Sample Form (GMAW & FCAW) WELDING PROCEDURE SPECIFICATION (WPS) RED Inc.

Company Name Authorized by

______

____________
Date

M-N-O____
WPS No. Supporting PQR(s)

_____

__0__ 12/01/2014
Rev. No. Date

E. M. Ployee (Q.C. Mgr.) _________ 12/01/2014

Type or Grade A A A AWS Group No. I I I

789 __________________________ BASE METAL THICKNESS

CJP Groove Welds CJP Groove w/CVN PJP Groove Welds Fillet Welds

_
With PWHT 3/4 min. 5/8 min. Unlimited Unlimited 24 min.

BASE METALS
Base Material Welded To Backing Material Other

Specification ASTM A131 ASTM A131 ASTM A131

DIAMETER JOINT DETAILS

Groove Type Groove Angle Root Opening Root Face Back Gouging Method

As-Welded 3/4 -1 5/8 -1 Unlimited Unlimited 24 min.

JOINT DETAILS (Sketch)

single V groove butt weld 35 included 1/4 none 1100 - 1150 F 1 hr/in., 1 hr minimum
WPS may be used with or without PWHT

POSTWELD HEAT TREATMENT

Temperature Time at Temperature Other

PROCEDURE
Weld Layer(s) Weld Pass(es) Process Type (Semi-Auto./Machine/Auto.) Position Vertical Progression Filler Metal AWS Spec. AWS Classification Diameter Manufacture/Trade Name Shielding Gas (Composition) Flow Rate Nozzle Size Preheat Temperature Interpass Temperature Electrical Characteristics Current Type & Polarity Transfer Mode Power Source Type Amps Volts Wire Feed Speed Travel Speed Maximum Heat Input* Technique Stringer or Weave Multi or Single Pass (per side) Oscillation (Machine/Automatic) Number of Electrodes 1-2 1-3 1-2 1-3 1-2 1-3 3-bal. 4-n 3-bal. 4-n 3-bal. 4-n 3-bal. 4-n 3-bal. 4-n

GMAW
semi-auto.

GMAW
semi-auto.

GMAW
semi-auto.

FCAW
semi-auto.

FCAW
semi-auto.

FCAW
semi-auto.

FCAW
semi-auto.

FCAW
semi-auto.

F,V,OH up A5.18 ER70S-6

F,V,OH up A5.18 ER70S-6

F,V,OH up A5.18 ER70S-6

F,V,OH up A5.20 E70T-7

F,V,OH up A5.20 E70T-7

F,V,OH up A5.20 E70T-7

F,V up A5.20 E70T-7

F A5.20 E70T-7

1/16
s-wire
100 % CO2

1/32
s-wire
100 % CO2

1/8
s-wire
100 % CO2

0.045
t-wire 60 min. 60 -350 --DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

1/16
t-wire 60 min. 60 -350 --DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

5/64
t-wire 60 min. 60 -350 . --DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

3/32
t-wire 60 min. 60 -350 --DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

1/8
t-wire 60 min. 60 -350 --DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

45-55 cfh #4 60 min. 60 -350 --DCEP globular CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

45-55 cfh #4 60 min. 60 -350 --DCEP globular CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

45-55 cfh #4 60 min. 60 -350 --DCEP globular CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

Peening wire brush wire brush wire brush wire brush wire brush wire brush Interpass Cleaning Other *Maximum heat input limit does not apply for non impact tested applications.
( see aws.org/forms for more examples )

--stringer multipass 1 None

--stringer multipass 1 None

--stringer multipass 1 None

--stringer multipass 1 None

--stringer multipass 1 None

--stringer multipass 1 None

--stringer multipass 1 None

wire brush

--stringer multipass 1 None

wire brush

Sample Form (GMAW & FCAW) WELDING PROCEDURE SPECIFICATION (WPS) RED Inc.
Company Name Authorized by

______

____________
Date

M-N-O____
WPS No. Supporting PQR(s)

_____

__1__ 12/01/2014
Rev. No. Date

E. M. Ployee (Q.C. Mgr.) _________ 12/01/2014

Type or Grade A A Any AWS Group No. I I I

789 __________________________ BASE METAL THICKNESS

CJP Groove Welds CJP Groove w/CVN PJP Groove Welds Fillet Welds

_
With PWHT 3/4 min. 5/8 min. Unlimited Unlimited 24 min.

BASE METALS
Base Material Welded To Backing Material Other

Specification ASTM A131 ASTM A131 Any

DIAMETER JOINT DETAILS

Groove Type Groove Angle Root Opening Root Face Back Gouging Method

As-Welded 3/4 -1 5/8 -1 Unlimited Unlimited 24 min.

JOINT DETAILS (Sketch)

single V groove butt weld 35 (or as shown on production drawings) 1/4 (or as shown on production drawings)
as shown on production drawings

none 1100 - 1150 F 1 hr/in., 1 hr minimum

WPS may be used with or without PWHT

See Production Drawings

POSTWELD HEAT TREATMENT

Temperature Time at Temperature Other

PROCEDURE
Weld Layer(s) Weld Pass(es) Process Type (Semi-Auto./Machine/Auto.) Position Vertical Progression Filler Metal AWS Spec. AWS Classification Diameter Manufacture/Trade Name Shielding Gas (Composition) Flow Rate Nozzle Size Preheat Temperature Interpass Temperature Electrical Characteristics Current Type & Polarity Transfer Mode Power Source Type Amps Volts Wire Feed Speed Travel Speed Maximum Heat Input* Technique Stringer or Weave Multi or Single Pass (per side) Number of Electrodes Any Any Any Any

GMAW
semi-automatic F,V,OH up A5.18 ER70S-6 F,V,OH up A5.20 E70T-7

FCAW
semi-automatic F,V up A5.20 E70T-7 F A5.20 E70T-7

1/16
s-wire
100 % CO2

1/32
s-wire
100 % CO2

1/8
s-wire
100 % CO2

0.045
t-wire -

1/16
t-wire -

5/64
t-wire 60 min. 60 -350 --DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

3/32
t-wire -

1/8
t-wire -

45-55 cfh #4

DCEP globular CV 180 - 220 25 - 26 (Amps) 8-12 ipm

42.9 KJ/in.

45-55 cfh #4 60 min. 60 -350 --DCEP globular CV 180 - 220 25 - 26 (Amps) 8-12 ipm
42.9 KJ/in.

45-55 cfh #4

DCEP globular CV 180 - 220 25 - 26 (Amps) 8-12 ipm

42.9 KJ/in.

DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm

42.9 KJ/in.

DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm

42.9 KJ/in.

DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm

42.9 KJ/in.

DCEP spray CV 180 - 220 25 - 26 (Amps) 8-12 ipm

42.9 KJ/in.

Peening wire brush wire brush wire brush wire brush wire brush wire brush Interpass Cleaning Other *Maximum heat input limit does not apply for non impact tested applications.

stringer multipass 1 None

--stringer multipass 1 None

stringer multipass 1 None

stringer multipass 1 None

stringer multipass 1 None

--stringer multipass 1 None

stringer multipass 1 None

wire brush

stringer multipass 1 None

wire brush

( see aws.org/forms for more examples )