NORSOK M501

Systems Guide

Coating System No. 1

(pre-qualication required)
Carbon steel with operating temperature <120C - Structural Steel - Exteriors of equipment, vessels, piping and valves (not insulated) Zinc rich primer min 60 microns Minimum number of coats 3 Minimum total DFT 280 microns

Serial # N1-01

System Description Zinc-Clad II Macropoxy 646 AcrolonTM 218

NDFT () 60 170 50 280

Product Detail Zinc rich ethyl silicate Epoxy polyamide Acrylic polyurethane

NORSOK M501
Qualication Detail Qualied Norsok M501 Rev. 5 Test Report 11-368 B Date 07/13/12

N1-02

Zinc-Clad II Macropoxy 646 SherthaneTM 2K

60 170 50 280

Zinc rich ethyl silicate Epoxy polyamide Acrylic polyurethane

Qualied Norsok M501 Rev. 5 Test Report 11-368 E Date 07/13/12

N1-03

Zinc-Clad IV Macropoxy 646 AcrolonTM 218

60 170 50 280

Zinc rich epoxy Polyamide epoxy Acrylic polyurethane

Norsok M501 Rev. 5 Test Report 11-368 D Date 07/13/12

N1-04

Zinc-Clad IV Macropoxy 646 Sherthane 2k

60 170 50 280

Zinc Rich Epoxy Epoxy polyamide Acrylic polyurethane

Qualied Norsok M501 Rev. 5 Test Report 11-368 C Date 07/13/12

N1-05

Zinc-Clad M501 Macropoxy C88 Resistex C137V2

60 170 50 280

Zinc rich epoxy Epoxy polyamide Acrylic polyurethane

Qualied Norsok M501 Rev. 5 Test Report 4-11-11-1 Date 02/03/12

Coating System No. 2

Coating system 2A for carbon steel surfaces T>120C Coating system no. 2A or system no. 2B shall be used for: All insulated surfaces of tanks, vessels, piping: Flare booms and crane booms. Optional Areas: Underside of bottom deck included piping Jacket above splash zone lifeboat stations (to be decided in each project) Alternatives: for insulated piping and equipment operating at T<120C Norsok M501 System No. 9 may be selected instead System 2A TSA or aluminum alloy 200 microns Sealer (1) System 2B TSZ or alloys of zinc 100 microns Tie coat (according to manufacturer if needed) Intermediate coat + top coat (2)

Serial # N2A-01

System Description TSA Macropoxy 920

NDFT () as dened ---

Product Detail

NORSOK M501
Qualication Detail Norsok M501 Rev. 6 compliant (2A) for T<120C

Thermal Spray aluminum Epoxy sealer solvent-free (3)

N2A-02

TSA Metagard L574

as dened ---

Thermal Spray aluminum Epoxy sealer solvent borne (3)

Norsok M501 Rev. 6 compliant (2A) for T<120C

N2A-03

TSA Silverbrite Hi-Heat Al

as dened ---

Thermal Spray aluminum High heat aluminum

Norsok M501 Rev. 6 compliant (2A) for T>120C

N2A-04

TSA M505 Al

as dened ---

Thermal Spray aluminum Aluminum silicone (3)(5)

Norsok M501 Rev. 6 compliant (2A) for T>120C

N2B-01

TSZ See note (6) Macropoxy 646 AcrolonTM 218

as dened -125 75 200

Thermal Spray Zinc Tie Coat Epoxy Polyamide Acrylic Polyurethane

Norsok M501 Rev. 6 compliant (2A) Intermediate & Top Coat Prequalied as System N. 1 (Test Report 11-368 B&D Date 07/13/12)

Coating System No. 2

Serial # N2B-02

System Description TSZ See note (6) Macropoxy 646 Sherthane 2K

NDFT () as dened -125 75 200

Product Detail Thermal Spray Zinc Tie Coat Epoxy Polyamide Acrylic Polyurethane

NORSOK M501
Qualication Detail Norsok M501 Rev. 6 compliant (2A) Intermediate & Top Coat Prequalied as System N. 1 (Test Report 11-368 B&D Date 07/13/12)

N2B-03

TSZ See note (6) Macropoxy C88 Resistex C137V2

as dened -125 75 200

Thermal Spray Zinc Tie Coat Epoxy Polyamide Acrylic Polyurethane

Norsok M501 Rev. 6 compliant (2A) Intermediate & Top Coat Prequalied as System N. 1 (Test Report 11-368 B&D Date 07/13/12)

(1) The materials for sealing the metal coating shall be two-component epoxy for operating temperatures below 120C and aluminum silicone above 120C. (2) The intermediate coat + top coat shall have been prequalied as part of a System N.1. Prequalication may have been carried out at different lm thicknesses (3) The sealer shall ll the metal pores. It shall be applied until absorption is complete. There should not be a measurable overlay of sealer on the metallic coating after application. (4) Maximum operating temperature 370C (5) Maximum operating temperature 600C (6) Macropoxy 646 can be used directly to TSZ with good adhesion without the need of a sealer. The use of sealer is optional: Macropoxy 920 or Metagard L574 can be used as detailed on note (1)

Coating System No. 3

(system no. 3B shall be pre-qualied)
Internal Surfaces of Carbon steel tanks 3A = Potable Water Tanks 3B = Ballast Water Tanks 3C = Crude Tanks 3D = Process Vessels <0.3 MPa < 75C 3E = Process Vessels <7.0 MPa < 80C 3F = Vessels for methanol, monethylglycol, etc Lining materials for carbon steel tanks are subject to special evaluation, and shall always be approved by the purchaser.

Serial #

System Description

NDFT ()

Product Detail

NORSOK M501
Qualication Detail Norsok M501 Rev. 6 compliant NSF approved to Standard 61 for potable water

Coating System 3A - Potable Water Tanks Shall be approved for such use by relevant authorities. Minimum two coats solvent-free epoxy 300 microns each. N3A-01 Duraplate UHS Duraplate UHS 300 300 600 Solvent-free epoxy Solvent-free epoxy

Coating System 3B - Ballast Water Tanks/internal seawater lled compartments Pre-qualication required. Norsok M501 Rev. 5 accepts Marintek B1 qualication. Norsok M501 Rev. 6 accepts IMO PSPC qualication. N3B-01 Duraplate 301 Duraplate 301 160 160 320 Solvent-free tolerant epoxy Solvent-free tolerant epoxy Qualied Norsok M501 Rev. 6 IMO PSPC qualied over UHP, AB and PE31 shop primer. Test Report N 802751 (UHP) Test Report N 803434 (AB & PE31) DNV Type Approval K-4211 Qualied Norsok M501 Rev. 5 Marintek B1 Qualied Test Report BGN-R2704441 Date 12/13/04

N3B-02

Seaguard 5000HS Seaguard 5000HS

160 160 320

Epoxy amine Epoxy amine

Coating System 3C - Tanks for stabilized crude, diesel and condensate System to be applied to the at bottoms and lower 1 m of walls, and to the roofs and upper 1 m of walls. N3C-01 Duraplate 301 Duraplate 301 150 150 300 N3C-02 Duraplate UHS Duraplate UHS 150 150 300 N3C-3 Fast-Clad ER 500 500 200 200 400 Solvent-free fast curing epoxy Solvent-free epoxy Solvent-free epoxy Solvent-free tolerant epoxy Solvent-free tolerant epoxy All systems 3C are Norsok M501 Rev. 6 compliant

N3C-04

Epigrip M922 Epigrip M922

Glass ake epoxy Glass ake epoxy

Coating System No. 3

(system no. 3B shall be pre-qualied)
Internal Surfaces of Carbon steel tanks 3A = Potable Water Tanks 3B = Ballast Water Tanks 3C = Crude Tanks 3D = Process Vessels <0.3 MPa < 75C 3E = Process Vessels <7.0 MPa < 80C 3F = Vessels for methanol, monethylglycol, etc Lining materials for carbon steel tanks are subject to special evaluation, and shall always be approved by the purchaser.

Serial #

System Description

NDFT ()

Product Detail

NORSOK M501
Qualication Detail Norsok M501 Rev. 6 compliant

Coating System 3D - Process vessels < 0.3MPa < 75C 2-component solvent-free or solvent-borne epoxy are recommended N3D-01 Phenicon HS FF Phenicon HS FF 175 175 350 Phenolic - Novolac epoxy Phenolic - Novolac epoxy

Coating System 3E - Process vessels < 7.0 MPa < 80C 2-component solvent based or solvent free epoxy or modied novolac epoxy is recommended N3E-01 Epo-PhenTM Epo-PhenTM 175 175 350 Phenolic - Novolac epoxy Phenolic - Novolac epoxy Norsok M501 Rev. 6 compliant

Coating System 3F - Process vessels < 3.0 MPa < 130C 2-component solvent-free novolac epoxy is recommended N3F-01 Epo-PhenTM Epo-PhenTM 175 175 350 450 450 Coating System 3G - Vessels for methanol, monoethylglycol, etc. System to be applied to the at bottoms and lower 1 m of walls, and to the roofs and upper 1 m of walls. N3G-01 Zinc Clad II 75 75 N3G-02 Doxanode D5 75 75 N3G-03 Nova-plate UHS 450 450 Solvent-free Novolac epoxy Norsok M501 Rev. 6 compliant Zinc rich ethyl silicate Norsok M501 Rev. 6 compliant Zinc rich ethyl silicate Norsok M501 Rev. 6 compliant Phenolic - Novolac epoxy Phenolic - Novolac epoxy Norsok M501 Rev. 6 compliant

N3F-02

Nova-plate UHS

Solvent-free Novolac epoxy

Norsok M501 Rev. 6 compliant

Coating System No. 4

(pre-qualication required)
Walkways, escape routes and lay down areas. Coating system No. 1 may be used on other deck areas. Non-skid epoxy screed 3000 microns DFT

Serial #

System Description

NDFT ()

Product Detail

NORSOK M501
Qualication Detail Qualied Norsok M501 Rev. 4 Test Report N006641 (1) Qualied Norsok M501 Rev. 5 Test Report 4-11-11-10 (2)

N4-01

Epidek M153

3000 3000

Solvent Free Epoxy Non-Slip

(1) using Metagard L574 primer (25 microns) and Epidek M153, 2000 microns DFT (2) using Epigrip L425 primer, (125 microns) and Epidek M153, 2000 microns DFT

Coating System No. 5A

(pre-qualication required for the PFP materials)
Epoxy based re protection The coating system and products shall be approved by the manufacturer of the PFP. 1 coat of epoxy primer 50 microns or 1 coat zinc rich epoxy + epoxy tie coat

Serial #

System Description

NDFT ()

Product Detail

NORSOK M501
Qualication Detail See detail below, note (1)

N5A-01

Recoatable Epoxy FIRETEX M90 or M93 Series (1) AcrolonTM 218

50 as required 75 as required

Epoxy primer Acrylic polyurethane

N5A-02

Zinc-Clad IV Macropoxy 920 FIRETEX M90 or M93 Series (1) Sherthane 2K

60 25 as required 50 as required

Zinc rich epoxy Epoxy tie coat Acrylic polyurethane

See detail below, note (1)

N5A-03

Epigrip C425V2 FIRETEX M90 or M93 Series (1) Resistex C137V2

50 as required 50 as required

Epoxy primer Acrylic polyurethane

See detail below, note (1)

N5A-04

Zinc-Clad M501 Metagard M574 FIRETEX M90 or M93 Series (1) Resistex C137V2

60 25 as required 50 as required

Zinc rich epoxy Epoxy tie coat Acrylic polyurethane

See detail below, note (1)

(1) Pre-qualied PFP materials (FIRETEX line) FIRETEX M90 Series Qualied Norsok M501 Rev. 5 Test Reports 28306-KA03, 28302-KA06, 846002.07-III

FIRETEX M93

Series

Qualied Norsok M501 Rev. 5 Test Reports 148064 and supplement, N504403, N505057

Coating System No. 6

(6A/6B top coats need pre-qualication)
Coating systems for uninsulated stainless steel & hot dip galvanized steel and insulated stainless steel. System N. 6A: System N. 6B: System N. 6C: Uninsulated stainless steel and aluminum when painting is required. Hot dip galvanized steel when painting is required Insulated stainless steel piping and vessels at T < 150C System 6A & 6B 1 coat epoxy primer 50 microns 1 coat two component epoxy 100 mic 1 coat top coat 75 microns Minimum total DFT 225 microns System 6C 2 coats epoxy phenolic 2x125 microns Minimum total DFT 250 microns

Serial #

System Description

NDFT ()

Product Detail

NORSOK M501
Qualication Detail

Coating System 6A - Stainless steel and aluminum For systems 6A and 6B the top coat shall be System N. 1 approved. N6A-01 Macropoxy 646 (mist) Macropoxy 646 Approved top coat (1) 50 100 75 225 N6A-02 Epigrip L425 Macropoxy C88 Approved top coat (1) 50 100 75 225 Coating System 6B - Hot dipped galvanized steel For systems 6A and 6B the top coat shall be System N. 1 approved. N6B-01 Macropoxy 646 (mist) Macropoxy 646 Approved top coat (1) 50 100 75 225 N6B-02 Epigrip L425 Macropoxy C88 Approved top coat (1) 50 100 75 225 Coating System 6C - Insulated stainless steel T < 150C System to be applied to the at bottoms and lower 1 m of walls, and to the roofs and upper 1 m of walls. N6C-01 Epo-PhenTM FF Epo-PhenTM FF 125 125 250 (1) - Approved top coats (pre-qualied as part of a Norsok M501 System N.1) AcrolonTM 218 Sherthane 2K Resistex C137V2 Phenolic-Novolac epoxy Phenolic-Novolac epoxy Norsok M501 Rev. 6 compliant for insulated stainless steel T < 150C Epoxy zinc phosphate Epoxy polyamide Epoxy polyamide Epoxy polyamide Norsok M501 Rev. 6 compliant for non-insulated stainless steel & aluminum, T < 120C Epoxy zinc phosphate Epoxy polyamide Epoxy polyamide Epoxy polyamide Norsok M501 Rev. 6 compliant for non-insulated stainless steel & aluminum, T < 120C

Coating System No. 7

(pre-qualication required)
Norsok M501 Rev. 5 Submerged carbon steel and carbon steel in the splash zone (1) Submerged stainless steel and carbon steel in the splash zone (1) Norsok M501 Rev. 6 System 7A: Carbon steel & stainless steel in the splash zone T < 50C System 7B: Submerged carbon steel & stainless steel T < 50C System 7C: Submerged carbon steel & stainless steel T > 50C

Serial #

System Description

NDFT ()

Product Detail

NORSOK M501
Qualication Detail Qualied Norsok M501 Rev. 5 Test Report 11-368 G.1, submerged steel Date 07/13/12 Qualied Norsok M501 Rev. 5 Test Report 11-368 H.1, submerged steel Date 07/13/12 Qualied Norsok M501 Rev. 5 Test Report N601676B Date 01/29/07

N7-01

Macropoxy 646 Macropoxy 646

175 175 350

Epoxy polyamide Epoxy polyamide

N7-02

DuraPlate ES301 Sher-Glass FF

150 450 600

Solvent-free tolerant epoxy Glass ake epoxy

N7-03

Epigrip M922 Resistex C137V2

300 50 600

Glass ake epoxy (2) Acrylic polyurethane

N7-04

Epigrip M922 C750V2

300 50 350

Glass ake epoxy Epoxy acrylic

Qualied Norsok M501 Rev. 5 Test Report N 807249 Date 11/17/09 Qualied Norsok M501 Rev. 5 Test Report N807239 & N807238 Date 17/11/09

N7-05

Epigrip C425V2 Resistex C137V2

300 50 350

Epoxy Zinc Phosphate Acrylic polyurethane

N7-06

Epigrip C425V2 C750V2

300 50 350

Epoxy Zinc Phosphate Epoxy acrylic

Qualied Norsok M501 Rev. 5 Test Report N601672B & N807240 Date 29/1/07 & 17/11/09

N7-07 (3)

Duraglass 41V Duraglass 41V

500 500 1000

Vinyl ester Vinyl ester

Qualied Norsok M501 Rev. 5 Test Report N807251 Date 24/11/09

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Coating System No. 7

(pre-qualication required)
Norsok M501 Rev. 5 Submerged carbon steel and carbon steel in the splash zone (1) Submerged stainless steel and carbon steel in the splash zone (1) Norsok M501 Rev. 6 System 7A: Carbon steel & stainless steel in the splash zone T < 50C System 7B: Submerged carbon steel & stainless steel T < 50C System 7C: Submerged carbon steel & stainless steel T > 50C

(1) systems approved for splash zone shall pass System N. 1 approval criteria too. (2) both M922 versions approved (M922 for spray application and M922M for brush and roller application) (3) according to Norsok M501 rev. 5 Annex A1, Note 6: Specialized coating systems with at least two coats and without zinc rich primers, may be selected for particularly exposed areas on installations provided the coating system is pre-qualied in accordance with 10.1, the coating thickness is > 1000 m NDFT and provided relevant successful field experience is documented. System N7-06 was tested both for System N.1 (aging) and System N.7 (immersion) being coherent with Norsok M501 Rev.6 requirements for System 7A - Splash Zone

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Coating System No. 8

Structural carbon steel with maximum operating temperature 80C in internal and fully dry and ventilated areas. A. 1 coat epoxy 150 microns or B. 1 coat zinc rich epoxy+epoxy tie coat

Serial # N8-01

System Description Macropoxy 646

NDFT () 150 150

Product Detail Epoxy polyamide

NORSOK M501
Qualication Detail Norsok M501 Rev. 6 Compliant (Option A) Norsok M501 Rev. 6 Compliant (Option A) Norsok M501 Rev. 6 Compliant (Option B)

N8-02

Macropoxy C88

150 150

Epoxy polyamide

N8-03

Zinc Clad IV Macropoxy 920

60 25 85

Zinc rich epoxy Tie coat

N8-04

Zinc Clad M501 Metagard L574

60 25 85

Zinc rich epoxy Tie coat

Norsok M501 Rev. 6 Compliant (Option B)

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Coating System No. 9

Bulk supplied carbon steel valves T < 150C 2 coats epoxy phenolic 2 x 150 microns Minimum total DFT 300 microns

Serial # N9-01

System Description Phenicon HS Phenicon HS

NDFT () 150 150 300

Product Detail

NORSOK M501
Qualication Detail Norsok M501 Rev. 6 Compliant

Phenolic Novolac Epoxy Phenolic Novolac Epoxy

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NORSOK M501
Systems Guide

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