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CONTENTS 1. CAUTION NOTES FORYOURSAFETY.....

-1-

2. INTRODUCTION
ThisINSTRUCTION i,IANUAL covers standard typeot; . BASIC MODEL(F-V, FA-V,F&FA-type) . REVERSE CTRCULATTON rypE(R&RAiype) . HIGHIEMPERATURE ISoLATIoN TYPE(B-type) Othertype/model such as High Temperature application Moto(X, Y motor)etc.,needs different instruction manuals. Pleasecheckyourtype/model and if necessary, ask SalesRepresentative. Readcarelully anddo notusethe pumpbefore youthoroughly understand all of the instruction manual. Follow theseinstruction whenoperating the pump. (1) Do not run pumpdry. (2) Completely remove foreign materials frompiping andsystem. (3) Prime pumpand completely ventair in motorhousing before starting. Reverse circulation linesmustbe fullyopenall the wayto the suction tank. Openall valves reverse on priming. circulation linebefore (4) Do not runthe pumpwithdischarge valveclosed for morethanone (1, mrnure. (5) Do notoperate the pumpin a wrongrotating direction. (6) ll pumpis equipped jacket, withcooling or heating do not operate the pumpwithout coolant or heating media. (7) In caseol noiseor vibralion, check causes andtakestepsto correcl. (8) Do not keepthe pumprunning whenTRG (Teikoku Rotary cuardian) meterindicates RED. (9) Whena protection problem, device indicate check the causewithout failand operate the pumponlyafterthe problemis corrected. (10) Whenliquid maylreeze pumpstop,takenecessary or crystallize during precautions. (11) Should you needto operate the pumpunder please different conditions kom the initial specifications, consult Factoryor SalesRepresentative.

3. BATING, SPECIFICATIONS AND PERFORMANCE

"Drawings The pumpis manufactured in accordance withyourspecitied requirements. Refer to for Confirmation" lor the detailsof ratingand specifications. Also referto the inspection certificates of performance. Please keepthismanual withthe drawings and inspection certificates.

4, CONSTRUCTION
pages Please readrelevant afterhaving wellunderstanding of the construction of basicmodel explained below:

4-1. Basic Model(F-V,FA-V,F&FA)

Basicmodelshavetwo typesof conskuction that have diflerentcirculation flow pattern, the hollowshattconstruction and pipeconstruction. the circulation Constructions of the basicmodel withthe hollow shaft(typeF-Vand FA-V) are shown in Figure1 and 2. Constructions of basicmodelwith a circulation pipe are shownin Figure3 and 4. Photograpns oi partot the FA-type component areshown in Figure 5. Thepumpand(squirrel-cage induction) motor areassembled In one housing requiring no dynamic seal.The stator and rotorassembly are hermetically sealed withtheirindividual cans.The motoris isolated fromthe pumped fluid.ln the hollow pumped shaft construction, liquid flowsfromthe discharge sideof the

impeller to the inletof lhe impeller in the following order. Discharge side ol lmpeller Housing StatorCan @ and @ - Holesin FrontBearing @ (F-Vtypel- cap between * C"nt"|. RotorCan @- C"p between (rearside)@ Bearing and ShaftSleeve@R""|, Bearing Housing @ holeof Shaft@ - int"tot lmpeller @ Another flowrunslrom: * C"p between Holes ol FrontBearing Housing Bearing(fronr side)@ @ FrontBearing Housing @) . @ and hubof lmpeller and ShaftSteeve formed by @ - Orifice

In FA-Vtype,liquid flowsthrough holesol Adapter Bearing(kont side)(E and ShaltSleeve @ intogap bet\iveen @ and then takesthe samellow as mentioned pipeconstruction, pumped above.In the circulation liquidflowsirom the discharge sideof the casing to the impeller in the following order. DischargeflangeofCasing@*Filter@*CirculationPipe@*RearBearingHousing@-gapbetween Bearing(rear side)(@ and Shatt Sleeve@ * C"p betweenStalor Can @ and FtotorCan @ * cap between Bearing(lront side)@ andShaftSleeve@ - Balance holeof lmpeller @ This circulation flowworksas lubricant for Bearing @ and as coolant for motor.So liquidcontained slurryor shortageot circulating flow rate may cause koubles.The RotorAssembly is (D supported by Bearing on , @ @ bothsideol Shatt@ withlmpeller mounted on the end ol the shaft. In this construction there is no shatt seal @ F-typeand FA-type; On the F'typeshownin Figurel and 3, the pumpis close-coupled to the motor. On the FA{ypes, the pumpis mounted with AdapterE9 .ln additionto the basicF and FA types,a varietyof modelscan be provided to meetwith a wide range pumps of applications. Following are descriptions of modilied available. (@

4-2.Reverse c!I9!!9!!9! lypg@qlA-type)

Reverse circulation type is shownin Fig.6& 7. In this pump,circulation llow,whichlubricates Bearing and @ @ coolsmotor, runslo RearBearing Hous'ng in goes as the hollow shatt construclion and then back to the suction tank, @ nolto the inletof lmpeller is to avoidheated circulated fluidcoming intothe pumpsuction. In casewhereliquids @ .This vaporize easily have little good and NPSH,R or RA-type should be used.For operation ol reverse circulation typecanned motorpump,keepreverse circulation flow rateat or within lhe specified rangeall the timewhileoperation. The required flowrateis specified in the pumpdatasheet.

4-3. High Temperature lsolationType(B-type)

pumpin shownin Figure The B-type L This pumphas Adapter to handle hightemperature liquid, Q9 and is designed pumphousing lt contains suchas thermal oil or hotwater. a hightemperature whichconsists lmpe of Casing and er @ low temperature motor housingwhich consistsof StatorAssembly@ and RotorAssembly @ , anOa relatively @ . The liquid filling bothhousing(casing and motodis lhe sameand connected but thermally separated by an orilice formed by Adapter@ and Spacer@ so as to preventmixingof the two. The adapteris designed to restrictheat transferfrom the pumphousing. The pumphaslollowing flows: . Mainflow (1) Suction Impeller @ @ Discharge . Circulation flow(No.1) Auxiliarylmpeller@ - Gap betweenStatorCan @ and RolorCan @ - C"p between front Bearing@

and Shaft

-5-

* RearBearingHousing - Centerhole of Shaft Sleeve@ Heat Exchanger @ @ @ end. . Circulalion flow(No.2) Auxiliarylmpeller@ - Gap Oetween rear Bearing@ and ShattSleeve@ - 6"n,"|' nole ol Shafi @ end. The holeon Adapter to induce highpressure fromlmpeller so thatAuxiliary lmpeler Q! is provided @ to motorhousing 6 does not cavitate.

5. INSTALLATION AND OPERATION 5-l.lnstructionbefore Installation

(1) Avoidroughhandling at the timeot transportation and unloading. (2) Storein original packed condition. (3) Checkthe specifications indicated on the nameplateand test certificate attached to the pumpand comparewith yourrequirement specif ications. (4) Takecarenotto damage Circulation eipe @ and healexchanger assemory.

and Wiring 5-2.lnstallation

(1) Completely remove foreign materials frompiping, including dirtor welding slag. (2) Disassemble aase@ by taking out Bolt@ . (3) Set the baseto the anchorand lastenblots. (4) Clean flanges andgaskets, Slide lhe pumpon lhe Base@ and alrgn the piping to the pumpflanges. gaskets (5) Insert andfasten flange bolts. piping (6) Connect il the pumpis equipped to the iackets, withjackets or heatexchanger. (7) Afterpiping, fasten Holder to tne ease with Bolt Plate Washer Wasner @ @ @ , @ @ andSpring flange of Circulation Pipe Q9 (9) Connect per "Drawings the eleclric terminals lor Conlirmation."

pumpsmayhaveorilice (8) SomeR&RAlype plateto set in reverse plateis set at the circulation line.The orilice

-6-

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5-3. Preparation for Operationand Trial Operation

Following devicesare recommended lor protection of cannedmotorpump. . Over currenlrelay . Leakcurrentcheckrelay We can supplyspeciallow currentrelaythat is usefullor protectpumpspossible to operateat no liquidconditions suchas tankdrainpump.Check wiring diagram in Drawing for Confirmation tor thermostat wiring. (1) Setting of overload relay Because ratedcurrent at normal output in the canned motoris higher thanthatin general moto.s, set at the rated currentindicated on the nameplate.lt is etfective as a protecting for device cannedmotorsto set the overload relayat as low currentas possible. Generally, it is recommended to set the relayat the following value. Variation of voltage & loadis small ,...... ...Operating cunent X 1.1 Variation of voltage & loadis big Operating currentX 1.25 Whenoperating currentis far belowof ratedcurrent,it is recommended to set the relaybasedon operating not ratedcurrent. cUrrent (2) Priming andair venting priming Complete should be carried out in the following order. Openventvalveslowly andpayattention for liquid, specially for toxicor hightemperature liquid. 1) Closedischarge valve 2) Opensuction valve 3) Opendischarge valvefor a tew seonds and closeit again. 4) Bleedair fromthe air venlvalveQ9 . ll handling paylullattention a dangerous liquid, ForR and to airventing. pumps, RA-type thereis no needfor air venting. piping Bul all valves in reverse circulation should be opened. piping (3) Utility jacketand heatexchanger, For heating/cooling specified mediaand capacityshouldbe used.Unlessotherwise specified, following datashallbe adopted. Table 1. COOLANTFOR MOTORJACKET & HEAT EXCHANGER
BequiredCapacityof Coolanl

lvlotor Frame Number 200 300 400 500

600

lrotof Jacket

Heat Exchanger

(1.3 5l/min or more GPM)

5 l / m i n o r m o r e( 1 . 3G P M ) 1 0 l / m i no r m o r e( 2 . 6G P M )

( 4.0GPM) 15l/min or more 20 l/minor more( 5.3GPM) ( 5.3GPM) 20 l/min or more

25 l/min or more ( 6.6 GPM)

(3.0 12 /min or more GPM) 15 /minor more(4.0GPt\4)

15 /min or more (4.0 GPI\,4)

( 6.6GPM) 25 l'min or more

5 0 l / m i no r m o r e ( 1 3 . 2G P M )

740

Note:1. Temperature of coolant should be lessthan35 "C(95'F). 2. Whenjacketpipingis madein seriesbetweenmotorjacketand heatexchanger (for B-type), coolant capacity require tor heatexchanger should be adopted and its coolant should flowin the following order; - Motorjacket- Heatexchanger 3. Motortramenumber 200 means 2.., thatis all motor framelrom200to 299.Forexample 700 motor framemeans 716, 717,7 19,726,728 and729. (4) Heating, Heating Operation Heating or heatingoperation ol Blype are as lollows;

-15-

lower heating operation, operating 1)Startheating or heating operation at liquid temperature than100'C. During increase at low temperature. Checkcurrent currentmay be higherthan rateddue to liquiddensityand viscosity adjustvalveopeningto keep currentunderrated. and if necessary 'Clhr "C/hr 150 is the maximum heating speed. When 2) Lessthan50 is recommended for temperature change. may resultleakfrom gaskets. heatingpumpsrapidly, deformation due to heatexpansion valveshouldbe closed. 3) For heating stand-bypump,suctionvalveshouldbe open and discharge (5) TrialOperation 1) Ooen suctionvalve. valveor slightly 2) Closedischarge openit. piping R and RA'type). 3) Checkvalves in reverse circulation are opened.(tor 4) Switch on the pump. valve. 5) Slightly opendischarge pressure. discharge 6) Check 7) Checkindication of TRG meter -----..----..---Pump A. Meleroverscale rotates in reverse direction. Correct connection of electric terminals. ----Check YELLOW B. Meterindicates or RED causes. ----------Normaloperating GREEN condition. C. Meterindicate (longer minutes viscosity ot stopthe pumpand leaveit for several timefor higher 8) Altera few minutes operation, liouid).

5-4.Operation
piping (1) Begin is provided, open llow rate. Whena by-pass operation andgradually openvalveup to the specilied pumps, llow rale. adjustvalveto set reverse circulation flow at the specified its valve.For R and RA-type points the following during operationl Check is lessthanlhe ratedvalue? A. Operation current gaugeindicates B. Pressure the required value? C. TRG meterindicates GREEN? noise D. Any abnormal or vibration? manner. is observed, for possible causes in the following lf anyabnormal condition stopthe pumpandcheck

& INSPECTION 6. MAINTENANCE 6-1. Disassembly

piping. (1) Fully in discharge, suction and utility closevalves slowly openAir (2) Remove in the pump.Forquickdrainage, DrainPlug q9 or opendrainvalveto drainthe liquid pressure pump. in buildup the Air VentValve@ , checktor high VentValve@ . Before opening heatexchange(B-type). (3) RemoveCirculation Pipe @ (F and FA-type)or (4) Sincepipingstressmay be loaded,inserta sleeperunderCasingE, . fluidwhenremoving. (5) Remove notto spillany remaining fixing Bolt@ or @ ol Casing @ . Be careful on the Base@ while (6) Remove Bolt @ whichfixesHolder @ on to Base@ , andslidethe pumpbackward piping is lett it is. to the as the CasingE, attached (7) As shown, further disassembling. in Figure 9, measure the gap "g" belore is locked, Bott@ and (8) Forpulling Lock Washer extend bend ot out lmpeller . @ , by whichlmpeller @ parts, washers. such as key, bolt and removeBolt @D . Pay attentionnot to lose small

-16-

pumps, (9) ForF and R-type remove Bolt@ and FrontBearing Housing flange withthe aidot @ tromtne motor jack-up Whenthe housing is removed, maintained in the motorhousing willflowout.Pay screw. the liquid (@ can alsobe removed Bearing along attention to the liquid. WhenFront Bearing Housing @ is removed, pumps,Adapter(q9 is mounted on with the housing.Pay lull attention not to damagebearing.For FA and RA-type pump,the flange which of the frontbearing housing. Remove it in the samemanner. For B-type the motorinstead pipeshould heatexchanger first. connects andconnection be disconnected (10) Remove in thesamemanner as above. Bolt@D which fixes ftear Bearing Housing and dismantle the housing @ put (11) In taking Assembly it. The removed rotor should be on a clean clothso out Rotor take care not lo damage [Q , (at as notto damage RolorCan . (12) ShattSleeve @ on rearsidecan be removed Bolt @ bendof LockWasher (@ and unscrewing by extending (18) is Thrust removed time. which LEFT-HANDED. collar canalsobe at this

6-2.lnspection (1) Bearins@) @p

points; Check the following A. Sliding surface(Luster, Scratches, etc.) B. Wearinside bore(Refer 1oTable2) C. Wearandtearon thrust surlace In the following wear lf replacement is needed, remove table, ol bearing the Set Screw @ andtakeout bearing. limitol bearing is indicated.

Tabre 2. BEARTNG @ WEARLIMIT

MolorFrame Number
110 A B L 4 4 . 2 m m ( 1 . 7 4 6i n c h e s ) 4 9 . 2 m m ( 1 . 9 3 7i n c h e s ) 5 9 . 2m m ( 2 . 3 3 i i n c h e s ) 6 9 2 m m ( 2 . 7 2 4i n c h e s ) 7 8 . 2m m ( 3 . 0 7 9 inches) 113 mm (4 449inches) inches) 119 mm (4.684

0.3 mm (0.012Inches) 0 . 4 m m ( 0 . 0 1 6i n c h e s )

210 310.220 410,320 510.420 610,520

710,62A 724

inches) 0.4mm(0.016
0.4 mm (0.016 inches)

0.5mm(0020inches)
inches) 0.5 mm (0.020 0 5 m r n( 0 0 2 0 i n c h e s )

0.6mm(0.023 inches)

128.5 mm(5.453 inches)

-17-

(2) Shaftsleeve Collar@ @ andThrust points: the following Check A. Corrosion B. Sliding surf ace(Luster, Scratches) C. Wearandtear

(3) rirrer Pipe @ @) , circulation

Are they not blockedor clogged? (4) Are there any othercontactmarksor wear?

6-3. Beassembling
is carried orderol dismantling. Reassembly out in the reverse anddry parts. Clean Payattention to the following: may be required. assembly, someadjustment During smaller at the inside bore.Make is one side chamfered the hardened surlace each of the Thrust Collars On [9 (@ . surfacefaces Bearings@ and sure that the hardened at the inside bore.Shaft Makesurethatthe smaller Fitthe Key6@ or Pin @ in placeshownin the Fig-s.

( r)

Sleeve114 engagesthe key or pin propedy. (3) lnstalllhe rear ShattSleeve@ and lockwith the LockWasher@ properlv. GAP OF FOTORlN AXIALDlHEcTloN Table3-1. PLAYING (Slandard type)
MotorFrame Number
110 0.7 New Bearing 1 . 9 m m ( 0 . 0 2 8 - 0 . 0 7 5i n c h e s )

210
3t0

0.7 - 2.1 mm (0 028-0.083 inches) O . 7- 2 . 1 m n ( 0 . 0 2 8 - 0 . 0 8 3i n c h e s )

410.320 5r0,420 610,520

710,624

098 nches) 0.9- 2.5mm(0.035-0

1 . 1 - 2 . 9 m m ( 0 . 0 4 3 - 0 . 1 1 4i n c h e s ) 1 . 2 - 3 0 m m ( 0 . 0 4 7 - 0 . 11 8 i n c h e s )

inches) 1.4- 3.4mm(0.055-0134

Table 3-2. PLAYINGGAP OF ROTORlN AXIAL DIRECTION

(TBLtype)
Frame Nurnber l\,{otor 110 New Bearing

nches) 1.5- 1.9mm(0.059-0.075 inches) 1.5- 2.1mm(0.059-0.083

1 . 5 - 2 . 1 m m ( 0 . 0 5 9 - 0 . 0 6 3i n c h e s ) L 9 - 2 . 5 m m ( 0 . 0 7 4 - 0 . 0 9 8i n c h e s ) nches) i . 8 - 2 . 9m m ( 0 . 0 7 1 - 0 . 1 1 4

210 310 410,320 510,420 610,520

inches) 2.1- 3.0mm(0.083-0.118 inches) 2 5 - 3.4mm(0 098-0.134

(SeeFig-6) (4) Adjustment of an axialplayof the lmpeller pulled forward, the gap "9" assembly andthe Rotor of the lmpeller type,under the condition Forthe standard "9" be doneunder should in the Table4. As to the gap for TBLtype,adjustment the valueshown should be within Fig Adiustment canbe pushed in the 9. backward shown Rotor and^the assembly of the lmpeller the condition WashersQQ . madewith Adjusting

-18-

Table 4. ADJUSTING VALUE OF GAP "9"

Motor Frame No. 110

lmpller Size

"9" adjusted
4 mm (0.158 inches)

4 mm(0.158 inches) 210 T R,S 310 T 4.2mm(0.165 inches)

4 mm (0.158 inches)

4.2mm(0.165 inches)
4.7 mm (0.185 inches)

B,S
410 320

4.2 mm (0.165 inches) 4 . 5 m m { 0 . 1 7 7i n c h e s )

5 mm(0.197 inches) 6 mm (0.236 inches)

s
510 420

4.4 mm(0.173 inchesi

4 . 6 m m ( 0 . 1 8 1i n c h e s )

5 mm(0.197 inches)
6 mrn (0.236 inches) S

4.4mm(0.173 inches) 4.6mm(0.181 inches) 5 mm(0.197 inches)

6 mm (0.236 inches)

610 520

T
710620-

4.8mm(0.189 inches) 5.4mm(0.213 inches) 6.4 mm (0.252 inches)

Figure 9

(StandardType) 9t0.1 (mm)

(TBLtype)

FBhousing @ or AdapterQ9 Push \ g=0.510.1(mm)

(5) Tightenthe lmpeller@ lrmly and lock on the hex. head Bolt @ with the Washer @ securety. (6) Makesure that no dsfector flaw existson the Gasketsand theircontactsurfaces. Installgasketsattercleaned (7) Tellonsealingtape for nipplesand plugsshouldbe replaced by new one.

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6-4.Troubleshooting
TROUBLESHOOTING
MOTOR

Table5A
NOISE&VIBRATION

.E

-E '
E
'6
.9 '6

.9

.E
.5

6 .9 .g

;
6 E

E p z

E
E
t E '6

.E
l!

'6 E

E
q .9 z

o
F

.9 6

o o

Poor drying ol co I

Rainwatercomesin Motor sizenolsuited Corrosion

Abnormallhrust load on bear nq

c
D

c
E E D E

c
D
E

c o
E

D
E G I G

D
E

E
G

Deformation ol shaft lJnbalanceol rotalingunit Foreignmatler clogged I

Pump srzenolsr.iited
Suclon loss Lsloo brg N P S Ha v e r l .s n o l e n o u g h Dischargeloss is loo brq

c
J J

c
J J L
i I

J J

J J L

Dischargeloss is loo small Forergnmaner clogged I

a
t o z o o z o
F

Liquid contains slurry

S.G-istoo big Viscosilyis loo high Air venling not completed Air comes n fiom suclion Shorlegeor cut ofl ot coo ant Poor piping phase Single H
N N N

fl
N N

(r o

o o

o
O

o o
S

o o

R T

Antr-phase
Not switchedon

s
T

TROUBLESHOOTING
Letler

Table58
counlermeasures

Sendback10servceshoplor dryino
B Repairgaskels ol termrnalbor or chanqe Inlo pacKnq type conduit

lor reolaono end backcomDlete unrt rl wrththecor.ect unh

)hanoe materialalter havino consultaiion

Repair or chanqe wearparls,or rnaterials chanoe

Corlect reversecirculalionflow in desiqnedor speciliedcapacityfor R(or RA-type)lype o{ pump. ' For olher tvoe ol oumos-consult Js inlrmrnadrailedooiarin; condihons G
H

ReDair thedetormatron Please consull us akeoul loreiqn matler andtakemeasures to Drevent occurrence ol thesametroubles )leanup piplineandstrainers or revaew desion of DiDina
liouid level and friclion loss in suclion side and lake measures Pleaseconsuh us

Review desion of pipinq andconsult us

Tal measuresnol slurrv mixed rn the houidor chanoe oumo w h slufiv tvoe
N An veniino sho'rld be done adin in cdred manner

)heckcauses andtakemeasures
rovide relay lor coolanl cul ofl or increasecoolantcaDaciwwhn flucluationol llow rate is too biq Correctpipinq R

s
T

Corectinlothreephase Correct conneclion of electdc wires Check reoair wirino and/or andrnstruments

REQUIREMENTS FORPUMPS TO BE RETURENED FORREPAIR

Fromthe view pointsol pollution controland safetyof workmen when you needrepairsand returnchemicalpumps payspecial precautions liquid in pumps to us.please to the remaining and motors. youdispatch pumpto us,please 1. Before careol the advice us damaged conditions. the nameol liquid and handling liquidand so on and attachthem alsoto the pump. 2. Almost careshould be takenfor the pumpwhichhandles following fluid. (1) Toxicmaterial listed inthe lawofwaterpollution control. phosphoric Cadmium(Cd)and its compound, cyanide(CN), organic acidcompound, lead(Pb)and its compound, C(Vl)compound, arsenic(As)and its compound (2) Coniaminants listedin the law of waterpollution control phenol, n-Hexane extracts, coppe(Cu), zinc(Zn), dissolved iron,dissolved manganese, chromium(Cr), flurine(F) (3) Poisonous liquids (4) Explosive liquids (5) Toxicgasifying liquids (6) Liquids withbadsmell (7) Strongacid and alkali 3. Pumpshandling the abovefluidsshouldbe treatedin the lollowingmanner: pumpintoparts. (1) Completely disassemble (2) Washpumpcompletely according to 4. Procedure of washing. (3) In case there is any possibilities ol breakol casingjacketor heatexchanger, those shalialso be washed completely. (4) Re-assemble pumpandsentto us. 4. Procedure of washing pumpin accordance (1) Afterliquid draining, withthe instruction manual. disassemble (2) Washout remained liquid in casing, impeller, rotorassembly housings. and bearing pipeand tubesof heatexchanger (3) Circulation shallbe washedout. (4) As for statorassembly. wash all wettedpartsin statorassembly including bolt holesand screws. (5) In case statorcan is brokendue to corrosion first.The and/orwindingis spoiled. terminalbox shallbe removed lrom the statorby usingjack screw.Theremightbe a casethat gas burstsout terminalbox can be removed is in stator winding. whenterminal boxis removed, so please do notfaceto it during the work.Whenliquid washing water fromthe opening for 1 to 2 hourscontinuously. Atterwashing is completed, drainall supply water.

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