May 2006 (ver b)

HITACHI PROJECTION TELEVISION

2005 MODEL RELEASE DIGITAL HD READY PTV

Model 51F710A 57F710A 65F710A 51F710R 57F710R Chassis DP-55 DP-55 DP-55 DP-57 DP-57 Remote CLU-4351UG2 CLU-4351UG2 CLU-4351UG2 CLU-4351UG2 CLU-4351UG2 P/N HL02072 HL02072 HL02072 HL02072 HL02072

Service Web Site http://www.hitachiserviceusa.com CONTENTS... 2006 DP-5X Chassis Projection Television Information
Materials Prepared by Alvie Rodgers C.E.T. (Chamblee, GA.)

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

May 2006 (ver b)

DP-5X TABLE OF CONTENTS

TOPICS

Materials prepared by Alvie Rodgers C.E.T. PAGE

SECTION (1) POWER SUPPLY DIAGRAMS:

Deflection B+ 115V Regulation Circuits Diagram ------------------------------------------------- 01-01 PROTECT_OVP Shutdown Block Diagram ------------------------------------------------------ 01-02 PROTECT_OVP (A) Shutdown Circuit Diagram ------------------------------------------------ 01-03 PROTECT_OVP (A to B) Shutdown Circuit Diagram ------------------------------------------ 01-04 PROTECT_OVP (B to C) Shutdown Circuit Diagram ------------------------------------------ 01-05 PROTECT_OCP Shutdown Circuit Diagram ----------------------------------------------------- 01-06 PROTECT_OVP (C) Shutdown Circuit Diagram ------------------------------------------------ 01-07

SECTION (2) VIDEO CIRCUIT INFORMATION:

Video Signal Selection Circuit Diagram ------------------------------------------------------------ 02-01 Video Signal from Digital Module Circuit Diagram ---------------------------------------------- 02-02 Video Mute Circuit Diagram -------------------------------------------------------------------------- 02-03 ABL Circuit Explanation ------------------------------------------------------------------------------- 02-04 ABL Circuit Diagram ----------------------------------------------------------------------------------- 02-05

SECTION (3) AUDIO CIRCUIT INFORMATION:

Audio Signal Selection Circuit Diagram ------------------------------------------------------------ 03-01 Audio Mute for Output Section Circuit Diagram ------------------------------------------------- 03-02 Audio Mute for Monitor Out Circuit Diagram ---------------------------------------------------- 03-02

SECTION (4) DEFLECTION CIRCUIT:

Sweep Loss Detection Circuit Diagram -------------------------------------------------------------- 04-01

SECTION (5) DIGITAL CONVERGENCE CIRCUIT INFORMATION:

Digital Convergence Interconnect Circuit Diagram ---------------------------------------------- 05-01 CLU-4351UG2 Remote Control ---------------------------------------------------------------------- 05-02 CLU-3842WL Remote Control ----------------------------------------------------------------------- 05-03 Remote into DCAM Explanation -------------------------------------------------------------------- 05-04 Service Only Switch Location ----------------------------------------------------------------------- 05-05 Accessing the Service Only Switch ------------------------------------------------------------------ 05-06 Entering DCAM via Magic Focus ------------------------------------------------------------------- 05-07 51 Overlay Grid Dimensions and Part Number -------------------------------------------------- 05-08 57 Overlay Grid Dimensions and Part Number -------------------------------------------------- 05-09 65 Overlay Grid Dimensions and Part Number -------------------------------------------------- 05-10 Magic Focus Tune Up via the Customers Menu -------------------------------------------------- 05-11

Continued on Next Page

Table of Contents Page 1 of 2

May 2006 (ver b)

DP-5X TABLE OF CONTENTS

TOPICS

Materials prepared by Alvie Rodgers C.E.T. PAGE

SECTION (6) CHASSIS PICTURES:

Main Chassis Picture ---------------------------------------------------------------------------------- 06-01 Power PWB and Control PWB Pictures ---------------------------------------------------------- 06-02 Signal PWB Picture ------------------------------------------------------------------------------------ 06-03 Deflection PWB Picture ------------------------------------------------------------------------------- 06-04 Digital PWB and CRT PWB Pictures -------------------------------------------------------------- 06-05 Rear Audio / Video Input-Output Panel, Front Inputs and Remote Control -------------- 06-06

SECTION (7) TROUBLESHOOTING:

Signal Power Supply Voltage Check --------------------------------------------------------------- 07-01 Deflection Power Supply Voltage Check ---------------------------------------------------------- 07-02 Confused DCU Crosshatch --------------------------------------------------------------------------- 07-03 No DCU Crosshatch ----------------------------------------------------------------------------------- 07-04 CRT Phosphor Burn Prevention -------------------------------------------------------------------- 07-05

SECTION (8) KEY PARTS

Key Component Parts List --------------------------------------------------------------------------- 08-01 PWBs, CRTs, Screen, Screen Frames, Tuner Part Numbers --------------------------------- 08-03

SECTION (9) THINGS YOU SHOULD KNOW:

See the index for this section after the Section 9 Divider. -------------------------------------- 09-00

This Section Must be Downloaded separately, as it's contents change frequently.

Table of Contents Page 2 of 2

POWER SUPPLY INFORMATION

DP-5X CHASSIS INFORMATION

SECTION 01

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

DP-5X CHASSIS POWER SUPPLY SW +115V REGULATION High Voltage Power Supply
TP01 9 7.5P/P 8 1 of 3 AC RP01 RP02 Start Up Run DP03 DP04 RP11 Hot Ground from pin 8 of TP01 FB 19.3V 4.4V 12V

From LP06 pin 4 Supplied from Relay S903 CP07 DP02

IP02
4 3 1 2 Regulator Photocoupler

11.3V RP51 10.4V

19.3V

Osc B+

2.3V VIn OCP/FB 1 AC Supplied from Relay S903 Raw B+ from DP01 Pin 1 163.6V 150V 1 FP01 5A 2 TP01 3 Driver/ Output IC D Gnd S 5 RP05 0.05 5 6 CP45 TP01 17 DP46 CP51 CP59 DP55 X-Ray Protect DP56 DP57 2 of 3

RP10

QP01

IP01

RP12 DP05 CP09 B+ 115V 1

RP14

RP09 2

IP40

11.2V 2

DP53

EP46 0.5K

QP41

RP47 0.39 RP49

3K EP45

LP47 Deflection B+ 115V RP54

0.85A SW +115V

16 3 of 3

RP48 DP58

Cold Ground from pin 16 of TP01 RP55 DP59 CP01

Page 01-01

DP-5X PROTECT-OVP SHUTDOWN BLOCK DIAGRAM

PPT3 3 D950
To Q943 Turns on Relay S902 To Q942 Turns on Relay S901

PPT3 2

Power 1

Power 3 D951

Signal Power Sheet 14

Q980 D988 10.5V

Signal Power Sheet 14

D990

AC Too High Det. From Q901 / I905 D959 7 < Protect > < Prot >

10.5V Too High Det. PPT3

Signal Power Sheet 14

C
DJ14 From QJ06 Prot-OCP Activated Det. RE35 Current Sensor VM 220V Over Current Det. QE08 ERG1 PCT VM Overcurrent Detection DX15 7 3 A B < VM Port > < CRT Prot >
Red CRT Sheet 12 Green CRT Sheet 11

DJ09 From QJ02 10.5V Loss Det. RJ16

DM/Power/IF Sheet 4

-5V Loss Detection DC33

RC51

+ 5V - 5V

< Prot-OVP >

< Prot-OVP > -5V Loss Det. RC50

RGB Processor Sheet 6

B
1 PDT3

DC/DEF/IF Sheet 7

Def + 28V Def - 28V

RP40 DP60 DP48 RP41 Def -28V Loss Detection DP58 Excessive Def. B+ Detection DP55 DP56 DP57 DH15 Excessive High Voltage Det.
Deflection Sheet 17

DP61

R632

D608

From Q604 and Current Sensor R609

Vert. 26V Overcurrent Det.

From Voltage Divider RP54, RP55 off Def. +115V Current Sensor RP47 From QP41 off Def. +115V
Deflection Power Sheet 15

From DH13, CH17 off Pin 7 of Flyback

Excessive Def. B+ Current Detection

PAGE 01-02

DP-5X PROTECT-OVP (A) DIAGRAM

CP45 TP01 17 16 CP51 CP59 RP48 Deflection B+ (115V) Excessive Current Det. RP53 DP55 DP58 DP59 CP63 DP56
2

DP46

QP41

RP47 0.39 Ohm RP49

3K EP45 EP46 500 RP54

Deflection B+ 115V Def +115V Deflection B+ (115V) Excessive Voltage Det.

RP55

D926
3

A
1

PROT-OVP

See Protect-OVP (A to B) Shutdown Circuit Diagram for continuation.

DP60 DP61

SW-28V Short or Loss Det.

DP48 RP41 CP41 10K TP01 EP41 13 15 CP47 + + CP53 KPGnd CP40 10K TP01 EP40 14 CP46 RP46 Def 7.5V 0.69A DP40 + CP52 LP40 + LP42 1.26A SW +28V DP42 RP40 LP41 LP43 0.65A

SW -28V

QP40 2000

PDC1 LP46

EP47

Def 6.3V

DP50 DP51

PAGE 01-03

DP-5X PROTECT-OVP (A to B) SHUTDOWN DIAGRAM

Flyback ABL Voltage Too High Det. LH01 ABL RH32 allows ABL fluctuations to manipulate the Trigg er Point of Shut Down as screen brightness varies. ABL is inverse proportionate to brightness. This prevents false triggering. RH21 RH32 RH25 RH24 Excessive Hi Voltage Det.
1

TH01

High Voltage Sensing Circuit RH23 DH13 RH26 DH14

Hi Volt H. Drive

IH01
7 OVP

8 1

7
5OP LH06

Stops H. Drive 29.01V CH17

Vertical Output Circuit

DH15 Any fluctuations in High Voltage will also be reflected by the 50P output P/P. By monitoring the 50P (50 Pulse) rises in High Voltage will be sensed. If High Voltage climbs too high, DH15 will fire and trigger a sh ut down event.

I601
Vs Def +28V

10

L603 C604 R629 0.68 Ohm

3

Q604
R630 C610 D608 R632 R631

< Prot-OVP >

See Protect-OVP (A) Shutdown Circuit Diagram for Inputs.

PDT3
5

Active Normal

1
1

< Prot-OVP > See Power Supply Shut Down Circuit Diagram for continuation. See Protect-OVP (B to C) Shutdown Circuit Diagram for continuation.

Excessive Vertical Current Det. If the Vertical Output IC has a problem, R629 will sense the current rise. The voltage drop will be reflected at the base of Q604 turning it on and producing a Shut Down high.
Deflection Sheet 17

PAGE 01-04

DP-5X PROTECT-OVP (B to C) SHUTDOWN DIAGRAM

Active
From Deflection Sheet 17

Normal
5

PDT3 1
5 1

-5V Loss Detection DC33

RC51

+ 5V - 5V

< Prot-OVP > See Protect-OVP (A to B) Shutdown Circuit Diagram for inputs.

-5V Loss Det. RC50 < Prot-OVP >

6 On DC/DEF/IF Sheet 7 7

RED CRT PWB Sheet 12

CRT +220V Excessive Current Detection PDC1 Def +220V 1 RE35 2.2 Ohm

To CRT 220V To VM Circuit

GREEN CRT PWB Sheet 11

< Prot-OVP > RJ16

ERG1

PCT DX15 3
1

QE08
CE10 RE29 RE31 RE34

A 7
VM PORT

VM PORT

CRT PROT

RGB Processor Sheet 6

See Protect-OCP Shutdown Circuit Diagram for Inputs

From DC/DEF-I/F Sheet 7 From RGB Processor Sheet 6

PPT3
10

Active Normal

< Prot-OVP >

Def + 7.5V

< Prot-OCP >

< Prot-OCP >

2

DJ04 RJ32 RJ31 DJ16 DJ15 RJ3O DJ06

Sig + 5.6V

See Protect-OVP (C) Shutdown Circuit Diagram for Continuation. Sig + 10.5V

DJ08 CJ04 RJ17

RJ08 DJ07

QJ06

CJ08

QJ02

OVC Activated Detection

RJ18

Sig +10.5 V Loss Detection CJ03

From DM/POWER/I/F Sheet 4 3

RJ19 DJ15 DJ09

PAGE 01-05

DP-5X PROTECT-OCP DIAGRAM

RGB Processor Sheet 6 Green CRT PWB Sheet 11 Blue CRT PWB Sheet 10

Shuts Off VM Driver Circuit through QX20 QX26 RY13 RY14

1

To VM Output Circuit QEA6 PCT a 2 CX58 VM Gain Cont Gain Cont 8 REF6 Gain Cont EGB1 b CEC1

VM Excessive Current Detection REF1 15 Ohm ERG2b 2 VM +220V

QEA8 REF2
REF4

REF5

REE9

< Prot-OCP >

Def 10.5V

Def 10.5V 0.15A D723

Def 10.5V
On Deflection Power Sheet 15

Deflection +10.5V Short Detection

PDT3
1

2
On Deflection Sheet 17 On DC/DEF/IF Sheet 7

< Prot-OCP >

< Prot-OCP > Def + 7.5V

On DM/POWER/IF Sheet 4

DJ04 RJ32 RJ31 DJ16 DJ15 RJ3O DJ06

QJ06

CJ08

DJ15
2

OVC Activated Detection See Protect-OVP (B to C) Shutdown Circuit Diagram for continuation.

PROT-OVP

PAGE 01-06

DP-5X PROTECT-OVP (C) SHUTDOWN CIRCUIT

From Digital From Sub Module Micro Pin 20, Q021, Q025 Pin 81 Power 1 Power 3 6 off on 2 off on SBY +5V SBY +5V AC
For Signal Power Supply D902

PPT3

Audio Vcc 11 12 13

See Protect-OVP (B to C) Shutdown Circuit Diagram for Inputs.

C <PROTECT> 7
10 Active

Raw B+
For Signal & Deflection Power Supply S902 S903

R946

R947

AC S901 D940

D902 R924

1 2

Normal

S90207 D941 R944 D946 D945 SBY +5V D958 R943 D944

Q942
R940

AC

AC R925

4 5 T902

Relay Driver Hot Ground D915 9V

Q943
Relay Driver

(8.9V ~ 9.3V) R926

S903 R941

AC 2.2 ohm F904

Audio B+ S904 Audio Vcc D943 AC 175 On C916 R927

PPT3
D942 3

To Sub Power R945 D950 R980 Page 01-07 D951 C980 D947 D948 R942

Q901 Q944
Sig +10.5V Relay Driver D988 D990 R923 Run B+ 16V 1 D959 3 I905 2

SBY 5V 4

Q981
R982 R981
12

Q980

1 10

C981

Excessive Sig +10.5V Voltage Detection

AC Voltage Too High Detection

DP-5X BLANK PAGE USE FOR NOTES

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VIDEO INFORMATION
DP-5X CHASSIS INFORMATION

SECTION 02

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

DP-5X CHASSIS VIDEO SIGNAL SELECTION PATH CIRCUIT DIAGRAM

AV Selector Sheet 3

TUNER
Tuner Sheet 2

I401
Video Select
13 15 TV1_CV MAIN OUT Y 56

Composite Video or S-Y For Micro. CC detection Main Y / V See Main Sync Signal Path PST 56

U301 Main Tuner

Q407
DM / Power / I/F
Sheet 4

Q408 Q409

Sheet 13

V5 S5

Front Control PWB 1 PFT 2 Aux 5 Video V3V 2 Aux 5 S-Y V3Y 7 Aux 5 S-C V3C 9
S-5 Det.

Main Y/CV Main Pb/C Main Pr INCLUDES: ATSC / QUAM Tuner 3D Y/C PinP Section HDMI Input CableCard Input Optical Audio Out Flex Converter

65 V1

C Pb 55

80

11

67 Y1 C Pr 54 69 C1 70 S-1 SUB OUT Y 60

Q410
2 Q403 Sub Y / V

Digital Module

Component 4 Y Composite 4

27 CY2 19 V8 29 PB2 Y5 DM In 11 31 PR2 21 CY1 17 V7 23 PB1 25 PR1 77 V3 79 Y3 1 C3 2 S-3 71 V2 73 Y2

S-1 Det.

See Sub Sync Signal Path SD YO NTSC for Monito Out C5 DM In 13 49 SD CO

V4

Component 4 Pb/Cb Component 4 Pr/Cr Component 3 Y Composite 3

48

V3

Component 3 Pb/Cb Component 3 Pr/Cr Aux 2 Video Aux 2 S-Y Aux 2 S-C
S-2 Det.

SDA5 45 SCL5 46

54 SDA5 53 SCL5

V2 S2

Aux 1 Video

For Continuation of the Signal Flow See Video Out Of the Digital Module Signal Diagram

66 67 68

HD_Yo HD_PBo HD_PRo

V1 PAGE 02-01 S1

Aux 1 S-Y Aux 1 S-C

MON OUT 75 C2 V Out 3 51 76 S-2 Y Out 3 52 C Out 3 50

Monitor Out Video Monitor Out S-Y Monitor Out S-C MON OUT

DP-5X Chassis Video From The Digital Module Circuit Diagram

P S T

Digital Module

P S T

RAINFOREST IC

IX01 RGB Processor

SW+ 9.3V
RY25 RY27 RY28 CX64

DX05

QX29 From Video Signal Selection Path Signal Diagram SDA5 56 80 2 Main Y/CV SCL5 Main Pb/C Main Pr HD_Yo HD_PBo HD_PRo 66 Pb 67 68 Pr QX10 QX09 66 Y 1_In G Out 13
RY34 RY39 DX07

PCT
RY29

54 53

28 SDA5 30 SCL5 R Out 12

RY26 CX63

5 QX30
RY19 RY24 DX06

SW+ 9.3V QX11 68 Cr1/Pr 1_In

RY40 RY42 RY43 CX68

To CPT PWBs

67 Cb1/Pb 1_In
RY41 CX67

QX29
RY44

7 QX34

INCLUDES: ATSC / QUAM Tuner 3D Y/C PinP Section HDMI Input CableCard Input Optical Audio Out Flex Converter B Out 14

SW+ 9.3V
RY55 RY57 RY58 CX72

To CPT PWBs

QX37
RY56 CX71 RY59

9 QX38
RY49 RY54

PAGE 02-02

DM / Power / I/F
Sheet 4

RGB Processor
Sheet 6

DP-5X CHASSIS VIDEO MUTE GENERATION CIRCUIT DIAGRAM

DC/DEF/IF Sheet 7
Def +10.5V DC32 RC12 DC16 AC SIGNAL From DM/POWER/IF Sheet 4 From QJ04 RC14 Sheet 9 Mutes Dig Conv. IS07, IS05 Sheet 8 RES Mutes Dig Conv. IT01 RC66 Mute

QC17

From Sweep Loss Detection Circuit QC07 & QC12

CC29

RC65

QC05
RC11

QC04
CC02

CONV. OUT Sheet 16

TO RGB PROCESSOR Sheet 6 V_MUTE 1

RC13

CC04

AC Det Normal Off

PDT3 9

TO AUDIO OUT Sheet 5 V_MUTE 2

SW +9.3V

RC06 DC14 CC02 RC02 RC07 DC15 V Mute

Mutes Convergence Outputs DEFLECTION Sheet 17

QC02

C QC01
RC03

PDT2 4
Prot HV Shuts off IH01 High Voltage Driver IC

QC03
RC08

AC Det Prot HV V Mute

Digital Module
V_MUTE 6

AC Det = Loss of AC Prot HV = Loss of H or V Sweep V Mute = Channel Change, Power Off/On, Auto Programming, etc..

PAGE 02-03

DM/POWER/IF Sheet 4

DP-5X ABL CIRCUIT EXPLANATION

(See ABL Circuit Diagram on the next page for details) The ABL voltage is generated from the Flyback transformer TH01 ABL pin (8). The ABL pull-up resistors are RH27 and RH28. They receive their pull up voltage from the SW +115V which is the B+ line for Deflection created in the Power Supply. ABL VOLTAGE OPERATION The ABL voltage is determined by the current draw through the Flyback transformer. As the picture brightness becomes brighter or increases, the demand for replacement of the High Voltage being consumed is greater. In this case, the Flyback will work harder and the current through the Flyback increases. This in turn will decrease the ABL voltage. The ABL voltage is inversely proportionate to screen brightness. Also connected to the ABL voltage line is DH16. This zener diode acts as a clamp for the ABL voltage. If the ABL voltage tries to increase above 10.5V due to a dark scene which decreases the current demand on the flyback, the ABL voltage will rise to the point that DH16 dumps the excess voltage into the 10.5V line. ACCL TRANSISTOR OPERATION The ABL voltage is routed through the PDT2 connector pin 3 to the Signal PWB. Then the ABL voltage is routed through the acceleration circuit RX45 and DX01 to the base of QX12. Under normal conditions, this transistor is nearly saturated. QX12 determines the voltage being supplied to the cathode of DX00, which is connected to pin 78 of the Rainforest IC, IX01. During an ABL voltage decrease due to an excessive bright circumstance, the base of QX12 will go down, this will drop the emitter voltage which in turn drops the cathode voltage of DX00. This in turn will pull voltage away from pin 78 of the Rainforest IC, IX01. Internally, this reduces the brightness, contrast and color gain voltage which is being controlled by the I2C bus data communication from the Microprocessor arriving at pins 28 and 30 of the Rainforest IC and reduces the overall brightness, preventing blooming as well as reducing the Color saturation level to prevent color smear. ABL SWITCH QH03 AND QH05 This chassis has the ability to change the Side Panels when watching a NTSC 4X3 image. When a 4X3 images is displayed on a 16X9 set, the sides do not reach the edges. To avoid excessive ageing at the 4X3 display area, the side panels IRE levels are raised. However, sometimes the customer may want to turn the side gray panels off. Through the Video Advanced features Menu the customer can do this. When the Side panels are turned off, the overall average ABL level for the image is reduced. To compensate, QH03 ABL Switch is turned on. The Microprocessor in the Digital Module tells the Sub Microprocessor IC I001 via I2C communication to output a high from the DAC lines pin 88 or 89. This high is routed through the PPT2 connector, either pin 1 or 2, to the base of QH03 or QH05 turning either one On. This adds either Resistor RH42 or RH43 to the ABL pull up circuit and the ABL level drops slightly to compensate for the loss of brightness when the side panels go black.

Black Side Panels Turned on by the customer

Gray Side Panels

Black Side Panels

RH32 manipulates the trigger point of shutdown dependant upon the ABL level avoiding false triggering. NOTE: For the Circuit connected to the Xray Protect line, see the PROTECT-OVP (A to B) SHUTDOWN DIAGRAM for details on Page 01-04.

PAGE 02-04

DP-5X Chassis A.B.L. Circuit Diagram

ABL RX45 RX44

QX12
RX43 RX41 RX42

SW +9.3V DX00 RX40

75 ABL
CX20

78

IX01 Rainforest IC SDA1 28 SCL1 30 89 88 I001 Sub Micro

Black Panel ABL Switch

DX01

CX23

CX22

CX21

Signal PWB

SW +115V ABL switches slightly reduce the overall operational point of ABL due to the loss of overall brigh tness levels. PDT2 RH43 180K RH30

Deflection PWB
RH27 24K DP-57 RH27 30K DP-55 To QH01 Collector of High Voltage Output Transistor RH27 & RH28 ABL Pull-Up Resistors RH28 39K [ Current Path ] Def +10.5V Clamp DH16 RD30EB4 RH31 6.8K RH32 180K B+ 9 C 10

TH01 50P

FBT LH06 DH13 7 RH23 1 Gnd To Anodes To Focus CH17 Stops H. Drive

QH03
ABL Switch RH33 2.2K RH42 47K

1
ABL_SW RH35

IH01
OVP

8
CH14 CH21

ABL

7
DH14 RH26

RH41

QH05
ABL Switch

LH01

2
BLACK_ PANEL RH40

RH21 RH25 18K RH09 CH10 XRay Protect RH24 43K DH15 HZ22-2L

PAGE 02-05

ABL

3
As Brightness goes Up, ABL Voltage goes Down. (Inverse Proportional) CH18

DP-5X BLANK PAGE USE FOR NOTES

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AUDIO INFORMATION
DP-5X CHASSIS INFORMATION

SECTION 03

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

DP-5X CHASSIS AUDIO SIGNAL SELECTION PATH CIRCUIT DIAGRAM

AV Selector Sheet 3

TUNER
Tuner Sheet 2

I501
C515 C514

PST

DM / Power / I/F
Sheet 4

Audio Select
35 L2 L Out3 26 MAIN OUT 36 R2 R Out3 25 SDA5 22 L3 SCL5 23 R3 L10 15 R10 16 9 L7 10 R7

Q501

TV1-L 16 U301 Main Tuner TV1-R 15

Sheet 13

42 43

Sel L Sel R

Selected Audio Out

Digital Module
INCLUDES: ATSC / QUAM Tuner 3D Y/C PinP Section HDMI Input CableCard Input Optical Audio Out Flex Converter Audio From Dig Module

V5

Front Control PWB 1 PFT 2 C500 Aux 5 Audio L 4 1 Aux 5 Audio R 5 2 C501
C508

Q500

54 SDA5 53 SCL5 C510 C511 DM L DM R 45 46 1 3 SP_L 1 SP_R 1

AVX 4 Audio L

V4

AVX 4 Audio R C509 C506

AVX 3 Audio L

7 8 C507

L6 R6 CA36

CA48 4 CA49 2

PSP

V3

AVX 3 Audio R

IA02 Audio Out

CA60 7 12 1 5 CA61

AVX 2 Audio L

C504 5 6 C505 C502 3 4 L4 R4 L5 R5 C512 L11 17 Hi-Fi R11 18 C513

QA03 QA04

CA35

V2

AVX 2 Audio R

QA01 QA02
Audio
Sheet 5

AVX 1 Audio L

V1 PAGE 03-01

AVX 1 Audio R C503 C526 C523 Monitor Audio Out L

MONITOR OUT

Monitor Audio Out R C524 C527

30 L Out 1 MON OUT 29 R Out 1

DP-5X CHASSIS AUDIO OUTPUT SELECTION MUTE CIRCUIT DIAGRAM

PST SP_R SP_L 3 1

Right Main Audio Left Main Audio QA05

DA11 RA57

CA48 4 CA49 2 RA56 RA55 CA68 6 CA67

IA02 Audio Out

Ripple Filter

PSP CA60 7 12 CA61 1 5

Digital Module
V_MUTE 6

11 MUTE

D
RA69 DA12 RA58

QA06
RA59 CA69

QA07

QA08

AUDIO MUTE

RA62

DA05

8 DA13 RA60 RA61 CA66

DA14 SP_MUTE SP_OFF 5

AU+28/39V

DC/DEF/IF Sheet 7 C
V_MUTE 2

RA88

QA13

RA89

QA14

RA90

QA15
RA92 EPG +9V

PAGE 03-02

RA91

Audio Out Sheet 5

DP-5X CHASSIS MONITOR OUTPUT MUTE CIRCUIT DIAGRAM

C512

Hi-Fi Audio
C513

C526 R545 17 18 Hi-Fi Audio L Hi-Fi Audio R L Out 1 30 MON OUT R Out 1 29 C527

R538 R541

C523 R536 MONITOR OUT

Hi-Fi Audio

R546

R539 R542 C524 R537

I501 Audio Select

V_MUTE 2 From DC/DEF/IF Sheet 7 QC01

Q503 C
SBY+ 5V D500 R555 R558 R543 D501 R542

DM/POWER/IF Sheet 4 DigitalModule REC_MUTE 9

R547 D502

Q502

R556 R548

Q504
D503

V_MUTE

R550

Q505
R557

SPK_MUTE

5 To Audio Output Sheet 5

R554

PAGE 03-03

A/V SELECTOR Sheet 3

DP-5X BLANK PAGE USE FOR NOTES

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DEFLECTION INFORMATION
DP-5X CHASSIS INFORMATION

SECTION 04

DP-5X BLANK PAGE USE FOR NOTES

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DP-5X SWEEP LOSS DETECTION CIRCUIT

Cut Off From Pin 79 I001 SUB MICRO Sheet 1
RC23 RC24 DC27

QC06
RC25 RC22 V Det CC13 RC20

PDT2
V. Blk. 14V P/P

QC10
RC26 CC06 CC08 DC26 RC27

QC09

11

Vertical Blanking From Pin 11 I601 RC18 DC32 RC29

DEF +10.5V

From Deflection Sheet 17

Horizontal Blanking From Q706 Emitter 8V P/P H. Blk. CC09

RC32 CC10 DC29

QC07
H Det RC19 DC28 DC25 RC15

QC11 QC08
RC30 RC31 RC28 RC21

RC36

DC30

QC13
RC34 RC38 DEF +7.5V DC31 RC37 CC12 Protect Switch RC39 RC35

CC11

See Video Mute Generation Circuit

A QC12

Protect HV

RC33

DC/DEF/IF Sheet 7

PAGE 04-01

DP-5X BLANK PAGE USE FOR NOTES

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DIGITAL CONVERGENCE INFORMATION

DP-5X CHASSIS INFORMATION

SECTION 05

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

DP-5X CHASSIS "DIGITAL CONVERGENCE" INTERCONNECTION CIRCUIT DIAGRAM

I001
I006
3 4 1 6 98 MAG SW In (Lo) Q020 25 IR Out 90 DCU IR Sel

SUB MICRO Sheet 1

DM/POWER/IF Sheet 7 PST

Rainforest
QX09

Dig Mod
HD_Yo HD_PBo HD_PRo BUSY

66 67 68

Includes OSD
QX11 QX16

IX01
66 HD_Y0 67 HD_Pb 68 HD_Pr 26 Dig OSD B 13 14

RGB PROCESSOR Sheet 6

PCT
B G R QY38
9

QX10

B To CRTs G R

QX34
7

IR In
Q030

Digicon 95 Busy In 91 Digicon Adj Magic Sw Out 92

IR

DC_B DC_G DC_R DC _YS DC_YS DC_R DC_G 53 50 IS06 49 48 66 60 61 IS07 25 59

QX15 QX14 QX13

25 Dig OSD G 24 Dig OSD R 2 YS3 12

QX30
5

Sub Micro

To Red Convergence Yokes

PDT4
Def+28P 1

13 6 12 18 Mute

IK40
RV + 14 15 17 10 11 8 22 23

PCR
CYV+ CYVCYH+ CYH1 3 6 4

Magic Focus
1

DC_B DC_Busy Magic SW 2 DC Adj 2 8 2 DC_IR 2

RV IT04 7 1 RH 7 6

3 7 19

RH + -

SM09
5

Ft. Control PWB Sheet 13

DM11

SC01 DC/DEF/IF Sheet 7

Service Only

Sw Adj

SW_ADJ

DIG CONVERGENCE ANALOG Sheet 9

DK70

GV + 5

PCG
20 CYV+ 3 CYV-

To Green Convergence Yokes

PFS
QM05 DM18 Stby +3.3V

DIG CONVERGENCE DIGITAL Sheet 8 -5V +5V V Blk 2

18 47 54 90 125 35 33 IS06 7 IT06 1 27 65 3 12 S7 S6 S5 S4 S3 S2 S1 S0 75 76 77 IS07 78 79 80 1 2 7 DT01 RES IT01 45 DK35 Mute 3 IT02 1 7 BH 2 BV 3 GV GH 4

Def-28P

From QC16 SUB MICRO Sheet 1 From IC01

-5V +5V
13 6 5 12 7 Mute 3 19 18 RK77 RK76 BH BV GH

CONVER OUT Sheet 16

5 4 CYH6 CYH+ 8 CYV+ 22 23 + CYV20 14 15 + 17 CYH+ CYH3 4 6 1

IK41
10 11 + -

2 3

IR Out HMO1
IR Receiver

SENSOR PWB Sheet 18

+5V

PSET
10 Gnd 9 8 7 6 5 4 3 2 1 S7 S6

5 IS04 3.3V Reg

H Blk 2 DC_Size

PCB

To Blue Convergence Yokes

PFT1 LED S0 ~S7 8 Total Sensors

3

S5 S4 S3 S2 S1 S0

PAGE 05-01

IR Out HMO2
IR Receiver

RK11

Def+28V

IK02
2

1 RK12 DK36

DK70 Mute "Lo"

DP-55 REMOTE CONTROL CLU-4351UG2 (p/n HL02072)

When Convergence is adjusted by this Remote, this Remote must be changed to DCU mode. Remote begins in TV mode. Press and hold the "TV" key. Press all at one time, "MENU, INFO and (-) DASH" keys. To return to normal TV mode. Press and hold the "TV" key. Press the "0" then "1" keys. ROM WRITE ROM READ (Read Old ROM Data) SINGLE CROSSHAIR EXIT CROSSHATCH / VIDEO (5 Times) ADJUSTMENT CALCULATION NOTE: Sensor Error Code place in DCAM, place TV in DCAM, press DAY/NIGHT then

TV POWER DVD VCR CBL SAT

INPUTS BLUE Select 13X9 Mode (5 Times) REMOVE COLOR Outside Signal + Grid Outside Signal + Cursor Outside Signal w/o Cursor MENU

ASPECT

PIP

DAY/NIGHT

SELECT

VOL

FAV CH MUTE

CH

GUIDE INFO

GREEN Select 3X3 Mode (5 Times)

CURSOR UP CURSOR DOWN

1 4 7

2 5 8 0

3 6 9
LC

CH UP Moves Adjustment Point Counter Clockwise Spiraling Outward CH DW Moves Adjustment Point Clockwise Spiraling Inward CURSOR RIGHT Removes Adjustment Marker

CURSOR LEFT RED Select 7X5 Mode (5 Times)

INITIALIZE RASTER POSITION NOTE: The 3X3 mode can only be entered after the RAM is cleared. With Power Off press and hold the Service Only switch. Then Press the Power Button.

DCU PHASE NOTE: DCU Phase Press then the EXIT key

HITACHI
CLU-4351UG2

PAGE 05-02

DP-57 REMOTE CONTROL CLU-3842WL HL02062

When Convergence is adjusted by this Remote, this Remote must be changed to DCU mode. Remote begins in TV mode. While holding the "ENT" key, press "MENU" then "INFO" keys. TV LED will bli nk 3 times. Can not change Source Access. INITIALIZE (Aspect then Stop) Keys Pressed by itself produces extra lines at outside edge. ROM WRITE Press twice. CALCULATE REMOVE COLOR Outside Signal + Grid Outside Signal + Cursor Outside Signal w/o Cursor ADJUSTMENT DCU PHASE in DCAM then press EXIT MUTE Clears Warning Displays NOTE: Sensor Error Code place Remote and TV in DCAM,
VOL CH
(PUSH FOR FAV CH)

TV

DVD CBL

STB

PVR AMP

To return to normal TV mode. Remote begins in TV mode. Hold down the ENT key and enter 1345 (Hitachi Pre-Code). RASTER POSITION Volume Up and Down is a Wheel. Pressing acts as a button for MUTE. Channel Up and Down is a Wheel. Pressing acts as a button for FAV CH (Favorite Channel).

SOURCE ACCESS ENT

ASPECT DAY/NIGHT

PIP

SINGLE CROSSHAIR
GUIDE MENU EXIT

ROM READ Press twice. (Read Old ROM Data) CROSSHATCH / VIDEO (Press 5 Times)

SELECT

Toggles between Red and Blue Adjustment Mode GREEN Select 3X3 Mode (Press 5 Times) BLUE Select 13X9 Mode (Press 5 Times) CH UP Moves Adjustment Point Counter Clockwise Spiraling Outward CH DW Moves Adjustment Point Clockwise Spiraling Outward ADJUSTMENT POINT RIGHT Removes Adjustment Marker RED Select 7X5 Mode (Press 5 Times)

C.C. INPUTS

INFO

press DAY/NIGHT then ADJUSTMENT POINT UP ADJUSTMENT POINT DOWN ADJUSTMENT POINT LEFT

(PUSH TO MUTE)

1 4 7

2 5 8 0

3 6 9
LC

NOTE: The 3X3 mode can only be entered after the RAM is cleared. With Power Off press and hold the Service Only switch. Then Press the Power Button.

HITACHI

PAGE 05-03

DP-5X REMOTE INTO DCAM

ENTERING THE REMOTE CONTROL INTO THE DIGITAL CONVERGENCE MODE (DCAM). To enter the Remote Control into DCAM do the following; FOR THE CLU-3842WL Remote must be in the TV mode. Use the ENT left or right to make the TV LED light. Press and hold down the ENT Key Press the MENU and then INFO key. Remote TV LED will blink 3 times to indicate remote in the DCAM. Note: The SOURCE ACCESS arrow Left and Right will no longer move the source to DVD, CBL, STB, PVR or AMP while the Remote is in DCAM. Also the LED will not light in DCAM. FOR THE CLU-4351UG2 Remote must be in the TV mode. Press and hold down the "TV" button. Press and hold down the "MENU, INFO and the (-) DASH" button. Release all at one time. To return the Remote Control into normal mode do the following; FOR THE CLU-3842WL Remote will already be in TV mode. Press and hold down the ENT key and enter 1345 to select Hitachi pre-codes. Remote TV LED will blink 3 times to indicate remote in normal mode. FOR THE CLU-4351UG2 Press and Hold down the "TV" key. Then press "0" and then "1" keys. WARNING: If the Remote Controls are left in the DCAM mode, then there will be problems operating the TV. One sure way to tell is to test the ASPECT key while the TV is in normal mode. The ASPECT key will not have any effect on the picture. In this case, the remote is in DCAM and must be returned to normal mode. Note: * DCAM means Digital Convergence Adjustment Mode.

Page 05-04

DP-5X SERVICE ONLY SWITCH LOCATION

The Service Only Switch is located on the Signal PWB this year.

Page 05-05

DP-5X GAINING ACCESS TO THE SERVICE ONLY SWITCH

To Get to the Service Only Switch; 1. Remove the speaker grille by grabbing the sides 2. Pulling left and right side see (a) (b).

3. Remove the Screws holding the Front Access Panel to the Cabinet. 4. Remove the Access Panel.

5. The Service Only Switch is located on the Signal PWB located on the Right Side. See previous page for location on the Signal PWB.

Page 05-06

DP-5X ENTERING DCAM VIA MAGIC FOCUS

ENTERING DIGITAL CONVERGENCE MODE (DCAM) WITHOUT REMOVING SPEAKER GRILL. Note: The original Service Manual on page 34 had the wrong procedure. This page was modified on our web site 12/23/2005. PROCEDURE: FOR THE CLU-4351UG2 THE REMOTE MUST BE PLACED IN THE "LINE ADJUST MODE" FIRST: See Picture of Remote on page 05-03. To enter the Remote Control into Line Adjust Mode do the following; Press all 4 keys and hold down [ TV ] + [ ASPECT ] + [ 9 ] + [ INFO ] button. Release all the keys. Remote is now in Line Adjust Mode. To enter DCAM using the Remote Control do the following; Remote is still in Line Adjust Mode Press the STOP [ ] button. TV enters DCAM. THE REMOTE MUST NOW BE PLACED INTO DCAM MODE TO MAKE ADJUSTMENTS: To enter the Remote Control into DCAM do the following; Remote must be in the TV mode. Press all 4 keys and hold down [ TV ] + [ MENU ] + [ INFO ] + [ - ] ( DASH) buttons. Release all at one time. Remote is now in DCAM. Make all necessary Adjustments. Be sure to Save the Data and Initialize the Sensors when complete. To Exit the TV from DCAM, Press the PLAY [ ] then the [ EXIT ] keys, picture returns to normal. To return the Remote Control into normal mode do the following; Press and Hold down the [ TV ] key. Then press [ 0 ] then the [ 1 ] key. WARNING: If the Remote Controls are left in the DCAM mode, then there will be problems operating the TV. One sure way to tell is to test the ASPECT key while the TV is in normal mode. The ASPECT key will not have any effect on the picture. In this case, the remote is in DCAM and must be returned to normal mode. Note: * DCAM means Digital Convergence Adjustment Mode.

Page 05-07

NOTE: Aspect may not be correct but dimensions are correct. 51 INCH DIGITAL CONVERGENCE OVERLAY DIMENSIONS 51F710A and 51F710R DP-55 and DP-57 Chassis OVERLAY DIMENSIONS
1129 19.7 90.8 30.5 41.0 82.0 82.0 82.0 82.0 82.0 82.0 41.0 30.5 V. SIZE Centering Offset R B 635 90.8 90.8 90.8 90.8 H. SIZE 90.8 90.8 90.8 90.8 90.8 19.7

PART NUMBER H312272

RED OFFSET = 20mm BLUE OFFSET = 25mm

VERTICAL SIZE = 560mm HORIZONTAL SIZE = 1070mm

PAGE 05-08

NOTE: Aspect may not be correct but dimensions are correct. 57 INCH DIGITAL CONVERGENCE OVERLAY DIMENSIONS 57F710A and 57F710R DP-55 and DP-57 Chassis OVERLAY DIMENSIONS
1262 22.0 101.5 101.5 101.5 101.5 101.5 34.1 45.8 91.7 91.7 91.7 91.7 91.7 91.7 45.8 34.1 V. SIZE Centering Offset R B 710 H. SIZE 101.5 101.5 101.5 101.5 101.5 22.0

PART NUMBER H312273

RED OFFSET = 20mm BLUE OFFSET = 25mm

VERTICAL SIZE = 625mm HORIZONTAL SIZE = 1195mm

PAGE 05-09

NOTE: Aspect may not be correct but dimensions are correct. 65 INCH DIGITAL CONVERGENCE OVERLAY DIMENSIONS 65F710A and 65F710R DP-55 and DP-57 Chassis OVERLAY DIMENSIONS
1439 25.3 115.7 115.7 115.7 38.6 52.1 104.6 104.6 104.6 104.6 104.6 104.6 52.1 38.6 V. SIZE Centering Offset R B 809 115.7 115.7 H. SIZE 115.7 115.7 115.7 115.7 115.7 19.7

PART NUMBER H312274

RED OFFSET = 20mm BLUE OFFSET = 25mm

VERTICAL SIZE = 710mm HORIZONTAL SIZE = 1365mm

PAGE 05-10

DP-5X MAGIC FOCUS TUNE UP VIA CUSTOMERS MENU

The Digital Convergence or Manual convergence can be accessed through the Customer's Menu. This section will outline the Customer's Menu selections under each condition. To Access the Convergence Menu, press the MENU button on the remote control. The Customer's Menu will appear. Navigate down by using the Cursor down button to highlight Setup. This will bring up the Customer's Setup Menu.

Navigate down by using the Cursor down button to highlight Magic Focus Tune Up. With the Magic Focus Tune Up Menu now shown, Navigate down by using the Cursor down button to highlight Start and press the Select (center button between the cursor keys) and Magic Focus begins.

Page 05-11

DP-5X MAGIC FOCUS TUNE UP VIA CUSTOMERS MENU

Magic Focus begins displaying multi colored light patters and as the process advances, the marks below the wording Magic Focus gets closer and closer together until it completes.

If the "At Turn Off, 90 Days is checked, the set will automatically enter Magic Focus each 90 days when the set is turned off.

The Adjustment Mode can also be set for 9 Point and 117 Point Manual adjustments. NOTE: Remember, the set must be turned on for at least 20 minutes before making an Manual adjustments. Allowing time for all circuits to reach temperature and to stabilize. 9 POINT CUSTOMER'S MANUAL CONVERGENCE ADJUSTMENT: This indicates the 9 Point Manual Mode has been selected. Scroll down to Start and press the Select button to begin manual adjustments.

In this mode, 9 points on the screen can be adjusted Red or Blue. (Green is never adjusted manually).

Page 05-12

DP-5X MAGIC FOCUS TUNE UP VIA CUSTOMERS MENU

MOVING THE ADJUSTMENT POINT: The adjustment point can be moved it two ways: (1) using the cursor keys, Note: The cursor must be white. (2) using the 2, 3, 4 and 6 keys. Note. When moving the adjustment point with the number keys, the adjustment point changes to Red. SELECTION THE COLOR TO ADJUST: Only Red or Blue can be adjusted in manual mode. By repeatedly pressing the Select Key on the remote, the adjustment point changes in the following manner: White ~ Red ~ Blue ~ White. ADJUSTING THE SELECTED COLOR: Once the alignment cursor is at the location in need of correction, and while the adjustment cursor is either Red and/or Blue, use the cursor keys on the remote to make the appropriate correction to the color to make the + white, with no offending color sticking out. SAVING THE NEWLY MANUALLY ADJUSTED CONVERGENCE DATA: When the affected color or mis-convergence is corrected, press the EXIT key on the remote. This will bring up another menu. From this Menu, you can do the following. CANCEL: Highlight CANCEL and press SELECT, the Magic Focus Tune UP menu is canceled and the picture returns to the Normal Picture. DONE: Highlight DONE and press SELECT, the Magic Focus correction data is stored and the picture returns to the Normal Picture. RESET: Highlight RESET and press SELECT, the Magic Focus correction data is returned to the previous state before any manual adjustments were made. In other words, the old ROM data is re-read and convergence returns to previous state. BACK: Highlight BACK and press SELECT, and the screen will revert back to the 9 point adjustment screen were additional adjustment can be made. Press EXIT after making additional adjustments to return to this screen to Save the newly adjusted data. NOTE: If the Adjustment mode is return to Auto, all Manual adjustments are lost. NOTE: If the Magic Focus button is pressed, all Manual adjustments are lost. The Adjustment Mode can also be set for 9 Point and 117 Point Manual adjustments. NOTE: Remember, the set must be turned on for at least 20 minutes before making an Manual adjustments. Allowing time for all circuits to reach temperature and to stabilize. 117 POINT CUSTOMER'S MANUAL CONVERGENCE ADJUSTMENT: This indicates the 117 Point Manual Mode has been selected. Scroll down to Start and press the Select button to begin manual adjustments.

Page 05-13

DP-5X MAGIC FOCUS TUNE UP VIA CUSTOMERS MENU

In this mode, 117 points on the screen can be adjusted Red or Blue. (Green is never adjusted manually).

MOVING THE ADJUSTMENT POINT: The adjustment point can be moved it two ways: (1) using the cursor keys, Note: The cursor must be white. (2) using the 2, 3, 4 and 6 keys. Note. When moving the adjustment point with the number keys, the adjustment point changes to Red. SELECTION THE COLOR TO ADJUST: Only Red or Blue can be adjusted in manual mode. By repeatedly pressing the Select Key on the remote, the adjustment point changes in the following manner: White ~ Red ~ Blue ~ White. ADJUSTING THE SELECTED COLOR: Once the alignment cursor is at the location in need of correction, and while the adjustment cursor is either Red and/or Blue, use the cursor keys on the remote to make the appropriate correction to the color to make the + white, with no offending color sticking out.

Page 05-14

DP-5X MAGIC FOCUS TUNE UP VIA CUSTOMERS MENU

SAVING THE NEWLY MANUALLY ADJUSTED CONVERGENCE DATA: When the affected color or mis-convergence is corrected, press the EXIT key on the remote. This will bring up another menu.

From this Menu, you can do the following. CANCEL: Highlight CANCEL and press SELECT, the Magic Focus Tune UP menu is canceled and the picture returns to the Normal Picture. DONE: Highlight DONE and press SELECT, the Magic Focus correction data is stored and the picture returns to the Normal Picture. RESET: Highlight RESET and press SELECT, the Magic Focus correction data is returned to the previous state before any manual adjustments were made. In other words, the old ROM data is re-read and convergence returns to previous state. BACK: Highlight BACK and press SELECT, and the screen will revert back to the 9 point adjustment screen were additional adjustment can be made. Press EXIT after making additional adjustments to return to this screen to Save the newly adjusted data. NOTE: If the Adjustment mode is return to Auto, all Manual adjustments are lost. NOTE: If the Magic Focus button is pressed, all Manual adjustments are lost.

Page 05-15

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

CHASSIS PICTURES
DP-5X CHASSIS INFORMATION

SECTION 06

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

DP-5X CHASSIS PICTURE

Page 06-01

DP-5X CHASSIS PICTURE

Page 06-02

DP-5X CHASSIS PICTURE

Page 06-03

DP-5X CHASSIS PICTURE

Page 06-04

DP-5X CHASSIS PICTURE

Page 06-05

DP-5X PRODUCT INFORMATION

DP-5X REAR INPUT PANEL

DP-5X FRONT INPUT PANEL

DP-5X REMOTE CONTROL CLU-4351UG2 (p/n HL02072)

Page 06-06

TROUBLE SHOOTING
DP-5X CHASSIS INFORMATION

SECTION 07

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

DP-5X TROUBLESHOOTING
SIGNAL POWER SUPPLY P.W.B. Preparation for adjustment : Set the AC input power supply to 120V 1V. Receive a Crosshatch pattern signal. Set the Contrast, Brightness controls to maximum. Heat Run for at least 30 seconds after the power is turned on. Audio : Mute. Adjustment procedure Check the voltage of the Power supply as shown in the table below. When the power switch SM01 is turned ON, check that the relay is also turned ON. If using a dummy load, it is necessary to short S901 primary side terminal by jig. Remarks The power supply voltage should be normal. There should be no abnormal operation of the protection circuit. (Latch) There should be no parts that generate an abnormal amount of heat. Make sure that theres no burning smell or smoke.

Table 1-1. DP55 and DP-57 Chassis

No. Description Measuring point + side 1 2 3 4 SBY+5V Sig+5.6V Sig+10.5V Audio Vcc C957 (+) C951 (+) C947 (+) C945 (+) - side C957 (-) C951 (-) C947 (-) C945 (-) 5.0 5.8 10.5 31-35 +/-0.2 +/-0.2 +/-0.5 Audio mute 89 2 8 440 0.5 18 15 5 0.056 A 2.86 A 1.3 A 0.08 A Hitachi Circle Pattern B/C max voltage spec Dummy load () (W) SET load (In Amps) (reference)

Protection Circuit check POWER SUPPLY PROTECTION Apply a 1K ohm short to ground from PPT3 pin 7 (Sig +5.6V line). S901 should turn off but this is not a Latch state (Power back on by remote control 2nd push). 1st push power off. 2nd push, power on.

Page 07-01

DP-5X TROUBLESHOOTING
DEFLECTION POWER SUPPLY P.W.B. Preparation for adjustment : Set the AC input power supply to 120V 1V. Receive a Crosshatch pattern signal. Set the Contrast, Brightness controls to maximum. Heat Run for at least 30 seconds after the power is turned on. Audio : Mute. Adjustment procedure Check the voltage of the Power supply as shown in the table below. When the power switch SM01 is turned ON, check that the relay is also turned ON. If using a dummy load, it is necessary to short S901 primary side terminal by jig. Remarks The power supply voltage should be normal. There should be no abnormal operation of the protection circuit. (Latch) There should be no parts that generate an abnormal amount of heat. Make sure that theres no burning smell or smoke.

Table 1-1. DP55 and DP-57 Chassis

No. Description Measuring point + side 1 2 3 4 5 6 7 DEF+28V DEF-24V DEF+12V DEF+7.5V DEF+6.3V DEF+220V SW+115V CP46 (+) CP47 (+) CP48 (+) CP49 (+) PPC1 (3) PPC1 (1) CH16 (+) - side CP46 (-) CP47 (-) CP48 (-) CP49 (-) PPC1 (4) PPC1 (4) CH16 (-) 28 -24 11 7 6.3 226 115 +/-1.5 +/-1.5 +/-0.5 +/-0.5 +/-0.2 +/-2.0 +/-1.5 28 33 193 8.5 9.1 1510 140 30 20 1 6 4.4 35 100 1.0 A 0.75 A 0.06 A 0.83 A 0.69 A 0.15 A 0.825 A Hitachi Circle Pattern B/C max voltage spec Dummy load () (W) SET load (In Amps) (reference)

Protection Circuit check POWER SUPPLY PROTECTION Apply a 1K ohm short circuit across DP58. S901 should turn off but this is not a Latch state (Power back on by remote control 2nd push). 1st push power off. 2nd push, power on.

Page 07-02

DP-5X TROUBLESHOOTING
CONFUSED CROSSHATCH FROM DCU. If Position Shifted Crosshatch (as show Figure 1) is displayed, check next items. 1. Execute "2-1 Write Standard Data (ltem # 1)" 2. Check DCU Phase Data

Figure 1 Example Image of Position Shifted DCU Crosshatch

If Confused Crosshatch (as show Figure 2) is displayed, check next items. 1. Assembly Error of DCU uCOM (IS07), EEPROM (IS01, ISOS**1), DCU LSI (IS06), DAC (IT01), PDT4 connector, or other peripheral parts 2. Solder-Bridge of DCU uCOM (IS07) pins 1, 2, 17, 24, 27, 32, 42, 49, 51, 55, 75 or 80. 3. Solder-Bridge of EEPROM (IS01, IS03*) 4. Solder-Bridge of DCU LSI (IS06) pins 5, 7, 14, 20, 25, 33, 35, 38, 39, 48, 50, 52, 60, 64, 79, 84, 88, 103,110, 111, 118, 125,128 or 142. 5. Solder-Bridge of DAC (IT01) pins 1, 5, 8, 9, 12, 13, 16, 17, 32, 33, 36, 37, 40, 41, 46, 47 or 48. 6. Solder-Bridge of PDT4 connector 7. "H.BLK/V.BLK" signal line (from PDT2 connector pins 7 or 11 to DCU LSI (IS06) pins 33 or 35. 8. PLL of DCU LSI (RS65, RS67 or CS32) 9. +5V Power supply line (from PDT3 connector pins 10 or 11 to DCU LSI (IS06)) 10. +3.3V Power supply line (from +3.3V Regulator (IS04) pin 4 to DCU LSI (IS06))

Figure 2 Example Image of Confused DCU Crosshatch Note *1 : IS03 (EEPROM) is only use by DP5X chassis.

Page 07-03

DP-5X TROUBLESHOOTING
CONFUSED CROSSHATCH FROM DCU.

If No Correction Crosshatch (All channels, as show Figure 1) is displayed, check next items. 1. Execute "2-1 Write Standard Data (ltem # 1)" 2. Assembly Error of Reset 1C (IS05), DCU LSI (IS06), DAC (IT01), or other peripheral parts 3. Solder-Bridge of DCU LSI (IS06) pins 5, 7,14, 20, 25, 27, 29, 33, 35, 44, 52 or 88. 4. Solder-Bridge of DAC (IT01) pins 4, 5, or 45. 5. "Mute" signal line (from QC17-C to DAC (IT01) pin 45) 6. +5V Power supply line (from PDT3 connector pins 10 or 11 to DAC (IT01))

Figure 1 Example Image of No Correction DCU Crosshatch

If No Correction Crosshatch (Only one or two colors) are displayed, check next items. 1. Assembly Error of DCU LSI (IS06), DAC (IT01), Op-Amp (IT02 through IT07), PDT4 connector, or other peripheral parts 2. Solder-Bridge of DCU LSI (IS06) pins 60, 64, 79, 84, 98 or 103. 3. Solder-Bridge of DAC (IT01) pins 1, 3, 8, 9,12, 13,16, 17, 32, 33, 36, 37, 40, 41, 46 or 8. 4. Solder-Bridge of Op-Amp (IT02 through IT07) 5. Solder-Bridge of PDT4 connector 6. "Correction Data (Digital)" signal line (from DCU LSI (IS06) pins 60, 64, 79, 84, 98 or 103 to DAC (IT01) 1, 3, 46 or 48) 7. "Correction Data (Analog)" signal line (from DAC (IT01) pins 8, 12, 16, 33, 37 or 41 to PDT4 connector) 8. +5V Power supply line (from PDT3 connector pins 10 or 11 to Op-Amp (IT02 through IT07)) 9. -5V Power supply line (from PDT3 connector pins 5 or 6 to Op-Amp (IT02 through IT07))

Page 07-04

December, 2005
Hitachi Home Electronics (America), Inc. National Service

PTV
Page 1 of 1

TECHNICAL BULLETIN MODELS: 51F710A, 57F710A and 65F710A all DP-55 Chassis. 51F710E and 57F710E all DP-57 Chassis.

SUBJECT:

CRT BURN PREVENTION

If one or more of the CRTs show signs of Phosphor Burns, please make the following counter measure to the filtration circuit on the Deflection +220V line.
BEFORE
Component CP50 Value 100 uf/250 V P# AL02323 Value 220uf/250 V

AFTER
P# AL00065S

Change CP50 From 100 uf/250 V AL02323 To 220 uf/250 V p/n AL00065S
+220V

RP46

4000 PROTECTOR

CP44

EP47

0.69A

LP46

1 2

DEF+220V N.C. DEF+6.3V GND

CP50

QP40

470/10

CP57

2000 PROTECTOR

3 4

CP45

17
Z224 DP46

RP47 0.39

DP51

+115V

EP45 3000 PROTECTOR

0.85A

LP47
DEF+110V

330/160

500 PROTECTOR

CP51

CP59

47/35

QP41

16
Z223

RP48 GND

EP46

RP49

CP50 Location

DEFLECTION PWB
Page 07-05

TO CPT/VM P.W.B.

18

EP44 Z225

DP45

0.15A

LP45

PDC1

100/250

100/16

CP56

DP50

CP58

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

KEY PARTS
DP-5X CHASSIS INFORMATION

SECTION 08

DP-5X BLANK PAGE USE FOR NOTES

BLANK PAGE

# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

SYMBOL A011 A021 HM01 IM01 IM02 IM03 IP02 IP05 IP12 IPG1 IPS1 IR01 IR02 IR03 IT01 IT02 IT04 IT05 IT06 IT07 IT08 IT09 IT13 IV01 IV02 IV03 IV04 IV05 IW01 IW02 IW03 IW04 IW05 IW06 IW07 IW08 IW09 IW10 IW11 IW12 IXJ1 UT01

P/N JP08641 JP08507 CZ01241 CK37218R CK50961R CK38326R CK38851R CK52131R CK51331R CK33543R CK52141R CK50051R CK38325R CK38325R CK37218R CK37605R CK37218R CK51131R CK51151R CK51141R CK51121U CK37211R CK50071R CK51091R CK51632R CK38328R CK51591R CK38328R CK37218R CK08271R CK08271R CK38327R CK51161R CK38378R CK38326R CK38917R CK36321R CK08271R CK08271R CK08271R CK51331R HJ00541

55 KEY PARTS LIST Page 1 of 2 DESCRIPTION FUNCTION DP55 MAIN DIGITAL PWB ASY MAIN DIGITAL ASS'Y DP55 SUB DIGITAL PWB ASY SUB DIGITAL ASS'Y GP1FM514TZ0F IR TRANSMITTING/ RECEIVER MONO IC TK11150CSCL 5 V VOLTAGE REGULATOR W ON/OFF SW (OPT AUDIO) SN74CB3T3306DCUR DUAL FET BUS SWITCH (LEVEL CONVERTER 3.3V <=> 5V) IC SN74LVC1G32DCKR SINGLE 2-INPUT POSITIVE-OR GATE MAX5026EUT-T PWM STEP UP DC-DC CONVERTER (+34 V FOR VT) ANALOG MONOLITHIC IC(VT221H) INTEGRATED STEP DOWN SWITCHING REGULATOR (D+3.3V) TK11100CSCB-G ADJ POSITIVE LOW DROPOUT REGULATOR IC (ANALOG +5V) ANALOG MONOLITHIC IC(PST9227N SYSTEM RESET IC ANALOG MONOLITHIC IC(SC4517AI STEP DOWN SWITCHING REGULATOR (ANALOG +5V) MAX4788EXS-T 50mA/100mA CURRENT-LIMIT SWITCHES (FOR SD/MMC) DIGITAL MONOLITHIC IC (SN74LVC SINGLE SCHMITT TRIGGER BUFFER DIGITAL MONOLITHIC IC (SN74LVC SINGLE SCHMITT TRIGGER BUFFER MONO IC TK11150CSCL 5 V VOLTAGE REGULATOR W ON/OFF SW (FOR IF LOGIC) IC TK11250CM 5 V VOLTAGE REGULATOR W ON/OFF SW (FOR DIG TUNER) MONO IC TK11150CSCL 5 V VOLTAGE REGULATOR W ON/OFF SW (FOR OOB LOGIC) UPC2711TB 5V MMIC WIDEBAND AMPLIFIER (FOR OOB) UPC3221GV 5 V AGC AMPLIFIER UPC3220GR CATV OUT-OF-BAND TUNER THEATER313 DIGITAL RECEIVER MONO IC TK11118CSCL 1.8 V VOLTAGE REGULATOR W ON/OFF SW (FOR IT08) TPS62040DGQR HIGH EFFICIENCY STEP DOWN CONVERTER (1.1 V FOR IT08) SN74LVC1G3157DCKR SINGLE-POLE, DOUBLE-THROW ANALOG SW 9DR32DW8-1046 IR BLASTER IC SN74LVC1G125DCKR SINGLE BUS BUFFER GATE WITH 3-STATE OUTPUTS WM8521H9GED/RV STEREO DAC WITH INTEGRATED OUTPUT STAGE IC SN74LVC1G125DCKR SINGLE BUS BUFFER GATE WITH 3-STATE OUTPUTS MONO IC TK11150CSCL 5 V VOLTAGE REGULATOR W ON/OFF SW (FOR POD IF) DIGITAL MONOLITHIC IC (SN74LVC244PW) OCTAL BUFFER/DRIVER WITH 3-STATE OUTPUTS (FOR POD IF) DIGITAL MONOLITHIC IC (SN74LVC244PW) OCTAL BUFFER/DRIVER WITH 3-STATE OUTPUTS (FOR POD IF) DIGITAL MONOLITHIC IC (SN74LVC1G86DCKR) SINGLE 2-INPUT EXCLUSIVE-OR GATE "PI5C32X245BEX 16-BIT, 2-PORT BUS SWITCH """ "DIGITAL MONO IC SI-3012KM 1 A, LOW DROPOUT, 5V/3.3 V REGULATOR (FOR POD IF) """ IC SN74LVC1G32DCKR SINGLE 2-INPUT POSITIVE-OR GATE DIGITAL MONOLITHIC IC (SN74LVC32APWR) QUADRUPLE 2-INPUT POSITIVE-OR GATES SN74LVC125APW QUADRUPLE BUS BUFFER GATE WITH 3-STATE OUT (POD IF) DIGITAL MONOLITHIC IC (SN74LVC244PW) OCTAL BUFFER/DRIVER WITH 3-STATE OUTPUTS (FOR POD IF) DIGITAL MONOLITHIC IC (SN74LVC244PW) OCTAL BUFFER/DRIVER WITH 3-STATE OUTPUTS (FOR POD IF) DIGITAL MONOLITHIC IC (SN74LVC244PW) OCTAL BUFFER/DRIVER WITH 3-STATE OUTPUTS (FOR POD IF) TK11100CSCB-G ADJ POSITIVE LOW DROPOUT REGULATOR IC (ANALOG +9V) ENV56N01D5F DIGITAL TUNER

PWB ASSY MAIN DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL SUB DIGITAL

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# 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

SYMBOL DJ02 DJ03 I001 I002 I004 I005 I006 I301 I302 I401 I501 I591 IA02 IC01 IS01 IS04 IS05 IS06 IS07 IT01 IT02 IT03 IT04 IT05 IT06

P/N CH02673R CH02673R CK50991U CK51111R CK37216R CK50951R CK51091R CP05163S CK37605R CK39882U CK39891R CP05163S 2004752 CP08551U CK39652R CK37216R CK37052R CK38242U CK52631U CK36942R CK37061R CK37061R CK37061R CK37061R CK37061R

55 KEY PARTS LIST Page 2 of 2 DESCRIPTION FUNCTION LED SM3517F6T (GREEN ) LED LED SM3517F6T (GREEN ) LED M306H3MC-067FP TV SUB CON BD37A41FVM VOLTAGE DETECTOR IC W/ WATCHDOG TIMER MONO IC TK11133CSCL 3.3 V VOLTAGE REGULATOR WITH ON/OFF SWITCH SN74CB3T3125PWR QUADRUPLE FET BUS SWITCH SN74LVC1G3157DCKR SINGLE-POLE, DOUBLE-THROW ANALOG SW IC SI-3090F(LF1111) LOW DROPOUT VOLTAGE 9.3 V IC REGULATOR IC TK11250CM 5 V VOLTAGE REGULATOR W ON/OFF SW MM1630CQ VIDEO SELECTOR IC MM1631XJBE AUDIO SELECTOR IC IC SI-3090F(LF1111) LOW DROPOUT VOLTAGE 9.3 V IC REGULATOR TA8200AHQ DUAL AUDIO POWER AMPLIFIER S7805PI 5 V FIXED VOLTAGE REGULATOR DIGITAL MONOLITHIC IC (BR24L32FJ-WE2) 4K x 8 BIT EEPROM MONO IC TK11133CSCL 3.3 V VOLTAGE REGULATOR WITH ON/OFF SWITCH ANALOG MONOLITHIC IC(BD4742G) RESET IC DIGITAL MONOLITHIC IC (YGT-043-E1) DCU GATE ARRAY HD64336047A13HV DCU MICON H8 FAMILY/H8/300H TINY SERIES DIGITAL MONOLITHIC IC (CD0031BM) DCU D/A ANALOG MONOLITHIC IC(NJM4565) DUAL OPERATIONAL AMPLIFIER (DCU LPF) ANALOG MONOLITHIC IC(NJM4565) DUAL OPERATIONAL AMPLIFIER (DCU LPF) ANALOG MONOLITHIC IC(NJM4565) DUAL OPERATIONAL AMPLIFIER (DCU LPF) ANALOG MONOLITHIC IC(NJM4565) DCU DUAL OPERATIONAL AMPLIFIER ANALOG MONOLITHIC IC(NJM4565) DCU DUAL OPERATIONAL AMPLIFIER

PWB ASSY SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL

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DP-5X KEY PARTS INFORMATION

DP-55 PWB and OTHER MAJOR PARTS PARTS LIST JP08507 DP55/57 SUB DIGITAL PWB ASY JP08641 DP57 MAIN DIGITAL PWB ASY JT25012 DP55 SIGNAL PWB ASY JT25022 DP55 POWER PWB ASY JT25032 DP55 DEFLECTION .PWB ASY JT25042 DP55 SENSOR / IR SUB PWB ASY JT25052 DP55 CPT/CONTROL PWB ASY PWB ASSEMBLIES UE24572 MAIN CHASSIS UE24592 DP55 SIGNAL B. ASY UE24771 DP55 DIGITAL CORE B. ASY UE24602 DP55 POWER DEFLECTION. B. ASY OTHER COMPONENTS HC00642 ANALOG TUNER U301 HP00774 ANTENNA SWITCH BOX YAA41-0188N BW03171 FLYBACK TH01 AZ00726 FOCUS BLOCK ASSEMBLY 51" AND 57" AZ00165 FOCUS BLOCK ASSEMBLY 65" CRTS, SCREENS, ULTRASHIELDS, MIRRORS, SPEAKER GRILLS 51F710A UE25051 DP55 51 PRT ASSY (R) UE25052 DP55 51 PRT ASSY (G) UE25053 DP55 51 PRT ASSY (B) KR03491 SCREEN ASSY 51" NT04072 SCREEN FRAME 51" KR02074 ULTRASHIELD 51" KS07996 MIRROR GLASS 51" PH34102 SPEAKER GRILLE ASSY 51" 57F710A UE25054 DP55 57 PRT ASSY (R) UE25055 DP55 57 PRT ASSY (G) UE25056 DP55 57 PRT ASSY (B) KR03492 SCREEN ASSY 57" NT04082 SCREEN FRAME 57" KR03265 ULTRASHIELD 57" KS07993 57" MIRROR GLASS PH33952 SPEAKER GRILLE ASSY 57" 65F710A UE25061 DP55 65 PRT ASSY (R) UE25062 DP55 65 PRT ASSY (G) UE25063 DP55 65 PRT ASSY (B) KR03493 SCREEN ASSY 65" NT04662 SCREEN FRAME 65" KR03263 ULTRASHIELD 65" KS08151 MIRROR GLASS 65" PH34151 SPEAKER GRILLE ASSY 65"

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