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GCP-30 Series
Genset Control
Installation
Software Version 4.3xxx
Manual 37239A
Manual 37239A
WARNING
Read this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions.
Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtemperature, or overpressure, where applicable) shutdown unit(s), that operates totally independently of the
prime mover control unit(s) to protect against runaway or damage to the engine, turbine, or other type
of prime mover with possible personal injury or loss of life should the mechanical-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or
the controlled unit(s) fail.
CAUTION
To prevent damage to a control system that uses an alternator or battery-charging unit, make sure the
charging unit is turned off before disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent damage to these parts.
Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).
Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.
Do not touch the components or conductors on a printed circuit board with your hands or with
conductive units.
Important Definitions
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
Appropriate precautions have to be taken.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.
This note should absolutely be observed when connecting the control.
NOTE
References to other notes and supplements as well as tables and lists are identified by means of the
"i" symbol. Most of the referenced sections are included in the Annex.
Woodward Governor Company reserves the right to update any portion of this publication at any time. Information provided by Woodward Governor Company is believed to be correct and reliable. However, Woodward Governor Company assumes no responsibility unless
otherwise expressly undertaken.
Page 2/47
Woodward
Manual 37239A
Revision History
Rev. Date
NEW 04-06-02
A
04-09-23
Editor
Tr
TP
Changes
Release
Update: wiring of multi-functional three-position controller, functionality V4.3xxx
Contents
NOTE
All functions described in this manual are included in all controls (all versions) of the GCP-30 and
AMG 2 series. Any differences between the control units will be indicated by having the model number
for the applicable control unit at the beginning of the text. Please note that the AMG series controller is
not explicitly described in this manual.
[GCP-32]
The functions marked and described for applications with 2 power circuit breakers (control
types GCP-32 and AMG 2/N2PB).
[GCP-31]
The functions marked and described for applications with 1 power circuit breaker (control
types GCP-31 and AMG 2/N1PB).
Woodward
Page 3/47
Manual 37239A
Page 4/47
Woodward
Manual 37239A
Woodward
Page 5/47
Manual 37239A
Tables
Table 1-1: Manual - Overview................................................................................................................................................... 7
Table 3-1: Housing - panel cut-out .......................................................................................................................................... 10
Table 5-1: Terminal assignment - power supply...................................................................................................................... 26
Table 5-2: Terminal assignment - generator voltage measuring .............................................................................................. 27
Table 5-3: Terminal assignment - busbar voltage measuring .................................................................................................. 28
Table 5-4: Terminal assignment - mains voltage measuring.................................................................................................... 28
Table 5-5: Terminal assignment - generator current measuring .............................................................................................. 29
Table 5-6: Terminal assignment - mains current measuring .................................................................................................... 30
Table 5-7: Terminal assignment - mains current measuring .................................................................................................... 30
Table 5-8: Terminal assignment - control inputs ..................................................................................................................... 31
Table 5-9: Terminal assignment - alarm inputs positive logic ................................................................................................. 32
Table 5-10: Terminal assignment - alarm inputs negative logic .............................................................................................. 33
Table 5-11: Discrete inputs - operation mode selection........................................................................................................... 34
Table 5-12: Analog inputs - terminal assignment .................................................................................................................... 35
Table 5-13: Pickup - terminal assignment ............................................................................................................................... 36
Table 5-14: Pickup minimum input voltage.......................................................................................................................... 36
Table 5-15: Relay outputs - terminal assignment .................................................................................................................... 37
Table 5-16: Relay manager - terminal assignment................................................................................................................... 37
Table 5-17: Analog outputs - terminal assignment .................................................................................................................. 38
Table 5-18: Controller outputs - terminal assignment.............................................................................................................. 38
Table 5-19: Controller outputs - three-position ....................................................................................................................... 39
Table 5-20: Controller outputs - analog or PWM .................................................................................................................... 40
Table 5-21: Controller outputs - analog................................................................................................................................... 40
Table 5-22: Interface - terminal assignment ............................................................................................................................ 41
Page 6/47
Woodward
Manual 37239A
Chapter 1.
General Information
Related Documents
Type
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GCP-31/32 - Installation
GCP-31/32 - Configuration
GCP-31/32 - Function/Operation
GCP-31/32 - Application
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Option SC04
Option SC02
Option D08
Option T7
Option TZ
other options
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this manual
German
37239
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37278
GR37278
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GR37238
37240
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37182
GR37182
37236
GR37236
37302
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37286
GR37286
37261
GR37261
37241
GR37241
upon request
37135
GR37135
Discrete expansion board with 8 discrete inputs and 8 relay outputs that can be coupled via the CAN bus to the control unit. Assessment of the discrete inputs as well as control of the relay outputs is done via the control unit.
IKN 1 - Manual
37136
GR37136
20channel NiCrNi temperature scanner that monitors the temperature values for exceeding or falling below a threshold value, measured through senders on the IKN 1. A configured relay on the board of the IKN 1 will trip. The IKN 1 can be coupled with the control unit using the CAN bus to display measuring values as well as alarms.
LeoPC1 - Manual
37146
GR37146
PC program for visualization, configuration, remote control, data logging, language upload, alarm and user management and management of the event recorder. This manual describes the use of the program.
LeoPC1 - Manual
37164
GR37164
PC program for visualization, configuration, remote control, data logging, language upload, alarm and user management and management of the event recorder. This manual describes the programming of the program.
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GR37133
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GR37112
Gateway for transferring the CAN bus to any other interface or bus.
ST 3 - Manual
Control to govern the air fuel ratio of a gas engine. The ratio will be directly measured though a Lambda probe and controlled to a
configured value.
Table 1-1: Manual - Overview
Intended Use This control is intended to be operated according to the guidelines described in this manual. The
prerequisite for a proper and safe operation of the product is correct transportation, storage, and installation as
well as careful operation and maintenance.
NOTE
This manual has been developed for a control fitted with all available options. Inputs/outputs, functions, configuration screens and other details described, which do not exist on your control may be ignored.
The present manual has been prepared to enable the installation and commissioning of the control.
Due to the large variety of parameter settings, it is not possible to cover every combination. The manual is therefore only a guide. In case of incorrect entries or a total loss of functions, the default settings
can be taken from the list of parameters located in the appendix of the Configuration manual.
Woodward
Page 7/47
Manual 37239A
Chapter 2.
Electrostatic Discharge Awareness
All electronic equipment is static-sensitive, some components more than others. To protect these components
from static damage, you must take special precautions to minimize or eliminate electrostatic discharges.
Follow these precautions when working with or near the control.
1.
Before doing maintenance on the electronic control, discharge the static electricity on your body to
ground by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).
2.
Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electric
charges as much as synthetics.
3.
Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cup holders, cigarette
packages, cellophane wrappers, vinyl books or folders, plastic bottles, and plastic ash trays) away from
the control, the modules, and the work area as much as possible.
4.
WARNING
To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.
Page 8/47
Woodward
Manual 37239A
Chapter 3.
Housing
Dimensions
32,0 mm
12,0 mm
144,0 mm
42,0 mm
Configuration plug
8,0 mm
48
25
93
X1
X5
120
128
105
99
83
144,0 mm
90
Y5
136,0 mm
Y1
60
50
01
54
24
136,0 mm
111,0 mm
Woodward
Page 9/47
Manual 37239A
Panel Cut-Out
B
b
b'
h' h H
Measure
H
h
h'
B
b
b'
Description
Height
Width
Depth
Total
Panel cut-out
Housing dimension
Total
Panel cut-out
Housing dimension
Total
144 mm
138 mm
136 mm
144 mm
138 mm
136 mm
118
Tolerance
--+ 1.0 mm
--+ 1.0 mm
---
Page 10/47
Woodward
Manual 37239A
Side view
Cabinet
Front frame
Housing
Mounting cones
Woodward
Cabinet
Front frame
Housing
Mounting cones
Mounting clamp
Page 11/47
Manual 37239A
Installation
Panel cut-out
Cut out the panel according to the dimensions in Figure 3-1.
B
b
h H
2.
3.
a)
b)
4.
Screw clamps
Tighten the screw clamps until the housing is pressed and fixed against
the panel. Be careful not to over tighten the clamps which can unsnap
the frame from the housing. If this happens remove the control from the
panel and reattach the frame by pressing firmly against the housing.
Note: Using the gasket kit (P/N 8923-1043) increases the IP protection from IP42 to IP54 from front. Mounting
of the gasket is described in the manual supplied with the gasket kit.
Page 12/47
Woodward
Manual 37239A
Chapter 4.
Wiring Diagrams - Overview
WARNING
A circuit breaker must be located near to the control and in a position easily accessible to the operator.
This must also bear a sign identifying it as an isolating switch for the control.
NOTE
Connected inductances (e.g. operating current coils, undervoltage tripping devices, auxiliary contactors, and/or power contactors) must be wired with an appropriate interference protection.
Woodward
Page 13/47
Manual 37239A
CAN-L
GND
Termination
Package GCP-31/BPD
P/N
8440-1548
8440-1549
8440-1550
8440-1551
Name
GCP-3111B/BPD
GCP-3141B/BPD
GCP-3115B/BPD
GCP-3145B/BPD
PT; CT
120 Vac; ../1 A
400 Vac; ../1 A
120 Vac; ../5 A
400 Vac; ../5 A
GND
Pickup
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 4
Relay 3
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L2
L1
s1 (k)
s2 (L)
s2 (l)
L1
0 50 51 52 27 28
s1 (K)
Generator current L3
s2 (l)
Alarm input 16
s1 (k)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
8
7
6
5
4
Common
Meaning
Terminal 54
Terminal 53
Isolated operation
NO (e.g. 0 Vdc)
NO (e.g. 0 Vdc)
- MCB is to be closed:
YES (e.g. 24 Vdc)
- MCB is not to be closed:
YES (e.g. 24 Vdc)
s1 (k)
Mains current L1
s2 (l)
A
9
Alarm input 4
Isolated operation
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
3/(4)
raise
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
s1 (k)
lower
s1 (K)
Starter
6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73
s2 (l)
SPEED / POWER
(three-position controller)
1 2 3 5
s2 (L)
L3
raise
GCP-31/BPD
s1 (k)
GCB
s1 (K)
Relay 1
lower
Common =
terminal 7
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10
3/(4)
Drive
Relay 2
18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
CAN-H
X1 X2 X3 X4 X5
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-31/BPD Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Woodward
Manual 37239A
CAN-L
GND
Termination
Package GCP-31/BPQ
P/N
8440-1607
8440-1608
8440-1609
8440-1610
Name
GCP-3111B/BPQ
GCP-3141B/BPQ
GCP-3115B/BPQ
GCP-3145B/BPQ
PT; CT
120 Vac; ../1 A
400 Vac; ../1 A
120 Vac; ../5 A
400 Vac; ../5 A
GND
Pickup
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 4
Relay 3
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L2
L1
GND
N/C
quasi-continuous controller
with analog outputs (three-position
controller via relay manager;
ext. R/C connection!)
GND
DC
voltage
DC
current
Generator current L3
s2 (l)
Alarm input 16
s1 (k)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
Generator current L2
Generator current L1
s2 (l)
s1 (k)
s2 (L)
s2 (l)
L1
0 50 51 52 27 28
s1 (K)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
8
7
6
5
4
Common
Meaning
Terminal 54
Terminal 53
Isolated operation
NO (e.g. 0 Vdc)
NO (e.g. 0 Vdc)
- MCB is to be closed:
YES (e.g. 24 Vdc)
- MCB is not to be closed:
YES (e.g. 24 Vdc)
s1 (k)
Mains current L1
s2 (l)
A
9
Alarm input 4
Isolated operation
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
3/(4)
Generator voltage L1
s1 (k)
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
s1 (k)
Generator voltage L2
s1 (K)
6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73
s2 (l)
1 2 3 5
s2 (L)
L3
Starter
GCP-31/BPQ
s1 (k)
GCB
s1 (K)
Relay 1
SPEED / POWER
(analog controller output)
Common =
terminal 7
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10
3/(4)
IA
UA
GND
IA
N/C
GND
UA
Drive
PWM GND
PWM
Relay 2
18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
CAN-H
X1 X2 X3 X4 X5
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-31/BPQ Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Page 15/47
Manual 37239A
Analog output
0/4-20 mA
IA
GND
Termination
Package GCP-31/XPD
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L3
L2
L1
s1 (k)
s2 (L)
s2 (l)
L1
0 50 51 52 27 28
s1 (K)
GND
Pickup
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 4
Analog input 6 [T6]
VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)
Relay 3
Relay 2
Relay 1
lower
raise
SPEED / POWER
(three-position controller)
Starter
lower
raise
Generator voltage L1
s1 (k)
Generator current L3
Alarm input 16
s2 (l)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
s1 (k)
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
8
7
6
5
4
Common
Meaning
Terminal 54
Terminal 53
Isolated operation
NO (e.g. 0 Vdc)
NO (e.g. 0 Vdc)
- MCB is to be closed:
YES (e.g. 24 Vdc)
- MCB is not to be closed:
YES (e.g. 24 Vdc)
s1 (k)
Mains current L1
s2 (l)
A
9
Alarm input 4
Isolated operation
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
3/(4)
PT; CT
120 Vac; ../1 A
400 Vac; ../1 A
120 Vac; ../5 A
400 Vac; ../5 A
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
1 2 3 5
s1 (k)
GCB
s1 (K)
Name
GCP-3111B/XPD
GCP-3141B/XPD
GCP-3115B/XPD
GCP-3145B/XPD
Common =
terminal 7
3/(4)
Drive
P/N
8440-1552
8440-1553
8440-1554
8440-1555
CAN-H
GCP-31/XPD
X1 X2 X3 X4 X5
max. 8x
LS 4
CAN-L
NO/#1
NC
NO/#1
NC
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
GND
IA
Analog output
manager
GND
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-31/XPD Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Woodward
Manual 37239A
Analog output
0/4-20 mA
IA
GND
Termination
Package GCP-31/XPQ
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L3
L2
L1
s1 (k)
s2 (L)
s2 (l)
L1
0 50 51 52 27 28
s1 (K)
GND
Pickup
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 4
Analog input 6 [T6]
VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)
Relay 3
Relay 2
Relay 1
quasi-continuous controller
with analog outputs (three-position
controller via relay manager;
ext. R/C connection!)
GND
SPEED / POWER
(analog controller output)
Starter
Generator voltage L1
s1 (k)
Generator current L3
Alarm input 16
s2 (l)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
s1 (k)
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
8
7
6
5
4
Common
Meaning
Terminal 54
Terminal 53
Isolated operation
NO (e.g. 0 Vdc)
NO (e.g. 0 Vdc)
- MCB is to be closed:
YES (e.g. 24 Vdc)
- MCB is not to be closed:
YES (e.g. 24 Vdc)
s1 (k)
Mains current L1
s2 (l)
A
9
Alarm input 4
Isolated operation
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
3/(4)
PT; CT
120 Vac; ../1 A
400 Vac; ../1 A
120 Vac; ../5 A
400 Vac; ../5 A
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
1 2 3 5
s1 (k)
GCB
s1 (K)
Name
GCP-3111B/XPQ
GCP-3141B/XPQ
GCP-3115B/XPQ
GCP-3145B/XPQ
Common =
terminal 7
DC
current
DC
voltage
GND
GND
N/C
UA
UA
3/(4)
IA
N/C
GND
IA
Drive
PWM GND
PWM
P/N
8440-1556
8440-1557
8440-1558
8440-1559
CAN-H
GCP-31/XPQ
X1 X2 X3 X4 X5
max. 8x
LS 4
CAN-L
NO/#1
NC
NO/#1
NC
#2 Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
GND
IA
Analog output
manager
GND
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-31/XPQ Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Page 17/47
Manual 37239A
IA
TxD
CTS
RS232 interface
Engine level
GND
RTS
RxD
CAN-L
Termination
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L2
L1
s1 (k)
s2 (L)
s2 (l)
L1
0 50 51 52 27 28
s1 (K)
Standard =
Ignition / preglow
Relay 5
Relay 3
Relay 2
Relay 1
quasi-continuous controller
with analog outputs (three-position
controller via relay manager;
ext. R/C connection!)
GND
Relay 6
Relay 4
SPEED / POWER
(analog controller output)
Starter
Generator voltage L1
s1 (k)
Generator current L3
Alarm input 16
s2 (l)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
s1 (k)
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
8
7
6
5
4
Common
Meaning
Terminal 54
Terminal 53
Isolated operation
NO (e.g. 0 Vdc)
NO (e.g. 0 Vdc)
- MCB is to be closed:
YES (e.g. 24 Vdc)
- MCB is not to be closed:
YES (e.g. 24 Vdc)
s1 (k)
Mains current L1
s2 (l)
A
9
Alarm input 4
Isolated operation
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
3/(4)
Relay 7
Standard =
Centralized alarm
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
1 2 3 5
s1 (k)
s2 (L)
switching/inductive
GCP-31/XPQ+SB03
s1 (K)
GND
Pickup
Common =
terminal 7
s2 (l)
DC
voltage
DC
current
GND
GND
UA
UA
IA
N/C
GND
IA
N/C
PWM
PWM GND
Drive
G
3/(4)
s2 (L)
L3
GCB
s1 (k)
GND
P/N
Name
PT; CT
8440-1562 GCP-3115B/XPQ+SB03 120 Vac; ../5 A
8440-1563 GCP-3145B/XPQ+SB03 400 Vac; ../5 A
s1 (K)
CAN-H
Package GCP-31/XPQ+SB03
Analog output
0/4-20 mA
NO/#1
NC
NO/#1
NC
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
GND
IA
GND
Analog output
manager
CCM
max. 8x
LS 4
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-31/XPQ+SB03 Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Woodward
Manual 37239A
IA
CAN-L
CAN-H
GND
Termination
CAN-L
Termination
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L2
L1
s1 (k)
s2 (L)
s2 (l)
L1
0 50 51 52 27 28
s1 (K)
Standard =
Ignition / preglow
Relay 5
Relay 3
Relay 2
Relay 1
quasi-continuous controller
with analog outputs (three-position
controller via relay manager;
ext. R/C connection!)
DC
voltage
DC
current
GND
Relay 6
Relay 4
SPEED / POWER
(analog controller output)
Starter
Generator voltage L1
s1 (k)
Generator current L3
Alarm input 16
s2 (l)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
s1 (k)
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
8
7
6
5
4
Common
Meaning
Terminal 54
Terminal 53
Isolated operation
NO (e.g. 0 Vdc)
NO (e.g. 0 Vdc)
- MCB is to be closed:
YES (e.g. 24 Vdc)
- MCB is not to be closed:
YES (e.g. 24 Vdc)
s1 (k)
Mains current L1
s2 (l)
A
9
Alarm input 4
Isolated operation
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
3/(4)
Relay 7
Standard =
Centralized alarm
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
1 2 3 5
s1 (k)
s2 (L)
switching/inductive
GCP-31/XPQ+SC06
s1 (K)
GND
Pickup
Common =
terminal 7
s2 (l)
GND
GND
UA
UA
IA
N/C
GND
IA
N/C
PWM
PWM GND
Drive
G
3/(4)
s2 (L)
L3
GCB
s1 (k)
GND
P/N
Name
PT; CT
8440-1560 GCP-3115B/XPQ+SC06 120 Vac; ../5 A
8440-1561 GCP-3145B/XPQ+SC06 400 Vac; ../5 A
s1 (K)
CAN-H
Package GCP-31/XPQ+SC06
Analog output
0/4-20 mA
NO/#1
NC
NO/#1
NC
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
GND
IA
GND
Analog output
manager
external
extension
max. 8x
LS 4
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-31/XPQ+SC06 Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Page 19/47
Manual 37239A
CAN-L
GND
Termination
Package GCP-32/BPD
P/N
8440-1564
8440-1565
8440-1566
8440-1567
Name
GCP-3211B/BPD
GCP-3241B/BPD
GCP-3215B/BPD
GCP-3245B/BPD
PT; CT
120 Vac; ../1 A
400 Vac; ../1 A
120 Vac; ../5 A
400 Vac; ../5 A
GND
Pickup
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 4
Relay 3
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L2
L1
3/(4)
MCB
3/(4)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L1
raise
Generator current L3
s2 (l)
Alarm input 16
s1 (k)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
Alarm input 4
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
7
6
5
4
Common
Enable MCB
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Mains current L1
s2 (l)
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
s1 (k)
lower
s1 (K)
Starter
6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73
s2 (l)
SPEED / POWER
(three-position controller)
1 2 3 5
s2 (L)
L3
raise
GCP-32/BPD
s1 (k)
GCB
s1 (K)
Relay 1
lower
Common =
terminal 7
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10
3/(4)
Drive
Relay 2
18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
CAN-H
X1 X2 X3 X4 X5
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-32/BPD Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Woodward
Manual 37239A
CAN-L
GND
Termination
Package GCP-32/BPQ
P/N
8440-1611
8440-1612
8440-1613
8440-1614
Name
GCP-3211B/BPQ
GCP-3241B/BPQ
GCP-3215B/BPQ
GCP-3245B/BPQ
PT; CT
120 Vac; ../1 A
400 Vac; ../1 A
120 Vac; ../5 A
400 Vac; ../5 A
GND
Pickup
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 4
Relay 3
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L2
L1
3/(4)
MCB
3/(4)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L1
GND
N/C
quasi-continuous controller
with analog outputs (three-position
controller via relay manager;
ext. R/C connection!)
GND
DC
voltage
DC
current
Generator voltage L2
Generator voltage L1
s1 (k)
Generator current L3
s2 (l)
Alarm input 16
s1 (k)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
Alarm input 4
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
7
6
5
4
Common
Enable MCB
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Mains current L1
s2 (l)
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
s1 (k)
s1 (K)
6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73
s2 (l)
Starter
1 2 3 5
s2 (L)
L3
SPEED / POWER
(analog controller output)
GCP-32/BPQ
s1 (k)
GCB
s1 (K)
Relay 1
Common =
terminal 7
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10
3/(4)
IA
UA
GND
IA
N/C
GND
UA
Drive
PWM GND
PWM
Relay 2
18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
CAN-H
X1 X2 X3 X4 X5
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-32/BPQ Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Page 21/47
Manual 37239A
Analog output
0/4-20 mA
IA
GND
Termination
Package GCP-32/XPD
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L3
L2
L1
3/(4)
MCB
3/(4)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L1
PT; CT
120 Vac; ../1 A
400 Vac; ../1 A
120 Vac; ../5 A
400 Vac; ../5 A
GND
Pickup
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 4
Analog input 6 [T6]
VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)
Relay 3
Relay 2
Relay 1
lower
raise
SPEED / POWER
(three-position controller)
Starter
lower
raise
Generator voltage L1
s1 (k)
Generator current L3
Alarm input 16
s2 (l)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
s1 (k)
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
Alarm input 4
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
7
6
5
4
Common
Enable MCB
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Mains current L1
s2 (l)
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
1 2 3 5
s1 (k)
GCB
s1 (K)
Name
GCP-3211B/XPD
GCP-3241B/XPD
GCP-3215B/XPD
GCP-3245B/XPD
Common =
terminal 7
3/(4)
Drive
P/N
8440-1568
8440-1569
8440-1570
8440-1571
CAN-H
GCP-32/XPD
X1 X2 X3 X4 X5
CAN-L
NO/#1
NC
NO/#1
NC
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
GND
IA
Analog output
manager
GND
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-32/XPD Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Woodward
Manual 37239A
Analog output
0/4-20 mA
IA
GND
Termination
Package GCP-32/XPQ
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L3
L2
L1
3/(4)
MCB
3/(4)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L1
GND
Pickup
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 4
Analog input 6 [T6]
VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)
Relay 3
Relay 2
Relay 1
quasi-continuous controller
with analog outputs (three-position
controller via relay manager;
ext. R/C connection!)
DC
voltage
DC
current
GND
GND
N/C
PT; CT
120 Vac; ../1 A
400 Vac; ../1 A
120 Vac; ../5 A
400 Vac; ../5 A
SPEED / POWER
(analog controller output)
Starter
Generator voltage L1
s1 (k)
Generator current L3
Alarm input 16
s2 (l)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
s1 (k)
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Alarm input 8
Alarm input 4
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
7
6
5
4
Common
Enable MCB
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Mains current L1
s2 (l)
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
1 2 3 5
s1 (k)
GCB
s1 (K)
Name
GCP-3211B/XPQ
GCP-3241B/XPQ
GCP-3215B/XPQ
GCP-3245B/XPQ
Common =
terminal 7
3/(4)
IA
UA
GND
IA
N/C
GND
UA
Drive
PWM GND
PWM
P/N
8440-1572
8440-1573
8440-1574
8440-1575
CAN-H
GCP-32/XPQ
X1 X2 X3 X4 X5
CAN-L
NO/#1
NC
NO/#1
NC
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
GND
IA
Analog output
manager
GND
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-32/XPQ Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Page 23/47
Manual 37239A
RxD
CAN-L
GND
Termination
s2 (l)
3/(4)
MCB
3/(4)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L1
GND
Pickup
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 4
Analog input 6 [T6]
VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)
Relay 3
Relay 2
Relay 1
quasi-continuous controller
with analog outputs (three-position
controller via relay manager;
ext. R/C connection!)
GND
CAN-H
SPEED / POWER
(analog controller output)
Starter
Generator voltage L1
s1 (k)
Generator current L3
Alarm input 16
s2 (l)
s1 (k)
Alarm input 15
Alarm input 14
Alarm input 13 or
'Idle mode'
Alarm input 12
Generator current L2
s2 (l)
s1 (k)
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Mains current L1
s2 (l)
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Alarm input 8
8
7
6
5
4
Common
Enable MCB
Command: close MCB
Alarm input 4
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Common
Automatic 1
0 Vdc
12/24 Vdc
NO/#1
NC
NO/#1
NC
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
s2 (L)
L1
NO/#1
NC
RTS
s1 (k)
s1 (K)
L2
Automatic 2
RS232 interface
Engine level
GND
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
s2 (l)
NO/#1
NC
CTS
s1 (k)
s2 (L)
IA
GCP-32/XPQ+SB03
s1 (K)
Analog output
0/4-20 mA
TxD
Common =
terminal 7
s2 (l)
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8
DC
voltage
DC
current
GND
GND
UA
UA
IA
N/C
GND
IA
N/C
PWM
PWM GND
Drive
G
3/(4)
s2 (L)
L3
GCB
s1 (k)
GND
P/N
Name
PT; CT
8440-1578 GCP-3215B/XPQ+SB03 120 Vac; ../5 A
8440-1579 GCP-3245B/XPQ+SB03 400 Vac; ../5 A
s1 (K)
3 5
IA
Package GCP-32/XPQ+SB03
GND
Analog output
manager
CCM
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-32/XPQ+SB03 Package
Woodward
Manual 37239A
IA
CAN-L
CAN-H
GND
Termination
CAN-L
GND
Termination
s1 (K)
s1 (k)
s2 (L)
s2 (l)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L2
L1
3/(4)
MCB
3/(4)
s1 (K)
s1 (k)
s2 (L)
s2 (l)
L1
switching/inductive
Relay 7
Standard =
Centralized alarm
Relay 6
Standard =
Ignition / preglow
Relay 5
Relay 3
Relay 2
Relay 1
quasi-continuous controller
with analog outputs (three-position
controller via relay manager;
ext. R/C connection!)
GND
GND
Pickup
SPEED / POWER
(analog controller output)
Starter
Generator voltage L1
s1 (k)
Generator current L3
Alarm input 16
s2 (l)
Alarm input 15
s2 (l)
Alarm input 14
s1 (k)
Alarm input 13 or
'Idle mode'
Alarm input 12
s1 (k)
Generator current L2
Generator current L1
s2 (l)
Alarm input 11 or
block emergency operation
Alarm input 10 or
'GCB close' without 'eng.mon.'
Busbar voltage
L1
Mains current L1
s2 (l)
Mains voltage L3
Mains voltage L2
Mains voltage L1
N
Alarm input 8
8
7
6
5
4
Common
Enable MCB
Command: close MCB
Alarm input 4
Alarm input 9
Alarm input 7 or
Breaker logic
Alarm input 6 or
Mode selection locked
Alarm input 5 or
Crank terminate
L2
Alarm input 3
Alarm input 2
Alarm input 1
(at sprinkler: emergency stop)
Common
Common (terminal 3/4/5/6/53/54)
Multi function terminal
Automatic 2
Automatic 1
0 Vdc
12/24 Vdc
1 2 3 5
s2 (l)
Relay 4
Analog input 6 [T6]
VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)
GCP-32/XPQ+SC06
s2 (L)
L3
Common =
terminal 7
DC
current
DC
voltage
GND
GND
N/C
UA
UA
s1 (k)
GCB
s1 (K)
3/(4)
IA
N/C
GND
IA
Drive
PWM GND
PWM
P/N
Name
PT; CT
8440-1576 GCP-3215B/XPQ+SC06 120 Vac; ../5 A
8440-1577 GCP-3245B/XPQ+SC06 400 Vac; ../5 A
CAN-H
Package GCP-32/XPQ+SC06
Analog output
0/4-20 mA
NO/#1
NC
NO/#1
NC
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
GND
IA
GND
Analog output
manager
external
extension
GATEWAY
GW 4
(modem)
up to 13 additional
gensets (each via
one GCP-30)
Control room
SPS
PC
GCP-32/XPQ+SC06 Package
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
#2Battery
#2Battery
NO/#1
NC
NO/#1
NC
NO/#1
NC
Page 25/47
Manual 37239A
Chapter 5.
Connectors - Details
Power Supply
9.5 to 32 Vdc
0 Vdc
9.5 to 32 Vdc
D1 = P600M
C1 = 47,000 uF / 40 V
for 12 V DC systems
C1
D1
Power supply
9.5 to 32 V DC (in normal operation)
(min. 12 V DC to start)
Terminal
0
1
2
Description
Neutral point of the three-phase system or neutral terminal of the voltage transformer (Measuring reference point)
9.5 to 32 Vdc, 15 W
0 Vdc reference point
Amax
2.5 mm
2.5 mm
2.5 mm
NOTE
Please note the above description in an application with 12 Vdc power supply.
Page 26/47
Woodward
Manual 37239A
Measuring Inputs
Voltage
Generator
MCB
GCB
L1
L2
L3
0 20 21 22
L3
L2
L1
Generator voltage
Terminal
20
21
22
0
Measurement Description
Generator voltage L1
400 Vac or Generator voltage L2
../120 Vac Generator voltage L3
Neutral point of the 3-phase system/transformer
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
NOTE
An operation with 480/(125) Volts is not possible for delta connections, because an overvoltage cannot
be detected anymore.
Woodward
Page 27/47
Manual 37239A
Busbar/Remanence
MCB
GCB
L1
L2
L3
N
23 24
23 24
Asynchronous
L2
L2
L1
Remanence voltage
Synchronous
L1
Busbar voltage
Terminal
Measurement Description
Synchronous generators (standard)
400 Vac or Busbar voltage L1
23
../120 Vac Busbar voltage L2
24
Induction (asynchronous) generators (Option H0023)
23
Remanence voltage L1
direct
24
Remanence voltage L2
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Mains
MCB
GCB
L1
L2
L3
50 51 52
L3
L2
Mains voltage
L1
Terminal
50
51
52
0
Measurement Description
Mains voltage L1
400 Vac or Mains voltage L2
../120 Vac Mains voltage L3
Neutral point of the 3-phase system / transformer
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Page 28/47
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Manual 37239A
Current
WARNING
Before disconnecting the secondary terminals of the current transformer or the connections of the current transformer at the control, ensure that the transformer is short-circuited.
NOTE
Current transducers are generally to be grounded on the secondary and one side.
Generator
MCB
GCB
L1
L2
L3
N
Detail:
Connection of the transducers
S1
s2
s1
..
s1 (k)
s2 (l)
L..
25 26 29 30 31 32
S2
..
L..
s1 (k)
s2 (l)
s1 (k)
s2 (l)
s1 (k)
s2 (l)
L3
L2
Generator
current
../1 A or ../5 A
L1
Terminal
25
26
29
30
31
32
Measurement Description
Generator current L1, transformer terminal s2/x2 (l)
Transformer Generator current L1, transformer terminal s1/x1 (k)
../1 A
Generator current L2, transformer terminal s2/x2 (l)
or
Generator current L2, transformer terminal s1/x1 (k)
../5 A
Generator current L3, transformer terminal s2/x2 (l)
Generator current L3, transformer terminal s1/x1 (k)
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Woodward
Page 29/47
Manual 37239A
L1
L2
S2
S1
s2
s1
MCB
GCB
L3
27 28
s1 (k)
s2 (l)
L1
Mains current
../1A or ../5 A
Terminal
27
28
Measurement Description
Transformer Mains current L1, transformer terminal s2 (l)
../1A o. ../5A Mains current L1, transformer terminal s1 (k)
Amax
2.5 mm
2.5 mm
Mains (Mains Interchange Import/Export Real Power Actual Value Via Measuring Transducer)
NOTE
During configuration the free configurable 20 mA inputs can be enabled with the following functions:
Mains interchange (import/export) real power actual value
Real power set point value
Alarm input
Please notice the details in the configuration manual.
NOTE
If several controls are connected to form an interconnection, the 20 mA measuring signal must not be
looped through all controls. At each control, a 0/4 to 20 mA buffer amplifier must be connected to the
mains interchange (import/export) real power actual value measurement. When selecting the external
measuring transformer, please note that this must transmit negative ranges on transmission of supply
and reference power.
MCB
GCB
L1
L2
L3
N
27 28
Measuring transducer
Terminal
configurable
Measurement Description
Mains interchange (import/export) real power actual
0/4 to 20 mA value via 0/4 to 20 mA signal of an external measuring transducer (e.g. UMT 1)
Amax
1.5 mm
Page 30/47
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Manual 37239A
Discrete Inputs
CAUTION
Please note that the maximum voltages, which may be applied at the discrete inputs are defined as follows. Voltages higher than those specified destroy the hardware!
Maximum input range: +/-4 to 40 Vdc.
Control Inputs
+/-4 to 40 Vdc
CB
B A
Reply
Discrete input
D C
Signal device
Discrete input
Terminal
A
3
5
Associated
Common
B
53
C
4
54
D
7
Description
(according to DIN 40 719 Part 3, 5.8.3)
NO contact
Automatic 1
Automatic 2
Multi function (selectable in configuration):
Sprinkler operation
Engine enable
external acknowledgement
Engine stop
Operating mode STOP
Start without CB
[GCP-31] Enable externally
[GCP-32] Enable MCB
NC contact
Reply: GCB is open
[GCP-31] Status: Isolated operation
[GCP-32] Reply: MCB is open
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Woodward
Page 31/47
Manual 37239A
Alarm Inputs
The discrete inputs can be connected in positive or negative logic:
The discrete input is wired to +/-4 to 40Vdc.
positive logic
negative logic
The discrete input is wired to GND.
Positive Logic
+/-4 to 40 Vdc
B A
Signal device
Discrete input
Terminal
A
Associated
Common
B
34
35
33
36
61
62
63
64
65
66
60
67
68
69
70
71
72
73
Description
(according to DIN 40 719 Part 3, 5.8.3)
Discrete input [D01]
- Alarm input
- in Sprinkler operation: EMERGENCY STOP
Discrete input [D02]
- Alarm input
Discrete input [D03]
- Alarm input
Discrete input [D04]
- Alarm input
- if discrete input terminal 34 is not available
in Sprinkler operation: EMERGENCY STOP
Discrete input [D05]
- Alarm input or
- Firing speed reached ("Generator")
Discrete input [D06]
- Alarm input or
- Operation mode selector blocked
Discrete input [D07]
- Alarm input or
- Change breaker logic
Discrete input [D08]
- Alarm input
Discrete input [D09]
- Alarm input
Discrete input [D10]
- Alarm input or
- 'Close GCB' before expiration of the del. eng. monit.
Discrete input [D11]
- Alarm input or
- Inhibition emergency power (from version 4.3010)
Discrete input [D12]
- Alarm input
Discrete input [D13]
- Alarm input or
- No-load operation mode
Discrete input [D14]
- Alarm input
Discrete input [D15]
- Alarm input
Discrete input [D16]
- Alarm input
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Woodward
Manual 37239A
Negative Logic
B A
+/-4 to 40 Vdc
Discrete input
Signal device
Figure 5-10: Discrete inputs Alarm inputs - negative logic (Example)
Associated
Common
A
Terminal
Amax
B
34
33
Description
(according to DIN 40 719 Part 3, 5.8.3)
35
36
61
62
63
64
65
66
60
67
68
69
70
71
72
73
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Woodward
Page 33/47
Manual 37239A
Associated
common
127
124
128
Description
(according to DIN 40 719 Part 3, 5.8.3)
Control input [terminal 127]
- Operation mode STOP
Control input [terminal 128]
- Operation mode AUTOMATIC
Amax
2,5 mm
2,5 mm
NOTE
The selection of the operation mode is only possible if the discrete input on terminal 63 (Operation
mode selector blocked) is energized. More detailed information can be found in the configuration manual (37278A) under 'Block operation mode selector switch via terminal 63'.
Page 34/47
Woodward
Manual 37239A
Ia
Analog input
0/4..20 mA
C B A
GND
Analog input
Pt100
C B A
C B A
Analog input
VDO 0..180/380 Ohm
Figure 5-11: Analog inputs - Package XP, Option T701
A
93
Terminal
B
94
C
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
Description
(according to DIN 40 719 Part 3, 5.8.3)
Analog input 1 [T1]
0/4 to 20 mA, configurable function:
- Alarm input or
- Set value input or
- Actual value input
Analog input 2 [T2]
0/4 to 20 mA, configurable function:
- Alarm input or
- Set value input or
- Actual value input
Analog input 3 [T3]
0/4 to 20 mA, configurable function:
- Alarm input or
- Set value input or
- Actual value input
Analog input 4 [T4]
Pt100, configurable function:
- Alarm input or
- Actual value input
Analog input 5 [T5]
Pt100, configurable function:
- Alarm input or
- Actual value input
Analog input 6 [T6]
VDO pressure 0 to 5/10 bar or 0 to 72.5/145 psi 0 to
180 Ohm, configurable function:
- Alarm input or
- Actual value input
Analog input 7 [T7]
VDO temperature 30 to 120C or 86 to 248F 0 to
380 Ohm, configurable function:
- Alarm input or
- Actual value input
Amax
1.5 mm
1.5 mm
1.5 mm
1.5 mm
1.5 mm
1.5 mm
1.5 mm
Woodward
Page 35/47
Manual 37239A
Pick-Up
92 91 90
24 V
< 1.0 V
sw./ind.
GND
Pickup
switching/inductive
Terminal
90
91
92
Description
switching/inductive
Pickup
GND
Amax
2.5 mm
2.5 mm
2.5 mm
Sinusoidal
< 0.5 Veff
< 0.3 Veff
Table 5-14: Pickup minimum input voltage
Note: As the ambient temperature increases, the minimum input voltage increases at a rate of approximately 0.3 V/C.
Eingangsspannung in Abhngigkeit der Frequenz
3
2,5
1,5
0,5
0
100
1000
10000
100000
Frequenz [Hz]
Page 36/47
Woodward
Manual 37239A
Relay Outputs
Controller Outputs
GCB
15 14
MCB
17 16
MCB
40 39
GCB
42 41
max. 250 V AC
Enable GCB
Make cont.
14/15
16/17
39/40
41/42
Description
Command: close GCB
[GCP-32] Command: close MCB
[GCP-32] Command: open MCB
Command: open GCB
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Table 5-15: Relay outputs - terminal assignment
Relay Manager
external device
B A
max. 250 V AC
Relay output
Figure 5-15: Relay outputs Relay manager
Make cont.
18/19
43/44
45/46
74/75
76/77
78/79
80/81
82/83
37/38
47/48
Description
Readiness for operation
Operating solenoid/Stopping solenoid
Starter
Relay [R1] (Relay manager)
Relay [R2] (Relay manager)
Relay [R3] (Relay manager)
Relay [R4] (Relay manager)
Relay [R5] (Relay manager)
Relay [R6] (Relay manager; pre-assigned: Preheat/Ignition ON)
Relay [R7] (Relay manager; pre-assigned: Centralized alarm horn)
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Woodward
Page 37/47
Manual 37239A
IA
0V
Analog output
Figure 5-16: Analog outputs
Ia
A
120
122
GND
B
121
123
Description
Amax
1.5 mm
1.5 mm
Controller Outputs
In the Packages D, the controller is configured as a three-position controller [made up of a changeover contact
and a normally open contact]. In Package Q and with Option Q these outputs are available in different versions
dependent on external bridges/jumpers and parameters.
9 10
Lower
Speed / power
controller
Common
11 12 13
max. 250 V AC
Lower
Higher
Higher
Speed / power
controller
Voltage / power
factor controller
Common
8
9
10
11
12
13
Terminal
common
higher
lower
common
higher
lower
Description
Speed controller (n/f) / Power controller (P)
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Page 38/47
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Manual 37239A
A/C
B/D
Relay output
Terminal
A
B
C
D
Description
higher
lower
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
The selection and programming occurs via the relay manager (RM).
CAUTION
Refer to Technical Data on page 43 for information about current limits. Use an interposing relay if necessary. Currents higher than those specified destroy the hardware!
Woodward
Page 39/47
Manual 37239A
9 10
GND
IA
9 10
GND
Speed / power
controller
Speed / power
controller
9 10
VA
GND
Speed / power
controller
PWM
PWM
Current
GND
UA
Voltage
Speed
Governor
GND
IA
N/C
PWM
Speed
Governor
GND
Speed
Governor
Figure 5-19: Analog controller output n/f/P Wiring and external jumper setting
Type
I
Current
V
Voltage
PWM
8
9
10
8
9
10
8
9
10
Terminal
IA
Description
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
GND
VA
GND
Speed controller /
Frequency controller /
Real power controller
PWM
GND
UA
11 12 13
AVR
GND
GND
11 12 13
IA
N/C
Voltage
AVR
GND
Current
GND
Voltage / re-active
power controller
IA
Voltage / re-active
power controller
VA
Figure 5-20: Analog controller output V/Q Wiring and jumper setting
Type
I
Current
V
Voltage
11
12
13
11
12
13
Terminal
IA
GND
VA
GND
Description
Amax
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
Page 40/47
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Manual 37239A
Interface
Interface Wiring
CAN-L
GND
CAN bus
Interface
CAN-H
B C D E
Termination
Wiring
Description
Whether the terminals are designated X or Y depends on the configuration of the system. Please
refer to the wiring diagram (A = X/Y, B = X/Y, etc.)
all
A (X1)
B (X2)
C (X3)
D (X4)
E (X5)
CAN-H
CAN-L
GND
CAN-H
CAN-L
CAN bus
[1].. can be used to loop the CAN bus or/and to connect the termination resistance.
Table 5-22: Interface - terminal assignment
Woodward
Page 41/47
Manual 37239A
Interface
CAN bus
CAN-L
GND
0.01 uF
400 Vac
1 MOhm
CAN bus
Note:
The termination has to be
performed with a resisitance,
which corresponds to the
impedance of the used cable
(e.g 120 Ohms)
CAN bus
Termination
GND
CAN-L
CAN-H
CAN-L
GND
CAN-H
CAN-L
Termination
resistor
CAN-H
Termination
GND
CAN-L
CAN-H
Please note that the CAN bus must be terminated with an impedance which corresponds to the wave
impedance of the cable (e.g. 120 Ohm). The CAN bus is terminated between CAN-H and CAN-L.
Termination
resistor
CAN bus
NOTE
To configure via the configuration interface (direct configuration) you need the configuration cable (ordering code "DPC"), the program LeoPC1 (delivered with the cable) and the corresponding configuration files. Please consult the online help installed when the program is installed for a description of the
LeoPC1 program and its setup.
If the parameter "Direct config." is switched to ON the communication via the interface on terminals X1/X5 is disabled.
If the control unit detects that the engine is running (ignition speed exceeded), the direct configuration
port is disabled.
Page 42/47
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Manual 37239A
Chapter 6.
Technical Data
Name plate ----------------------------------------------------------------------------------------------------1
2
3
4
5
6
7
8
9
S/N
S/N
S/N
P/N
REV
Details
Type
Type
UL
Accuracy.................................................................................................................... Class 1
Linear measuring range
Generator (terminals x/x) .................................... 3.0 In
Mains/ground current (terminals x/x) ................ 1.5 In
Maximum power consumption per path ...............................................................< 0.15 VA
Rated short-time current (1 s)
[..1/ A]............................................................... 50.0 In
[../5 A].............................................................. 10.0 In
Ambient variables -------------------------------------------------------------------------------------------- Power supply ............................................................................12/24 Vdc (9.5 to 32.0 Vdc)
- Intrinsic consumption .......................................................................................... max. 20 W
- Ambient temperature
Storage ................................. -30 to 80 C / -22 to 176 F
Operation................................-20 to 70 C / -4 to 158 F
- Ambient humidity.............................................................................. 95 %, non condensing
Woodward
Page 43/47
Anleitung 37239A
Seite 44/44
Woodward
Anleitung 37239A
Interface --------------------------------------------------------------------------------------------------------
Service interface
Version .......................................................................................................................RS232
Signal level ......................................................................................................................5 V
Level conversion and insulation by using DPC (P/N 5417-557)
CAN bus interface
isolated
Insulation voltage .................................................................................................1,500 Vdc
Version ...................................................................................................................CAN bus
Internal line termination .................................................................................. Not available
Woodward
Seite 45/45
Anleitung 37239A
Chapter 7.
Accuracy
Measuring values
Accuracy
Notes
15.0 to 85.0 Hz
15.0 to 85.0 Hz
40.0 to 85.0 Hz
1%
1%
1%
0 to 400 V
0 to 400 V
0 to 400 V
0 to 400 V
0 to 400 V
1%
1%
1%
1%
1%
0 to 9,999 A
0 to 9,999 A
0 to 9,999 A
1%
1%
1%
Slave pointer
-
-32.0 to 32.0 MW
2%
2%
2%
0 to 4,200 GWh
0 to 65,000 h
0 to 9,999 h
0 to 32,750
10 to 30 V
fN +/- 40 %
2%
not calibrated
-
Frequency
Generator
Busbar
Mains
Voltage
Generator
Busbar
Mains
Current
Generator
Max. value
Mains
Real power
Current total real power value
Reactive power
Current value in L1, L2, L3
cos
Current value cos L1
Miscellaneous
Real energy
Operating hours
Maintenance call
Start counter
Battery voltage
Pickup speed
1%
freely scaleable
0 to 250 C
freely scaleable
freely scaleable
not calibrated
for VDO sensors
for VDO sensors
Seite 46/46
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04/9/S