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VE Matrix Composite
TVE Matrix Composite
G
0
, K
0
and CTE Constant
TVE Matrix Composite
G
0
=G
0
(0), K
0
= K
0
(0) and CTE Constant
Current Status
From Materials to Structure
Copyright e-Xstream engineering, 2013
Stiffness
Eshelby approach for UD & woven composites
- Mean field homogenization
- Glass fibers isotropic
- Carbon fibers transversely isotropic
33
Current Status
From Materials to Structure
Copyright e-Xstream engineering, 2013
Stiffness
UD Composites - RVE definition
- Layered microstructure
34
Current Status
From Materials to Structure
Stiffness
Failure
Copyright e-Xstream engineering, 2013
Stiffness
Woven Composites - Basic model
- Superposition of fibers
35
Current Status
From Materials to Structure
Copyright e-Xstream engineering, 2013
Stiffness
Woven Composites - Advanced model
- Realistic woven structure
36
yarn definition
woven modeler
Current Status
From Materials to Structure
Copyright e-Xstream engineering, 2013
Stiffness
Woven Composites - Advanced model
- Realistic woven structure
37
visualization &
property
computation
Current Status
From Materials to Structure
Copyright e-Xstream engineering, 2013
Stiffness
Virtual testing
- Stress & strain
- Tension & compression
- Creep & relaxation
Copyright e-Xstream engineering, 2013
38
uniaxial
shear
biaxial
Current Status
From Materials to Structure
Stiffness
Input / Definition
- Epoxy matrix
- Density
- Isotropic elastic
Youngs modulus
Poisson ratio
- Carbon fibers
- Density
- Transversely isotropic elastic
In-plane Youngs modulus
Axial Youngs modulus
In-plane Poisson ratio
Transverse Poisson ratio
Transverse shear modulus
Copyright e-Xstream engineering, 2013
39
Current Status
From Materials to Structure
ksi
t/mm
3
ksi
t/mm
3
Stiffness
Input / Definition
- Ply
- Microstructure
Continuous fiber
Volume fraction of fibers: 61%
- Laminate
- Stacking sequence
3 different laminates
- Computation of
Laminate
Stress response
Engineering properties
Ply
Engineering properties
Per-phase
Stress response
Copyright e-Xstream engineering, 2013
40
Current Status
From Materials to Structure
10/30/60
Laminate 1
60/30/10
Laminate 2
10/40/50
Laminate 3
Stiffness
Output
- Laminate
- Stress response
Copyright e-Xstream engineering, 2013
41
Current Status
From Materials to Structure
11
Stiffness
Output
- Laminate
- Stiffness matrix
In coordinate system of the RVE
Tensile direction: 11
Orthotropic
Copyright e-Xstream engineering, 2013
42
Current Status
From Materials to Structure
Laminate 1
10/30/60
Laminate 2
60/30/10
Laminate 3
10/40/50
11
Stiffness
Output
- Ply level
- Engineering constants
In coordinate system of the ply
Tensile direction: x
Unique for all three laminates
Copyright e-Xstream engineering, 2013
43
Current Status
From Materials to Structure
Lamlna Angle 0 43 90
?oung
Modulus (ksl)
Axlal (along x-axls) 23.044 2.139 1.318
1ransverse (along y-axls) 1.318 2.139 23.044
Stiffness
Output
- Matrix level
- Microscopic properties
Stress 11 vs. Strain 11 [ksi]
- Per ply information
Different stresses ( ) & strains are reached
Dependent on the ply and sensitive to changes in the laminate design
Copyright e-Xstream engineering, 2013
44
Current Status
From Materials to Structure
imposed strain imposed strain imposed strain
0 45 90
matrix strain matrix strain matrix strain
11
Stiffness
Output
- Fiber level
- Microscopic properties
Stress 11 vs. Strain 11 [ksi]
- Per ply information
Dependent on the ply and sensitive to changes in the laminate design
Copyright e-Xstream engineering, 2013
45
Current Status
From Materials to Structure
imposed strain imposed strain imposed strain
fiber strain fiber strain fiber strain
11
0 45 90
Stiffness
Coupled Analysis
Copyright e-Xstream engineering, 2013
46
Current Status
From Materials to Structure
Stiffness
Coupled Analysis - Global Response
- Laminate level
- Force / displacement curve
Digimat-MF Fraction of a second to solve micromechanics
Nastran Minutes for FEA analysis
Copyright e-Xstream engineering, 2013
47
Current Status
From Materials to Structure
Stiffness
Coupled Analysis - Local Response
- Ply level
- Macroscopic properties in each ply
Max. Princ. Stress [ksi]
Influence of the hole on local behavior
Copyright e-Xstream engineering, 2013
48
Current Status
From Materials to Structure
Laminate 1
10/30/60
Laminate 2
60/30/10
Laminate 3
10/40/50
Failure
Matrix strain per ply
- Differs from macroscopic strain
- Input for unique strain based failure criteria
49
Current Status
From Materials to Structure
0
45
90
-45
O
r
i
e
n
t
a
t
i
o
n
i
n
p
l
y
No matrix failure in 0 ply
Average matrix strain in other plies
for failure of the composite
Matrix
Macroscopic
Copyright e-Xstream engineering, 2013
Failure
Per ply definition
- Derived from microstructure
- Stress in fibers / strain in matrix
Copyright e-Xstream engineering, 2013
50
Current Status
From Materials to Structure
Progressive Failure Analysis
Explicit solver
- Element deletion triggered by
- Stress in fibers / strain in matrix
Copyright e-Xstream engineering, 2013
51
Fiber failure
Current Status
From Materials to Structure
Progressive Failure Analysis
Validation of stiffness & failure
- Predictive modeling
Copyright e-Xstream engineering, 2013
52
RE on ply level of plain
specimen
Prediction of performance
of open whole specimen
Current Status
From Materials to Structure
Progressive Failure Analysis
The idea
- Feed the indicator, control stiffness & failure...
Copyright e-Xstream engineering, 2013
53
Ongoing Developments
From Materials to Structure
Indicator
Matrix
Strain
Transverse tensile
Fibers
Stress
Tension
Compression
Matrix
stresses & strains
Fibers
stresses & strains
Composite
stresses & strains
Pre-Failure
Stiffness Reduction
Damage controled by
failure indicator
Failure
Element Deletion
Final composite
failure controled by
critical damage
Progressive Failure Analysis
Preliminary results 2013/02 release
Copyright e-Xstream engineering, 2013
54
Ongoing Developments
From Materials to Structure
Partial
failure
No
failure
Complete
failure
Progressive Failure Analysis
Preliminary results 2013/02 release
- Stiffness degradation
- Failure
55
Ongoing Developments
From Materials to Structure
Copyright e-Xstream engineering, 2013
Deformation: d11 & d22 Element deletion: progressive & classical
Structures
Structural Engineering
Applications
Copyright e-Xstream engineering, 2013
56
Aerospace Industry
Multi-Scale Modeling of Composite Materials & Structures
Short Fiber Reinforcement
Copyright e-Xstream engineering, 2013
57
Structural Engineering
Structures
fibers
failure
ANISO
Measurements
/ curves
Process Simulation
Orientation data on processing mesh
FEA
Structural analysis
Structural mesh
Mapping
Anisotropic (non)linear
Material Model
ISO
Short Fiber Reinforcement
Fittings
Turbine parts
Copyright e-Xstream engineering, 2013
58
Structural Engineering
Structures
UD & Woven
59
Measurements
/ curves
FEA
Structural analysis
Anisotropic (non)linear
Material Model
Copyright e-Xstream engineering, 2013
UD
Woven
Draping
Warp/weft angles
Structural Engineering
Structures
Summary
Copyright e-Xstream engineering, 2013
60
Aerospace Industry
Multi-Scale Modeling of Composite Materials & Structures
Copyright e-Xstream engineering, 2013
61
Summary
Materials
- In-depth study of a broad range of materials & performances
- SFRP, UD & woven composites, hard metals, ceramics, nano composites
- Complex RVEs - micro stresses & strains
- (Thermo-)Mechanical, thermal & electrical conductivity
From Materials to Structure
- Material property evaluation
- Screening / Selection / Specification / Allowables
Structures
- Influence of processing on final performance
- Injection molding
- Draping
- Fiber placement
- ...
Aerospace Industry
Multi-Scale Modeling of Composite Materials & Structures
Digimat 4.4.1 -New Release
Soon available on e-Xstream
FTP!
(see separate email announcement)
Copyright e-Xstream engineering, 2013
62
Licensing
sales.admin@e-Xstream.com
Support
support@e-Xstream.com
Training
bernard.alsteens@e-Xstream.com
Software
jan.seyfarth@e-Xstream.com
Aerospace Industry
Multi-Scale Modeling of Composite Materials & Structures
Thanks a lot for your attention!
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63
Aerospace Industry
Multi-Scale Modeling of Composite Materials & Structures