﻗﺭ ﻱﺭﺎﺟﺗ ﻝﺟﺳ

ﻱﺩﻭﻌﺳ ﷼ 39,230,000 ﻉﻭﻓﺩﻣﻟﺍ ﻝﺎﻣﻟﺍ ﺱﺃﺭ - ﺓﺩﻭﺩﺣﻣ ﺔﻳﻟﻭﺅﺳﻣ ﺕﺍﺫ ﺔﻛﺭﺷ

Content

1-

Company Profile.

1

2-

HY200-R with HIT-Z Technical data.

15

3-

HY200 -R with Standared E lements Technical data.

41

4-

HY200-R with Rebar Technical data.

99

5-

Method Statement for HY200-R with HIT-Z

111

6-

Method Statement for HY200-R with Standard Elements

115

7-

Method Statement for HY200-R with Rebar

119

8-

Material Safety Data Sheet.

124

9-

VOC Content Test Certificate.

131

10-

ETA HY200-R with HIT-Z

132

11-

ETA HY200-R with Standared elements

150

E XECUTIVE SUMMARY OF Hilti Saudi Arabia for Const. Tools Corporate purpose and values We

EXECUTIVE SUMMARY OF

Hilti Saudi Arabia for Const. Tools

Corporate purpose and values

We passionately create enthusiastic customers and build a better future. We live our values: Integrity, having the courage to face the change, teamwork and commitment form the foundation of our corporate culture.

Enthusing customers

We want to be our customers’ best partner. Their requirements drive our actions: We create success for our customers by identifying their needs and providing innovative and value-adding solutions.

Background

Hilti Corporation is a world leader in construction tools, fastening systems and services. Hilti’s name is synonymous with leading edge construction methods and equipment used throughout the world. The company has been involved in major infrastructural projects including the Channel Tunnel and the new Hong-Kong Airport which was the world largest construction project. The Sydney’s Olympic stadium was built using Hilti technology. A breakthrough in the construction technology has been the German pavilion built with Glass at Expo 2000 held in Hanover, Germany. Hilti has been also involved in mega projects in the Middle East: Burj Dubai is one of these projects in UAE where Hilti has been used for anchoring and fire stopping applications. In Jamarat Bridge project in Makkah (KSA) was built using different Hilti adhesive, heavy duty anchors and Hilti tools as well.

Hilti’s turnover was CHF 4’700 million in Y2008. Hilti operates in nearly 130 countries, with more than 20,400 employees. With corporate head quarters in Schaan, Liechtenstein, Hilti has several production plants located in Europe, America and Asia. The necessary Research and Development is carried out in Liechtenstein and Germany.

Hilti’s high-tech proprietary solutions, products and systems cater to customers’ requirements, particularly in the field of fastening, demolition, installation and construction chemicals. Value addition is brought about through integrated system solutions, comprising of advice, engineering, on-site training, know-how transfer and after-sales support.

Hilti Saudi Arabia for Const. Tools. I Kilo 14 King Fahd Street I P.O Box 15930 I Jeddah 21454 I Saudi Arabia I T +966 2 6983660 I F +966 2 6974696

1

Hilti tools are recognized worldwide for their superior design, safety standards [BS 5750 and ISO

Hilti tools are recognized worldwide for their superior design, safety standards [BS 5750 and ISO 9000] and high technology.

On an average, it is estimated that appropriate usage of Hilti tools in construction related activities would reduce the implementation time of any large project by approx. 20-25% over the entire span of project implementation cycle. This obviously would swing the benefit-cost ratio in favour of the project.

Hilti technology touches the world

Hilti’s proprietary solutions, products and systems cater to customer requirements, particularly in the field of fastening, demolition and installation.

Hilti offers professional users in the infrastructure industry a comprehensive program of drilling and demolition, power actuated fastening, anchor technology, diamond cutting and coring systems and construction chemical systems which provide more value for customers through their economic advantages.

These systems include machines, tools, and equipment complete with the appropriate insert tools and consumables supported by advice, application training, technical literature and after-sales service. Hilti operates through its own specialized organizations for direct sales or qualified sales partners who can offer an advisory service.

Quality, innovation and extensive application know-how, resulting from close contact with the customer, are Hilti’s main strengths. For more than 6 decades, our hallmark has been the development of innovative technologies to serve the needs of our customers in the Construction world. As a global leader, Hilti offers extensive experience and expertise in key capabilities that support all needs for the construction sector.

Hilti has developed world-wide expertise and would continue to provide superior value to its customers by expanding its technical base. Hilti has been a leading edge in the construction technology and has been best known as the world’s leading suppliers of the process technology to the construction industry.

Hilti Engineering

Engineering plays a key role in the transfer of Hilti technology to its customers, irrespective of whether the technology takes the form of products or services. More than two-third of the people employed by Hilti are engineers, embracing all major disciplines who offer several alternatives for ensuing the successful application of Hilti’s technology, including design, equipment and services.

Hilti Saudi Arabia for Const. Tools. I Kilo 14 King Fahd Street I P.O Box 15930 I Jeddah 21454 I Saudi Arabia I T +966 2 6983660 I F +966 2 6974696

2

Hilti Products and Solutions Hilti tools are recognized worldwide for their superior design, safety standards

Hilti Products and Solutions

Hilti tools are recognized worldwide for their superior design, safety standards [BS 5750 and ISO 9001] and high technology.

Our product portfolio offers state-of-the-art applications for the construction world which ensure flexibility along with reliability for the customer. With such flexibility, the customers can always get the functionality they want and when they need it.

Hilti offers to its customers a wide range of technological solutions, products and services.

range of technological solutions, products and services. Significant benefits A few of the significant benefits to

Significant benefits

A few of the significant benefits to the Country are cited below:

Inflow of hi-tech and latest technology in the form of manufacturing know-how,

tools and equipments etc.;

Employment generation;

Training of international standards thereby developing local talent;

Supplement to Government’s efforts in quicker implementation of infrastructural

projects. With the use of Hilti Tools and Equipments, where on one hand the quality

is improved by more than 100%, the project time is reduced by 30% to 40%, which

in turn leads to reduction in overall project costs.

Quality: As a first step towards quality, the group has committed itself resolutely to

the path of “quality management”. The programmes for improving quality

implemented at all stages of production, sales, management and service line aim at

improving response to the customers’ requirements, essential for the company.

Hilti Saudi Arabia for Const. Tools. I Kilo 14 King Fahd Street I P.O Box 15930 I Jeddah 21454 I Saudi Arabia I T +966 2 6983660 I F +966 2 6974696

3

GENERIC PRODUCT NAMES Manufacturers Representative Direct Fastening Direct Powder Actuated Tools Fasteners For Powder

GENERIC PRODUCT NAMES

Manufacturers Representative

Direct Fastening Direct Powder Actuated Tools Fasteners For Powder Actuated Tools: Pins & Studs Insulation Fasteners Form Stops Shear Connectors Underwater Repair Tool For Concrete & Steel Rotary Hammer Drills - Electro Pneumatic Combination Rotary & Chiseling Hammer Drills - Electro Pneumatic Air Pneumatic Rotary Hammers Concrete Chiseling & Breaking Hammers - Electro Pneumatic Screw Guns Rotary Drills Battery Powered Drills Battery Powered Screw Guns Concrete Chisels Concrete Bushing Tools Carbide Tipped Drill Bits For Concrete Carbide Tipped Core Bits For Concrete Drill Bits For Steel Drill Bits For Wood Diamond Core Machines Diamond Core Bits - Wet Cutting Diamond Core Bits - Dry Cutting Diamond Drilling & Cutting Accessories Screws - Drywall Screws - Self Drilling Screws - Self Tapping Screws - Wood Screw Gun Accessories Insulation Screw Fasteners Angle Grinders 115 Mm, 180 Mm, 130 Mm Wall Saws – Concrete Wall Saw Blades – Concrete Carbide Cutting Discs Carbide Grinding Discs Plastic Anchors, Metal Anchors, Sleeve Anchors, Crane Rail Anchors, Frame Anchors Undercutting Anchors Insulation Anchors - Metal & Plastic Types Chemical Anchors - Capsule & Cartridge Types Ceiling Anchors, Drywall Anchors, Rail Anchors, Equipment Anchors Track & Frame Systems For Pining; Heating; Chilling; Air Conditioning Pipe Hangers - Steel - Insulated - Vibration Proof - Shock Proof Bolts, Nuts, Washers, Couplings Fire Proof Wrapping, Fire Proof Mastic, Fire Proof Foams, Fire Stop Material

Hilti Saudi Arabia for Const. Tools. I Kilo 14 King Fahd Street I P.O Box 15930 I Jeddah 21454 I Saudi Arabia I T +966 2 6983660 I F +966 2 6974696

4

QUALITY POLICY Hilti Saudi Arabia for Const. Tools objective is to provide Hilti branded high

QUALITY POLICY

Hilti Saudi Arabia for Const. Tools objective is to provide Hilti branded high quality specialized tools and fastening systems for professional customers in the construction and building maintenance industries.

The implementation of the internal procedures which constitute our policy insures that our products and services will comply with and satisfy the business requirements and needs of our Customers.

We create success for our Customers by providing superior added-value products and services.

We are committed to excellence in innovation, total quality, direct customer relationships and effective marketing.

We provide the required training and awareness for all employees to achieve high performance and total customer satisfaction.

We base our culture on commitment, integrity, responsibility, trust,

tolerance and respect for others. change.

We are always ready to learn and

We are committed to continuously monitor and improve the quality system by adopting and implementing a Quality Management System according to the requirements of ISO9001: 2000 and ISO14001:2004

to the requirements of ISO9001: 2000 and ISO14001:2004 Rolf S. Riedl Chief Executive Officer Hilti Saudi

Rolf S. Riedl Chief Executive Officer

Hilti Saudi Arabia for Const. Tools. I Kilo 14 King Fahd Street I P.O Box 15930 I Jeddah 21454 I Saudi Arabia I T +966 2 6983660 I F +966 2 6974696

5

Contacts: Rolf S. Riedl Shrikant R Kumar Lubin Ozoux Address: Corporate Office : Chief Executive

Contacts:

Rolf S. Riedl Shrikant R Kumar Lubin Ozoux

Address:

Corporate Office

: Chief Executive Officer : Director Finance & Operations : Marketing Director

Kilo 14, King Fahd Street, Saad Abukhadra Building, P.O. Box 15930, Jeddah 21454, Kingdom of Saudi Arabia.

Tel: + 966 2 698 3660 Fax: + 966 2 697 4696 www.hilti.com

Tel: + 966 2 698 3660 Fax: + 966 2 697 4696 www.hilti.com Hilti Saudi Arabia

Hilti Saudi Arabia for Const. Tools. I Kilo 14 King Fahd Street I P.O Box 15930 I Jeddah 21454 I Saudi Arabia I T +966 2 6983660 I F +966 2 6974696

6

CENTER LOCATIONS Jubail Khobar Riyadh Madina Riyadh2 Yanbu Jeddah 2 Jeddah Makkah Hilti Saudi Arabia

CENTER LOCATIONS

Jubail Khobar Riyadh Madina Riyadh2 Yanbu Jeddah 2 Jeddah Makkah
Jubail
Khobar
Riyadh
Madina
Riyadh2
Yanbu
Jeddah 2
Jeddah
Makkah

Hilti Saudi Arabia for Const. Tools. I Kilo 14 King Fahd Street I P.O Box 15930 I Jeddah 21454 I Saudi Arabia I T +966 2 6983660 I F +966 2 6974696

7

G

Certificate

SQS herewith certifies that the company named below has a management system which meets the

requirements of the normative bases specified below.

H ilti Aktiengesellschaft

FL-9494 Schaan

Certified area

According to appendix

Field of activity

Research, Development, Manufacturing,

Sales and Services

Normative bases

ISO 9001:2008 Quality Management System ISO 14001:2004 Environmental Management System

,ffi

Swiss Association for Quality and Management Systems SQS Bernstrasse 1 03, CH-3052 Zollikofen

lssue date: July 1, 2010

V -CaUi- u.+-<-c-! .a- r

X. Edelmann, President SQS

II

Swiss Made

This SQS Certificate is valid up to and including June 30,2013 Scope number 18

Registration number 12455

-----?€"=-

T. Zahner, Managing Director SQS

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Hilti HIT-HY 200 Anchor Fastening with HIT-Z Technology Manual Hilti HIT-HY 200 with HIT-Z 2012-04
Hilti HIT-HY 200
Anchor Fastening
with HIT-Z
Technology Manual
Hilti HIT-HY 200
with HIT-Z
2012-04
1
04 / 2012
15

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Injection mortar system

Benefits

Hilti HIT- - No cleaning required: Zero succeptability to borehole cleaning conditions with dry and

Hilti HIT-

- No cleaning required: Zero succeptability to borehole cleaning conditions with dry and water saturated concrete base material

- Maximum load performance in

cracked concrete and uncracked concrete

- Suitable for cracked and non- cracked concrete C 20/25 to

HY 200-A

330

ml foil pack

(also available as 500 ml foil pack)

Hilti HIT-

Hilti HIT-

HY 200-R

330

ml foil pack

C 50/60

(also available as 500 ml foil pack)

Suitable for use with diamond cored holes in non-cracked or cracked concrete with no load reductions - Two mortar (Hilti HIT-HY 200-A and Hilti HIT-HY 200-R) versions available with different curing times and same performance

-

Static mixer

Static mixer

HIT-Z

HIT-Z

HIT-Z-R rod

 
- Static mixer HIT-Z HIT-Z-R rod   Concrete T e n s i l e zone

Concrete

Tensile

zone

Corrosion

resistance

European

Technical

Approval

Approvals / certificates

CE

PROFIS

No cleaning

conformity

Anchor

required for

design

approved

software

loads

Description

Authority / Laboratory

No. / date of issue

European technical approval a)

DIBt, Berlin

ETA-12/0006 / 2012-04-04 (HIT-HY 200-A) ETA-12/0028 / 2012-04-04 (HIT-HY 200-R)

a) All data given in this section according ETA-12/0006 and ETA-12/0028, issue 2012-04-04.

Basic loading data (for a single anchor)

All data in this section applies to

- Correct setting (See setting instruction)

- No edge distance and spacing influence

instruction) - No edge distance and spacing influence - Steel failure For details see Simplified design

- Steel failure

For details see Simplified design method

- Base material thickness, as specified in the table

- Embedment depth, as specified in the table

- One anchor material, as specified in the tables

- Concrete C 20/25, f ck,cube = 25 N/mm²

- Temperate range I (min. base material temperature -40°C, max. long te rm/short term base material temperature: +24°C/40°C )

- Installation temperature range +5°C to +40°C

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Embedment depth and base material thickness for the basic loading data. Mean ultimate resistance, characteristic resistance, design resistance, recommended loads.

Anchor size

M8

M10

M12

M16

M20

Embedment depth [mm]

 

70

90

110

145

180

Base material thickness [mm]

 

130

150

170

245

280

Mean ultimate resistance: concrete C 20/25 – f ck,cube = 25 N/mm², element HIT-Z

 

Anchor size

M8

M10

M12

M16

M20

Non-cracked concrete

 

Tensile N Ru,m

HIT-Z

[kN]

25,2
25,2
39,9
39,9
57,8
57,8
100,8
100,8
153,3
153,3

Shear V Ru,m

HIT-Z

[kN]

12,6
12,6
20,0
20,0
28,4
28,4
50,4
50,4
76,7
76,7

Cracked concrete

Tensile N Ru,m

HIT-Z

[kN]

25,2
25,2
39,9
39,9

55,1

83,4

115,4

Shear V Ru,m

HIT-Z

[kN]

12,6
12,6
20,0
20,0
28,4
28,4
50,4
50,4
76,7
76,7

Characteristic resistance: concrete C 20/25 – f ck,cube = 25 N/mm², element HIT-Z

Anchor size

M8

M10

M12

M16

M20

Non-cracked concrete

 

Tensile N Rk

HIT-Z

[kN]

24,0
24,0
38,0
38,0

54,3

88,2

122,0

Shear V Rk

HIT-Z

[kN]

12,0
12,0
19,0
19,0
27,0
27,0
48,0
48,0
73,0
73,0

Cracked concrete

 

Tensile N Rk

HIT-Z

[kN]

21,1

30,7

41,5

62,9

86,9

Shear V Rk

HIT-Z

[kN]

12,0
12,0
19,0
19,0
27,0
27,0
48,0
48,0
73,0
73,0

Design resistance: concrete C 20/25 – f ck,cube = 25 N/mm², element HIT-Z

Anchor size

M8

M10

M12

M16

M20

Non-cracked concrete

 

Tensile N Rd

HIT-Z

[kN]

16,0

25,3

36,2

58,8

81,3

Shear V Rd

HIT-Z

[kN]

9,6

15,2

21,6

38,4

58,4

Cracked concrete

 

Tensile N Rd

HIT-Z

[kN]

14,1

20,5

27,7

41,9

58,0

Shear V Rd

HIT-Z

[kN]

9,6

15,2

21,6

38,4

58,4

Recommended loads a) : concrete C 20/25 – f ck,cube = 25 N/mm², element HIT-Z

 

Anchor size

M8

M10

M12

M16

M20

Non-cracked concrete

 

Tensile N rec

HIT-Z

[kN]

11,4

18,1

25,9

42,0

58,1

Shear V rec

HIT-Z

[kN]

6,9

10,9

15,4

27,4

41,7

Cracked concrete

 

Tensile N rec

HIT-Z

[kN]

10,0

14,6

19,8

29,9

41,4

Shear V rec

HIT-Z

[kN]

6,9

10,9

15,4

27,4

41,7

a) With overall partial safety factor for action γ = 1,4. The partial safety factors for action depend on the type of loading and shall be taken from national regulations.

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Service temperature range

Hilti HIT-HY 200 injection mortar with anchor rod HIT-Z may be applied in the temperature ranges given below. An elevated base material temperature leads to a reduction of the design bond resistance.

 

Base material

Maximum long term base material temperature

Maximum short term base material temperature

Temperature range

temperature

Temperature range I

-40 °C to +40 °C

+24 °C

+40 °C

Temperature range II

-40 °C to +80 °C

+40 °C

+80 °C

Temperature range III

-40 °C to +120 °C

+72 °C

+120

°C

Max short term base material temperature Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of diurnal cycling.

Max long term base material temperature Long-term elevated base material temperatures are roughly constant over significant periods of time.

Materials

Mechanical properties of HIT-Z and HIT-Z-R

Anchor size

 

M8

M10

M12

M16

M20

Nominal tensile strength f uk

HIT-Z

         

HIT-Z-R

[N/mm²]

650

650

650

610

595

Yield strength f yk

 

HIT-Z

[N/mm²]

520

520

520

490

480

HIT-Z-R

Stressed

         

cross-

section of

HIT-Z

[mm²]

36,6

58,0

84,3

157

245

thread A s

Moment of

         

resistance

W HIT-Z

[mm³]

31,9

62,5

109,7

278

542

Material quality

 

Part

Material

HIT-Z

C-steel cold formed, steel galvanized 5µm

 

HIT-Z-R

stainless steel cold formed, A4

 
Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Anchor dimensions

Anchor size

M8

M10

M12

M16

M20

 

min l

[mm]

80

95

105

155

215

Length of anchor

max l

[mm]

120

160

196

240

250

Helix length

l Helix

[mm]

50

60

60

96

100

l Marking l Helix d
l
Marking
l Helix
d

Installation equipment

head

marking

Anchor size

M8

M10

M12

M16

M20

Rotary hammer

 

TE 2 – TE 40

TE 40 - TE 70

Curing and working time

Temperature

 

HIT-HY 200-R

 
 

of the

Working time in which anchor can be inserted and adjusted t work

Curing time before anchor can be loaded t cure

base material

 

5

°C

1

hour

3

hour

6

°C to 10 °C

40

min

2

hour

11

°C to 20 °C

15

min

1

hour

21

°C to 30 °C

9

min

1

hour

31

°C to 40 °C

6

min

1

hour

Curing and working time

Temperature

 

HIT-HY 200-A

 
 

of the

Working time in which anchor can be inserted and adjusted t work

Curing time before anchor can be loaded t cure

base material

 

5

°C

25 min

2 hour

6

°C to 10 °C

15

min

1 hour

11

°C to 20 °C

7

min

30

min

21

°C to 30 °C

4

min

30

min

31

°C to 40 °C

3

min

30

min

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Setting instruction

Bore hole drilling

Pre-setting: Drill hole to the required drilling depth with a hammer drill set in rotation-hammer

Pre-setting: Drill hole to the required drilling depth with a hammer drill set in rotation-hammer mode using an appropriately sized carbide drill bit. Diamond coring is permissible when diamond core drilling machine and the corresponding core bit are used.

Through-setting: Drill hole through the clearance hole in the fixture to the required drilling depth

Through-setting: Drill hole through the clearance hole in the fixture to the required drilling depth with a hammer drill set in rotation-hammer mode using an appropriately sized carbide drill bit. Diamond coring is permissible when diamond core drilling machine and the corresponding core bit are used.

Bore hole cleaning a)

a) No cleaning required for hammer drilled boreholes

b) Hole flushing and evacuation for wet-drilled diamond cored holes or flooded holes

Flush 2 times from the back of the hole over the hole length.

Flush 2 times from the back of the hole over the hole length.

Blow 2 times the hole with oil-free compressed air (min. 6 bar at 6 m³/h)

Blow 2 times the hole with oil-free compressed air (min. 6 bar at 6 m³/h) to evacuate the water

Check of setting depth and compress of the drilling dust

Mark the element and check the setting depth and compress the drilling dust. The element

Mark the element and check the setting depth and compress the drilling dust. The element has to fit in the hole until the required embedment depth. If it is not possible to compress the dust, remove the dust in the drill hole or drill deeper.

required embedment depth. If it is not possible to compress the dust, remove the dust in

a) When drilling downward with non-cleaning the required drilling depths can vary due to accumulation of dust in the hole.

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Injection preparation

Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug fit). Do not

Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug fit). Do not modify the mixing nozzle. Observe the instruction for use of the dispenser. Check foil pack holder for proper function. Do not use damaged foil packs / holders. Swing foil pack holder with foil pack into HIT-dispenser.

Discard initial adhesive. The foil pack opens automatically as dispensing is initiated. Depending on the

Discard initial adhesive. The foil pack opens automatically as dispensing is initiated. Depending on the size of the foil pack an initial amount of adhesive has to be discarded. Discard quantities are

2 for 330 ml foil pack

strokes

3 for 500 ml foil pack

strokes

Inject adhesive from the back of the borehole without forming air voids

Inject the adhesive starting at the back of the hole, slowly withdrawing the mixer with

Inject the adhesive starting at the back of the hole, slowly withdrawing the mixer with each trigger pull.

Fill holes approximately 2/3 full for Pre-setting and 100% full for through- setting, or as

Fill holes approximately 2/3 full for Pre-setting and 100% full for through- setting, or as required to ensure that the annular gap between the anchor and the concrete is completely filled with adhesive along the embedment length.

After injection is completed, depressurize the dispenser by pressing the release trigger. This will prevent

After injection is completed, depressurize the dispenser by pressing the release trigger. This will prevent further adhesive discharge from the mixer.

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Overhead installation

For overhead installation the injection is only possible with the aid of extensions and piston

For overhead installation the injection is only possible with the aid of extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s) and appropriately piston plug HIT-SZ. Insert piston plug to back of the hole and inject adhesive. During injection the piston plug will be naturally extruded out of the bore hole by the adhesive pressure

Setting the element

Before use, verify that the element is dry and free of oil and other contaminants.

Before use, verify that the element is dry and free of oil and other contaminants. Set element to the required embedment depth until working time t work has elapsed. After setting the element the annular gap between the anchor and the fixture (through-setting) or concrete (pre-setting) has to be completely filled with mortar.

After required curing time t c u r e remove excess mortar. Apply indicated torque

After required curing time t cure remove excess mortar. Apply indicated torque moment to activate anchor functioning principles. The anchor can be loaded.

For detailed information on installation see instruction for use given with the package of the product.

Setting details

Anchor size

M8

M10

M12

M16

M20

Nominal diameter of drill bit

d 0

[mm]

10

12

14

18

22

Effective embedment depth range

h nom,min

[mm]

60

60

60

96

100

h nom,max [mm]

100

120

150

200

220

Minimum base

   

material thickness

h min

[mm]

 

h nom + 60 mm

h nom + 100 mm

Pre-setting:

         

Diameter of clearance hole in the fixture

d f

[mm]

9

12

14

18

22

Through-setting:

         

Diameter of clearance hole in the fixture

d f

[mm]

11

14

16

20

24

Torque moment

T inst

[Nm]

10

25

40

80

150

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Critical edge distance and critical spacing

Critical spacing for splitting failure

s cr,sp

[mm]

 

2

c cr,sp

 

1,5 h nom

for h / h nom 2,4

  1,5 ⋅ ⋅ ⋅ ⋅ h n o m for h / h n o

Critical edge distance for splitting failure

c

cr,sp

[mm]

6,0 h nom 2,0 h

for 2,4 > h / h nom > 1,3:

 

3,5 h nom

for h / h nom 1,3:

Critical spacing for concrete cone failure

s cr,N

[mm]

 

2

c cr,N

Critical edge distance for concrete cone failure

c

cr,N

[mm]

 

1,5 h nom

 
 
   
 

For spacing (or edge distance) smaller than critical spacing (or critical edge distance) the design loads have to be reduced.

a) Embedment depth range: h nom,min h nom h nom,max Pre-setting:

Install anchor before positioning fixture

Through-setting:

Install anchor through positioned fixture

d f d f Effective anchorage depth h nom Hole depth h 0 Thickness of
d f
d f
Effective anchorage depth h nom
Hole depth h 0
Thickness of concrete member h
Fixture
Thickness t fix

annular gap filled with Hilti HIT-HY 200

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Minimum edge distance and spacing

For the calculation of minimum spacing and minimum edge distance of anchors in combination with different embedment depth and thickness of concrete member the following equation shall be fulfilled:

A i,req < A i,eff

Required area A i,req

Anchor size

M8

M10

M12

M16

M20

Cracked concrete

[mm²]

19200

40800

58800

94700

148000

Uncracked concrete

[mm²]

22200

57400

80800

128000

198000

Effective area A i,eff

Member thickness h ≥ h nom +1,5·c Single anchor and group of anchors with s
Member thickness h ≥ h nom +1,5·c
Single anchor and
group of anchors with s > 3·c
[mm²]
A i,eff = (6·c) · (h nom + 1,5·c)
with c ≥ 5·d
Group of anchors with s ≤ 3·c
[mm²]
A i,eff = (3·c + s) · (h nom + 1,5·c)
with c ≥ 5·d and s ≥ 5·d
Member thickness h ≤ h nom +1,5·c
Single anchor and
group of anchors with s > 3·c
[mm²]
A i,eff = (6·c) · h
with c ≥ 5·d
Group of anchors with s ≤ 3·c
[mm²]
A i,eff = (3·c + s) · h
with c ≥ 5·d and s ≥ 5·d

c min and s min in 5 mm steps

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Best case minimum edge distance and spacing with required member thickness and embedment depth

Anchor size

M8

M10

M12

M16

M20

Cracked concrete

Member thickness

h

[mm]

140

200

240

300

370

Embedment depth

h nom

[mm]

80

120

150

200

220

Minimum spacing

s min

[mm]

40

50

60

80

100

Corresponding edge distance

c

[mm]

40

55

65

80

100

Minimum edge

[mm]

40

50

60

80

100

distance

c

min =

Corresponding spacing

s

[mm]

40

60

65

80

100

Non cracked concrete

 

Member thickness

h

[mm]

140

230

270

340

410

Embedment depth

h nom

[mm]

80

120

150

200

220

Minimum spacing

s min

[mm]

40

50

60

80

100

Corresponding edge distance

c

[mm]

40

70

80

100

130

Minimum edge

[mm]

40

50

60

80

100

distance

c

min

Corresponding spacing

s

[mm]

40

145

160

160

235

Best case minimum member thickness and embedment depth with required minimum edge distance and spacing

 

Anchor size

M8

M10

M12

M16

M20

Cracked concrete

Member thickness

h min

[mm]

120

120

120

196

200

Embedment depth

h nom,min

[mm]

60

60

60

96

100

Minimum spacing

s min

[mm]

40

50

60

80

100

Corresponding edge distance

c

[mm]

40

100

140

135

215

Minimum edge

[mm]

40

60

90

80

125

distance

c

min =

Corresponding spacing

s

[mm]

40

160

220

235

365

Non cracked concrete

 

Member thickness

h min

[mm]

120

120

120

196

200

Embedment depth

h nom,min

[mm]

60

60

60

96

100

Minimum spacing

s min

[mm]

40

50

60

80

100

Corresponding edge distance

c

[mm]

50

145

200

190

300

Minimum edge

[mm]

40

80

115

110

165

distance

c

min

Corresponding spacing

s

[mm]

65

240

330

310

495

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Minimum edge distance and spacing – Explanation

Minimum edge and spacing geometrical requirements are determined by testing the installation conditions in which two anchors with a given spacing can be set close to an edge without forming a crack in the concrete due to tightening torque.

The HIT-Z boundary conditions for edge and spacing geometry can be found in the tables to the left. If the embedment depth and slab thickness are equal to or greater than the values in the table, then the edge and spacing values may be utilized.

PROFIS Anchor software is programmed to calculate the referenced equations in order to determine the optimized related minimum edge and spacing based on the following variables:

Cracked or uncracked concrete

Anchor diameter

Slab thickness and embedment depth

For cracked concrete it is assumed that a reinforcement is present which limits the crack width to 0,3 mm, allowing smaller values for minimum edge distance and minimum spacing

For smaller anchor diameter a smaller installation torque is required, allowing smaller values for minimum edge distance and minimum spacing

Increasing these values allows smaller values for minimum edge distance and minimum spacing

Simplified design method

Simplified version of the design method according ETAG 001, TR 029. Design resistance according data given in ETA-12/0006 (HIT-HY 200-A) and ETA-12/0028 (HIT-HY 200-R) issued on 2012-04-04

Influence of concrete strength

Influence of edge distance

Influence of spacing

Valid for a group of two anchors. (The method may also be applied for anchor groups with more than two anchors or more than one edge distance. The influencing factors must then be considered for each edge distance and spacing. The simplified calculated design loads take a conservative approach: They will be lower than the exact values according to ETAG 001, TR 029. For an optimized design, anchor calculation can be performed using PROFIS anchor design software.

The design method is based on the following simplification:

No different loads are acting on individual anchors (no eccentricity)

The values are valid for one anchor.

For more complex fastening applications please use the anchor design software PROFIS Anchor.

TENSION loading

The design tensile resistance is the lower value of

- Steel resistance:

- Combined pull-out and concrete cone resistance:

N Rd,s

N

Rd,p

- Concrete cone resistance: N Rd,c = N 0 Rd,c f B f 1,N f 2,N f 3,N f h,N f re,N

- Concrete splitting resistance (only non-cracked concrete):

N Rd,sp = N 0 Rd,c ⋅⋅⋅⋅ f B ⋅⋅⋅⋅ f 1,sp ⋅⋅⋅⋅ f 2,sp ⋅⋅⋅⋅ f 3,sp ⋅⋅⋅⋅ f h,N ⋅⋅⋅⋅ f re,N

f 1,sp ⋅⋅⋅⋅ f 2,sp ⋅⋅⋅⋅ f 3,sp ⋅⋅⋅⋅ f h,N ⋅⋅⋅⋅ f re,N 12 04

Basic design tensile resistance

Hilti HIT-HY 200 with HIT-Z

Hilti HIT-HY 200 with HIT-Z

Design steel resistance N Rd,s

Anchor size

   

M8

   

M10

     

M12

M16

M20

N Rd,s

HIT-Z / HIT-Z-R

[kN]

 

16,0

   

25,3

     

36,7

64,0

97,3

Design combined pull-out and concrete cone resistance N Rd,p a)

 

Anchor size

   

M8

   

M10

     

M12

M16

M20

Non-cracked concrete

 

N 0 Rd,p

Temperature range I

[kN]

 

20,1

   

30,2

     

36,2

77,2

100,5

N 0 Rd,p

Temperature range II

[kN]

 

18,4

   

27,6

     

33,2

70,8

92,2

N 0 Rd,p

Temperature range III

[kN]

 

16,8

   

25,1

     

30,2

64,3

83,8

Cracked concrete

 

N 0 Rd,p

Temperature range I

[kN]

 

18,4

   

27,6

     

33,2

70,8

92,2

N 0 Rd,p

Temperature range II

[kN]

 

16,8

   

25,1

     

30,2

64,3

83,8

N 0 Rd,p

Temperature range III

[kN]

 

15,1

   

22,6

     

27,1

57,9

75,4

a)

The combined pull-out and concrete cone resistance is independent from the embedment depth.

 

Design concrete cone resistance N

Rd,c

= N 0

Rd,c

⋅⋅⋅⋅ f B ⋅⋅⋅⋅ f

1,N

⋅⋅⋅⋅ f

2,N

⋅⋅⋅⋅ f

3,N

⋅⋅⋅⋅ f

h,N

⋅⋅⋅⋅ f

re,N

Design splitting resistance a) N Rd,sp = N 0 Rd,c f B f 1,sp f 2,sp f 3,sp f h,N f re,N

 

Anchor size

   

M8