CAD/CAM Lab R 2008

SYLLABUS
ME2309 OBJECTIVES: To be able to understand and handle design problems in a systematic manner. To gain practical experience in handling 2D drafting and 3D modeling software systems. To be able to apply CAD in real life applications. To understand the concepts G and M codes and manual part programming. To expose students to modern control systems (Fanuc, Siemens etc) To know the application of various CNC machines To expose students to modern CNC application machines EDM, EDM wire cut and Rapid Prototyping CAD/CAM LAB LTPC 0032

3D GEOMETRIC MODELING Creation of 3D Models - Wire Frame, Surface, Solid modeling Techniques Using CAD Packages CSG, B-Rep Approaches in Solid Modeling - Feature Based Modeling Technique Assembly Detailing - Exposure to Industrial Components Application of GD&T STL FILE GENERATION REVERSE ENGINEERING Manual CNC Part Programming Manual CNC Part Programming Using Standard G and M Codes - Tool Path Simulation Exposure to Various Standard Control Systems- Machining simple components by Using CNC machines. COMPUTER AIDED PART PROGRAMMING CL Data Generation by Using CAM Software Post Process Generation for Different Control System Machining of Computer Generated Part Program by Using Machining Center and Turning Center. STUDY OF EXPERIMENTS Multi-axial Machining in CNC Machining Center EDM EDM Wire Cut Rapid Prototyping TOTAL: 45 PERIODS

S.Senthilkumar, Mech, PMC Tech

Page | 1

CAD/CAM Lab R 2008

CYCLE OF EXPERIMENTS
Name of the faculty Class Year Semester Subject S.No 3D GEOMETRIC MODELING 1. 2. 3. 4. 5. Modelling and assembly of Plummer block Modelling and assembly of Universal Joint Modelling and assembly of Non-return Valves Modelling and assembly of Stuffing Box Modelling of an Real time component (To be chosen by the student) : S.Senthilkumar : B.E, Mechanical Engineering : III Year :V : CAD/CAM Laboratory List of Experiments

STL FILE GENERATION REVERSE ENGINEERING 6. Creation of STL files from a part (Plummer block, Universal Joint Non-return Valves, Stuffing Box) Creation of IGES, STEP & other file formats (Plummer block, Universal Joint Non-return Valves, Stuffing Box) Import IGES, STEP and STL file to a file COMPUTER AIDED PART PROGRAMMING 7. 8. 9. 10. 11. 12. 13. Manual Part program for a component used in Lathe using G & M Code Manual Part program 2 for a component used in Lathe using G & M Code Manual Part program for a component used in Lathe using G & M Code (with cycles) Simulation of Part Programs for Lathe Manual Part program for a component used in machining centre using G & M Code Simulation of Part Programs for machining centre Creation of CNC code for a Mold cavity using CAM

STUDY OF EXPERIMENTS 14. a) Multi-axial Machining in CNC Machining Center b) EDM c) EDM Wire Cut d) Rapid Prototyping

S.Senthilkumar, Mech, PMC Tech

Page | 2

CAD/CAM Lab R 2008

Fig. 1

S.Senthilkumar, Mech, PMC Tech

Page | 3

CAD/CAM Lab R 2008

EX.NO: 1 DATE:
Aim:

MODELLING AND ASSEMBLY OF PLUMMER BLOCK

1. To create 3D models of PLUMMER BLOCK parts using CAD software 2. To Create the Assembly of Plummer block using CAD software Procedure: 1. The drawings of Body, Cap, Bearing top & Bottom half, Nuts and shaft are studied 2. 3D models of Body, Cap, Bearing top & Bottom half Nuts and shaft are created using CAD software. 3. The Assembly of Plummer block was created as per the drawing specification Commands used: Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations, Show, and View Features Commands: Extrude and Cut, Revolve, Fillet/Round, Chamfer, Hole - Simple, Pattern, Fastening Features Assembly Commands: Insert, Component, Existing Part/Assembly Mating Commands: Mate, Align, Mate offset, Fix

Result: The 3D models of Plummer block parts (Body, Cap, Bearing top & Bottom half, Nuts and shaft) are created using CAD software

S.Senthilkumar, Mech, PMC Tech

Page | 4

CAD/CAM Lab R 2008

Fig. 2

S.Senthilkumar, Mech, PMC Tech

Page | 5

CAD/CAM Lab R 2008

EX.NO: 2 DATE:
Aim:

MODELLING AND ASSEMBLY OF UNIVERSAL JOINT

1. To create 3D models of UNIVERSAL JOINT parts using CAD software. 2. To Create the Assembly of Universal Joint using CAD software. 3. To understand the type of fits and tolerances used in Assembly. Procedure: 1. The drawings of Fork, Shaft, Centre, Parallel key, Pin, Collar and Taper pin are studied. 2. 3D models of all the parts are created using CAD software. 3. The Assembly of Universal Joint was created as per the drawing specification. Commands used: Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations, Show, and View. Features Commands: Extrude and Cut, Revolve, Fillet/Round, Chamfer, Hole - Simple, Pattern, Fastening Features. Assembly Commands: Insert, Component, Existing Part/Assembly. Mating Commands: Mate, Align, Mate offset, Fix.

Result: The 3D models of Universal Joint parts (Fork, Shaft, Centre, Parallel key, Pin, Collar and Taper pin) are created using CAD software. The type of fits and tolerances used in Assembly are studied.

S.Senthilkumar, Mech, PMC Tech

Page | 6

CAD/CAM Lab R 2008

Fig. 3

S.Senthilkumar, Mech, PMC Tech

Page | 7

CAD/CAM Lab R 2008

EX.NO: 3 DATE:
Aim:

MODELLING AND ASSEMBLY OF NON-RETURN VALVE

1. To create 3D models of NON RETURN VALVE parts using CAD software. 2. To Create the Assembly of Non Return Valve using CAD software. 3. To understand the type of fits and tolerances used in Assembly. Procedure: 1. The drawings of Body, Valve Seat, Cover, Stud, Hex. Nut M16 and Set screw are studied. 2. 3D models of all the parts are created using CAD software. 3. The Assembly of Non Return Valve was created as per the drawing specification. Commands used: Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations, Show, and View. Features Commands: Extrude and Cut, Revolve, Fillet/Round, Chamfer, Hole - Simple, Pattern, Fastening Features. Assembly Commands: Insert, Component, Existing Part/Assembly. Mating Commands: Mate, Align, Mate offset, Fix.

Result: The 3D models of Non Return Valve parts (Body, Valve Seat, Cover, Stud, Hex. Nut M16 and Set screw) are created using CAD software. The type of fits and tolerances used in Assembly are studied.

S.Senthilkumar, Mech, PMC Tech

Page | 8

CAD/CAM Lab R 2008

Fig. 4

Fig. 5 S.Senthilkumar, Mech, PMC Tech Page | 9

CAD/CAM Lab R 2008

EX.NO: 4 DATE:
Aim:

MODELLING AND ASSEMBLY OF STUFFING BOX

1. To create 3D models of STUFFING BOX parts using CAD software. 2. To Create the Assembly of Stuffing Box using CAD software. 3. To understand the type of fits and tolerances used in Assembly. Procedure: 1. The drawings of Cylinder, Nut, Giant bush, Piston rod, and Packing are studied. 2. 3D models of all the parts are created using CAD software. 3. The Assembly of Stuffing Box was created as per the drawing specification. Commands used: Sketcher Commands: Line, Circle, Arc, Fillet, Trim, Smart Dimension, Relations, Show, and View. Features Commands: Extrude and Cut, Revolve, Fillet/Round, Chamfer, Hole - Simple, Pattern, Fastening Features. Assembly Commands: Insert, Component, Existing Part/Assembly. Mating Commands: Mate, Align, Mate offset, Fix.

Result: The 3D models of Stuffing Box parts (Connecting Rod, Bush, Stud, Pin, Bearing Brasses, Distance Piece, Cover, Washer, Nut, and Split pin) are created using CAD software. The type of fits and tolerances used in Assembly are studied.

S.Senthilkumar, Mech, PMC Tech

Page | 10

CAD/CAM Lab R 2008

EX.NO: 5 DATE:
Aim:

MODELLING OF AN REAL TIME COMPONENT

1. Every student should choose a product on their own and to make part model, assembly and detailing 2. Procedure: To be written by students Commands used: To be written by students

Result: The 3D models of ______________________________________ are created using CAD software. The type of fits and tolerances used in Assembly are studied and drawings were created.

S.Senthilkumar, Mech, PMC Tech

Page | 11

CAD/CAM Lab R 2008

EX.NO: 6

CREATION OF STL FILES FROM A PART CREATION OF IGES, STEP & OTHER FILE FORMATS IMPORT IGES, STEP AND STL FILE TO A FILE

DATE:
Aim: 1. 2. 3. 4. 5. To create STL file for the given part. To create IGES file for the given part. To create STEP file for the given part. Import IGES file of a part and assembly Import STEP file of a part and assembly

Procedure: About: Write about STL, IGES & STEP file formats TO CREATE STL FILE 1. Open the file which has to be converted 2. Pick on File>Save a Copy 3. Choose STI(*.stl) as Type of file 4. Pick on OK 5. Choose Co-ordinate system Format as Binary 6. Change Deviation control Angle control Step Size 7. Type file name 8. Check the file in the location where its saved 9. Repeat the same for all the parts TO CREATE IGES FILE 1. Open the file which has to be converted 2. Pick on File>Save a Copy 3. Choose IGES(*.igs) as Type of file 4. Pick on OK 5. Choose the type of geometry needed 6. Select the Co-ordinate system 7. Choose the File structure 8. Check the file in the location where its saved 9. Open the igs file and check the parameters are maintained in the output file 10. Repeat the same for all the parts Note: Try out the same procedure for an assembly also.

Note: Try out the same procedure for an Repeat the same for STEP file creation also. assembly also.

Result: The STL file for all the files were created without any error. The IGES file for all the files were created without any error. The STEP file for all the files were created without any error.

S.Senthilkumar, Mech, PMC Tech

Page | 12

CAD/CAM Lab R 2008

Exercise1:

Exercise2:

S.Senthilkumar, Mech, PMC Tech

Page | 13

CAD/CAM Lab R 2008

EX.NO: 7 DATE:
Aim:

MANUAL PART PROGRAM FOR A COMPONENT USED IN LATHE USING G & M CODE

1. To write a CNC program for the given drawing using G & M codes Procedure: 1. Write the Part program for the given part drawing Commands used: G Codes: M Codes:

Result: The part program for the given parts was created successfully

S.Senthilkumar, Mech, PMC Tech

Page | 14

CAD/CAM Lab R 2008

Exercise1:

Exercise2:

S.Senthilkumar, Mech, PMC Tech

Page | 15

CAD/CAM Lab R 2008

EX.NO: 8 DATE:
Aim:

MANUAL PART PROGRAM 2 FOR A COMPONENT USED IN LATHE USING G & M CODE

1. To write a CNC program for the given drawing using G & M codes Procedure: 1. Write the Part program for the given part drawing Commands used: G Codes: M Codes:

Result: The part program for the given parts was created successfully

S.Senthilkumar, Mech, PMC Tech

Page | 16

CAD/CAM Lab R 2008 Exercise1:

Exercise2:

S.Senthilkumar, Mech, PMC Tech

Page | 17

CAD/CAM Lab R 2008

EX.NO: 9 DATE:
Aim:

Manual Part program for a component used in Lathe using G & M Code (with cycles)

1. To write a CNC program for the given drawing using G & M codes using cycles Procedure: 1. Write the Part program for the given part drawing use cycles Commands used: G Codes: M Codes: Cylce:

Result: The part program for the given parts was created successfully using cycles

S.Senthilkumar, Mech, PMC Tech

Page | 18

CAD/CAM Lab R 2008

Exercise1:

Exercise2:

S.Senthilkumar, Mech, PMC Tech

Page | 19

CAD/CAM Lab R 2008

EX.NO: 10 SIMULATION OF PART PROGRAMS FOR LATHE DATE:

Aim: 1. To create a simulation of a part program for the given drawing using a software Procedure: 1. 2. 3. 4. 5. 6. 7. 8. Create the 2D or 3D model Import that in to manufacturing environment Select the machine Design the tool required Set the machining parameters Choose the portion to be removed Create tool path file Convert that into a CNC program for a control system

Commands used: G Code: M Code:

Result: Simulation of a given part program was created and CNC codes were generated using a software

S.Senthilkumar, Mech, PMC Tech

Page | 20

CAD/CAM Lab R 2008

All Dimensions are in mm Fig.

All Dimensions are in mm Fig. S.Senthilkumar, Mech, PMC Tech Page | 21

CAD/CAM Lab R 2008

EX.NO: 11 MANUAL PART PROGRAM FOR A COMPONENT USED IN MACHINING CENTRE USING G & M CODE DATE:
1. To write a CNC program for the given drawing using G & M codes for a machining centre Procedure: 1. Write the Part program for the given part drawing Commands used: G Codes: M Codes:

Result: The part program for the given parts was created successfully for machining centre

S.Senthilkumar, Mech, PMC Tech

Page | 22

CAD/CAM Lab R 2008

All Dimensions are in mm Fig.

All Dimensions are in mm Fig. S.Senthilkumar, Mech, PMC Tech Page | 23

CAD/CAM Lab R 2008

EX.NO:12 DATE:
Aim:

SIMULATION OF PART PROGRAMS FOR MACHINING CENTRE

1. To create a simulation of a part program for the given drawing using a software Procedure: 1. 2. 3. 4. 5. 6. 7. 8. Create the 2D or 3D model Import that in to manufacturing environment Select the machine Design the tool required Set the machining parameters Choose the portion to be removed Create tool path file Convert that into a CNC program for a control system

Commands used: G Code: M Code:

Result: Simulation of a given part program was created and CNC codes were generated using a software

S.Senthilkumar, Mech, PMC Tech

Page | 24

CAD/CAM Lab R 2008

EX.NO: 13 CREATION OF CNC CODE FOR A MOLD CAVITY USING CAM DATE:
Aim: 1. To generate a CNC code for a mold cavity using a CAM software Procedure: 1. 2. 3. 4. 5. 6. 7. 8. Create the 2D or 3D model Import that in to manufacturing environment Select the machine Design the tool required Set the machining parameters Choose the portion to be removed Create tool path file Convert that into a CNC program for a control system

Commands used: G Code: M Code:

Result: The CNC code for he given part was created successfully for FANUC control system

S.Senthilkumar, Mech, PMC Tech

Page | 25

CAD/CAM Lab R 2008

EX.NO: 14 Study on Multi-axial Machining in CNC Machining Center, EDM, EDM WIRE CUT & RAPID PROTOTYPING DATE:
Aim: 1. To study about the Unconventional machining process as listed below by referring manuals and web a) Multi-axial Machining in CNC Machining Center b) EDM c) EDM Wire Cut d) Rapid Prototyping

Procedure: 1. Study material should be collected from any source like web, books and manuals

Result:
The study about the Unconventional machining process were done sycessfully

S.Senthilkumar, Mech, PMC Tech

Page | 26