P R O D U C T C ATA L O G U E

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UNITED R E

STRAR OF GI
STEMS SY

IS

O 9001

URS is a member of Registrar of Standards (Holdings) Ltd.

Techno Plastic Industry is a part of the Bin Hail Group

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TABLE OF CONTENTS:

1- Introduction----------------------------------------------------2 Mission Vision 2- Main Features of TECHNO Pipe System---------------------3 3- Raw Material ---------------------------------------------------5 4- Technical Specification of TECHNO Pipe System-----------6 Chemical Resistance Pressure loss Low Heat Dissipation and Energy Saving Standard and specification of TECHNO Pipe System Working conditions & Performance Durability 5- Application------------------------------------------------------9 6- TECHNO Products Range-------------------------------------10 TECHNO Pipes. TECHNO Fittings. 7- Installation-----------------------------------------------------26 Thermo Fusion welding Pipe Repairing Manual Preparation for Filling Testing TECHNO System Clamp Spacing in TECHNO PPR Pipes

8- Expansion and Stirrups ----------------------------------------------------30 Expansion Contraction In Techno Pipe System Calculating The Expansion Example 1 (Expansion) Example 2 (Contraction) Installation Technique When Thermal Expansion Is Present Fixed and Sliding Points The Stirrup Distances Compensating Using Expansion Arms Example of Expansion Arms 9- Handling TECHNO Pipes------------------------------------------------33 10- Air conditioning plants (Chilled water, conditioning refrigerants)--34 11- Fire classification of TECHNO----------------------------------------- 34 12- UV from Sunlight Effect on TECHNO PPR PIPES-------------------34 13- TECHNO Certificates -----------------------------------------------------35 Guarantee Certificate Quality Control Certificates

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 1. Introduction
TECHNO Pipe System is an advanced system of pipes and fittings manufactured from polypropylene random copolymer (PPR). Its characteristics make it one of the most technologically advanced systems available. The most special feature of TECHNO Pipe System is the assembly technique (Thermal Fusion). The assembly method, availability in all size ranges, versatility of the system, quality of the products and the excellent chemical and physical properties make TECHNO Pipe System the most ideal piping system in PPR lines. Polypropylene or polypropene (PP) is a thermoplastic polymer and is non-hazardous to human health. It is manufactured in the chemical industry by polymerization which is a process of combining many small molecules known as monomers into a covalently bonded chain or network of repeated polypropylene monomer as seen in the below diagram:

Our Mission Our Vision

As part of the Bin Hayl Group, our ultimate mission is to

be the best provider of the highest quality pipe systems in the Sultanate of Oman and in our international markets.

Our vision of unrelenting quality and prosperous growth can only be realized when our clients are fully satisfied, our employees are given the opportunity to succeed and our partners and shareholders are benefiting from their trust in us.

Chemical formula of Polypropylene Random Co-Polymer

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2. TECHNO Main Featuresm

Electric-Chemical Corrosion Resistance Techno pipes have high electrical insulation properties and are virtually non-conductive. Its volume at 20C is more than 11016 ohm cm. It is also chemically inert and highly resistant to acidic and alkaline substances. These properties mean that there is minimal internal buildup of deposits from hard water with dissolved limestone. No special protection is needed when Techno pipes come in contact with building materials such as cement and lime. Stray Current Resistance High electrical resistance eliminates the problem of perforation of pipes and fittings due to stray electric currents. Low Thermal Conductivity The thermal conductivity of Techno Pipe System at 20C is 0.24 W/Mk. This low value indicates that heat loss and condensation on the surface are much less than in metallic pipes made of iron, steel or copper. Thermal conductivity under the same circumstances is 45-60 for iron, 450-600 for steel and 300-400 for copper. No Water-Hammering & Low Pressure Drop The internal surface of Techno Pipe System is smooth, homogeneous and non-porous. Due to low flow resistance, the pressure drop is less compared to other systems.

Low Noise Due to the materials high sound insulation value, the noise level of the system is considerably reduced both with particularly high water flow speeds and when water hammers are present. Long Life Time with Aggressive Working Conditions The quality of the raw materials used and the high manufacturing technology used to produce Techno pipes and fittings ensure long-life reliable products compared with other products. (Further information is given in the Working Conditions section). Easy & Low Cost of Installation Techno pipes and fittings are extremely light and easy to handle on site. Making a connection is simple, quick and safe. The wide range of fittings enables complete installations to be made easily and rapidly. Hygienic and Non Toxic All material used in the production of Techno Pipe System are non-toxic in accordance with current International Standards and are completely safe for use with liquid consumables. No Leakage at Joints The method used to join Techno pipes and fittings guarantee that there is no chance for leakage. (Please see the installation method).

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3. Raw Material

Raw Material Specification & Quality

The Techno Pipe System is made of the highest quality raw materials: Type 3 Polypropylene Random Copolymers (PPR) produced by leading global manufacturer, which are best suitable for hot and cold liquids at high pressure points (PN 25).

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Chemical Resistance

4. Technical Specification of the TECHNO Pipe Systemm

Pressure Loss
The following are some samples of chemical resistance of Techno Pipe System with normal materials & chemicals in normal applications (for complete range of chemicals please see Chemical Performance section). Key: + = Highly Resistant 0 = Fairly Resistant + 0 = Resistance - 0 = Scarcely Resistant - = Non Resistant The production process of Techno Pipe Systems and melting property of the raw materials make the inner surfaces extremely smooth. This reduces the effect on pressure loss (compared to metal systems). So we can consider that the pressure drop is negligible in most of the above mentioned applications.
Flow I/s
0.01 0.1 1 10

Pressure losses mm HO/m

100000 3 m/s 10000 2 m/s 1000 100 1.5 m/s 1 m/s 0.75 m/s 0.5 m/s 1.5 m/s

10 1

20 X 3.4 25 X 4.2 32 X 5.4 40 X 6.7 50 X 8.4

0.1 0.01

10

Example:

Head Loss in Pipe PN 20

100

1000

10000

Flow I/h

Diameter of pipe = 40mm, Flow rate l/h = 3000 l/h, Then from the graph pressure loss is = 100mm H2O/m The speed is = 1.6 m/s

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Standards & Specifications

The Techno Pipe System is manufactured according to specification in the following standards:DIN 1988 DIN 4109 DIN 16774 DIN 53735 DIN 16962 Drinking water pipes in the floor: Technical standards for drinking water and installation. Sheet 5 Sound proofing in building. Sound proofing in water piping. Thermoplastic materials: polypropylene PP. Tests of plastic materials: Determination of melting index of thermoplastic materials. Pipe fittings and pipes made of Polypropylene (PP). Sheet 5: General quality requirements and tests. Sheet 6: Molded. Elbow for welding with couplings, dimensions. Specifications for the requirements of drinking water, in Construction and work in of the installations. DIN 8077 DIN 8078 DIN 16960 DIN 2203 DIN 2207 pipes DIN 2208 materials, Polypropylene (PP) pipes dimensions. Polypropylene pipes, General quality features. Welding of thermoplastic materials, principles. Tests of pipe fittings for welding made of thermoplastic materials. Part II welding of thermoplastic materials, PP types 1 and type 2 and accessories. Part 1 Machinery and equipment for welding of thermoplastic welding with hot elements.

BS 6920-1:2000 Testing of Non-Metallic materials for use with drinking water TECHNO Pipes and fittings are classified of the fire classification standard DIN 4102 as class B2 which means (NORMALLY INFLAMMABLE).

DIN 2000

DIN 8076 Piping in thermoplastic hoses under pressure. Compression metals pipe fittings.

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Working Conditions & Performance Durability

Pressure, temperature & time are the main factors that should be considered when measuring conditions and durability. Behavior of Techno Pipe Systems according to DIN 8078 under long term hoop stress: HYDROSTATIC PRESSURE 30 (NOMINAL PRESSURE) (P) BAR
40C 10 7 5 4 3 95C

Flow I/s
0.01 100000 3 m/s 10000 2 m/s 1000 100 1.5 m/s 1 m/s 0.75 m/s 0.5 m/s 1.5 m/s 0.1 1

Pressure losses mm HO/m

Hoop Stress [N/mm]

P=(2 x s ) / (D-s) Bar P = proof pressure = proof stress s = minimum wall thickness D= external diameter mean

20 20C

The service life of the Techno Pipe 2 System depends on the internal hoop stress over time subject to 1.0 the temperature. The following table provides detailed information 0.7 regarding the permissible pressure 0.5 10 10 10 10 10 10 10 of various pipe pressure ratings at Time Under Stress [h] various temperatures. These values Temperature , Pressure & life Time are derived from a hoop stress chart and formula. Under normal pressures and conditions, the average service life of Techno pipes is projected to be more than 50 years.
-1 0 1 2 3 4 5 1 year

10 1

20 X 3.4 25 X 4.2 32 X 5.4 40 X 6.7 50 X 8.4

0.1 0.01

10 9

10

100

1000

10000

50 years

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Low Heat Dissipation and Energy Saving

Due to low thermal conductivity, Techno Pipe System reach their operating temperature much faster than metal piping systems do. Thus, less energy is wasted in heating the pipes and less insulation is needed.

length of piping (m)

S= Time use in seconds with 50 l/h flow rate.

Percentage energy saving under transient conditions

5. Application
TECHNO Pipe Sytem is suitable for transporting hot and cold fluids under pressure for long periods of time. This capabilty makes it ideal for construction of water supply, heating and air-conditioning systems, in residential and industrial buildings. It also suitable for transporting fluids for human cinsumption, industrial fluids and compressed air supply.

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TECHNO PIPES

6. Product Range

* All Sizes in below tables by Millimeter (mm)

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ID

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TECHNO FITTINGS

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d2 L E

d1 D1

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7. Installation

The socket depth or the welding on the welding distance should mark to the end of pipe.

Thermo Fusion Welding

The effectiveness and durability of the system depends in large part on the fusion welding techniques used in installing the pipes to ensure tightness and stability of its connections. Fusion only takes a few seconds. The pipe is first cut according to the desired length. It is important that the pipes are cut using tools which ensure a clean cut that is perpendicular to the axis. The pipe and fitting are then heated with a welding machine at 260 C (+/- 10 C) and joined without twisting. Heating and welding of pipes and fittings should not be interrupted.

Welding Procedures Use the table below and the figures references for the required timings and welding:

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Homogeneous Joints

The result of fusion welding is a homogeneous joint which adds to the advantages of using Techno Pipe Systems.
100% Leak-proof No maintenance Visual inspection possible Perfect for concealed installation that needs corrosion free joining system

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PIPE REPAIRING MANUAL

With a pipe repairing kit, you can easily repair holes (max. 10 mm diameter) on the surface of the pipes. This system makes the repairing process easier especially for the pipes installed in places difficult to reach. You need only; a welding kit, a pipe repairing socket, a pipe repairing stick, and a drill with 6 mm or 10 mm tip.

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Preparation for Filling Testing TECHNO System

After installing TECHNO piping system, it is necessary to go through a pressure test. Unlike metal pipes, TECHNO like all other plastic pipe systems has to follow different pressure test procedure owing to their mechanical properties of expansion when subject to pressure, temperature difference and coefficient of expansion. A change in temperature corresponds to a pressure change of 0.5-1.0 bar. Thus, the test medium shall as far as possible, be kept at a constant temperature throughout the test. Test Procedure (According to DIN 1988 Part 2 or BS 6700: 1977) For pressure testing, pressure gauges that allow reading of changes in pressure of 0.1 Bar shall be used fitted at the lowest possible point in the system. Pressure testing for leakages must be conducted while pipe works are still accessible and before concealing or plastering. Finished pipe work must be completely fitted with filtered water and vented.

B. If no leakage is detected, for the next 30 minutes, check if the pressure has dropped by more than 0.6 bars and if there is any visible signs of leakage. Note: If leakage is detected, rectify the leakage area and repeat procedure. If pressure drops by more than 0.6 bars within this period, leakage must have occurred, detect and rectify. C. If pressure drop is within 0.6 bars and no leakage detected, continue the test without restoring the required pressure for the next 120 minutes. During this time, it shall be checked if the pressure drop is more than 0.2 bars and no leakage is detected. Note: If leakage is detected, rectify the leakage area and repeat procedure. If pressure drops by more than 0.2 bars within this period, leakage must have occurred. Detect, rectify and repeat procedure. D. Pressure test is successful when the entire above are met and the readings should be recorded.

Procedure

After pipe work is filled with water and completely vented to release air locks in the system, testing can begin: A. Test pressure = (permissible working pressure + 5 bars ) shall be produced 2 times within 30 minutes at 10 minute intervals. Note: restore by hand pump to required test pressure after the 10 minute interval if the pressure drops. If leakage is detected, rectify the leakage and repeat procedure.

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Graphical Representation of pressure test procedure Pumping Pressure drop <60 KPa (0.6 bar)

Pressure drop <20 KPa (0.2 bar)

1st time 2nd time

Procedures

0 10 20 30 (a)

60 (b)

120 (c)

180

Time (minutes) (d)

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PRESSURE TEST RECORD TECHNO SYSTEM INSTALLATION Development: Client/Owner: Address: Pressure Reading
Test Procedure (a) Pump to required test pressure check for leakage 1st 10 min. record reading restore to test pressure 2nd 10 min. record reading restore to test pressure Test Procedure (b) Next 30 min. record reading restore to test pressure Test Procedure (c) Next 120 min. record reading Pressure drop <0.2 Bars and no leakage Pressure drop <0.6 Bars and no leakage Bar/P.S.I

Date of Installation: Date of Pressure Test: Results

Pass/Fail Check for leakage

Test Criteria

Remarks

Check for leakage

Check for leakage

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Methods of Connections

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Clamp Spacing in TECHNO PPRC Pipes

Fixed clamp spacings at horizontally installed TECHNO Pipes can be founded by the help of the table below. Clamp spacings in vertical installation should be the same with those in horizontal installation. Distance between support clamps (both fixed and slide) should be carefully maintained as per the table below:

8. Expansion & Stirrups

Each material which undergoes a variation in temperature over time reacts by modifying its size to varying degrees. This phenomenon is called thermal expansion; the body will increase in volume when the temperature rises or contract when it decrees. Thermal expansion may be linear, superficial or cubic, depending on whether it mainly affects one, two or all three of the bodys dimensions. In the case of pipelines, the expansion is mainly linear, since their length far exceeds their other dimensions. The parameter which provides guidance on a pipes tendency to expand or contract in case of a temperature variation is its linear expansion coefficient. Therefore, when designing and constructing installations it is essential to know the value of this coefficient, in order to calculate the amount of expansion/contraction and adopt the necessary measures to ensure that this will not damage the piping. Expansion contraction in TECHNO system pipes
First, it is important to distinguish between the two alternative installation modes: - Installation under concrete - Installation externally (visible)

The effect of the expansion is negligible, since the material is able to absorb it itself and no special measures are required. On the other hand, when pipes are installed outside the walls and exposed to considerable variations in temperature, it is essential to allow for thermal expansion by proceeding as described. The expansion of TECHNO Pipe Systems, in all its application and usage, never causes problems.

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Calculating the Expansion

Variation can be calculated using the following formula: L = x L x T Where: L: variation in pipe length (mm), : Linear Expansion coefficient of Material ( = 0.15 mm/m C) of TECHNO PPR, L: length of the pipe section free to expand (m), T: difference in temperature between the time of installation and the operating temperature (C). EXAMPLE 1: Expansion L= 6m, Tm=25 C ( Installation Temperature), Tmax= 95 C (Maximum installation Temperature), From which we obtain: L = 0.15 x 6 x 70 = 63mm (TECHNO Pipe) In this case, the pipe expands, increasing its initial length. EXAMPLE 2: Contraction L= 6m, Tm=25 C ( Installation Temperature), Tmax= 5 C (Minimum installation Temperature), From which we obtain: L = 0.15 x 6 x (-20) = -18mm (TECHNO Pipe) In this case, the pipe contracts, reducing its initial length

piping itself. The following procedures may be used: - Provision of fixed and sliding points; - Compensation with expansion arms. This Technique will secure the piping to the masonry structure of the building, totally or partially preventing the movements generated by thermal expansion.

Fixed Points & Sliding Points

Fixed points prevent pipes from moving, and so must provide a rigid connection between the installation on the one hand and the masonry on the other. They are constructed using rigid collars, consisting of a gripping element, generally metallic, lined with rubber on the pipe side, and a component for fixing to the wall on the other side. Naturally the part in rubber (or in another similar material) is intended to prevent dangerous cutting of the surface of the pipe. Fixed points must normally be positioned where the system changes direction (branches, elbows, etc.) to ensure that the expansion forces are not discharged in these points. In al cases, a fixed supporting point should always be provided next to any joint in the pipe created using a coupling or any other welded fitting. to expand, and thus reduce the relative L value.

EXAMPLE OF A FIXED POINT

Installation Technique When Thermal Expansion is Present

Once the variation in length of the piping has been calculated, the necessary measures must be taken to ensure that its effects do not cause problems for the

Sliding Points Sliding points allow the pipe to move axially in both directions. They therefore have to be positioned well away from joints made using pipe fittings, on a free length of the pipes surface. The collar which forms the sliding support point must be absolutely free from parts which might damage the outside surface of the pipe.

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Sliding points also provide support and ensure (provided enough of them are installed) that the pipe remains straight in spite of thermal stresses.

Compensating Using Expansion Arms

With this technique, the pipe run is designed to allow any expansion to be absorbed. To ensure this, expansion arms, where the pipe is able to expand in case of thermal stresses, are installed at points where the direction changes (elbows, tees, etc.). The specifications of these expansion arms are calculated using the following formula: Ls = K (d. L) Where: LS = expansion arm length (mm), F= constant of the material (for PP = 30), D = pipe outside diameter (mm) L = pipe length variation (mm) EXAMPLE To calculate the expansion arm length for a section of TECHNO pipe where: d= 50 mm (outside diameter); L= 6 m; T= 55C From the previous calculations have given a L = 63mm Therefore: LS= 30 (50 x 63) = 1683.7mm Lower thermal expansion coefficient means that the increase in pipe length is reduced.

The Stirrup Distances

To allow correct installation of TECHNO system pipes on the outside of walls, the following is the graph used to calculate the stirrup distances between points. These distances remain the same regardless of whether the pipes are horizontal or vertical.

STIRRUP DISTANCES in cm

Example of Expansion Arms:

PIPE EXTERNAL DIAMETER in mm

Calculating expansion arm length using graphs (TECHNO System) Figure: shows temperature difference versus pipe expansion. Since TECHNO pipes can be laid in walls or under floors in direct contact with lime, gypsum or cement.

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100

Pipe length in mm
1 2 3 4 5 6 7 8 9 10

Temperature T inC

90 80 70 60 50 40 30 20 10 10

The following example of correct installation of the TECHNO system on the outside of walls, with the various techniques adopted to allow for the thermal expansion of the material.

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160

Variations in length L in mm
280 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160

Length of the expansion arm LB in cm

270 260 250 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30
75

50

Example of Dimensions of a cold and hot water supply network. Connected appliances and relative delivery rates.
0

16

pipe diameter in mm

1washnasin 0.1 l/s 1 WC with cistern 0.1 l/s 1 Bidet 0.1 l/s 1 Bath 0.2 l/s 1 Sink 0.2 l/s 1 Dishwasher 0.2l/s 1 Washing machine 0. 1 l/s 7 appliances 1.0 l/s

Pipe expansion dependence on temperature difference.

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During handling, storage and use on site, bundles of pipes or individual lengths must be protected against excessive external stresses, such as shaking, knocks, hammer blows, etc. This is even more important as the ambient temperature falls, since at low temperatures the material is more rigid and has a less elastic response to outside stresses. TECHNO Pipe must never be stored where it is subject to direct sun light, Ultra Violet causes ageing in the material. Any contact with sharp edged bodies (such as brick shards) causes cuts on the outside of the pipe which might lead to breakages later. Care must be taken to ensure that this does not occur during storage and installation, and any scratched or scored pipes must not be used.

9. Handling Pipes

10. Air Conditioning Plants

(Chilled water, conditioning refrigerants)
Techno can be normally used in conditioning plants as it is compatible with the ant freezing media commonly employed in the thermo hydraulic field. In case of transport of low temperature fluids, a suitable insulation has to be applied in order to prevent formation of condensate. Using the insulating material with heat conductivity 0,038 W/mK under the conditions specified in the table here below, no formation of condensate will occur.

11. Fire Classification

TECHNO pipes and fittings and classified under the fire classification (NORMALY INFLAMMABLE) according to DIN 4102, in case of fire outbreak of temperature > 80 C, under ideal conditions, with sufficient oxygen only carbon dioxide and water vapors are produced as the raw material of polypropylene Random CO-Polymer is hydrocarbon chain. Toxic fumes or dioxin will not be emitted (C4H4O2).

12. UV Sunlight Effects

All kinds of plumbing materials should be covered from sun light and used in indoor applications, for outdoor application we recommend use of TECHNO COATED Pipes which have proved to bear the sunlight radiation and offer good protection. Depending on the availability of air, water, oxygen and other oxidizing agents, the external layer of LDPE may be effected from direct exposure after long time but that is not true for TECHNO Pipe System.

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 13. TECHNO Certificates

GUARANTEE C E R T I F I C A T E
for the TECHNO Pipe System
Techno Plastic Industry LLC- Po.Box 158, Al Rusayl, P.C. 124, Sultanate of Oman Hereby warrants that-TECHNO Pipe system and its fitting are free from defects in material or manufacturing quality, for a period not exceeding 10 years from the date of manufacture. Should it be proven to be defective during the warranty period, it will be either replaced or repaired at free of charge. Any complaint should be accompanied with a copy of either delivery voucher or the invoice or the contract agreement issued by us. This warranty does not apply to damages resulting from abnormal use, misuse or accident. It also does not apply to installation defects done not in accordance with instructions detailed on this catalogue.

Techno Plastic Industry LLC

Mr. Saeed Saleem Khawar CHAIRMAN

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QUALITY CONTROL CERTIFICATES

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UNITED R E

STRAR OF GI
STEMS SY

IS

O 9001

URS is a member of Registrar of Standards (Holdings) Ltd.

P.O. Box 158, P.C. 124, Rusail, Sultanate of Oman Tel : 00968-244 46290 / 244 46671, Fax : 00968-244 46690 Email : info@technoplastic.com.om. export@technoplastic.com.om

TECHNO PLASTIC INDUSTRY

export@technoplastic.com.om

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UNITED R E

STRAR OF GI
STEMS SY

IS

O 9001

URS is a member of Registrar of Standards (Holdings) Ltd.

P.O. Box 158, P.C. 124, Rusail, Sultanate of Oman Tel : 00968-244 46290 / 244 46671, Fax : 00968-244 46690 Email : info@technoplastic.com.om. export@technoplastic.com.om

TECHNO PLASTIC INDUSTRY

www.technoplastic.com.om

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