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MGETM MGETM MGETM MGETM
GalaxyTM GalaxyTM GalaxyTM GalaxyTM
PW 5000 6000 7000
Synchronisation module
SYNCHR
ONISATIO
N MODU
ONISED
LE
SOURCE
S SYNCHR
Installation and user manual
SOURCE S1 --S2 ---
PIL
OTEE OLLED SOURCE
CONTR
E STATUS MODUL TED ACTIVA INHIBIT ED
34000346EN/AG-
Page 1
Foreword
Pictograms
Important instructions that must always be followed.
Information, advice, help.
Visual indication.
Action.
Page 2 - 34000346EN/AG
Contents
1. Installation
1.1 General ....................................................................................................................................................................................... 4 Single-line diagram ...................................................................................................................................................................... 4 1.2 MGETM GalaxyTM PW interconnections UPS Synchronisation board and breakers location ..................................................................................................................... 5 Single MGETM GalaxyTM PW units ........................................................................................................................................... 5 Parallel MGETM GalaxyTM PW units ......................................................................................................................................... 6 1.3 MGETM GalaxyTM 5000 interconnections UPS Synchronisation board and breakers location ..................................................................................................................... 7 Single MGETM GalaxyTM 5000 units ......................................................................................................................................... 7 Parallel MGETM GalaxyTM 5000 units ....................................................................................................................................... 8 1.4 MGETM GalaxyTM 7000 interconnections UPS Synchronisation board and breakers location ..................................................................................................................... 9 Single MGETM GalaxyTM 7000 units ......................................................................................................................................... 9 Modular MGETM GalaxyTM 7000 units .................................................................................................................................... 10 Parallel MGETM GalaxyTM 7000 unit with Centralised Bypass unit (SSC) ............................................................................. 11 1.5 MGETM GalaxyTM 6000 interconnections UPS Synchronisation board and breakers location ................................................................................................................... 12 Single MGETM GalaxyTM 6000 unit or Centralised Bypass unit (SSC) .................................................................................. 12 MGETM GalaxyTM 6000 modular unit .................................................................................................................................... 13 1.6 Synchronisation on external source Interconnections ........................................................................................................................................................................ 14 1.7 External synchronisation module Module dimensions and mounting ............................................................................................................................................. 15 Customer connections ............................................................................................................................................................... 15
2.
Operation
2.1 Definition of the synchronisation function Automatic-source mode (two controllable sources) ................................................................................................................... 16 Fixed-source mode (one controllable source) ........................................................................................................................... 17 Fixed-source mode (two or more controllable sources) ............................................................................................................ 17 2.2 Automatic-source mode General operating principle ....................................................................................................................................................... 18 Operation in detail ..................................................................................................................................................................... 19 2.3 "Fixed source" mode General operating principle ....................................................................................................................................................... 20 Operation in detail ..................................................................................................................................................................... 21 2.4 UPS display MGETM GalaxyTM PW unit .................................................................................................................................................... 22 MGETM GalaxyTM 5000 ......................................................................................................................................................... 22 MGETM GalaxyTM 7000 ......................................................................................................................................................... 23 MGETM GalaxyTM 6000 ......................................................................................................................................................... 23 2.5 2.6 2.7 Display (front panel) ................................................................................................................................................................ 23 Controls (rear panel) ............................................................................................................................................................... 24 External input-output signals External input signals ................................................................................................................................................................ 24 External output signals .............................................................................................................................................................. 24 2.8 Internal checks ........................................................................................................................................................................ 24
All products in the MGETM GalaxyTM ranges are protected by patents. They implement original technology not available to competitors of APC by Schneider Electric. To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning technical characteristics and dimensions are not binding unless confirmed by APC by Schneider Electric. This document may be copied only with the written consent of APC by Schneider Electric. Authorised copies must be marked: "MGETM GalaxyTM Synchronisation module installation and user manual n 34000346XU".
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Page 3
1. Installation
1.1 General
External synchronisation modules may be used with the following sources: MGETM GalaxyTM PW UPSs (single units unit or parallel systems). MGETM GalaxyTM 5000 UPSs (single units unit or modular or parallel systems). MGETM GalaxyTM 7000 UPSs (single units unit or modular or parallel systems with centralised bypass). MGETM GalaxyTM 6000 UPSs (single units unit or modular or parallel systems with centralised bypass).
Single-line diagram
Bypass AC source Normal AC source Bypass AC source Normal AC source
Q1 FU Q4S Q3BP Sub D15 Interface board QF1 Synchronisation module Board COSS XF2 (Sub D9) XF1 (Sub D9) Sub D15 XM4 Interface board Q4S Q3BP
Q1 FU
QF1
FU Battery 1
FU Battery 2
XR1
N Ph1
XR1
N Ph1
Q5N
Q5N
UPS 1
WARNING : The module must be earthed at only one point.
UPS 2
Load
Load
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1. Installation (continued)
1.2 MGETM GalaxyTM PW interconnections
UPS synchronisation board (SYNI) and breakers (DJ2/DJ3) location
DJ2/DJ3
SYNI
Single Galaxy PW units

Interface board SYNI XR2 3 1 Unshielded cable 2 twisted pairs AWG24 Board COSS XF2 (Sub D9) XF1 (Sub D9) Unshielded cable 2 twisted pairs AWG24 Interface board SYNI XR2 1 3
XM4 (Sub D15)
XM4 (Sub D15)
DJ3
N in Ph1 in
Cable 2 x 1,5 mm2
XR1
UPS 1 N-P1 control
UPS 2 control
XR1
N-P2 Ph1-P2
Cable 2 x 1,5 mm2
N in Ph1 in
DJ3
Ph1-P1
Upstream Ph1 inv Q5N
N inv
DJ2
N out Ph1 out
Cable 3 x 1,5 mm2
N-S1 Ph1-S1 PE
UPS 1 UPS 2 Source Source
N-S2 Ph1-S2
Cable 2 x 1,5 mm2
N out Ph1 out
DJ2
N inv Upstream Ph1 inv Q5N
FU1
FU2
MGE Galaxy PW UPS 1
MGE Galaxy PW UPS 2
Note : for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections.
Important: the synchronisation module must be earthed at one point only (see above). Note: No personalisation required. A synchronisation board (SYNI) is installed on the left side of the circuit board rack of each UPS. A 12m long Sub D9 / Sub D15 cable is supplied with the option. If this is too short, you can make a longer cable using the pinout diagram below and connecting only the 4 twisted wires shown. The maximum length is 150 m.
XF2 / XM7 (Sub D9)

1 6 7 8 9 5 2 3 4
XM4 (Sub D15)
1 9 10 11 2 3 4 5 6 7 8
L < 150 m
12 13 14 15
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Parallel MGETM GalaxyTM PW units
Three MGETM GalaxyTM PW units in parallel:
To other UPS Unshielded cable 2 twisted pairs AWG24
Interface XM7 board (Sub SYNI D9) XR2 3 1 XM4 (Sub D15) Cable 2x 1,5 mm2
Board COSS XF2 (Sub D9) XF1 (Sub D9) UPS 2 control Unshielded cable 2 twisted pairs AWG24 Cable 2x 1,5 mm2
XR1
DJ3
N in Ph1 in
DJ3
N in Ph1 in
DJ3
N in Ph1 in
UPS 1 control
N-P1 Ph1-P1
N-P2 Ph1-P2
XR1
Upstream Q5N DJ2 N inv Ph1 inv
N out Ph1 out
N out Ph1 out
N out Ph1 out
N-S1 PE
UPS 1 UPS 2 source source
N-S2 Ph1-S2
Cable 2x 1,5 mm2
Ph1-S1
FU1
FU2
MGE Galaxy PW parallel UPS
Synchronisation module Cable 3 x1,5 mm2
To other UPS
Note: for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections.
Note: A Sub D9 / Sub D15 connection cable is provided for each UPS unit of a parallel UPS system equipped with the External synchronisation option. These cables are used to connect one of the UPS units to the external synchronisation module and to interconnect the others in a daisy-chain arrangement (see above). No personalisation required. To make maintenance on the UPS, Stop the synchronisation box (Switch "Unit state" on "Disable reset" position).
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1.3 MGETM GalaxyTM 5000 interconnections
UPS synchronisation board (SYNIN) and breakers (XD2, XD3) location
SYNIN XD2/XD3
Single Galaxy 5000 units

unshielded cable 2 twisted pairs AWG24 unshielded cable 2 twisted pairs AWG24
Interface board SYNIN XMSY1 3 1
Board COSS XF2 (Sub D9) XF1 (Sub D9)
XFSY5 (Sub D15)
XFSY5 (Sub D15)
XD3
N in Ph1 in
Cable 2 x 1,5 mm2
XR1
UPS1 N-P1 control
UPS2 control
XR1
N-P2 Ph1-P2
Cable 2 x 1,5 mm2
N in Ph1 in
XD3
Ph1-P1
upstream Q5N
N inv Ph1 inv
XD2
N out Ph1 out
Cable 3 x 1,5 mm2
N-S1 Ph1-S1 PE
UPS1 UPS2 source source
N-S2 Ph1-S2
Cable 2 x 1,5 mm2
N out Ph1 out
XD2
N inv
Ph1 inv Q5N
upstream
FU1
FU2
MGE Galaxy 5000 UPS 1
Important: the synchronisation module must be earthed at one point only (see single-line diagram, page 4). Note: UPS personalisation: set external synchronisation source parameter to "Yes" with "Ups Tuner" A synchronisation board (SYNIN) is installed on the left side of the circuit board rack of each UPS. A 12m long Sub D9 / Sub D15 cable is supplied with the option. If this is too short, you can make a longer cable using the pinout diagram below and connecting only the 4 twisted wires shown. The maximum length is 150 m.
XF2/XFSY4 XF2 / XM7 (Sub D9)

1 6 7 8 9 5 2 3 4
XFSY5 XM4 (Sub D15)
1 9 10 11 2 3 4 5 6 7 8
L < 150 m
12 13 14 15
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Parallel MGETM GalaxyTM 5000 units
Three MGETM GalaxyTM 5000 units in parallel:
Interface XFSY4 board (Sub SYNIN D9) XFSY5 (Sub XMSY1 D15) 3 1 Cable 2x 1,5 mm2
Carte COSS t XF2 (Sub D9) XF1 (Sub D9) UPS2 control Cable 2x 1,5 mm2
XR1
XD3
N in Ph1 in
XD3
N in Ph1 in
XD3
N in Ph1 in
UPS1 control
N-P1 Ph1-P1
N-P2 Ph1-P2
XR1
Upstream Q5N XD2 N inv Ph1 inv
N out Ph1 out
N out Ph1 out
N out Ph1 out
N-S1 PE
N-S2
Cable 2x 1,5 mm2
Ph1-S1
Ph1-S2
FU1
FU2
MGE Galaxy 5000 parallel UPS
To other UPS
Note: for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections. Note: A Sub D9 / Sub D15 connection cable is provided for each UPS unit of a parallel UPS system equipped with the External synchronisation option. These cables are used to connect one of the UPS units to the external synchronisation module and to interconnect the others in a daisy-chain arrangement (see above). UPS personalisation: set external synchronisation source parameter to "Yes" with "Ups Tuner" To make maintenance on the UPS, Stop the synchronisation box (Switch "Unit state" on "Disable reset" position).
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UPS synchronisation board (SYNIN) and breakers (DJ3/DJ4) location
160-400 kVA
SYNIN DJ3/DJ4
500 kVA
SYNIN DJ3/DJ4
SSC
SYNIN DJ3/DJ4
Single MGETM GalaxyTM 7000 units

Unshielded cable 2 twisted pairs AWG24 Unshielded cable 2 twisted pairs AWG24
board COSS XF2 (Sub D9) XF1 (Sub D9)
XFSY5 (Sub D15)
XFSY5 (Sub D15)
DJ4
N in Ph1 in
Cable 2 x 1,5 mm2
XR1
UPS1 N-P1 control
UPS1 control
XR1
N-P2 Ph1-P2
Cable 2 x 1,5 mm2
N in Ph1 in
DJ4
Ph1-P1
upstream Q5N
N inv Ph1 inv
DJ3
N out Ph1 out
Cable 3 x 1,5 mm2
N-S1 Ph1-S1 PE
N-S2 Ph1-S2
Cable 2 x 1,5 mm2
N out Ph1 out
DJ3
N inv
Ph1 inv Q5N
Upstream
FU1
FU2
Note : for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections. Important: the synchronisation module must be earthed at one point only (see single-line diagram, page 4). Note: UPS personalisation: set external synchronisation source parameter to "Yes" with "Ups Tuner" A 12m long Sub D9 / Sub D15 cable is supplied with the option. If this is too short, you can make a longer cable using the pinout diagram below and connecting only the 4 twisted wires shown. The maximum length is 150 m.
1 6 7 8 9 5 2 3 4 9 10 11
XFSY5 XM4 (Sub D15)
1 2 3 4 5 6 7 8
L < 150 m
12 13 14 15
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MGETM GalaxyTM 7000 modular units
Three MGETM GalaxyTM 7000 modular units in parallel:
XR1
board COSS XF2 (Sub D9) UPS1 control XF1 (Sub D9) UPS2 control
XR1
Unshielded cable 2 twisted pairs AWG24 Cable 2x 1,5 mm2
DJ4
N in Ph1 in
DJ4
N in Ph1 in
DJ4
N in Ph1 in
N-P1 Ph1-P1
N-P2 Ph1-P2
N out Ph1 out
N out Ph1 out
N out Ph1 out
N-S1 PE
N-S2
Cable 2x 1,5 mm2
Ph1-S1
Ph1-S2
FU1
FU2
To other UPS
Note: A Sub D9 / Sub D15 connection cable is provided for each UPS unit of a parallel UPS system equipped with the External synchronisation option. These cables are used to connect one of the UPS units to the external synchronisation module and to interconnect the others in a daisy-chain arrangement (see previous page). UPS personalisation: set external synchronisation source parameter to "Yes" with "Ups Tuner" To make maintenance on the UPS, Stop the synchronisation box (Switch "Unit state" on "Disable reset" position).
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Parallel MGETM GalaxyTM 7000 unit with Centralised Bypass unit (SSC)
When a source is a parallel UPS system with a centralised bypass, the SYNIN board is installed only in the centralised bypass unit.
XFSY5 (Sub D15)
Unshielded cable 2 twisted pairs AWG24
XFSY5 (Sub D15)
X0 DJ4
N in Ph1 in
Cable 2 x 1,5 mm2
XR1
UPS1 N-P1 control
UPS2 control
XR1
N-P2 Ph1-P2
Cable 2 x 1,5 mm2
X0
N in Ph1 in
DJ4
Ph1-P1
upstream Q5N
N inv Ph1 inv
DJ3
N out Ph1 out
Cable 3 x 1,5 mm2
N-S1 Ph1-S1 PE
N-S2 Ph1-S2
Cable 2 x 1,5 mm2
N out Ph1 out
DJ3
N inv
Ph1 inv Q5N
Upstream
FU1
FU2
SSC 1
SSC 2
Note: for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections. Important: the synchronisation module must be earthed at one point only (see single-line diagram, page 4). Note: A 12m long Sub D9 / Sub D15 cable is supplied with the option. If this is too short, you can make a longer cable using the pinout diagram. The maximum length is 150 m. UPS personalisation: set external synchronisation source parameter to "Yes" with "Ups Tuner"
1 6 7 8 9 5 2 3 4 9 10 11
XFSY5 XM4 (Sub D15)
1 2 3 4 5 6 7 8
L < 150 m
12 13 14 15
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UPS synchronisation board (SYNI) and breakers (Q3/Q4) location
250-400 kVA 450-500 kVA 600 kVA
SYNI Q3/Q4
SYNI Q3/Q4
SYNI Q3/Q4
SSC 500 - 800

SYNI
SSC 1200
SSC 2000
Q3/Q4 SYNI Q3/Q4
SYNI Q3/Q4
Single MGETM GalaxyTM 6000 unit or Centralised Bypass unit (SSC)

Interface board SYNI XR2 3 1
XM4 (Sub D15)
XM4 (Sub D15)
X0 Q3
N in Ph1 in
Cable 2 x 1,5 mm2
XR1
N-P1 Ph1-P1
UPS 1 control
UPS 2 control
XR1
N-P2 Ph1-P2
Cable 2 x 1,5 mm2
X0
N in Ph1 in
Q3
N inv
Q4
N out Ph1 out
Cable 3 x 1,5 mm2
N-S1 Ph1-S1 PE
N-S2 Ph1-S2
Cable 2 x 1,5 mm2
N out Ph1 out
Q4
FU1
FU2
MGE Galaxy 6000 or SSC UPS 1
MGE Galaxy 6000 or SSC UPS 2
Note: for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections. Important: the synchronisation module must be earthed at one point only (see single-line diagram, page 4). Note: A 12m long Sub D9 / Sub D15 cable is supplied with the option. If this is too short, you can make a longer cable using the pinout diagram. The maximum length is 150 m. UPS personalisation: set auxiliary contact OBEZ to "Transfer disabled" with "Ups Tuner". Use with centralised bypasses: When a source is a parallel UPS system with a centralised bypass, the SYNI board is installed only in the centralised bypass unit. Page 12 - 34000346EN/AG
XF2 / XM7 (Sub D9)
1 6 7 8 9 5 2 3 4 9 10 11
XM4 (Sub D15)
1 2 3 4 5 6 7 8
L < 150 m
12 13 14 15
MGETM GalaxyTM 6000 modular unit
Single MGETM GalaxyTM 6000 Modular unit:
XM4 (Sub D15)
XM4 (Sub D15)
X0 Q3
N in Ph1 in
Cable 2 x 1,5 mm2
XR1
UPS 1 N-P1 control
UPS 2 control
XR1
N-P2 Ph1-P2
Cable 2 x 1,5 mm2
X0
N in Ph1 in
Q3
Ph1-P1
N inv
Q4
N out Ph1 out
Cable 3 x 1,5 mm2
N-S1 Ph1-S1 PE
N-S2 Ph1-S2
Cable 2 x 1,5 mm2
N out Ph1 out
Q4
FU1
FU2
MGE Galaxy 6000 modular UPS 1
MGE Galaxy 6000 modular UPS 2
Note: for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections. Two MGETM GalaxyTM 6000 modular units in parallel:
Interface XM7 board (Sub SYNI D9) XR2 3 1 XM4 (Sub D15)
Interface XM7 board (Sub SYNI D9) XR2 3 1 XM4 (Sub D15)
Board COSS Unshielded cable 2 twisted pairs AWG24

XR1
XF2 (Sub D9) UPS 1 control
XF1 (Sub D9) UPS 2 control

XR1
Unshielded cable 2 twisted pairs AWG24 Cable 2 x 1,5 mm2
DJ3
N in Ph1 in
Cable 2 x 1,5 mm2
DJ3
N in Ph1 in
Cable 2 x 1,5 mm2
N-P1 Ph1-P1
N-P2 Ph1-P2
N out Ph1 out
N out Ph1 out
Cable 3 x1,5 mm2
N-S1 PE
N-S2
Cable 2 x 1,5 mm2
Ph1-S1
Ph1-S2
FU1
FU2
MGE Galaxy 6000 modular UPS
Note: for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections.
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Three MGETM GalaxyTM 6000 modular units in parallel:
Interface board SYNI XR2 3 1 XM4 (Sub D15) Cable 2x 1,5 mm2
Board COSS XF2 (Sub D9) XF1 (Sub D9) UPS 2 control Unshielded cable 2 twisted pairs AWG24 Cable 2x 1,5 mm2
XR1
DJ3
N in Ph1 in
DJ3
N in Ph1 in
DJ3
N in Ph1 in
UPS 1 control
N-P1 Ph1-P1
N-P2 Ph1-P2
XR1
N out Ph1 out
N out Ph1 out
N out Ph1 out
N-S1 PE
N-S2
Cable 2x 1,5 mm2
Ph1-S1
Ph1-S2
FU1
FU2
Note: for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections. Important: the synchronisation module must be earthed at one point only (see single-line diagram, page 4). Note: A 12m long Sub D9 / Sub D15 cable is supplied with the option. If this is too short, you can make a longer cable using the opposite pinout diagram and connecting the 4 wires showed only. The maximum length is 150m. No personalisation required. To make maintenance on the UPS, Stop the synchronisation box (Switch Unit state on Disable reset position).
XF2 / XM7 (Sub D9)
1 6 7 8 9 5 2 3 4 9 10 11
XM4 (Sub D15)
1 2 3 4 5 6 7 8
L < 150 m
12 13 14 15
1.6 Synchronisation on external source

Interconnections
Interface board SYNI XR2 3 1 Cable 2 x 1,5 mm2 XR1 UPS 1 N-P1 control
Ph1-P1
XM4 (Sub D15)
XR1 UPS 2 control

N-P2 Ph1-P2
DJ3
N in Ph1 in
Note: for lengths > 20 m, use: 2 unshielded AWG18 twisted pairs for connection of Sub D9 to Sub D15. unshielded 1,5 mm2 cable for the other connections. the synchronisation module must be in fixed mode, the "preferred master" switch on the external source position.
Upstream Q5N N inv Ph1 inv
DJ2
N out Ph1 out
Cable 3 x 1,5 mm2

N-S1 Ph1-S1 PE N-S2 Ph1-S2
Cable 2 x 1,5 mm2

External source
FU1
FU2
UPS
Important: the synchronisation module must be earthed at one point only (see above).
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1.7 External synchronisation module
Module dimensions and mounting
Front view
25 400 25 350 25 32 16 8 4 25
Internal layout
SYNCHRONISED SOURCE
12--------1 12--------1 12--------1
SYNCHRONISATION MODULE
COSS
X1 X2
XM4 (HE10)
XM1
S1 CONTROLLED SOURCE S1
key
405
MODULE STATUS ACTIVATED INHIBITED
ALIY 1
ALIY 2
XM2
450
500
XM3
FU1 FU2
XF2 (SUBD9) XR1
XF1 (SUBD9)
holes
8 25
12345 6789
200
Module depth: 218 mm
Cables entry Tie cables here
Customer connections
COSS
UPS 1 controlled
UPS 2 controlled
Phase in tolerance
Major fault
UPS supplied by utility UPS supplied by standby generator set
UPS 1 UPS 2
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
XM1
External information output
XM2
External information output
Input
XM3
The contacts are represented in unactuated state. The "Phase in tolerance", "Major fault", "UPS1 controlled" and "UPS2 controlled" relay contacts have a breaking capacity of 30W maximum (on resistive load) for a current of 2A maximum. Permissible voltage:SELV only.
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2. Operation
2.1 Definition of the synchronisation function
This function synchronises two or more power sources supplying a static transfer switch. The synchronisation function is designed for: Installations with Galaxy or Galaxy PW UPSs. Each source may be a single UPS unit or parallel UPS system with a centralised bypass or a modular UPS for Galaxy and a single or parallel system for Galaxy PW. There are two possible operating modes: Automatic-source mode (see fig.1), the preferred solution when both sources can be controlled. Fixed-source mode, used when either one source cannot be controlled (see fig.2) or when two or more sources must be synchronised with a reference source (see fig.3). The operating mode is set using the "SOURCES SYNCHRO MODE" switch on the rear panel of each synchronisation module (see section 2.6).
Automatic-source mode (two controllable sources)

Figure 1:
Bypass AC input
Bypass AC input
Frequency control
Frequency control
Sleep mode
UPS 1
In phase
UPS 2
Static transfer switch
Load
In automatic source mode, the external synchronisation module defines which source is to be controlled according to the installation status.
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2. Operation (continued)
Fixed-source mode (one controllable source)
When only one of the sources can be controlled, the external synchronisation module controls that source to keep it synchronised with the source that cannot be controlled.
Figure 2:
Generator set
Bypass AC input Bypass AC input
Frequency control
UPS
Load
Fixed-source mode (two or more controllable sources)

To synchronise two or more controllable sources with another source (referred to as the reference source), an external synchronisation module is required for each controllable source. Each external synchronisation module must be set to fixed source mode (see section 2.6).
Figure 3:
Bypass AC input
Bypass AC input
Bypass AC input
Frequency control
Frequency control
Frequency control
Sleep mode
Sleep mode
UPS 1
Common reference source
In phase Not reference source
UPS 2
UPS 3
Load
Load
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2.2 Automatic-source mode
General operating principle
Common UPS bypass source
Bypass AC input
Bypass AC input
Frequency control
Frequency control
Sleep mode
UPS 1
In phase
UPS 2
Load Bypass source in tolerance: When a common bypass source (utility or generator set) is used for both UPSs supplying the static transfer switch and when this source is present and within frequency and amplitude tolerances, both UPSs automatically synchronise with it and are therefore normally synchronised between themselves. The synchronisation unit simply checks that this is the case and the external synchronisation function remains in sleep mode. Bypass source out of tolerance: When the common bypass source disappears or is out of tolerance, the synchronisation function steps and controls one of the UPSs to re-establish synchronisation with the other. The position of the reference source switch ("PREFERRED MASTER") determines which source is controlled (the preferred master source is not controlled, see section 2.6).
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Different UPS bypass sources
Generator set
Bypass AC input
Bypass AC input
Frequency control
Frequency control
UPS 1
UPS 2
Load
Both bypass sources in tolerance: If the synchronisation function detects any phase deviation between the UPS outputs, it steps in and controls one of the UPSs to re-establish synchronisation with the other. If information on the type of UPS bypass source (utility or genset) is available, the UPS with the generator-supplied bypass will be controlled (see section 2.7). If this information is not available, the position of the of the reference source switch ("PREFERRED MASTER") determines which source is controlled (the preferred master source is not controlled, see section 2.6). One of the two UPS bypass sources out of tolerance: When the bypass source of one UPS disappears or goes out of tolerance, the synchronisation function steps in and controls that UPS to re-establish synchronisation with the other UPS. Both UPS bypass sources out of tolerance: When the bypass sources of both UPSs disappear or go out of tolerance, the synchronisation function steps in and controls one of the UPSs to re-establish synchronisation with the other. The position of the reference source switch ("PREFERRED MASTER") determines which source is controlled (the preferred master source is not controlled, see section 2.6).
Operation in detail
During normal operation, each UPS synchronises with its bypass source. The external synchronisation module remains in sleep mode, but continues to monitor the two UPSs to detect any phase deviation. When it detects a phase deviation between the two UPSs lasting more than nine seconds, it controls one of the UPSs. The controlled UPS synchronises with the other UPS and is therefore independent with respect to its own bypass source. Consequently, transfer from the inverter to the automatic bypass is disabled for the controlled UPS. Normally, the synchronisation function controls the UPS for 2 minutes, stops control and checks whether the UPSs remain in phase. If they remain in phase for 17 seconds, the external synchronisation function returns to sleep mode. However, if after twenty seven seconds of control, the two UPSs remain out of phase, the synchronisation module reverses to control the other UPS. If the external synchronisation module is unable to control either UPS to eliminate the phase deviation, it returns to sleep mode.
34000346EN/AG-
Page 19
2.3 Fixed source mode
General operating principle
In "fixed source" mode, it is important to define the reference source (with "preferred master" switch, see section 2.6, there can be only one reference source).
Common Bypass AC sources
Bypass AC input
Bypass AC input
Bypass AC input
Frequency control
Frequency control
Frequency control
Sleep mode
Sleep mode
UPS 1
UPS 2
UPS 3
Load
Load
Bypass source in tolerance: When a common bypass source (utility or generator set) is used for both UPSs supplying the static transfer switch and when this source is present and within frequency and amplitude tolerances, both UPSs automatically synchronise with it and are therefore normally synchronised between themselves. The synchronisation unit simply checks that this is the case and the external synchronisation function remains in sleep mode. Bypass source out of tolerance: When the common bypass source disappears or goes out of tolerance, the synchronisation function steps and controls the UPS or UPSs not defined as the reference source (see the reference source setting in section 2.6).
Page 20 - 34000346EN/AG
Different UPS bypass sources
Generator set
Bypass AC input
Bypass AC input
Bypass AC input
Frequency control
Frequency control
Frequency control
Sleep mode
UPS 1
UPS 2
Not reference source
UPS 3
Load
Load
Both bypass sources in tolerance: If the synchronisation function detects any phase deviation between the UPS outputs, it steps and controls the UPS or UPSs not defined as the reference source (see the reference source setting in section 2.6). Bypass sources out of tolerance: When one or more bypass sources disappear or go out of tolerance, the synchronisation function steps in and the synchronisation function steps and controls the UPS or UPSs not defined as the reference source (see the reference source setting in section 2.6).
Operation in detail
During normal operation, each UPS synchronises with its bypass source. The external synchronisation function remains in sleep mode, but continues to monitor the sources to detect any phase deviation. When it detects a phase deviation between one or more UPSs and the reference source lasting more than nine seconds, it immediately controls the UPS or UPSs that are out of phase (with respect to the reference source defined by the "PREFERRED MASTER" setting, see section 2.6). A controlled UPS synchronises with the reference source and is therefore independent with respect to its own bypass source. Consequently, transfer from the inverter to the automatic bypass is disabled for a controlled UPS. Normally, the synchronisation function controls the UPS for 2 minutes, stops control and checks whether the UPS remains in phase with respect to the reference source. If it remains in phase for 17 seconds, the external synchronisation function returns to sleep mode. However, if after twenty seven seconds of control, the controlled UPS remains out of phase with respect to the reference source, the synchronisation module returns to sleep mode.
34000346EN/AG-
Page 21
2.4 UPS display
MGETM GalaxyTM PW unit
For further information on the MGETM GalaxyTM PW display, see the user manual (document 51028230XT).
W.Hz
17
fault
When a UPS is controlled by the external synchronisation module, alarm light 17 goes on and the message "Inverter operation forced by external command, transfer disabled" is displayed on the monitor.
MGETM GalaxyTM 5000 unit

For further information on the MGETM GalaxyTM 5000 display, see the user manual (document 34001813XT).
~
?
O 3s
When a UPS is controlled by the external synchronisation module, alarm light external synchronisation" is displayed on the status screen.
1 goes on and the message "UPS on
Page 22 - 34000346EN/AG
For further information on the MGETM GalaxyTM 7000 display, see the user manual (document 34020847XT).
~
?
When a UPS is controlled by the external synchronisation module, alarm light external synchronisation" is displayed on the status screen.
1 goes on and the message "UPS on

For further information on MGETM GalaxyTM 6000 UPS or centralised bypass displays, see the user manual (document 6739380XT).
3
When a UPS (or a centralised bypass unit) is controlled by the external synchronisation module, light 3 goes on and the following messages are displayed: On a single MGETM GalaxyTM 6000 UPS: - "Transfer disabled". - "Auxiliary control". On a MGETM GalaxyTM 6000 parallel UPS system with centralised bypass: Message displayed on centralised bypass unit: - "UPS imposed". - "Transfer disabled". - "Auxiliary control". Message displayed on UPS: - "UPS imposed". - "Transfer disabled". On a MGETM GalaxyTM 6000 modular: - "UPS imposed". - "Transfer disabled". - "Load protected, problem".
2.5 Display (front panel)

Sources synchronised: This LED is on when the phase deviation is within tolerances. Controlled source: This LED indicates the controlled source. Module status / Activated: The synchronisation function is activated (no minor or major faults, function not disabled). Module status / Inhibited: The synchronisation function has been disabled or there is a minor or major fault.
Front panel:
SYNCHRONISATION MODULE
SYNCHRONISED SOURCE
S1 CONTROLLED SOURCE S2
Note: for minor or major faults, see section 2.7 (internal checks).
MODULE STATUS ACTIVATED INHIBITED
34000346EN/AG-
Page 23
2.6 Controls (rear panel)
Preferred master:
in automatic source mode: The "PREFERRED MASTER" switch is used to select the reference source if the two UPS sources have the same status (Source S1 selected S2 controlled). in fixed source mode: The "PREFERRED MASTER" switch is used to select the reference source (Source S1 selected S2 controlled).
Switch diagram:
SOURCE PRIORITAIRE PREFERRED MASTER
S1 S2
Auto / fixed source:

This "SOURCE SYNCHRO MODE" switch is used to select the operating mode (automatic source or fixed source).
SOURCES SYNCHRO MODE

FIXE FIXED AUTO AUTO
Disabled / reset / activated:

The "UNIT STATE" switch is used to disable or reset the synchronisation function ("INHIB/RESET" setting) or to activate the synchronisation function ("VALID" setting).
ETAT SYNCHRO UNIT STATES

INHIB RESET DISABLED RESET VALID ENABLED
2.7 External input-output signals

External input signals
The synchronisation function is informed of the source type by a relay contact (see section 1.4), the synchronisation module will know wich source will be controlled (master being utility or generator set): Utility: contact open between 7 and 8 for source 1 and between 9 and 10 for source 2. Engine generator set: contact closed between 7 and 8 for source 1 and between 9 and 10 for source 2.
External output signals

The following information is indicated by relay contacts (see section 1.4): Sources synchronised: Two relay contacts are actuated when the phase deviation between the two monitored sources is within tolerances. Source 1 controlled: Two relay contacts are actuated when Source 1 is controlled. Source 2 controlled: Two relay contacts are actuated when Source 2 is controlled. Major fault: Two relay contacts are actuated when a major fault is detected. A major fault is an internal fault resulting from a failure of the internal clock or the sequencer.
2.8 Internal checks

The output voltage of each UPS is monitored: if a voltage disappears (minor fault), the synchronisation function is disabled and an alarm is issued (the "Inhibited" LED goes on). if a voltage is out of phase, an alarm is issued (the "sources synchronised" LED goes off and the "major fault" relay contact is actuated). The internal clock and the sequencer are monitored (major fault). If they fail, the synchronisation function is disabled and an alarm is issued ("Inhibited" LED goes on and "major fault" relay contact is actuated).

Note: If the function is disabled, the module stops controlling all UPSs and goes to sleep mode.
Page 24 - 34000346EN/AG

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MGETM MGETM MGETM MGETM

GalaxyTM GalaxyTM GalaxyTM GalaxyTM

PW 5000 6000 7000

Installation and user manual

SOURCE S1 --S2 ---

OTEE OLLED SOURCE

E STATUS MODUL TED ACTIVA INHIBIT ED

Information, advice, help.

Single Galaxy PW units

XM4 (Sub D15)

XM4 (Sub D15)

Cable 2 x 1,5 mm2

UPS 1 N-P1 control

Cable 2 x 1,5 mm2

Upstream Ph1 inv Q5N

N out Ph1 out

Cable 3 x 1,5 mm2

UPS 1 UPS 2 Source Source

Cable 2 x 1,5 mm2

N out Ph1 out

N inv Upstream Ph1 inv Q5N

MGE Galaxy PW UPS 1

MGE Galaxy PW UPS 2

XF2 / XM7 (Sub D9)

XM4 (Sub D15)

Upstream Q5N DJ2 N inv Ph1 inv

N out Ph1 out

Upstream Q5N DJ2 N inv Ph1 inv

N out Ph1 out

Upstream Q5N DJ2 N inv Ph1 inv

N out Ph1 out

UPS 1 UPS 2 source source

Cable 2x 1,5 mm2

MGE Galaxy PW parallel UPS

MGE Galaxy PW parallel UPS

MGE Galaxy PW parallel UPS

Synchronisation module Cable 3 x1,5 mm2

Single Galaxy 5000 units

Interface board SYNIN XMSY1 3 1

Board COSS XF2 (Sub D9) XF1 (Sub D9)

XFSY5 (Sub D15)

XFSY5 (Sub D15)

Interface board SYNIN XMSY1 1 3

Cable 2 x 1,5 mm2

UPS1 N-P1 control

Cable 2 x 1,5 mm2

N inv Ph1 inv

N out Ph1 out

Cable 3 x 1,5 mm2

UPS1 UPS2 source source

Cable 2 x 1,5 mm2

N out Ph1 out

Ph1 inv Q5N

MGE Galaxy 5000 UPS 1

MGE Galaxy 5000 UPS 2

XF2/XFSY4 XF2 / XM7 (Sub D9)

XFSY5 XM4 (Sub D15)

Upstream Q5N XD2 N inv Ph1 inv

N out Ph1 out

Upstream Q5N XD2 N inv Ph1 inv

N out Ph1 out

Upstream Q5N XD2 N inv Ph1 inv

N out Ph1 out