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E204-F05-USE-DFT.wpd
Use Guide
General Discussion
The DAC #204 Bearing Maintenance Trainer is designed to be a heavy-duty, desk-top or bench-top fixture for instruction and practice in the installation and maintenance of industrial-quality rolling element bearings. Inspired by common configurations found in industry, the device allows for exercises in identification, installation, maintenance, and removal procedures for a variety of rolling element bearing types. In addition to allowing the user to refine skills in a safe and distraction-free environment, the device allows for hands-on learning without risk to company machinery or production.
Components Supplied
Baseplate (4) Steel Shaft Mounting Brackets (4) High-Grade Alloy Steel CNC-Machined Stub Shafts (8) Bearing Types (1) Shaft Seal (4) 5/8-11X2-1/2" Hex Head Bolt (2) -13X1-1/4" Hex Head Bolt (18) 3/8-16X3/4" Hex Head Bolt (18) 3/8" Flat W ashers (8) 1/4-20X3/4" Hex Head Bolt (8) 1/4" Lockwashers (1) " Combination W rench (1) 9/16" Combination W rench (1) 3/4" Combination W rench (1) Hex (Allen) W rench Set (1) Mounting Sleeve Installation Tool Kit (4-piece) DAC Use/Exercise Guide IPTs Industrial Trades Training Manual SKF Bearing Maintenance Handbook
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5. DAC Electromechanical Integration Bench Considerations The primary components of the trainer can be incorporated into the DAC Electromechanical Integration Bench, #905 (purchased separately). The mounting bolt patterns of the mounting brackets all match the primary centerlines of the t-slot mounting surface on the bench. All exercises identified in the Exercise Guide can be performed on the bench.
Accessories/Options
204E Extended Unit, which includes all features of the basic unit, plus a CNC-machined, 24" long, multi-land shaft and pillow blocks (For a complete description see product #204 in the DAC catalog) Tool kit, including spanner wrenches, gear puller, bearing puller, feeler gauge, soft-face hammer, lint-free cloth, universal soft jaws, light oil, crocus cloth, and shaft protector Bearing heater (cone type) Bearing interchange/nomenclature wall charts Bearing sample board with ten bearing samples and magnetic bearing nameplates Bearing inner race puller tool Video on ball bearing maintenance and installation (Majec) Video on spherical roller bearing installation and maintenance (Majec) Video on unmounted rolling element bearings (IBT) Video on mounted rolling element bearings (IBT) Video on bearing fault analysis (ITI) CD-Rom on bearing fault identification (TW I Press) Industrial Trades Training Manual (additional) Industrial Trades Handbook SKF Bearing Maintenance Handbook (additional)
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204-002 204-003 204-004 204-005 030-024 030-025 099-005 099-006 020-130 096-001 510-000 510-001 512-002
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Reference Drawings
Four drawings are included with the training aid to be used as course references and as references when ordering replacement parts. The drawings are located at the end of this section. 1. 2. 3. 4. DAC Bearing Trainer Shafts/Bearing Locations, Product #204, D204-A01 Bearing Location Table, D204-A02 DAC Basic Bearing Trainer Assembly Drawing, Product #204, D204-A03 DAC Extended Bearing Trainer Assembly Drawing, Product #204, D204-A04
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