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eccentric with
and angular
misalignment,
for splines
approximate
even
numbers of teeth
and
of teeth.
of the max-
clearance.
Other
methods.
as tooth
crowning.
apabm&y
what feature of
II.i
lmportant
to understand
presented
of misalignment.
As
shown
in
etry that controls the mi alignment. F:ig. I shows the inner and outer tooth profiles of
Fig. 2 - Tooth profiles where effective tooth thickness measured bas been reduced bJ .o.ms" at Ute pilCh diameter
30
pressure
spline at maximum
material
for misatignment
manu-
In Fig. 2. the e lema! spline has been reduced. In shaping or hobbing, this is accomplished by
increasing
Tooth Contact Point
culler.
In this
illustration. the effective tooth taickness mellftrecl has been reduced by .015". 111e resulting clearance allow the pline centerlines to be offset to provide for component mi alignment 111i appears in Fig. 3. where an enlarged. section has been howa for clarity, ote jhar the
at the pitch diameter amount the spline center moved is .(1065" [(Tooth Thickness Rcc.iuclionl2) '. cos30ol. Whell the spline loath ill Fig. 3 is rotated 30 about. the shaft centerline, tile normal 10 the involute profile at the pitch diameter is ill the misalignment direction. AI Ihat point, the profile of the internal and external splines are colineaz This is the limiting geometry, and it is cornpen ated for by the above trigonometric relationship
10
Fig. " -
To
calculate
it is necess ary
consider
,36
(lEAR
TECHNOLOGY
ll=----------------~--~--~--~--~~~------------------- ts + 2 cos/3' GZ 'lartA + 2' cosf3. GH + 2 cos/3 /iK si1l8- 2 cos/3' -in" '. L~ - 2 cos/3' tanA 11K c058+ 2 cos/3 1.rUlAcesa- L\J
cosp
GHJ
one 'tooth on the external width on the internal ularto the direction cro s section of (hi
the borders of the internal spline space width. The values for the space width and tooth thickness the pitch diameter In the example sider the external shaft and theiruernal are used in the calculations.
Coupling
shown in Fig. 6, we shall conspline on the end of a pump spline on the end of a molar
shaft. Tile pump piVOLSarnund polru H. while 'the motor pivots around point Z. Point Z i off et vertically by distance #G and horizontally describes by disFig. 6,Diagram for
II
HK
The. e equations loath thickness teria. The smaller By making following thickness a
can be rearranged
beyond pivot point H. and Ls is the The length of the motor's ficient spline. to ensure Tile pump angular angular engagement
required bythe
spline teeth must be sufwith the pump's is angle is angle misalignment misalignment
the appropriate
expressions
(3. The
intercepts bl , b2 and b3 for contact at Tip but di lances bl-b2 not equal 10 one another.
The formulas using t 1 the required tooth thiclmess to meet the geometric constraints that evolve [mill
'lip I
contact
with
space width
are as follows:
in8
r'"
180 -
P
2
f=
tl
2 co. fJ in8 Ls
g ; 2. cosfJ -
lanA cose' Ls
c -
= = -
(s -
b+
d - 01
r2
(5
+ d + a + h - (- c + g)
= tip
t2 as the
tooth thickne
e 'TIle fixed angular displacement of the geometry force con ideration of both t 1 and 12 as independent elutions. The spline toorh thicknesi thai will fit within space width s i the smaller of these
two values. A second set of equations of must be derived in the arne manner for contact at rip 3 and lip 4. All permutations
construirus thai evolve from lip 2 contact wiLh a . pace width s are
Y= 180 -,B lip
fJ and
8 must be tried
2X
= (HK = (HK
- L:I)
cos 9
+!1.
2
sine cos6
10 evaluate
by the
lip 2Y
- Ls) . in8 -
t2.
2
Richard T. fri,edman
IS a
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