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nickel based welding consumables for joining nickel alloys, high performance steels, cast irons and dissimilar metals as well as overlaying on steel for corrosion or erosion protection. It offers industry the widest range of welding consumables, supported by over 100 years experience in nickel alloy technology. Product trademarks such as MONEL, INCO-WELD, NI-ROD, INCONEL, INCOLOY, INCO-CORED, and INCOFLUX have earned worldwide recognition as the standard for quality and product performance. Special Metals Welding Products Company operates a fully integrated manufacturing facility that encompasses every step from acquisition of raw materials to packaging of the finished products. This melting-pot-to-weld-puddle control provides complete traceability and control of product quality. Rigorous quality control is applied at every production step using quality systems such as ISO 9001, ASME Section III NC3800, and TUV. In support of this comprehensive product line is a tradition of first class techinical service and customer support made available through our extensive gobal distribution network. Direct access to additional information is available through our websites www.specialmetalswelding.com and in chinese www.smc-wpc.com.
Table of Contents
Welding Electrodes Ni Nickel Welding Electrode 141 Ni-Cu MONEL Welding Electrode 190 Cu-Ni MONEL Welding Electrode 187 Ni-Cr-Fe INCO-WELD A Welding Electrode INCONEL Welding Electrode 152 INCONEL Welding Electrode 182 Ni-Cr-Mo INCONEL Welding Electrode 112 INCONEL Welding Electrode 122 INCO-WELD C-276 Welding Electrode INCO-WELD 686CPT Welding Electrode Ni-Cr-Co-Mo INCONEL Welding Electrode 117 Ni-Fe-Cr INCO-WELD C Welding Electrode Cast Iron Welding Electrodes Ni NI-ROD Welding Electrode NI-ROD 99X Welding Electrode Ni-Fe NI-ROD 55 Welding Electrode NI-ROD 55X Welding Electrode Filler Metals & Flux Cored Ni Nickel Filler Metal 61 Ni-Cu MONEL Filler Metal 60 Cu-Ni MONEL Filler Metal 67 Ni-Cr INCONEL Filler Metal 72 NC 80/20 Filler Metal INCONEL Filler Metal 82 INCO-CORED Flux-Cored 82AP INCO-CORED Flux-Cored 82DH Ni-Cr-Mo INCONEL Filler Metal 622 INCONEL Filler Metal 625 INCO-WELD 686CPT Filler Metal INCO-WELD Filler Metal 725NDUR INCO-WELD Filler Metal C 276 INCO-WELD Filler Metal HX INCO-CORED Flux-Cored 625AP INCO-CORED Flux-Cored 625DH
Page
AWS
Werkstoff Nr.
ISO No.
3 4 5 6 7 8 9 10 11 12 13 14
A5.11 ENi-1 A5.11 ENiCu-7 A5.6 ECuNi A5.11 ENiCrFe-2 A5.11 ENiCrFe-7 A5.11 ENiCrFe-3 A5.11 ENiCrMo-3 A5.11 ENiCrMo-10 A5.11 ENiCrMo-4 A5.11 ENiCrMo-14 A5.11 ENiCrCoMo-1
ENi2061 ENi4060 ECu 7158 ENi6092 ENi6152 ENi6182 ENi6625 ENi6022 ENi6276 ENi6686 ENi6617
2.4628
17 18
A5.15 ENiFe-CI
E C NiFe-CI
19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 32
A5.14 ERNi-1 A5.14 ERNiCu-7 A5.7 ERCuNi A5.14 ERNICr-4 A5.14 ERNiCr-3 A5.34 ENiCr3T1-4 A5.34 ENiCr3T0-4 A5.14 ERNiCrMo-10 A5.14 ERNiCrMo-3 A5.14 ERNiCrMo-14 A5.14 ERNiCrMo-15 A5.14 ERNiCrMo-4 A5.14 ERNiCrMo-2 A5.34 ENiCrMo3T1-4 A5.34 ENiCrMo3T0-4
2.4639 2.4806
2.4831 2.4886
Table of Contents
15 16
A5.15 ENi-CI
E C Ni-CI
Table of Contents
Filler Metals (continued) Ni-Cr-Fe INCONEL Filler Metal 52 INCONEL Filler Metal 52M INCONEL Filler Metal 601 INCONEL Filler Metal 92 Ni-Cr-Co-Mo INCONEL Filler Metal 617 Ni-Fe NILO Filler Metal CF36 NILO Filler Metal CF42 Ni-Fe-Cr INCOLOY Filler Metal 65 INCONEL Filler Metal 718 Cast Iron Filler Metals NI-ROD Filler Metal 44 NI-ROD FC 55 Cored Wire NI-ROD Filler Metal 99 Submerged Arc Fluxes INCOFLUX 4 INCOFLUX 5 INCOFLUX 6 INCOFLUX 7 INCOFLUX 8 INCOFLUX 9 INCOFLUX ESS1 INCOFLUX ESS2 INCOFLUX ESS10 INCOFLUX NT100 INCOFLUX NT110 INCOFLUX NT120 INCOFLUX SAS1 INCOFLUX SAS2 Weldstrip Thermal Spray Wires Appendix Welding Products Selector Chart Conversion Factors for Units of Measure Conversions Hardness Conversions Comparison of Gauges Standard Pipe Sizes Temperature Conversions Storage and Rebaking
Page
AWS
Werkstoff Nr.
ISO No.
Ni Welding Electrode
www.specialmetalswelding.com
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62-63 64 65 66 66 67 68
A5.14 ERNiCrFe-7 A5.14 ERNiCrFe-7A A5.14 ERNiCrFe-11 A5.14 ERNiCrFe-6 A5.14 ERNiCrCoMo-1
2.4627
A5.14 ERNiFeCr-1 A5.14 ERNiFeCr-2 A5.15 ERNiFeMn-CI A5.15 ENiFeT3-CI A5.15 ERNi-CI
2.4667
Specifications
A WS A5.11, ENi-1 ASME II, SFA-5.11, ENi-1 ASME IX, F-No. 41 DIN 1736 EL-NiTi3 VdTV 1286.01 Ni+Co .............. 92.0 min. C ........................ 0.10 max. Mn .................. 0.75 max. Fe .................... 0.75 max. S ...................... 0.02 max. Si........................ 1.25 max. Tensile Strength, psi MPa Elongation, (4d) %
Cu............................ 0.25 max. Al ................................ 1.0 max. Ti .................................... 1.0-4.0 P .............................. 0.03 max. Others .................. 0.50 max.
60,000 414 20
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 305 12 65-85 3.2 1/8 356 14 90-125 4.0 5/32 356 14 125-170 4.8 3/16 356 14 170-225
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
MONEL Welding Electrode 190 can be operated in all positions. Power supply: direct current, electrode positive.
Specifications
Specifications
A WS A5.11, ENiCu-7 MIL-E-22200/3 Type MIL-9N10 ASME II, SFA-5.11, ENiCu-7 ASME IX, F-No. 42 VdTV 2106.00 Ni+Co ............ 62.0-68.0 C ........................ 0.15 max. Mn ...................... 4.0 max. Fe ........................ 2.5 max. S...................... 0.015 max. Si .......................... 1.0 max. Tensile Strength, psi MPa Elongation, (4d) %
DIN 1736 EL-NiCu30Mn UNS W84190 Werkstoff Nr. 2.4366 ISO ENi4060 Europe ENiCu30Mn3Ti Cu .......................... Remainder Al ............................ 0.75 max. Ti.................................. 1.0 max. P .............................. 0.02 max. Others .................. 0.50 max. 70,000 483 30
A WS A5.6, ECuNi MIL-E-22200/4 Type MIL-CuNi(70:30) ASME II, SFA-5.6, ECuNi ASME IX, F-No. 34 DIN 1733 S-CuNi30Mn Ni+Co .............. 29.0 min. C ...................... 0.05 max. Mn........................ 1.0-2.50 Fe .................... 0.40-0.75 S...................... 0.015 max.
Werkstoff Nr. 2.0838 UNS W60715 ISO ECu 7158 Europe ECu 7158
Si ............................ 0.50 max. Cu .......................... Remainder Ti ............................ 0.50 max. P ............................ 0.020 max Others .................. 0.50 max.
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 305 12 55-75 3.2 1/8 356 14 75-110 4.0 5/32 356 14 110-150 4.8 3/16 356 14 150-190
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 305 12 60-85 3.2 1/8 356 14 70-120 4.0 5/32 356 14 100-145 4.8 3/16 356 14 130-190
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
50,000 345 30
MONEL Welding Electrode 190 is used for shielded-metal-arc welding of MONEL alloys 400, R-405, and K-500. It is also used for surfacing of steel. The weld metal is resistant to corrosion by sea water, salts, and reducing acids. The electrode is capable of producing weld deposits that meet stringent radiographic requirements. Although the electrode produces sound joints in MONEL alloy K-500, the weld metal has lower strength since, unlike the base metal, it is not age hardenable. Dissimilar-welding applications for MONEL Welding Electrode 190 include joints between MONEL nickel-copper alloys and carbon steel, low-alloy carbon steel, copper, and copper-nickel alloys.
INCONEL Welding Electrode 152 can be operated in all welding positions. Power supply: direct current, electrode positive.
Specifications Specifications A WS A5.11, ENiCrFe-2 ASME II, SFA-5.11, ENiCrFe-2 UNS W86133 ASME IX, F-No. 43 VdTV 2104.00 Ni+Co .............. 62.0 min. C ........................ 0.10 max. Mn .......................... 1.0-3.5 Fe ...................... 12.0 max. S ...................... 0.02 max. Si ...................... 0.75 max. Tensile Strength, psi MPa Elongation, (4d) % Werkstoff Nr. 2.4805 DIN 1736 EL-NiCr15FeNb ISO ENi6092 Europe ENiCr16Fe9NbMo Cu .......................... 0.50 max. Cr .............................. 13.0-17.0 Nb+Ta ........................ 0.5-3.0 Mo ................................0.5-2.5 P .............................. 0.03 max. Others .................. 0.50 max. 80,000 552 30 Limiting Chemical Composition
AMSE Boiler & Pressure Vessel Code Case 2143 A WS A5.11, ENiCrFe-7 UNS W86152 ASME II, SFA-5.11, ENiCrFe-7 ISO ENi 6152 ASME IX, F-No. 43 Europe ENiCr30Fe9Nb Ni+Co .......... Remainder C ...................... 0.05 max. Mn ...................... 5.0 max. Fe ........................ 7.0-12.0 S...................... 0.015 max. Si ...................... 0.75 max. Mo ....................0.50 max. Tensile Strength, psi MPa Elongation, (4d) % Cu .......................... 0.50 max. Cr.............................. 28.0-31.5 Ti ............................ 0.50 max. Al ............................ 0.50 max. P .............................. 0.03 max. Nb+Ta .......................... 1.0-2.5 Others .................. 0.50 max. 80,000 552 30
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 229 9 45-70 3.2 1/8 356 14 65-95 4.0 5/32 356 14 95-130 4.8 3/16 356 14 125-165
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 229 9 45-65 3.2 1/8 356 14 75-100 4.0 5/32 356 14 95-130 4.8 3/16 356 14 125-165
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
INCONEL Welding Electrode 152 is used for shielded-metal-arc welding of INCONEL alloy 690. It has a higher chromium content which improves resistance to stress-corrosion cracking in the nuclear, pure water environment. It was designed to produce high quality welds in all positions. This electrode also produces corrosion-resistant overlays on most low-alloy and stainless steels. Other uses include applications requiring INCONEL alloy 690 "glass melters" used for the disposal of nuclear waste. It is also useful for dissimilar joints involving INCONEL and INCOLOY alloys, and stainless, low-alloy and carbon steels.
Dissimilar welds for which the electrode are used include INCONEL alloys and INCOLOY alloys joined to carbon steels, stainless steels, nickel and MONEL alloys, MONEL alloys joined to carbon steels; nickel joined to stainless steels; and stainless steels joined to carbon steels. INCONEL Welding Electrode 182 can be operated in all welding positions. Power supply: direct current, electrode positive. Specifications A WS A5.11, ENiCrFe-3 DIN 1736 EL-NiCr15FeMn ASME II, SFA-5.11, ENiCrFe-3 Werskoff Nr. 2.4807 ASME IX, F-No. 43 ISO ENi6182 UNS W86182 Europe ENiCr15Fe6Mn VdTV 2105.00 MIL-E-22200/3 Types MIL-8N12, MIL-8N12H Ni ...................... 59.0 min. C ........................ 0.10 max. Mn ........................ 5.0-9.5 Fe ...................... 10.0 max. S...................... 0.015 max. Si .......................... 1.0 max.
a
INCONEL Welding Electrode 112 can be operated in all welding positions. Power supply: direct current, electrode positive. Specifications A WS A5.11, ENiCrMo-3 ASME II, SFA-5.11, ENiCrMo-3 ASME IX, F-No. 43 MIL-E-22200/3 Type MIL-IN12 UNS W86112 Ni+Co ............ 55.0 min. C ...................... 0.10 max. Mn........................ 1.0 max. Fe........................ 7.0 max. S ...................... 0.02 max. Cu .................. 0.50 max. Tensile Strength, psi MPa Elongation, (4d) % DIN 1736 EL-NiCr20Mo9Nb Werkstoff Nr. 2.4621 ISO ENi6625 Europe ENiCr22Mo9Nb
Cu .......................... 0.50 max. Cr .............................. 13.0-17.0 Ti.................................. 1.0 max. b Nb ..................................1.0-2.5 P............................ 0.030 max. Others .................. 0.50 max.
a b
Plus Co. Co 0.12 max. when specified Plus Ta. Ta 0.30 max. when specified
Si ............................ 0.75 max. Cr .......................... 20.0-23.0 Nb+Ta .................... 3.15-4.15 Mo ............................ 8.0-10.0 P ............................ 0.03 max. Others ................ 0.50 max. 110,000 758 30
80,000 552 30
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 229 9 40-65 3.2 1/8 356 14 65-95 4.0 5/32 356 14 95-125 4.8 3/16 356 14 125-165
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 229 9 40-65 3.2 1/8 356 14 65-90 4.0 5/32 356 14 90-125 4.8 3/16 356 14 125-160
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
INCONEL Welding Electrode 182 is used for shielded-metal-arc welding of INCONEL alloys 600, 601 and 690. The weld metal has excellent high-temperature strength and oxidation resistance and can meet stringent radiographic requirements.
INCONEL Welding Electrode 112 is used for shielded-metal-arc welding of INCONEL alloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO, and other molybdenum-containing stainless steels. It is also used for surfacing of steel and for welding various corrosion- resistant alloys such as alloy 20. The weld metal has high strength at room and elevated temperatures and has exceptional corrosion resistance, including resistance to pitting, crevice corrosion, and polythionic acid stress-corrosion cracking. INCONEL Welding Electrode 112 is useful for many dissimilar joints involving INCONEL alloys, INCOLOY alloys, stainless steels, lowalloy steels, and carbon steels.
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INCONEL Welding Electrode 122 is used for shielded-metal-arc welding of INCONEL alloys 622 and 625, INCOLOY alloy 25-6MO, and INCOLOY alloy 825. This is an excellent dissimilar metal welding electrode that offers protection against preferential weld metal corrosion when used for joining molybdenum-containing stainless steels, INCONEL alloy C-276, and INCONEL alloy 625. It is a versatile welding product for the chemical, power, petroleum, and marine industries. INCONEL Welding Electrode 122 can be operated in all positions. Power supply: direct current, electrode positive.
Specifications
A WS A5.11, ENiCrMo-10 ASME II, SFA-5.11, ENiCrMo-10 UNS W86022 ASME IX, F-No. 43 Ni .................. Remainder C .................... 0.02 max. Mn........................ 1.0 max. Fe .......................... 2.0-6.0 P ...................... 0.03 max. S...................... 0.015 max. Si .................... 0.20 max. Tensile Strength, psi MPa Elongation, (4d) %
Specifications
A WS A5.11, ENiCrMo-4 ASME II, SFA-5.11, ENiCrMo-4 ASME IX, F-No. 43 UNS W80276 Ni+Co .......... Remainder C .................... 0.02 max. Mn........................ 1.0 max. Fe .......................... 4.0-7.0 P ...................... 0.04 max. S ...................... 0.03 max. Si ........................ 0.2 max. Tensile Strength, psi MPa Elongation, (4d) %
DIN 1736 SG-NiMo16Cr16W Werkstoff Nr. 2.4887 ISO ENi6276 Europe ENiCr15Mo15W Cu .......................... 0.50 max. Co ............................ 2.5 max. Cr .............................. 14.5-16.5 Mo .......................... 15.0-17.0 V ..............................0.35 max. W.................................. 3.0-4.5 Others ................ 0.50 max. 100,000 690 25
100,000 690 25
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 229 9 50-75 3.2 1/8 356 14 75-100 4.0 5/32 356 14 80-140 4.8 3/16 356 14 125-150
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 229 9 40-65 3.2 1/8 356 14 60-90 4.0 5/32 356 14 90-125 4.8 3/16 356 14 125-150
10
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
11
Cu .......................... 0.50 max. Co ............................ 2.5 max. Cr .......................... 20.0-22.5 Mo ............................ 12.5-14.5 V ..............................0.35 max. W.................................. 2.5-3.5 Others ................ 0.50 max.
INCO-WELD 686CPT Welding Electrode can be operated in all welding positions. Power supply: direct current, electrode positive.
INCONEL Welding Electrode 117 can be operated in all welding positions. Power supply: direct current, electrode positive.
Specifications
A WS A5.11, ENiCrMo-14 ASME II, SFA-5.11, ENiCrMo-14 ASME IX, F-No. 43 Nickel .......... Remainder C .................... 0.02 max. Mn........................ 1.0 max. Fe ........................ 5.0 max. P ...................... 0.02 max. Cu .................... 0.50 max. Tensile Strength, psi MPa Elongation, (4d) % Hardness. HRB
UNS W86026 ISO ENi6686 Europe NiCr21Mo16W4 Si ............................ 0.25 max. Ti ............................ 0.25 max. Cr ............................ 19.0-23.0 Mo .......................... 15.0-17.0 W.................................. 3.0-4.4 Others ................ 0.50 max. 110,000 758 35 95
Specifications
A WS A5.11, ENiCrCoMo-1 ASME II, SFA-5.11, ENiCrCoMo-1 UNS W86117 ASME IX, F-No. 43 Ni .................. Remainder C ...................... 21.0-26.0 Co ........................ 9.0-15.0 Mo ...................... 8.0-10.0 C ...................... 0.05-0.15 Fe ........................ 5.0 max. Mn .................... 0.30-2.5 Tensile Strength, psi MPa Elongation, (4d) %
DIN 1736 ENiCr21Co12Mo Werkstoff Nr. 2.4628 ISO ENi6617 Europe ENiCr22Co12Mo Nb+Ta ...................... 1.0 S .......................... 0.015 Si ............................ 0.75 Cu .......................... 0.50 P ................................0.03 Others ................ 0.50 max. max. max. max. max. max.
90,000 620 25
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 229 9 40-65 3.2 1/8 356 14 65-95 4.0 5/32 356 14 95-125 4.8 3/16 356 14 125-165
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 229 9 40-60 3.2 1/8 356 14 75-100 4.0 5/32 356 14 90-130 4.8 3/16 356 14 125-150
12
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
13
INCO-WELD 686CPT Welding Electrode is an all-position shielded-metal-arc welding electrode used to join duplex, super-duplex and super-austenitic stainless steels, as well as nickel alloys such as UNS N06059 and N06022, INCONEL alloy C-276, and INCONEL alloys 622, 625 and 686. INCO-WELD 686CPT Welding Electrode offers a level of corrosion-resistance attractive for welding operations in pollution control engineering as well as the chemical, process, petrochemical, oil and gas, and marine industries.
INCONEL Welding Electrode 117 is used for shielded-metal-arc welding of INCONEL alloy 617. The weld metal has high strength, good metallurgical stability and excellent resistance to corrosion and high-temperature oxidation. INCONEL Welding Electrode 117 also gives good results in welding many dissimilar materials, especially for high-temperature applications. Examples are INCONEL alloys 600 and 601, INCOLOY alloys 800HT and 802, and cast alloys such as HK-40, HP and HP-45 Modified.
INCO-WELD C Welding Electrode can be operated in all welding positions. Power supply: direct current, electrode positive is preferred although alternating current can be used. Specifications Specifications UNS W31310 A WS A5.15, ENi-CI UNS N82001 ASME II, SFA-5.15, ENi-CI Ni+Co ...................... 95.0 C .................................... 1.0 Mn .............................. 0.20 Fe .................................. 3.0 Tensile Strength, psi MPa Elongation, (4d) % ISO E C Ni-CI Europe E C Ni-CI
Available Product Forms Diameter Length Current mm in mm in A 2.4 3/32 305 12 50-75 3.2 1/8 356 14 75-105 4.0 5/32 356 14 100-140 4.8 3/16 356 14 130-200
40,000 276 4
Available Product Forms Diameter Length Current mm in mm in A DC AC 2.4 3/32 305 12 50-80 60-90 3.2 1/8 356 14 80-130 90-140 4.0 5/32 356 14 100-170 140-190 4.8 3/16 356 14 120-190 150-200
14
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
15
INCO-WELD C Welding Electrode is a stainless-alloy electrode especially designed for shielded-metal-arc welding of a broad range of materials, including many difficult-to-weld compositions. It can be used on stainless steels, mild and medium-carbon steels, and spring steels. The weld metal can accept a wide range of dilution; its high ferrite content provides exceptional cracking resistance. Weld deposits have high tensile and impact strength along with good resistance to heat and corrosion. The electrode's characteristics make it outstanding for general-purpose maintenance welding of machinery and process equipment. The weld metal is also a good buffer or padding for hard-facing alloys.
NI-ROD 99X Welding Electrode is used for joining gray iron, ductile iron, compacted graphite iron, malleable iron and various alloyed irons to themselves, to each other, to steels, to stainless steels, and to nickel alloys. NI-ROD 99X Welding Electrode can be operated in all welding postions. Power supply: direct current, electrode positive is preferred although alterating current can be used.
Specifications Specifications Limiting Chemical Composition None Ni ...................... 85.0 min. C ........................ 2.0 max. Mn ...................... 2.5 max. Fe ........................ 8.0 max. Tensile Strength, psi MPa Elongation, (4d) % S .............................. 0.03 max. Si .............................. 2.0 max. Cu ............................ 2.5 max. Typical Chemical Composition
A WS A5.15, ENiFe-CI ASME II, SFA-5.15, ENiFe-CI UNS W82002 Ni+Co........................ 53.0 C.................................... 1.20 Mn .............................. 0.30 Fe ................................ 45.0 Tensile Strength, psi MPa Elongation, (4d) %
55,000 378 8
Available Product Forms 3.2 1/8 356 14 80-130 90-140 4.0 5/32 356 14 100-170 140-190 4.8 3/16 356 14 120-190 150-200 Diameter Length Current mm in mm in A DC AC 2.4 3/32 305 12 50-70 55-65 3.2 1/8 356 14 75-95 70-85 4.0 5/32 356 14 110-130 110-125 4.8 3/16 356 14 135-170 135-150
mm in mm in A DC AC
16
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
17
NI-ROD 99X Welding Electrode is a premium quality consumable for cast iron, offering true out-of-position welding capability with an ease of operation rivalling carbon steel electrodes. 99X Electrode has a commercially pure nickel core, and is recommended for welding thin cast iron sections and for where optimum machinability of single-pass or single-layer weldments is required.
Ni Filler Metals
www.specialmetalswelding.com
NI-ROD 55X Welding Electrode is a premium quality consumable for cast iron, offering true out-of-position welding capability with an ease of operation rivalling carbon steel electrodes. NI-ROD 55X Electrode has a nickel-iron core wire to produce strong welds with low residual shrinkage stresses, and is well suited for welding thick sections. It has high tolerance for phosphorus and other contaminants in the base metal, so high strength, good ductile welds can be made in low-grade cast irons. NI-ROD 55X Welding Electrode is used for joining gray iron, ductile iron, compacted graphite iron, malleable iron and various alloyed irons to themselves, to each other, to steels, to stainless steels, and to nickel alloys. NI-ROD 55X Welding Electrode can be operated in all welding positions. Power supply: direct current, electrode positive is preferred although alternating current can be used.
None Ni ............................ 45-60 C ........................ 2.0 max. Mn .................... 2.5 max. Fe .................... Remainder Tensile Strength, psi MPa Elongation, (4d) % S ............................ 0.30 max. Si .............................. 2.0 max. Cu .............................. 2.5 max.
75,000 517 22 Minimum Mechanical Properties 3.2 1/8 356 14 75-95 70-85 4.0 5/32 356 14 110-130 110-125 4.8 3/16 356 14 135-170 135-150
Si ............................ 0.75 max. Al .............................. 1.5 max. Ti .................................. 2.0-3.5 P............................ 0.030 max. Others ................ 0.50 max.
Available Product Forms Diameter Length Current mm in mm in A DC AC 2.4 3/32 305 12 50-70 55-65
60,000 414 20
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
18
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
19
Specifications
A WS A5.14, ERNiCu-7 MIL-E-21562 Types MIL-RN60, MIL-EN60 ASME II, SFA-5-14, ERNiCu-7 ASME IX, F-No. 42 VdTV 2165.00; 2114.00 BS 2901 (NA33) Ni+Co ............ 62.0-69.0 C ........................ 0.15 max. Mn ...................... 4.0 max. Fe ........................ 2.5 max. S...................... 0.015 max. Si ...................... 1.25 max. Tensile Strength, psi MPa Elongation, (4d) %
DIN 1736 SG-NiCu30MnTi Werkstoff Nr. 2.4377 UNS N04060 ISO SNi4060 Europe NiCu30Mn3Ti
Cu .......................... Remainder Al ............................ 1.25 max. Ti .................................. 1.5-3.0 P............................ 0.020 max. Others ................ 0.50 max.
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
20
21
70,000 483 30
Specifications Specifications A WS A5.14, ERNiCr-4 ASME II, SFA-5.14, ERNiCr-4 ISO SNi6072 Europe NiCr44Ti UNS N06072 Ni .................................... 55 Cr .................................... 44 Ti .................................... 0.6 Mn .................................. 0.1 Fe .................................. 0.2 Tensile Strength, psi MPa Yield Strength (0.2% offset), psi MPa Elongation, (4d) % ASME IX, F-No. 43
Ni ...................... 76.0 min. Cr .......................... 18 to 21 Mn........................ 1.2 max. Co ........................ 1.0 max. Fe ........................ 0.5 max. Si ........................ 0.5 max. C ...................... 0.25 max. Tensile Strength, psi MPa Elongation, (4d) %
Cu .............................. 0.5 max. S ............................ 0.015 max. Others .................... 0.5 max.
80,000 552 25
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms Available Spool Sizes: .045 (1.14 mm) Cut Length Size: 3/32 x 36 (2.4 mm x 915 mm) Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
22
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
23
Specifications
A WS A5.14, ERNiCr-3 ASME II, SFA-5.14, ERNiCr-3 MIL-E-21562 Types MIL-RN82, MIL-EN82, MIL-RN82H, MIL-EN82H ASME IX, F-No. 43 BS 2901 (NA35) Ni ...................... 67.0 min. C ........................ 0.10 max. Mn ........................ 2.5-3.5 Fe ........................ 3.0 max. S...................... 0.015 max. Cu .................... 0.50 max.
a
VdTV 2117.00; 2118.00, 2110-00; 2111.00 DIN 1736 SG-NiCr20Nb Werkstoff Nr. 2.4806 UNS N06082 ISO SNi6082 Europe NiCr20Mn3Nb Si ............................ 0.50 max. Cr.............................. 18.0-22.0 Ti ............................ 0.75 max. b Nb .............................. 2.0-3.0 P............................ 0.030 max. Others .................. 0.50 max.
a b
Plus Co. Co 0.12 max. when specified. Plus Ta. Ta 0.30 max. when specified.
80,000 552 30
80,000 552 30
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125 0.045 (1.14 mm) and 0.062 (1.6 mm) x spool
24
25
Al ............................ 0.40 max. Ti ............................ 0.40 max. Cr ............................ 20.0-23.0 Nb+Ta ...................... 3.15-4.15 Mo .............................. 8.0-10.0 P .............................. 0.02 max. Others .................. 0.50 max. 105,000 724 30
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
26
27
INCO-WELD 686CPT Filler Metal is used for gas-tungsten-arc and gas-metal-arc welding of duplex, super-duplex and super-austenitic stainless steels, as well as nickel alloys such as UNS N06059 and N06022, INCONEL alloy C-276, and INCONEL alloys 622, 625, and 686. It is also capable of being used to deposit overlays of outstanding corrosion-resistance onto a range of steels. The high alloy levels (of Cr + Mo + W) result in increased resistance to pitting, crevice and general corrosion. INCO-WELD 686CPT Filler Metal is of great value for service environments requiring general corrosion-resistance in HCI or sulfuric acid; for resistance to crevice corrosion in hot, concentrated acid chloride solutions such as sulfur dioxide, saturated NaCl solutions and oxidizing chloride solutions; and for resistance to intergranular attack, and for resistance to intergranular attack, after sensitization, in highly oxidizing environments. Submerged arc welding can be done with INCOFLUX NT120 Submerged Arc Flux. Specifications A WS A5.14, ERNiCrMo-14 ASME II, SFA-5.14, ERNiCrMo-14 ASME IX, F-No. 43 Ni+Co .......... Remainder C ........................ 0.01 max. Mn........................ 1.0 max. Fe ........................ 5.0 max. P........................ 0.02 max. S ...................... 0.02 max. Al ........................ 0.5 max. Tensile Strength, psi MPa Elongation, (4d) % Hardness, HRB UNS N06686 ISO SNi6686 Europe NiCr21Mo-14 Cu .............................. 0.5 max. Si ............................ 0.08 max. Ti.............................. 0.25 max. Cr.............................. 19.0-23.0 Mo ............................ 15.0-17.0 W.................................. 3.0-4.4 Others .................. 0.50 max. 110,000 758 35 95
INCO-WELD Filler Metal 725NDUR is an age hardenable version of INCONEL Filler Metal 625. After post-weld heat treatment it combines the excellent corrosion resistance of INCONEL Filler Metal 625 with higher strength and hardness. Oil patch applications require the same temperature ranges for stress relieving of low alloy steels (such as AISI 4130) as the temperature range required for age hardening INCO-WELD Filler Metal 725NDUR. If postweld annealing is followed by the aging treatment, even higher strength is achieved. The filler metal can be used with both the gas metal arc and gas tungsten arc processes, strength and hardness values are obtained. Specifications A WS A5.14, ERNiCrMo-15 ASME II, SFA5.14, ERNiCrMo-15 UNS N07725 ISO SNi7725 Europe NiCr21Mo8Nb3Ti Ni+Co.............. 55.0 to 59.0 C.............................. 0.03 max. Mn .......................... 0.35 max. Fe .......................... Remainder S................................ 0.01 max. Si ............................ 0.20 max. Al ............................ 0.35 max. Tensile Strength, psi MPa Elongation, (4d) % Ti ................................ 1.0 to 1.7 Cr ........................ 19.0 to 22.5 Nb + Ta .......... 2.75 to 4.00 Mo .......................... 7.0 to 9.5 P ............................ 0.015 max. Others .................. 0.50 max.
(Age hardened condition: 1900F/1 hour plus 1350 /8 hours, FC to 1150F/8 hours, AC)
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
28
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
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INCO-WELD Filler Metal C-276 is used for gas-tungsten-arc and gas-metal-arc welding of INCONEL alloy C-276 and other nickel-chromium-molybdenum alloys. It is also used for surfacing of steel. The weld metal has excellent corrosion resistance in many aggressive media and is especially resistant to pitting and crevice corrosion. Dissimilar-welding applications include welding INCONEL alloy C-276 to other nickel alloys, to stainless steels, and to low-alloy steels. Submerged arc welding can be done with INCOFLUX NT120 Submerged Arc Flux.
Specifications
Werkstoff Nr. 2.4886 UNS N10276 ISO SNi6276 Europe NiCrMo16Fe6W4 Cu .......................... 0.50 max. Co .......................... 2.50 max. Cr .............................. 14.5-16.5 Mo ............................ 15.0-17.0 V.............................. 0.35 max. W.................................. 3.0-4.5 Others .................. 0.50 max. 100,000 690 30
Specifications
A WS A5.14, ERNiCrMo-2 ASME II, SFA-5.14, ERNiCrMo-2 ASME IX, F-No. 43 BS2901 (NA40) Ni+Co .......... Remainder C ........................ 0.05-0.15 Mn........................ 1.0 max. Fe ...................... 17.0-20.0 P........................ 0.04 max. S ...................... 0.03 max. Si .......................... 1.0 max. Tensile Strength, psi MPa
AMS 5798 UNS N06002 ISO SNi6002 Europe NiCr21Fe18Mo9 Cu .......................... 0.50 max. Co .......................... 0.50-2.50 Cr ............................ 20.5-23.0 Mo .............................. 8.0-10.0 W ................................ 0.20-1.0 Others .................. 0.50 max.
Ni+Co .......... Remainder C ...................... 0.02 max. Mn........................ 1.0 max. Fe .......................... 4.0-7.0 P........................ 0.04 max. S ...................... 0.03 max. Si ...................... 0.08 max. Tensile Strength, psi MPa Elongation, (4d) %
100,000 660
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
30
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
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Dissimilar-welding applications for INCO-WELD Filler Metal HX include welding INCONEL alloy HX to other nickel alloys, to stainless steels, and to carbon and low-alloy steels.
Specifications
ASME Boiler & Pressure Vessel Code Case 2142 ASME IX, F-No. 43 UNS N06052 ASME II SFA-5.14, ERNiCrFe-7 ISO SNi6052 A WS A5.14, ERNiCrFe-7 Europe NiCr30Fe9 Ni+Co .......... Remainder C ...................... 0.04 max. Mn........................ 1.0 max. Fe .......................... 7.0-11.0 S...................... 0.015 max. Si ...................... 0.50 max. Mo .................. 0.50 max. Cu .................... 0.30 max. Tensile Strength, psi MPa Elongation, (4d) % Cr.............................. 28.0-31.5 Ti.................................. 1.0 max. Al .............................. 1.10 max. P .............................. 0.03 max. Nb+Ta .................... 0.10 max. Al + Ti ...................... 1.5 max. Others .................. 0.50 max.
Specifications
The products have been proposed to A WS and are expected to be listed in A WS A5.34 as ENiCrMo3T0-4 and ENiCrMo3T1-4. Other specifications will follow. Ni .......................................... 64 Cr .......................................... 20 Mo ............................................ 9 Nb ........................................ 3.4 Fe .......................................... 0.5 Si .......................................... 0.3 Mn ........................................ 0.3 Tensile Strength, psi MPa Elongation, (4d) % a Impact Strength @ 70F (20 C) Impact Strength @-320F (-196 C)
a
C ........................................ 0.04 Ti ............................................ 0.1 S .................................... <0.015 Al ...................................... 0.05 P ...................................... <0.02 Cu ...................................... 0.05 Others.............................. <0.5 110,000 758 45 50-55 ft-lbs 67-74 Joules 40-45 ft-lbs 54-61 Joules
80,000 552 30
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
Available Product Forms 0.045 (1.14 mm) and 0.062 (1.6 mm) x spool
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
32
33
Specifications
The product has been proposed to A WS and is listed in A WS A5.14 as ERNiCrFe-7A. Other specifications will follow. UNS N06054 Ni .......................... Remainder C.............................. 0.04 max. Mn .............................. 1.0 max. Fe ............................ 7.0 to 11.0 S ............................ 0.015 max. Si ............................ 0.50 max. Cu .......................... 0.30 max. Cr ........................ 28.0 to 31.5 Al .............................. 1.10 max. Tensile Strength, psi MPa Elongation, (4d) % Ti.................................. 1.0 max. Al+Ti .......................... 1.5 max. Co ............................ 0.12 max. Nb ........................ 0.50 to 1.0 P .............................. 0.03 max. Zr ............................ 0.02 max. B .......................... 0.005 max. Mo .......................... 0.50 max. Others .................. 0.50 max. 80,000 552 30
Specifications
A WS A5.14, ERNiCrFe-11 ASME II, SFA-5.14, ERNiCrFe-11 ASME IX, F-No. 43 DIN 1736 SG-NiCr23Al Ni+Co ............ 58.0-63.0 Cr ...................... 21.0-25.0 Fe .................... Remainder Al.............................. 1.0-1.7 C ........................ 0.10 max. P........................ 0.03 max. Tensile Strength, psi MPa Elongation, (4d) %
Werkstoff Nr. 2.4626 UNS N06601 ISO SNi6601 Europe NiCr23Fe15A1 Mn .............................. 1.0 S ............................ 0.015 Si ............................ 0.50 Cu................................ 1.0 Others .................. 0.50 max. max. max. max. max.
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125 Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
34
35
94,000 648 42
This product contains Boron and Zirconium to minimize the tendency for ductility-dip cracking, while it is especially resistant to oxide "floaters" and inclusions.
Specifications
A WS A5.14, ERNiCrFe-6 AMS 5675 ASME II, SFA-5.14, ERNiCrFe-6 UNS N07092 ASME IX, F-No. 43 ISO SNi7092 MIL-E-21562 Types MIL-RN6A, MIL-EN6A Ni+Co .............. 67.0 min. C ...................... 0.08 max. Mn ........................ 2.0-2.7 Fe ........................ 8.0 max. S...................... 0.015 max. Si ...................... 0.35 max. Tensile Strength, psi MPa Elongation, (4d) % Cu .......................... 0.50 max. Cr .............................. 14.0-17.0 Ti.................................... 2.5-3.5 P .............................. 0.03 max. Others .................. 0.50 max.
Ni .................... Remainder Cr .................... 20.0-24.0 Co ...................... 10.0-15.0 Mo ...................... 8.0-10.0 Al ...................... 0.80-1.50 C ........................ 0.05-0.15 Fe ........................ 3.0 max.
Mn .............................. 1.0 Si ................................ 1.0 S ............................ 0.015 Ti.............................. 0.60 Cu .......................... 0.50 P .............................. 0.03 Others .................. 0.50
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
36
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
37
80,000 552 30
90,000 620 25
Specifications
A WS A5.14, ERNiCrCoMo-1 ASME II, SFA-5.14, ERNiCrCoMo-1 UNS N06617 ASME IX, F-No. 43
DIN 1736 SG-NiCr22Co12Mo Werkstoff Nr. 2.4627 ISO SNi6617 Europe NiCr22Co12 Mo9
Ni............................................ 36 Fe............................................ 62 C............................................ 0.2 Mn ........................................ 0.4 Nb .......................................... 1.6 Tensile Strength, psi MPa Yield Strength (0.2% offset), psi MPa Elongation, (4d%) Impact Strength (ft-lbs) (70F) (Joules) 80,000 550 60,000 414 25 41 56
Ni ............................................ 41 Fe .......................................... 58 C............................................ 0.2 Mn ........................................ 0.4 Nb .......................................... 1.2 Tensile Strength, psi MPa Yield Strength (0.2 % offset), psi MPa Elongation, (4d) % Impact Stength (ft-lbs) (70F) (Joules) 80,000 550 60,000 414 25 41 56
Available Product Forms 0.045 x spool, 3/32 straight lengths Straight Lengths - 915 mm (36) or 1000 mm (39)
Available Product Forms 0.045 x spool, 3/32 straight lengths Straight Lengths - 915 mm (36) or 1000 mm (39)
38
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
39
Specifications
none
Specifications
none
Specifications
Ni+Co ............ 38.0-46.0 C ...................... 0.05 max. Mn........................ 1.0 max. Fe ...................... 22.0 min. S ...................... 0.03 max. Si ...................... 0.50 max. Cu............................ 1.5-3.0 Tensile Strength, psi MPa Elongation, (4d) %
Cr.............................. 19.5-23.5 Al ............................ 0.20 max. Ti .............................. 0.60-1.20 Mo .......................... 2.50-3.50 P .............................. 0.03 max. Others .................. 0.50 max.
Ni .................... 50.0-55.0 C ...................... 0.08 max. Mn.................... 0.35 max. Fe .................... Remainder S...................... 0.015 max. Si ...................... 0.35 max. Cu .................... 0.30 max. Cr........................ 17.0-21.0
Al ............................ 0.20-0.80 Ti ................................ 0.65-1.15 Nb+Ta .................. 4.75-5.50 Mo .......................... 2.80-3.30 P ............................ 0.015 max. B............................ 0.006 max. Co .............................. 1.0 max.
80,000 552 25
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125 Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
40
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
41
Minimum Tensile Strength, psi 165,000 Mechanical MPa 1138 Properties b (Age - Hardened ) b 1325F (720C)/8h, F.C. 100F (55C)/h to 1150F (620C)/8h, A.C.
A WS A5.14, ERNiFeCr-1 MIL-E-21562 Type MIL-RN65 ASME II, SFA-5.14, ERNiFeCr-1 ASME IX, F-No. 45
VdTV 1041.01; 2109.00 BS 2901 (NA41) UNS N08065 ISO SNi8065 Europe NiFe30Cr21Mo3
Specifications
A WS A5.14 ERNiFeCr-2 ASME II, SFA-5.14, ERNiFeCr-2 AMS 5832 DIN 1736 SG-NiCr19NbMoTi
Pre- and post-weld heat treatments are not usually required but may be advantageous for heavy section, fully restrained joints in low ductility castings. Specifications A WS A5.15 ERNiFeMn-Cl UNS NO2216 Ni .................................... 44 C ...................................... 1.5 ISO S C NiFeMn-CI Europe S C NiFeMn-CI Mn ............................................ 11 Fe .......................................... 45
Specifications
100,000 690 35
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
Filler metals available on traverse-wound coils. Available Product Forms mm in 1.6 0.062 2.0 0.078 2.4 0.093
42
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
43
NI-ROD Filler Metal 99 is used for gas-metal-arc, gas-tungsten-arc. and submerged-arc welding of ductile, malleable, and gray cast irons. It is a solid nickel alloy wire designed for making easily machined welds by automatic and semi-automatic processes. In highly diluted, single-layer deposits, pure nickel weld metal has better machinability than other welding products for cast irons. Submerged-arc welding is done with INCOFLUX 6 Submerged Arc Flux. Disimilar-welding applications include gas-metal-arc welding of cast irons to low-alloy and carbon steels.
INCOFLUX 4 Submerged Arc Flux (SA W) is an agglomerated flux designed for wire welding with INCONEL Filler Metal 82, the high Nickel, 20% Chromium alloy. Typical applications are groove welding INCONEL alloys 600 and 601, INCOLOY alloy 800, to themselves and to ferritic materials. The flux and wire combination is preferred when joining carbon steels to stainless steeels because it provides optimum coefficient of thermal expansion properties. One major application is for overlaying carbon steels with the corrosion and oxidation resistant 82 filler metal. Welding Parameters: Groove and Overlay Welding: Use DCEP with stringer beads.
Specifications
A WS A5.15, ERNi-CI UNS N02215 ASME II, SFA-5.15, ERNi-CI Ni+Co .............. 99.0 min. Fe ...................... 0.40 min. Mn.................... 0.35 max. Si ...................... 0.35 max.
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-60 for 0.093. 0.062 in. 1.6mm 0.093 in. 2.4 mm 240-260 300-400 32-34 34-37 4 in/min. 100 mm/min 4 in./min. 100 mm/min. 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm 1/2-1 in. 13-25 mm 3/4-1 1/4 in. 19-32 mm
71,000 490 12
Filler metals available on spool and in cut straight lengths in a variety of sizes selected from the following diameters: Available Product Forms mm in 0.8 0.030 0.9 0.035 1.0 0.040 1.14 0.045 1.2 1.6 0.047 0.062 2.4 0.093 3.2 0.125
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F for 2 hours or 600 for one hour. Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
44
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
45
INCOFLUX 5 Submerged Arc Welding (SA W) Flux is designed for wire welding with MONEL Filler Metal 60, the high Nickel, 30% Copper alloy. Typical applications are groove welding MONEL alloy 400 to itself and to ferritic materials. A major application is for overlaying carbon steels with the corrosion resistant MONEL 60 Filler Metal. The flux is also used with NiRod FC 55 Flux Cored wire for welding cast irons to themselves or to carbon steels, and for surfacing of cast irons. Welding Parameters: Groove and Overlay Welding Using DCEP current with stringer beads. Diameter 0.062 in. 1.6 mm 0.093 in. 2.4 mm Amperes 260-280 250-300 Volts 30-33 32-35 Travel Speed 8-11 in/min. 200-280 mm 8-11 in/min. 200-280 mm Extension 7/8-1 in 22-25 mm 7/8-1 in. 22-25 mm Flux Burden 1/2-1 in 13-25 mm 3/4-1-1/4 in 19-32 mm
INCOFLUX 6 Submerged Arc Flux (SA W) is an agglomerated flux designed for wire welding with INCONEL Filler Metal 61, INCONEL Filler Metal 82, NI-ROD Filler Metal 44 and NILO Filler Metal CF36. Typical applications are groove welding Nickel 200 alloy to itself and to steels, and overlaying carbon streels with the Nickel Filler Metal 61. The flux is also suitable to use with INCONEL Filler Metal 82 for overlaying up to three layers. (Note: Use INCOFLUX 4 and INCONEL Filler Metal 82 if more layers are needed). NI-ROD Filler Metal 44 and INCOFLUX 6 are used to submerged arc weld cast irons to themselves and to steels. INCOFLUX 6 is also used with NILO Filler Metal CF36 to join INVAR and NILO 36. Welding Parameters: Groove and Overlay Welding Using DCEP current with stringer beads. Diameter 0.062 in. 1.6 mm 0.093 in. 2.4 mm Amperes 250 250-300 Volts 28-30 30-33 Travel Speed 10-12 in/min. 250-305 mm/min 8-11 in./min. 200-280 mm Extension 7/8-1 in 22-25 mm 7/8-1 in. 22-25 mm Flux Burden 1/2-1 in 13-25 mm 3/4-1-1/4 in 19-32 mm
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-60 for 0.093. 0.062 in. 1.6mm 0.093 in. 2.4 mm 260-280 300-400 32-35 34-37 4 in / min. 100 mm/min 4 in./min. 100 mm/min. 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm 1/2-1 in. 13-25 mm 3/4-1 1/4 in. 19-32 mm
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-60 for 0.093. 0.062 in. 1.6mm 0.093 in. 2.4 mm 240-260 300-400 32-34 34-37 4 in/min. 100 mm/min 4 in./min. 100 mm/min. 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm 1/2-1 in. 13-25 mm 3/4-1 1/4 in. 19-32 mm
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F. for 2 hours or 600 for one hour. Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
Storage and Drying Conditions The flux can be stored indefinitely in unopened containers. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F. for 2 hours or 600 for one hour. Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
46
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
47
INCOFLUX 7 Submerged Arc Flux (SA W) is an agglomerated flux designed for wire welding with INCONEL Filler Metal 625, a corrosion resistant Nickel-Chromium-Molybdenum alloy. Typical applications are groove welding INCONEL alloy 625 and INCOLOY alloy 825 to themselves and to ferritic materials. The flux and wire combination is used for welding a range of corrosion resistant, molybdenum containing alloys such as 904L, 316, 317, and duplex stainless steels. One major application is for overlaying carbon steels with the corrosion and oxidation resistant INCONEL Filler Metal 625. Welding Parameters: Groove and Overlay Welding Using DCEP current with stringer beads. Diameter 0.062 in. 1.6 mm 0.093 in. 2.4 mm Amperes 240-290 250-300 Volts 20-33 30-33 Travel Speed 8-11 in/min. 200-280 mm/min 8-11 in./min. 200-280 mm Extension 7/8-1 in 22-25 mm 7/8-1 in. 22-25 mm Flux Burden 1/2-1 in 13-25 mm 3/4-1-1/4 in 19-32 mm
INCOFLUX 8 Submerged Arc (SA W) Flux is designed for wire welding with MONEL Filler Metal 67, the high Copper, 30% Nickel alloy. Typical applications are groove welding MONEL alloy 450 (70/30) Copper-Nickel) and other copper-nickel alloys. It can also be used for overlaying carbon steels, but requires a buffer layer of either Nickel Filler Metal 61 or MONEL Filler Metal 60 in order to prevent excess iron dilution that can embrittle the copper-nickel deposit. Welding Parameters: Groove and Overlay Welding Using DCEP current with stringer beads. Diameter 0.062 in. 1.6 mm 0.093 in. 2.4 mm Amperes 260-280 300-350 Volts 30-33 32-35 Travel Speed 8-11 in/min. 200-280 mm/min 8-11 in./min. 200-280 mm Extension 7/8-1 in 22-25 mm 7/8-1 in. 22-25 mm Flux Burden 1/2-1 in 13-25 mm 3/4-1-1/4 in 19-32 mm
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-60 for 0.093. 0.062 in. 1.6mm 0.093 in. 2.4 mm 240-260 300-400 32-34 34-37 4 in/min. 100 mm/min 4 in./min. 100 mm/min. 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm 1/2-1 in. 13-25 mm 3/4-1 1/4 in. 19-32 mm
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-60 for 0.093. 0.062 in. 1.6mm 0.093 in. 2.4 mm 260-280 300-400 32-35 34-37 4 in/min. 100 mm/min 4 in./min. 100 mm/min. 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm 1/2-1 in. 13-25 mm 3/4-1 1/4 in. 19-32 mm
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely . Flux that has been exposed to possible moisture pick-up can be re-dried at 500F. for 2 hours or 600 for one hour. Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a lid hermetically sealed with a rubber gasket.
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F. for 2 hours or 600 for one hour. Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a hermetically lid sealed that has a rubber gasket seal.
48
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
49
Welding Parameters: DCEP current. Diameter 0.5 x 60 mm 0.5 x 30 mm Amperes 1100-1300 600-700 Volts 23-24 23-24 Travel Speed 6-7 in/min. 150-175 mm/min 6-7 in/min 150-175 mm/min Extension 0.75-1 in 19-25 mm 0.75-1 in. 19-25 mm Flux Burden 0.75-1.5 in 19-38 mm 0.75-1.5 in. 19-38 mm
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-60 for 0.093. 0.062 in. 1.6mm 0.093 in. 2.4 mm 240-260 300-400 32-34 34-37 4 in/min. 100 mm/min 4 in./min. 100 mm/min. 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm 1/2-1 in. 13-25 mm 3/4-1 1/4 in. 19-32 mm
Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
Storage and Drying Conditions The flux in unopened containers can be stored for five (5) years after delivery in dry storage rooms. Flux that has been exposed to possible moisture pick-up can be re-dried at 300F for 2 hours or 500 for one hour. Particle Size Tyler Mesh: 10 x 150 Mesh Packaging 44 pound (20 kg) polyethylene bags.
50
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
51
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F. for 2 hours or 600 for one hour. Unfused used flux should be blended in a 1/1 ratio with new flux before reusing.
www.specialmetalswelding.com
www.specialmetalswelding.com
Welding Parameters: DCEP current. Diameter 0.5 x 60 mm 0.5 x 30 mm Amperes 1100-1300 600-700 Volts 23-24 23-24 Travel Speed 6-7 in/min. 150-175 mm/min 6-7 in/min 150-175 mm/min Extension 0.75-1 in 19-25 mm 0.75 1 in. 19-25 mm Flux Burden 0.75-1.5 in 19-38 mm 0.75 1.5 in. 19-38 mm
Welding Parameters: DCEP current. Diameter 0.5 x 60 mm 0.5 x 30 mm Amperes 1100-1300 600-700 Volts 23-24 23-24 Travel Speed 6-7 in/min. 150-175 mm/min 6-7 in/min 150-175 mm/min Extension 0.75-1 in 19-25 mm 0.75 1 in. 19-25 mm Flux Burden 0.75-1.5 in 19-38 mm 0.75 1.5 in. 19-38 mm
Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
Particle Size Tyler Mesh: 12 x 68 Mesh Packaging 88 pound (40 Kg) polyethelene bags.
52
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
53
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F for 2 hours or 600 for one hour. Unfused used flux should be blended in a 1/1 ratio with new flux before reusing.
Storage and Drying Conditions The flux in unopened containers can be stored in a dry strorage room. Flux that has been exposed to possible moisture pick-up can be dried at 400F for 2 hours or 500 for one hour.
250 250-300
28-30 30-33
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles / min for 0.062 and 35-50 for 0.093. 0.062 in. 1.6 mm 0.093 in. 2.4 mm 240-260 300-400 32-34 34-37 4 in/min. 100 mm/min 4 in./min. 100 mm/min 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm 1/2-1 in. 13-25 mm 3/4-1 1/4 in. 19-32 mm
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-50 for 0.093. 0.062 in. 1.6 mm 0.093 in. 2.4 mm 260-280 300-400 32-35 34-37 4 in/min. 100 mm/min 4 in./min. 100 mm/min 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm 1/2-1 in. 13-25 mm 3/4-1-1/4 in. 19-32 mm
Storage and Drying Conditions The flux can be stored indefinitely in unopened containers. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F. for 2 hours or 600 for one hour. Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 50 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
Storage and Drying Conditions The agglomerated flux in unopened containers can be stored indefinitely. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F for 2 hours or 600 for one hour. Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
54
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
55
Welding Parameters: Groove and Overlay Welding: Use DCEP with stringer beads Diameter 0.062 in. 1.6 mm 0.093 in. 2.4 mm Amperes 240-290 250-300 Volts 30-33 30-33 Travel Speed 8-11 in/min. 200-280 mm/min 8-11 in./min. 200-280 mm/min Extension 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm Flux Burden 1/2-1 in. 13-25 mm 3/4-1-1/4 in. 19-32 mm
Welding Parameters: DCEP current. Diameter 0.5 x 60 mm 0.5 x 30 mm Amperes 700-900 300-450 Volts 25-28 25-28 Travel Speed 4-5 in/min. 100-125 mm/min 4-5 in/min 100-125 mm/min Extension 0.75-1 in 19-25 mm 0.75-1 in. 19-25 mm Flux Burden 0.75-1.5 in 19-38 mm 0.751.5 in. 19-38 mm
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-50 for 0.093. 0.062 in. 1.6 mm 0.093 in. 2.4 mm 240-260 300-400 32-34 34-37 4 in/min. 100 mm/min 4 in./min. 100 mm/min 7/8-1 in. 22-25 mm 7/8-1 in. 22-25 mm 1/2-1 in. 13-25 mm 3/4-1-1/4 in. 19-32 mm
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F for 2 hours or 600 for one hour. Unfused used flux should be blended in a 1/1 ratio with new flux before reusing. Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F for 2 hours or 600 for one hour. Particle Size Tyler Mesh: 10 x 60 Mesh Packaging 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
56
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
57
Weldstrip
www.specialmetalswelding.com
Weldstrip
Special Metals Welding Products Company, a division of Huntington Alloys, long recognized as the industry leader in nickel-base welding electrodes and filler metals, also supplies nickelbase wires to the Submerged Arc and Electroslag Welding industry. The Welding Products Company is a fully integrated manufacturer from raw materials to distribution of finished products. This provides complete traceability of product from melt-to-spray-deposit. These strips have been processed to ensure optimum performance in both submerged arc and electroslag welding applications. The Welding Products Company is ISO 9002 approved and its quality systems also meet the ASME, MIL, and TUV standards to ensure that products meet or exceed the specification requirements of A WS, ASME, MIL, and DIN.
Welding Parameters: DCEP current. Diameter 0.5 x 60 mm 0.5 x 30 mm Amperes 700-900 300-450 Volts 25-28 25-28 Travel Speed 4-5 in/min. 100-125 mm/min 4-5 in/min 100-125 mm/min Extension 0.75-1 in 19-25 mm 0.75-1 in. 19-25 mm Flux Burden 0.75-1.5 in 19-38 mm 0.751.5 in. 19-38 mm
A list of nickel-base alloys manufactured by the Welding Products Company for use in the submerged arc and electroslag strip welding applications include:
Special Metals Welding Products Designations Nickel Weldstrip 61 MONEL Weldstrip 60 MONEL Weldstrip 67 INCONEL Weldstrip 82 INCONEL Weldstrip 625 INCO-WELD Weldstrip 686CPT
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely. Flux that has been exposed to possible moisture pick-up can be re-dried at 500F for 2 hours or 600 for one hour. Unfused used flux should be blended in a 1/1 ratio with new flux before reusing. Particle Size Tyler Mesh: 10 x 100 Mesh Packaging 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket seal.
58
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
59
Weldstrip
A list of nickel-base alloys manufactured by the Welding Products Company for use in the thermal spray applications includes:
AWS Class __ A5.14 ERNiCrMo-3 A5.14 ERNiFeCr-2 A5.14 ERNiCr-4 __ __ A5.14 ERNiCrMo-4 A5.14 ERNiCu-7
Special Metals Welding Products Designations DURANICKEL Thermal Spray 301TSW* INCONEL Thermal Spray 625TSW INCONEL Thermal Spray 718TSW INCONEL Thermal Spray 72TSW INCONEL Thermal Spray 8020M INCONEL Thermal Spray 8020TSW INCONEL Thermal Spray C276TSW MONEL Thermal Spray 60TSW
Table of Contents
62-63 64 65 66 66 67 68 Welding Products Selector Chart Conversion Factors for Units of Measure Hardness Conversions Comparison of Gauges Standard Pipe Sizes Temperature Conversion Chart Storage and Rebaking
60
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
61
Appendix
www.specialmetalswelding.com
Appendix
www.specialmetalswelding.com
Nickel 200
Nickel 200
MONEL 60 Nickel 61
INCONEL 82 Nickel 61
INCONEL 625 INCONEL 82 Nickel 61 INCONEL 625 INCONEL 82 Nickel 61 INCONEL 625 INCONEL 82
I-W 686CPT INCONEL 625 INCONEL 82 Nickel 61 I-W 686CPT INCONEL 625 INCONEL 82 I-W 686CPT INCONEL 625 INCONEL 82 I-W 686CPT INCONEL 625
INCONEL 82 Nickel 61
INCONEL 82 Nickel 61
INCONEL 82 Nickel 61
INCONEL 82 Nickel 61
INCONEL 82 Nickel 61
MONEL 60 INCONEL 625 INCONEL 112 MONEL 190 INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 112 Nickel 141 I-W 686CPT INCO-WELD A INCONEL 112 INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 112 INCONEL 182 MONEL 190 INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 112 INCONEL 182 MONEL 190 I-W 686CPT INCO-WELD A
INCO-WELD A INCONEL 112 INCONEL 182 Nickel 141 INCO-WELD A INCONEL 112 INCONEL 182 Nickel 141 INCO-WELD A I-W 686CPT Nickel 141 INCO-WELD A INCONEL 112 INCONEL 182 Nickel 141 INCO-WELD A Nickel 141
INCONEL 82 INCO-WELD A INCONEL 182 INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 82 I-W 686CPT INCO-WELD A INCONEL 112 INCONEL 117 INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 112 INCONEL 117 INCO-WELD A INCONEL 112 INCONEL 117 INCONEL 182 I-W 686CPT INCO-WELD A
INCONEL 617 INCONEL 625 INCONEL 82 INCONEL 617 INCONEL 625 INCONEL 82 I-W 686CPT INCONEL 617 INCONEL 625 INCONEL 82 INCONEL 617 INCONEL 82 INCO-WELD A INCONEL 117 INCO-WELD A INCONEL 112
INCONEL 617 INCONEL 625 INCONEL 82 I-W 686CPT INCONEL 625 INCONEL 82 I-W 686CPT INCONEL 625 INCONEL 82 INCONEL 617 INCONEL 625 INCONEL 82 INCONEL 625 INCONEL 82
INCONEL 617 INCONEL 625 INCONEL 82 INCONEL 617 INCONEL 625 INCONEL 82 I-W 686CPT INCONEL 617 INCONEL 82 INCONEL 617 INCONEL 625 INCONEL 82 INCONEL 625 INCONEL 82
INCONEL 625
I-W 686CPT INCONEL 625 INCONEL 82 I-W 686CPT INCONEL 625 INCONEL 82 INCONEL 625 INCONEL 82
INCONEL 625 INCONEL 82 Nickel 61 I-W 686CPT INCONEL 625 Nickel 61 INCONEL 82 Nickel 61
I-W 686CPT
INCOLOY alloys 800, 803 and 800H/HT INCOLOY alloy 825 & Super Austenitic Stainless Steel Carbon, Low alloy & Nickel Steels 3 - 30% Chromium Steels Austenitic Stainless Steels Duplex and Super Duplex Stainless Steels Cast hightemperature alloys Copper-Nickel alloys
INCO-WELD A INCONEL 112 INCONEL 117 INCONEL 182 INCONEL 112 INCONEL 122 I-W 686CPT INCONEL 112 INCO-WELD A
I-W 686CPT INCONEL 112 INCONEL 122 INCO-WELD A I-W 686CPT INCONEL 112 INCONEL 182 INCO-WELD A I-W 686CPT INCONEL 112 INCONEL 182 INCO-WELD A I-W 686CPT INCONEL 112 INCONEL 182 I-W 686CPT
INCONEL 625 I-W 686CPT INCONEL 112 I-W 686CPT INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 112 INCONEL 182 I-W 686CPT INCONEL 112
INCONEL 82 Nickel 61
INCO-WELD A INCONEL 112 INCONEL 182 Nickel 141 INCO-WELD A INCONEL 112 INCONEL 182 Nickel 141 INCO-WELD A INCONEL 112 INCONEL 182 Nickel 141 I-W 686CPT INCO-WELD A Nickel 141 INCO-WELD A INCONEL 112 INCONEL 182 Nickel 141 MONEL 187 MONEL 190 Nickel 141
INCONEL 82 Nickel 61
INCO-WELD A INCONEL 625/52 INCO-WELD 112 INCONEL 82 INCO-WELD A INCONEL 112/152 INCO-WELD A INCONEL 112 INCONEL 182 I-W 686CPT INCO-WELD A INCO-WELD A INCONEL 112 INCONEL 182 I-W 686CPT INCO-WELD A
INCONEL 82 Nickel 61
I-W 686CPT INCONEL 82/625 I-W A/686CPT INCONEL 112 I-W 686CPT INCO-WELD A
INCONEL 82 Nickel 61
INCO-WELD A INCONEL 112 INCONEL 182 MONEL 190 MONEL 187 MONEL 190 Nickel 141
INCO-WELD A INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 182 MONEL 190 Nickel 141
INCO-WELD A INCONEL 112 INCONEL 117 INCO-WELD A INCONEL 182 Nickel 141
INCO-WELD A INCONEL 112 INCONCEL 117 INCO-WELD A INCONEL 182 Nickel 141
INCONEL 617 INCONEL 82 INCO-WELD A INCONEL 117 INCO-WELD A INCONEL 182 Nickel 141
INCONEL 82 Nickel 61
Data contained in this chart is for information only and should not be used for specification purposes.
62
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies.
63
Copper-Nickel alloys
Filler Metals For Gas Metal Arc, Gas Tungsten Arc and Submerged-Arc Welding
Hardness Conversions
64
65
Hardness Conversions
Temperature Conversions
66
67
Temperature Conversions
Submerged Arc Flux Unopened bucket containers can be stored indefinitely. Exposed flux can be re-dried at 500F for 2 hours, or 600F for 1 hour.
WARNING POSSIBLE CANCER HAZARD OR LUNG DAMAGE IF INHALED MAY CAUSE ALLERGIC REACTION - MAY CONTAIN FLUORIDES. PROTECT YOURSELF AND OTHERS - Before use read, and understand this information, the manufacturers instructions, Material Safety Data Sheets (MSDS), and your employers safety practices. See American National Standard Z49.1, Safety in Welding and Cutting and OSHA Safety and Health Standards 29CFR1910. FUMES AND GASES can be hazardous to your health. Skin sensitization, irritation of skin, eye and respiratory tract, neurological damage or death can result from over exposure. Keep your head out of the fume. Use ventilation, preferably local exhaust ventilation, adequate to keep the concentration of the fumes and gases below the exposure limits. Special attention to ventilation is required in confined, small or crowded spaces. If adequate ventilation is not available, wear appropriate respiratory protection. Wash skin after contact with dust or fume. ARC RAYS can injure eyes and burn skin - ELECTRIC SHOCK can kill. Do not touch live electrical parts - WEAR correct eye, ear and body protection.
INCONEL
INCOLOY
INCOFLUX
1401 Burris Road Newton, NC 28658, U.S.A. Telephone 828.465.0352 1.800.624.3411 Fax 828.464.8993 www.specialmetalswelding.com Special Metals Welding Products Company Canada House, Bidavon Industrial Estate, Waterloo Road, Bidford-On-Avon Warwickshire, England B50 4JN Telephone +44 (0) 1789 491780 Fax +44 (0) 1789 49781
NI-ROD
NIMONIC
ISO-9002-94
Controlled Products Group www.controlledproductsgroup.com 590 Seaman Street Stoney Creek, Ontario L8E 4H1, Canada Telephone 905.643.6555 1.800.268.7203 Fax 905.643.6614 Unit 9, 1715 27th Avenue Northeast Calgary, Alberta T2E 7E1, Canada Telephone 403.250.9191 1.888.274.9353 Fax 403.250.9197 1310 Gay-Lussac Local 203 Bouchervillle, Quebec J4B 7G4 1.877.655.5502 Fax 450.655.6022 Asia-Pacific www.smc-wpc.com 1266 Najing Road West, Rooms 1802-1804 Shanghai 200040 PF China Telephone +8621 6288 18081 #222 Fax +8621 3229 0052
2003 Special Metals Products Company
DURANICKEL 686CPT
CERTIFICATE #003383
725NDUR