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3-4 Confidential : duplication and reproduction prohibited
3-2 Principle of Distance Measurement
(1) Principle
Let the instrument face the objective (a normal prism is usable) and emit a light (laser beam). The instrument
receives the reflected light and measures its time lag (phase difference). Consequently the distance to the
objective can be measured.
A difference from the conventional light wave telemeter (EDM) is as follows: this instrument does not modu-
late the emitted light but carries out the measurements equal to the long/short wavelength (accurate measure-
ment and rough measurement) at the same time.
The luminous flux emitted outside is a pulse with exceedingly small width.
The instrument emits a pulse light to the objective.
The instrument amplifies the reflected light and generates the receiving timing waveform. According
to the timing, the sine waveform of TCXO is sampled and so the low frequency beat signal can be
obtained. At the same time, the instrument measures the count value for the time interval which is
obtained by the emitting and receiving timing of the pulse light.
A/D conversion is done for the beat signal of . The converted value and the above count value are
stored in the memory.
Fourier transformation is executed for the data for which A/D conversion has already been done and
the accurate measured distance value is obtained.
CPU arranges the digits for the above count value (rough measurement) and the accurate measurement
to calculate the distance value.
The procedures of ~ are done in the outside and inside light paths and, in consideration of the
calculated differences, the final measured distance value is obtained.
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3-5 Confidential : duplication and reproduction prohibited
(2) Distance measurement system block diagram
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3-6 Confidential : duplication and reproduction prohibited
3-3 Distance Measurement System Optical Arrangement
6
14
15
20
16
8
10
15
9
17 18 19
5 4 3
12 13
21
22
23
24
2
1 7 11
PLD
LD
APD
Chopper
3-7 Confidential : duplication and reproduction prohibited
Telescope (EDM) system
No. Name Function on mechanism Function on adjustment
1 Objective lens EDM focus adjustment
2 Dichroic prism Distributes the light path for the distance mea-
surement (optical receiving) system and the
collimation system.
EDM optical axis vertical
adjustment
3 Internal lens Collimation system focus adjustment
4 Porro prism Forms an image.
5 Reticle Imaging screen in the collimation system EDM optical axis reverse
adjustment
6 Eyepiece lens Optical system for observing the collimation
system
7 Mirror
(Optical emitting pipe)
Aligns the collimation axis with the distance
measurement (optical emitting) system.
8 Relay lens Changes the magnification of the distance
measurement system.
9 Mirror (LP) Aligns the laser pointer optical axis with the
distance measurement system.
10 Condenser lens (LP) Condenses the LP light.
11 Reference-ND Adjusts the light intensity for the inside light
path.
12 Reference lens
13 Condenser lens
(P-optical emitting)
Generates the prism distance measurement
light.
14 Mirror
(P-optical emitting)
Generates the prism distance measurement
light.
15 Optical emitting fiber Generates the prism distance measurement
light.
16 Condenser lens
(Optical emitting fiber)
Generates the prism distance measurement
light.
17 Random phase plate Adjusts the irregular light intensity to be uni-
form.
18 Rhomb prism Changes the light path for Prism/Non-prism.
19 Anamorphic prism Forms the beam.
20 Condenser lens (PLD)
21 IR filter Removes the unnecessary light.
22 Circular Adjusts the light intensity for the distance
measurement.
23 Doughnut lens
24 Optical receiving fiber
4-1 Confidential : duplication and reproduction prohibited
4. INSPECTION
4-1 Inspection Procedure
Before starting repairs, use the following procedure to doublecheck the problem location. Before the instru-
ment is disassembled, carry out :
4-2 Theodolite System Accuracy Inspection
4-3 Telescope (EDM) System Accuracy Inspection
When you have located the problem, proceed with disassembly and replacement of the problem unit as
described in the repair manual.
Level the instrument.
Inspection/repair is ended.
Shipment
Theodolite
system accuracy
inspection
EDM
system accuracy
inspection
Repair the trouble part
according to trouble
shooting flow chart.
Repair the trouble part
according to trouble
shooting flow chart.
Carry out inspections for the
theodolite/EDM systems to
make sure that there is no
trouble part.
4-2 Confidential : duplication and reproduction prohibited
4-2 Theodolite System Accuracy Inspection
Unit Item Inspection / Adjustment Procedure Standard
1 Perpendicularity of
plate level and ver-
tical axis
Inspection: Operate the leveling screw to center the bubble.
Turn the instrument in 180 to check the movement of the
bubble.
Adjustment: Turn the level's adjustment nut to compensate for 1/2 the
offset, and turn the leveling screw to compensate for the
other 1/2.
1/4 graduation
or less
2 Perpendicularity of
circular level and
vertical axis
Inspection: Check it at the same time with the above 1.
Adjustment: Turn the level adjustment nut until the bubble is centered.
1/3 graduation
or less
3 Alignment of verti-
cal axis and optical
plummet tele-
scopes line of
sight (optical
plummet accuracy)
Inspection: Collimate the object set 1m~1.5m away. The measured
value must be half the deviation when turning the instru-
ment in 180.
Adjustment: Turn the retile adjustment screw to correct for half the
deviation.
0.5mm or less
4 Reticle vertical
cross hair inclina-
tion
(Scale inclination)
Inspection: When aligning the telescopes upper or lower vertical
cross hair with the bottom cross hair, check the offset of
another cross hair.
Adjustment: Loosen the eyepiece cell set screw and align the reticle
vertical cross hair with the bottom cross hair.
One vertical
cross hair or
less
Adjustment nut
Adjustment nut
Set screw
4-3 Confidential : duplication and reproduction prohibited
5 Perpendicularity of
horizontal axis and
vertical axis
(plumb line)
Inspection: Collimate the elevation angle collimator and then the
depression angle collimator. At that time, read the offset
from the vertical line at the normal and reverse positions
of telescope. The measured value must be half the differ-
ence between the read values at the normal and reverse
positions.
Adjustment: Slightly loosen only the right horizontal bearing screws
A, B, and C. Use a rod pin and turn the plumb line
adjustment screw to press and adjust the metal part.
10" or less
6 Perpendicularity of
horizontal axis and
line of sight
(reversing)
Inspection: Collimate one horizontal collimator, reverse the tele-
scope and collimate another collimator. Read the devia-
tion at each collimation. The measured value must be
half the deviation.
To eliminate the collimator's vertical error, when you
have done observation at normal and reverse positions,
add the normal and reverse deviation. The measured
value must be 1/4 the obtained value.
Adjustment: Turn the right and left reticle adjustment screws to make
the adjustment.
10" or less
7 Tilt sensor operat-
ing range
Inspection: Align the collimator scale with the reticle scale. Use the
vertical tangent screw to display [9000'00"]. Use the
leveling screw to incline the axis back and forth in 3' or
more from the vertical condition.
Adjustment: Carry out the tilt offset adjustment. If the operating
range cannot be corrected by offset adjustment, adjust
the tilt installation position.
TILT OVER
is displayed.
Unit Item Inspection / Adjustment Procedure Standard
A B
C
Not loosened
Loosen these screws.
Adjustment screw
Down Up
Amount of offset
Correction = Offset
Right and left
1
2
adjustment screws
4-4 Confidential : duplication and reproduction prohibited
8 Tilt correction
accuracy
Inspection: Align the collimator scale with the reticle scale. Use the
vertical tangent screw to display [9003'00"]. Use the
leveling screw to align the collimator with the reticle
scale.
Adjustment: Carry out the tilt offset adjustment. If the correction
accuracy cannot be corrected by offset adjustment,
adjust the tilt installation position.
10" or less
9 Height 0 posi-
tion
Inspection: Align the collimator scale with the reticle scale and
check the error against the horizontal position
[9000'00" (or 000'00")].
Adjustment: Carry out V ANGLE 0 POINT of the adjustment
mode (refer to the instruction manual). If the height 0
position is not corrected by V ANGLE 0 POINT (error
is excessive), adjust the vertical scale installation posi-
tion.
Install with the 3 set screws so that it is within 5 from
the height 0 position.
(Torque: 70Ncm (7kgfcm))
10" or less
10 Alignment of line
of sight for sight-
ing collimator
Inspection: Catch the object with the sighting collimator. Then,
when collimating the object with the telescope, the offset
from the reticle center must be the measured value.
Adjustment: Loosen the sighting collimator mounting screw and turn
it right and left to correct.
Within 20'
Unit Item Inspection / Adjustment Procedure Standard
+5
-5
Set screw
CCD unit
CCD Ass'y mounting screw
Mounting screw
4-5 Confidential : duplication and reproduction prohibited
4-3 Telescope (EDM) System Accuracy Inspection
4-3-1 Inspection of the telemeter optical axis and the telescope optical axis
(1) Inspection by actual measurement
Procedure Illustration
1 Set a prism about 30m to 50m apart from the
instrument.
2 Turn on the power as pressing the [F1] key.
ADJUSTMENT MODE (1/2) appears.
3 Press the [F4] (P) key to get ADJUSTMENT
MODE (2/2). Press the [F1] key to select EDM
CHECK.
4 Collimate the center of the prism in the prism
mode.
The buzzer keeps sounding.
5 Press the [F4] (HOLD) key to hold the light inten-
sity.
The mark # appears at the right side of the light
intensity display.
H (horizontal) direction check
(Don't move the V (vertical) direction.)
6 Use the horizontal tangent screw to move the col-
limating point to the left side of the prism gradu-
ally until the buzzer stops sounding.
Check each of the optical axis of EDM and theodolite about prism mode and non-prism
mode in order.
ADJUSTMENT MODE 1/2
F1:V ANGLE 0 POINT
F2:INST. CONSTANT
F3:V0 AXIS P
ADJUSTMENT MODE 2/2
F1:EDM CHECK
P
V: 9010'10"
HR: 2000'20"
SIGNAL: [ ]
EXIT NP/P HOLD
V: 9010'10"
HR: 0004'20"
SIGNAL: [ ] #
EXIT NP/P HOLD
Prism
Reticle
4-6 Confidential : duplication and reproduction prohibited
7 Use the horizontal tangent screw to move the col-
limating point to the center of the prism gradually
until the buzzer begins to sound. Check the light
intensity level on the display unit. Adjust the col-
limating point by turning the horizontal tangent
screw until the minimum level or level two of the
light intensity is displayed.
8 Write down the displayed horizontal angle.
9 Use the horizontal tangent screw to move the col-
limating point to the right side of the prism gradu-
ally until the buzzer stops sounding.
10 Use the horizontal tangent screw to move the col-
limating point to the center of the prism gradually.
As Procedure 7, adjust the collimating point by
turning the horizontal tangent screw until the min-
imum level or level two of the light intensity is
displayed.
11 Write down the displayed horizontal angle.
12 Calculate the center of the prism by the values
written in Procedure 8 and 11.
[Example]
Step 8: 0 01' 20"
Step 11: 0 09' 40"
Average: 0 04' 10"
Procedure Illustration
Prism
Reticle
V: 9010'10"
HR: 0001'20"
SIGNAL: [ ] #
EXIT NP/P HOLD
Quantity level two
Prism
Reticle
4-7 Confidential : duplication and reproduction prohibited
13 Collimate the center of the prism.
Compare the value of the horizontal angle at this
time with the one calculated in Procedure 12. If
the difference is within approx. 2', there is no
problem for use.
V (vertical) direction check
(Don't move the H (horizontal) direction.)
[Example]
Reading to prism center: 0 04' 30"
Calculation: 0 04' 10"
Difference: 20"
14 Carry out checking as the H direction and com-
pare the measured value of the prism center colli-
mation with the calculated average value. If the
difference is within approx. 2', there is no problem
for use.
Check in non-prism mode
If the instrument is in the light intensity hold
mode, press the [F4] (HOLD) key to cancel the
hold mode.
[Example]
Lower side of prism: 90 12' 30"
Upper side of prism: 90 04' 30"
Average: 90 08' 30"
Reading to prism center: 90 08' 50"
Average: 90 08' 30"
Difference: 20"
15 Press the [F3] (NP/P) key to change to the non-
prism mode.
16 Collimate the center of the prism.
17 Press the [F4] (HOLD) key to hold the light inten-
sity.
The mark # is displayed at the right side of the
light intensity display.
Procedure Illustration
Prism
Reticle
V: 9010'10"
HR: 0004'20"
N
P
SIGNAL: [ ]
EXIT NP/P HOLD
V: 9010'10"
HR: 0004'20"
N
P
SIGNAL: [ ] #
EXIT NP/P HOLD
4-8 Confidential : duplication and reproduction prohibited
18 Carry out checking in the non-prism mode as the
above Procedure 5 ~ 14. For each of the horizon-
tal and vertical directions, compare the collimated
value of the prism center with the calculated aver-
age value. If the difference is within approx. 2',
there is no problem for use.
Check of the laser pointer optical axis
19 On the center of a section paper or a white paper,
draw a vertical line and a horizontal line to be
used as a target.
20 Set the above target about 10m away from the
instrument and collimate the intersection of the
vertical and horizontal lines.
21 Turn on the power of the instrument. Press the
star key and then press the [L.P.] key to light the
laser pointer.
22 When collimating the intersection on the target,
make sure that the center of the laser pointer is
within about 6mm from the intersection on the tar-
get.
Procedure Illustration
Target
About 10m
Note: If you look through the telescope at this time, you will not be able to see the laser
pointer. Therefore, conduct this check with the naked eye, viewing the target and
the laser pointer from the side of, or from above, the GPT-3000.
4-9 Confidential : duplication and reproduction prohibited
(2) Inspection by using a collimator
The optical emitting wavelength of the GPT-3000 series is different from the current total stations. When
checking the optical axis by a collimator, the CCD camera and a monitor are used.
(It is possible to perform inspection by the collimator with the CCD camera used in the laser products. In
this case, the objective lens has to be changed to a one with magnification 5 (ST-3K-02)).
1-1 Necessary tools
1-2 Collimator
For inspection, you can use a collimator for general surveying instruments. There is no problem. For adjust-
ment, please use a collimator equipped with the laser reticle.
(The wavelength of the EDM light source is different between the reticles. If you make adjustment with the
normal reticle, the measured distance/linearity may be out of standard.)
Tool No. Name Remarks
ST-PT-21
ST-PT-31
CCD camera & monitor Made by Tokyo Electronics
CCD camera : CS3330B
Monitor : 9VM10A
ST-PT-24 Red circular image checking filter For GPT-2000
ST-PT-22 Objective lens Made by Nikon
Focal distance 50mm: F (1.8)
ST-PT-23 Red circular image checking tool (for the large
diameter collimator)
For GPT-2000
ST-PT-15 Red circular image checking tool (for the small
diameter collimator)
For GPT-2000
ST-3K-01 Reticle lighting tool
ST-3K-10 Light intensity adjusting filter Filter set (1% 5 pcs.)
Size: 50 50
Installation of the small diameter
collimator with adapter
550nm scale
(for general surverying)
780nm scale
(for invisible laser)
4-10 Confidential : duplication and reproduction prohibited
2. Inspection
2-1 Preparation
Procedure Illustration
1 Set the red circular image checking tool, CCD
camera and monitor as illustrated.
(Install the objective lens to the CCD camera head
and screw it into the red circular image checking
tool.)
2 Remove the illumination unit from the existing
depression angle collimator.
3 Install the red circular image checking tool onto
the rear of the depression angle collimator.
VIDEO IN CCD monitor
Red circular image
CCD camera
VIDEO OUT
Objective lens
checking tool
Depression angle collimator
Illumination unit
Red circular image
checking tool
4-11 Confidential : duplication and reproduction prohibited
Procedure Illustration
4 Pull out the knob of the red circular image check-
ing tool and turn it in 90.
After installing the tool onto the collimator, return
the knob to the original position. The knob is
held.
5 Set the aperture and focal distance of the objective
lens according to the following conditions.
Conditions: Aperture: 1.8
Focal distance:
6 Turn on the power of the CCD camera controller
and the monitor.
Set the controller according to the following con-
ditions.
AGC : ON
: 1
SHUTTER : OFF
LINE : OFF
Others : Set optionally.
7 As watching the monitor, turn the collimators
eyepiece lens to adjust focus so that the collima-
tors reticle can be seen clearly.
Knob
8
4-12 Confidential : duplication and reproduction prohibited
2-2 Optical emitting image position check
Procedure Illustration
1 Collimate GPT-3000 to the scale of the depression
angle collimator.
If the scale of the collimator is not seen, install the
reticle lighting tool and project the instruments
reticle on the monitor.
2 Install the red circular image checking filter to the
front of the objective lens.
If the image on the monitor is too birght, use the
filter set (ST-3K-10).
CCD camera
CCD monitor
Red circular image checking filter
Lock
4-13 Confidential : duplication and reproduction prohibited
Procedure Illustration
3 Turn on the power as pressing the [F1] key.
ADJUSTMENT MODE (1/2) appears.
4 Press the [F4] (P) key to access ADJUST-
MENT MODE (2/2). Then, press the [F1] key to
access EDM CHECK.
5 Record the V angle and H angle at this time. (The
values of the collimation axis)
6 Fit the center of the optical emitting image to the
center of the reticle. Record the V angle and H
angle at this time.
7 Make sure that the difference measured in Proce-
dure 5 and 6 is within the standard.
Error of the optical axis (prism):
Within 90"
8 Press the [F3] (NP/P) key to change to the non-
prism mode.
9 Fit the optical emitting image to the center of the
reticle and read the angle.
The line direction may be different between the
products.
10 Make sure that the difference between the value of
Procedure 9 and the collimation axis is within the
standard.
Error of the optical axis (non-prism):
Within 90"
Optical emitting image in prism mode
In the vertical direction, adjust the optical
emitting image to the position where the length
of the upper and lower lines is uniform.
In the horizontal direction, adjust the optical
image with the center between the two lines.
Optical emitting image in non-prism mode
4-14 Confidential : duplication and reproduction prohibited
Procedure Illustration
Check of laser pointer optical axis
11 Turn off the power and, in the normal mode, turn
it on again.
12 Light up the laser pointer and fit the center of its
optical emitting image to the center of the reticle.
13 Make sure that the difference between the value of
V/H angle and the collimation axis is within the
standard.
Error of optical axis (laser pointer):
Within 90"
Optical emitting image of laser pointer
4-15 Confidential : duplication and reproduction prohibited
4-3-2 EDM system inspection
The GPT-3000 series has not only the conventional prism measurement function but also the non-prism mea-
surement function. The EDM system must be inspected for the prism and non-prism measurements.
Note: To calculate the instrument constants, set the instrument constants inputted already to 0mm
and measure the linearity.
1. Inspection of prism measurement
(1) Linearity
Although there are several ways to check the linearity, the following is a simple and sure way.
Setting the base line site
The base line site is to be on solid ground (concrete, etc.). Avoid direct sunlight. A distance of about
40m must be allowed.
Set the point in a concrete block of at least 30-cm square.
Measure at 4, 10, 11.25, 12.5, 13.75 and 15 meters (for short distance)/33, 34.25, 33.5, 36.75 and 38
meters (for long distance). The setting error must be 5cm.
Use the steel tape to measure the distance (reference value) of each point. The accuracy must be 1mm
or less.
30cm
3
0
c
m
Point
The entire surface may also be concrete.
(Indoor location is allowed).
4-16 Confidential : duplication and reproduction prohibited
Measurement
Set up GPT-3000 at the 0m point, and prepare a check sheet as shown below for each point and collect
the data. Record the data for 10 measurements at each point.
After measurement, check the instrument constants P (S) and P (L).
Calculate the instrument constants P (S) and P (L) as follows:
P (S) = Center value of P - P (minimum/maximum values)
... Center value between the minimum and maximum values of the errors (X - ) for the short
distance 5 points
P (L) = ... Average value of the errors (X - ) for the long distance 5 points
To input the instrument constants, refer to 13-2 EDM Instrument Constant Input.
(2) Long distance linearity
Setting the base line site
At a distance more than 300 meters away, install two points to be used for setting the prism. Select a
place of normally good atmospheric conditions and use three prisms.
Measurement
To measure the reference value, use the EDM and average the values from two or three EDMs.
For long distances, the distance will vary slightly (normally 10mm) due to the atmospheric conditions.
Therefore, calibrate the unit once a month.
Note: Also take the PPM correction into account.
Measurement
Distance
Average
x
Reference
value
Error
x-
1
4m
10
36.75
38
6
2
7
3
8
4
9
5
10
4.004 4 5 4 4
4.0044 4.00544 -0.0010
+0.0010
-0.0010
-0.0030
-0.0010
5 5 4 4 5
3
2
1
-1
-2
-3
12 14 16 18 20
(m)
(mm)
(X-)
5
4-17 Confidential : duplication and reproduction prohibited
2. Inspection of non-prism measurement
In the non-prism mode of the GPT-3000 series, there are four kinds of the instrument constants as shown
below. Measure a proper point carefully and obtain the correct instrument constants.
Non-prism mode short distance NP (S) : Point A
Non-prism mode long distance NP (M): Point B
Non-prism mode long distance NP (L) : Point C
Non-prism mode 1.5m : Point D
(1) Linearity
Setting the base line site
The following 21 places are measurement points. These points cover the peak of errors in linearity mea-
surement. If a wrong measurement (the number of point is not full, the point position is not correct, etc.)
is done, you cannot get a correct offset value. Be careful.
Point A: Used for NP (S). 13 points: 3, 3.75, 5, 6.25, 7.5, 8.75, 9.5, 14.5, 15.5, 16.5, 17.5, 18.5, 19.5 (m)
Point B: Used for NP (M). 1 point: 25 (m)
Point C: Used for NP (L). 5 points: 33, 34.25, 35.5, 36.75, 38 (m)
Point D: Used for NP (1.5). 2 points: 1.5, 2.5 (m)
Set each point at within the above distance 50mm.
Let each target face the GPT-3000 correctly. (The word face means the surface of the GPT-3000 objec-
tive lens faces the surface of each target in parallel with the error of 3 or less.) To set the targets cor-
rectly, use a mirror. (Select a mirror which is larger than a target size.)
Target: Use the white surface side of gray card (Cat. No. E152 7795 made by KODAK).
For 1 point, cut the card (size: 8 10 inches) to half to use the one (size: 8 5 inches).
To collimate the center of the target, put a mark on the cross hairs or the center position.
When measuring the linearity for only the GPT-3000 series (in non-prism measurement with small
diameter), the card (size: 4 5 inches (1/4)) can be used.
How to set the target
1. Set a mirror where a target should be set.
2. Collimate the mirror through the GPT-3000.
3. Adjust the mirror position to see the GPT-3000 from the eyepiece. When the mirror is already in the
aforementioned position, the setting conditions are satisfied. As taking care about the mirror posi-
tion (inclination, direction, etc.), set a target.
4-18 Confidential : duplication and reproduction prohibited
4. In the same way, set targets at 21 points.
Measurement
As prism measurement, prepare a check sheet (as the prism mode) for each point and collect the data.
Check the instrument constants and, if necessary, change them.
How to calculate the instrument constants
NP (S) = Center value of P - P (minimum/maximum values)
... Center value between the minimum and maximum values of the errors (X - ) for the short
distance 13 points
Error in the case of NP (M) = 25m
NP (L) = ... Average value of the errors (X - ) for the long distance 5 points
NP (1.5) = The special formula is prepared. So, calculate the error on the Excel sheet. (In this case,
the value of NP (S) is necessary.)
To change the instrument constants, refer to 13-2 EDM Instrument Constant Input.
(2) Measurement test
As prism measurement, make sure that the specified measured distance is satisfied. For checking, there
are two methods, actual measurement and pseudo-measurement.
(2)-1 Check by actual measurement
Check whether the instrument measures a point at 250m point.
(2)-2 Check by pseudo-measurement
Install the NP measured distance checking filter onto the front of the objective lens and check whether the
instrument measures the target.
The measured distance (target set point) is written on the filter.
For checking, be careful for the following points.
Let the target face the objective lens correctly.
Use one gray card (8 10 inches) as a target.
The gray surface must be measured.
The distance msut be approx. 35m.
NP linearity
Half gray card: White surface
3.0m 3.75m 38m
(X-)
5
4-19 Confidential : duplication and reproduction prohibited
4-4 Error Code Table
(1) Error codes
Display Description Countermeasure
Ref.
Page
Tilt Over When the inclination of the instru-
ment exceeds the automatic cor-
rection range
Level the instrument correctly. If this error is
still displayed, the probable causes are as fol-
lows :
1. Tilt offset is deviated.
2. Tilt installation error is excessive.
Carry out repair according to the instructions in
the right page.
6-6
V ANGLE
ERROR
H ANGLE
ERROR
VH ANGLE
ERROR
When the angular measurement
system is abnormal
This error is displayed when the instrument or
telescope rotates too fast but it is not trouble. If
this error is constantly displayed, check the
details of error code with the factory mode and
take the repair method of the error code.
6-7
E35 When REM (remote elevation
measurement) is done within
6 from zenith or nadir
Check without 6 from zenith or nadir and, if
the error message is not displayed, there is no
problem.
6-8
E60 EDM unit battery lower level error Replace the D-OSC unit.
E61 EDM EEPROM error has
occurred. When EEPROM on D-
OSC is abnormal, this error is dis-
played.
Replace D-OSC. 6-9
E63 Phase plate stop error Replace the open air motor unit.
E68 Chopper operation error has
occurred. When chopper does not
operate, this error is displayed.
Connect the tool and check the chopper opera-
tion. Then, replace EDM Base or D-OSC unit.
6-9
E69 When a command is sent and
EDM does not respond within 1
second, this error is displayed.
Probable causes are as follows: Cable is faulty,
cable is not arranged correctly, connector is
faulty, slip ring is faulty, slip ring brush is in
contact, or there is a problem around the EDM
power supply or main PCB. Locate the trouble
place and replace the unit.
6-10
E71 When the vertical angle zero point
is adjusted in a wrong procedure,
this error is displayed.
Check the procedure and readjust. 6-11
E72 When the vertical angle zero point
is sharply deviated in its adjust-
ment, this error is displayed.
Start the adjustment from the first again.
If the error message is still displayed, the scale
installation position may be 5 or more.
Carry out repair according to the instructions in
the right page.
6-11
E73 During the vertical angle zero
point adjustment, when the instru-
ment is not leveled or when the
vertical/horizontal angle correction
device malfunctions, this error is
displayed.
Level the instrument again and readjust. In
vertical angle zero point adjustment, level the
instrument within 2'. If the error message is
still displayed, check the tilt offset/tilt installa-
tion adjustment.
6-11
4-20 Confidential : duplication and reproduction prohibited
E81 When the angle unit of the instru-
ment (DEG, GON, MIL) is differ-
ent from the angle unit set in
communication, this error is dis-
played.
Fit the units each other. 6-12
E82 While the ACK mode is set at
standard, the instrument outputs
data but the external devices such
as FC, PC, etc. do not send ACK
within the regular time. Under this
condition, when data is sent ten
times but ACK is not received, this
error is displayed.
Check the following points: Parameter setting,
software at PC side, cable, wiring/contact
around 6PIN connector and wiring/contact
around slip ring. Carry out repair according to
the instructions in the right page.
6-13
E92 When tilt offset is not set within
2' in factory mode, this error is
displayed.
Install tilt to set the tilt offset within 2'. 6-14
E99 Non-volatile memory error Perform initialization. If this error is still dis-
played, replace the main PCB.
6-14
E600 Gate array error has occurred.
Gate array on the angular measure-
ment PCB malfunctions.
Replace the angular measurement PCB
(PCB31).
6-7
E621~E623 CCD integral time Low error has
occurred. When light is taken into
CCD in a too short time, this error
message is displayed.
Probable causes are as follows:
1. CCD unit
2. LED unit (only for V)
3. Main PCB
Replace the unit.
6-7
E631~E633 CCD integral time High error
has occurred. When light is taken
into CCD in a too long time, this
error message is displayed.
Probable causes are as follows:
1. CCD unit
2. LED unit (only for V)
3. Main PCB
Replace the unit.
6-7
E641~E643 Pattern pitch error has occurred.
When the pattern pitch taken in
CCD is out of standard, this error
message is displayed.
Probable causes are as follows:
1. Set values for main PCB are abnormal.
2. CCD unit
3. Scale (soil and damage)
Adjust the factory mode or replace the unit.
6-7
E681~E683 LED_PWM_High error has
occurred. When light intensity
taken in CCD is excessive, this
error message is displayed.
Probable causes are as follows:
1. LED unit (only for V)
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E691~E693 LED_PWM_Low error has
occurred. When light intensity
taken in CCD is insufficient, this
error message is displayed.
Probable causes are as follows:
1. LED unit (only for V)
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E731~E733 CCD pattern contrast error has
occurred. When trouble has
occurred frequently in the CCD
waveform (RABC pattern), this
error is displayed.
Probable causes are as follows:
1. Scale (soil and damage)
2. CCD unit
3. Main PCB
Replace the unit.
6-7
Display Description Countermeasure
Ref.
Page
4-21 Confidential : duplication and reproduction prohibited
E741~E743 A_Phase error has occurred.
When the A pattern phase is abnor-
mal, this error is displayed.
Probable causes are as follows:
1. Scale (soil and damage)
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E751~E753 B_Phase error has occurred. When
the B pattern phase is abnormal,
this error is displayed.
Probable causes are as follows:
1. Scale (soil and damage)
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E761~E763 C_Phase error has occurred. When
the C pattern phase is abnormal,
this error is displayed.
Probable causes are as follows:
1. Scale (soil and damage)
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E771~E773 Angle calculation error has
occurred. When data of the angu-
lar measurement CCD unit is
abnormal, this error is displayed.
Probable causes are as follows:
1. CCD unit is faulty. (Installed position)
2. Main PCB
3. Scale (soil and damage)
Replace the unit.
6-7
FILE EXISTS The file with the same name exists. Check the file name and input it again. -----
FULL FILES Files have already been made up to
maximum quantity (30) and more
files cannot be made.
Reduce the file quantity by deleting the unnec-
essary file, etc.
-----
FILE NOT
SELECTED
When file data is necessary, a file
to be used is not selected.
Select a file and execute the procedure again. -----
PT# DOES
NOT EXIST
The input point name does not
exist in the internal coordinate
data.
Check the point name and input it again. -----
CALC
ERROR
When setting a direction angle,
the input rear view point coordi-
nate is the same as the instru-
ment constant coordinate
When the layout mode is exe-
cuted, the input layout coordi-
nate is the same as the
instrument constant coordinate
When setting a new point, its
coordinate cannot be calculated
because of wrong measurement,
etc.
Check the point name and input it again.
When setting a new point, perform measure-
ment again.
-----
PT# EXIST When setting a new point name,
the same point name already exists
in the internal coordinate data.
Select another point name and store it. -----
LIMIT OVER A numerical value out of the
range has been input.
When setting a new point, its
coordinate cannot be calculated
because of wrong measurement,
etc.
Check the value and input it again.
Perform measurement again.
-----
Display Description Countermeasure
Ref.
Page
4-22 Confidential : duplication and reproduction prohibited
NO FILE In data search, when the first or
last data is displayed, you tried
to search data by pressing the
[ ] or [ ] key.
When data search is done for
the specified point name, the
name does not exist in the
internal coordinate data.
The specified file name does
not exist in the internal mem-
ory.
When the first data is displayed and the
[ ] key is pressed, the next data is dis-
played. When the last data is displayed
and the [ ] key is pressed, the preceding
data is displayed.
Check the specified point name and search
data again.
Check the specified file name and input it
again.
-----
MEMORY
ERROR
Trouble has occurred in the
instrument internal memory.
Initialize the internal memory and then use it. -----
MEMORY
POOR
When trying to input the coordi-
nate data manually or when try-
ing to store a newly-set point
coordinate data, the stored coor-
dinate data exceeds the memory
capacity.
Check the memory capacity and then use it. -----
Display Description Countermeasure
Ref.
Page
5-1 Confidential : duplication and reproduction prohibited
5. DISASSEMBLY PROCEDURE
5-1 Instrument Disassembly Procedure
: Indicates the direction of moving or removing.
: Indicates a part that should be removed for disassembly.
Procedure Illustration
H
a
n
d
l
e
R
e
m
o
v
a
l
Loosen the handle screw and then remove the
handle unit.
I
n
t
e
r
n
a
l
B
a
t
t
e
r
y
R
e
m
o
v
a
l
As pushing down the battery locking lever,
remove the internal battery.
L
e
f
t
C
o
v
e
r
R
e
m
o
v
a
l
Remove the 5 screws.
Notes:
The waterproof Teflon washer is attached
to all the screws.
When assembling, tighten the screws with
torque of 20Ncm (2kgfcm).
Note
Torque is shown by SI unit (Ncm).
When using a torque screwdriver,
be careful about the unit.
1
2
5-2 Confidential : duplication and reproduction prohibited
Procedure Illustration
Use tweezers to disconnect the 9 connectors.
C
P
U
U
n
i
t
R
e
m
o
v
a
l
Remove the 4 screws.
Use tweezers to disconnect the 2 connectors
from the rear of the CPU unit.
5-3 Confidential : duplication and reproduction prohibited
Procedure Illustration
R
i
g
h
t
C
o
v
e
r
R
e
m
o
v
a
l
Remove the 8 screws.
Notes:
The waterproof Teflon washer is attached
to all the screws.
When assembling, tighten all the screws
with torque of 20Ncm (2kgfcm).
D
i
s
p
l
a
y
U
n
i
t
R
e
m
o
v
a
l
Remove the 4 screws.
Notes:
The waterproof Teflon washer is attached
to all the screws.
When assembling, tighten the screws with
torque of 10Ncm (1kgfcm).
(Tighten them with the same torque for
the reverse display unit.)
In GPT-3007, the cover unit is installed at
the reverse display unit. Apply silicone
(KE-3475T) to the whole circumference.
Remove the clamp of the connector on the rear
of the display unit and then remove the flexible
cable.
(Take the same procedure for the reverse display
unit.)
1
2
1
2
3
5-4 Confidential : duplication and reproduction prohibited
Procedure Illustration
P
a
c
k
i
n
g
1
R
e
m
o
v
a
l
Remove the packing 1.
Notes:
When assembling, fit the packing 1 not to
protrude from the groove.
When the display unit is removed, replace
the packing 1 in principle.
L
C
D
R
e
m
o
v
a
l
Remove the 8 screws and then remove LCD.
[
F
]
K
e
y
s
a
n
d
M
o
d
e
K
e
y
s
R
e
m
o
v
a
l
Remove the [F] keys and mode keys.
Note: When assembling, fit the keys as push-
ing their periphery not to float each key.
1
2
5-5 Confidential : duplication and reproduction prohibited
Procedure Illustration
B
a
s
e
R
e
m
o
v
a
l
Remove the 4 screws.
Notes:
The waterproof Teflon washer is attached
to all the screws.
When assembling, tighten the screws with
torque of 9Ncm (0.9kgfcm). (Tighten
them with the same torque for the reverse
display unit.)
Pull out the flexible cable from the base and fer-
rite core.
O
p
t
i
c
a
l
P
l
u
m
m
e
t
T
e
l
e
s
c
o
p
e
R
e
m
o
v
a
l
Remove the 2 screws and then pull out the opti-
cal plummet telescope.
Note: When assembling, be careful about the
places where the V screw and U screw
should be used.
1
2
5-6 Confidential : duplication and reproduction prohibited
Procedure Illustration
T
i
l
t
(
A
)
U
n
i
t
R
e
m
o
v
a
l
Remove the 2 screws with a hexagonal wrench
(M2.5).
Notes:
Washers are set at the end faces of the tilt
unit and standard.
When installing the tilt unit, tighten the
screws with torque of 90Ncm (9kgfcm).
T
i
l
t
(
B
)
U
n
i
t
R
e
m
o
v
a
l
Remove the 2 screws with a hexagonal wrench
(M2.5).
Notes:
Washers are set at the end faces of the tilt
unit and standard.
When installing the tilt unit, tighten the
screws uniformly with torque of 90Ncm
(9kgfcm).
The tilt (B) unit is applied to the following
models.
GPT-3002/3003/3005
V
B
r
u
s
h
U
n
i
t
R
e
m
o
v
a
l
Remove the 2 screws.
Note: When removing, be careful not to bend
the brush.
1
2
1
2
3
5-7 Confidential : duplication and reproduction prohibited
Procedure Illustration
V
A
n
g
u
l
a
r
M
e
a
s
u
r
e
m
e
n
t
H
o
l
d
e
r
U
n
i
t
Remove the 2 screws.
V
e
r
t
i
c
a
l
T
a
n
g
e
n
t
U
n
i
t
R
e
m
o
v
a
l
Use a hexagonal wrench (M1.5) to remove the
screw.
V
e
r
t
i
c
a
l
C
l
a
m
p
U
n
i
t
R
e
m
o
v
a
l
Use a flexible wrench (ST-TK-17) to remove the
metal fastener.
5-8 Confidential : duplication and reproduction prohibited
Procedure Illustration
V
e
r
t
i
c
a
l
C
l
a
m
p
U
n
i
t
R
e
m
o
v
a
l
Remove the vertical clamp unit.
Note: When removing, be careful about the
middle, right and left pads.
V
S
l
i
p
R
i
n
g
U
n
i
t
R
e
m
o
v
a
l
Use tweezers to disconnect the cables from the
connector.
Remove the 3 screws and then pull out the V slip
ring unit.
Red
2-pin connector
Black Blue
White Orange
Green
Cable arrangement of slip ring
5-pin connector
(The pin 5 is open.)
5-9 Confidential : duplication and reproduction prohibited
Procedure Illustration
S
p
a
c
e
r
R
e
m
o
v
a
l
Use tweezers to remove the spacer.
Note: When you try to remove the spacer, it is
difficult because the screw lock is
applied. Dissolve the screw lock with a
solvent.
L
e
f
t
H
o
r
i
z
o
n
t
a
l
A
x
i
s
U
n
i
t
R
e
m
o
v
a
l
Remove the 3 screws.
Note: When assembling, tighten the screws
with torque of 70Ncm (7kgfcm).
Loosen the 3 left metal mounting screws through
the hole of the left horizontal axis.
5-10 Confidential : duplication and reproduction prohibited
Procedure Illustration
L
e
f
t
H
o
r
i
z
o
n
t
a
l
A
x
i
s
U
n
i
t
R
e
m
o
v
a
l
Remove the left horizontal axis unit.
Notes:
When installing, the triangular mark of
scale must be at the lower side with the
telescope objective lens at the left.
When installing, the notch of the left metal
must be at the upper side.
R
i
g
h
t
H
o
r
i
z
o
n
t
a
l
A
x
i
s
R
e
m
o
v
a
l
Remove the 3 screws.
Notes:
The installation mark is put on the right
horizontal axis. When installing, this
mark must be at the objective lens side.
When installing, torque is 90Ncm
(9kgfcm).
R
i
g
h
t
M
e
t
a
l
R
e
m
o
v
a
l
Remove the 4 screws.
Note: When installing, torque is 90Ncm
(9kgfcm).
1
2
1
Object lens side
Installation mark
Right horizontal axis
2
5-11 Confidential : duplication and reproduction prohibited
Procedure Illustration
T
e
l
e
s
c
o
p
e
(
E
D
M
)
R
e
m
o
v
a
l
Lift up the telescope (EDM) unit to remove it.
H
o
r
i
z
o
n
t
a
l
T
a
n
g
e
n
t
U
n
i
t
R
e
m
o
v
a
l
Loosen the tangent cylinder and remove the piston.
Note: Using a wide screwdriver, remove the
piston not to damage the slotted
groove.
Use a hexagonal wrench (M1.5) to loosen the 2
screws.
5-12 Confidential : duplication and reproduction prohibited
Procedure Illustration
C
e
n
t
e
r
C
o
v
e
r
R
e
m
o
v
a
l
Remove the 2 screws and then remove the center
cover.
Note: When assembling, apply grease (SH-
33M) evenly to the rear of center cover.
S
t
a
n
d
a
r
d
R
e
m
o
v
a
l
Use a hexagonal wrench (M4) to remove the 3
screws.
Lift up the standard to remove it.
5-13 Confidential : duplication and reproduction prohibited
Procedure Illustration
C
C
D
H
o
l
d
e
r
R
e
m
o
v
a
l
Remove the 2 screws.
H
1
A
n
g
u
l
a
r
M
e
a
s
u
r
e
m
e
n
t
U
n
i
t
R
e
m
o
v
a
l
Remove the 2 screws.
Note: When removing the H1 angular mea-
surement unit, be careful not to contact
it with the scale.
H
2
A
n
g
u
l
a
r
M
e
a
s
u
r
e
m
e
n
t
U
n
i
t
R
e
m
o
v
a
l
Remove the 2 screws.
Note: When removing the H2 angular mea-
surement unit, be careful not to contact
it with the scale.
(Only in GPT-3002/3003/3005)
5-14 Confidential : duplication and reproduction prohibited
Procedure Illustration
L
o
w
e
r
C
o
v
e
r
R
e
m
o
v
a
l
Remove the 3 screws.
Note: The waterproof Teflon washer is
attached to all the screws.
(
H
)
B
r
u
s
h
M
o
u
n
t
R
e
m
o
v
a
l
Remove the 1 screw.
Note: When removing the (H) brush mount,
be careful not to bend the brush.
(
H
)
S
l
i
p
R
i
n
g
U
n
i
t
R
e
m
o
v
a
l
Remove the 3 screws.
Note: Before removing the (H) slip ring unit,
remove the cable band.
5-15 Confidential : duplication and reproduction prohibited
Procedure Illustration
V
e
r
t
i
c
a
l
A
x
i
s
U
n
i
t
R
e
m
o
v
a
l
Use a flexible wrench (ST-TK-17) to remove the
metal fastener.
Remove the bearing plate Assy , washer plate
and spring washer .
Use a hexagonal wrench (M2.5) to remove the 4
screws.
1
2 3
5-16 Confidential : duplication and reproduction prohibited
Procedure Illustration
V
e
r
t
i
c
a
l
A
x
i
s
U
n
i
t
R
e
m
o
v
a
l
How to install the vertical axis unit
Against the housing mark ( mark) of upper
panel, the triangular mark ( ) of scale must
be at the illustrated position.
The tightening torque of the vertical axis unit
mounting screws is 120Ncm (12kgfcm).
Lift up the vertical axis unit and remove it from
the upper panel.
Upper panel housing mark Trianglar mark
( mark)
5-17 Confidential : duplication and reproduction prohibited
5-2 Telescope (EDM Unit) Disassembly Procedure
Procedure Illustration
L
e
n
s
B
a
r
r
e
l
C
o
v
e
r
R
e
m
o
v
a
l
Remove the 4 screws and then remove the lens
barrel cover.
When assembling, set the Teflon washer and
tighten the screws with a torque screwdriver
(20Ncm/2kgfcm).
E
D
M
C
a
b
l
e
s
R
e
m
o
v
a
l
Remove the coaxial cable (CN3).
Remove the LD/PG cable (CN8).
5-18 Confidential : duplication and reproduction prohibited
Procedure Illustration
Remove the LED cable (CN7).
E
D
M
C
a
b
l
e
s
R
e
m
o
v
a
l
Remove the circular flexible cable (CN5).
Slide the arrow places of the connector upward
at the same time to unlock it. Then, remove the
flexible cable.
Remove its 3 fixing screws and then remove the
D-OSC PCB.
When assembling, insert the connector at the
illustrated place and tighten the screws.
5-19 Confidential : duplication and reproduction prohibited
Procedure Illustration
Remove the PLD driver cable (CN2).
E
D
M
C
a
b
l
e
s
R
e
m
o
v
a
l
Remove the open air motor cable (CN6).
Remove the communication cable (CN1).
5-20 Confidential : duplication and reproduction prohibited
Procedure Illustration
Remove the head amplifier coaxial cable (CN3).
E
D
M
C
a
b
l
e
s
R
e
m
o
v
a
l
Remove the chopper motor cable (CN10).
Remove the rhomb prism motor cable (CN9).
5-21 Confidential : duplication and reproduction prohibited
Procedure Illustration
Remove the head amplifier cable (CN2).
E
D
M
C
a
b
l
e
s
R
e
m
o
v
a
l
Remove the spacer bolts (3 places).
Remove the shield case.
5-22 Confidential : duplication and reproduction prohibited
Procedure Illustration
E
D
M
C
a
b
l
e
s
R
e
m
o
v
a
l
Remove the power cable (CN1).
O
p
t
i
c
a
l
R
e
c
e
i
v
i
n
g
U
n
i
t
D
i
s
a
s
s
e
m
b
l
y
Remove the tape, which fixes the optical receiv-
ing fiber on the head amplifier.
Remove the optical receiving fiber fixing screw
from the head amplifier.
5-23 Confidential : duplication and reproduction prohibited
Procedure Illustration
Remove the optical receiving fiber from the head
amplifier.
If the screw lock is applied to the optical receiv-
ing fiber, it cannot be removed easily. In such a
case, do not pull the optical receiving fiber forc-
edly.
O
p
t
i
c
a
l
R
e
c
e
i
v
i
n
g
U
n
i
t
D
i
s
a
s
s
e
m
b
l
y
Remove the screws (3 pcs.) which fix the head
amplifier fixing plate. Then, remove the head
amplifier and its fixing plate together.
Loosen the circular unit fixing screw and then
remove the unit.
5-24 Confidential : duplication and reproduction prohibited
Procedure Illustration
O
p
t
i
c
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R
e
c
e
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v
i
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g
U
n
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t
D
i
s
a
s
s
e
m
b
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Loosen the mounting screws and then remove
the unit.
The optical receiving fiber is installed to the unit.
So, remove the unit carefully.
B
a
s
e
R
e
m
o
v
a
l
Remove the base mounting screws.
When assembling, push the base in the arrow
direction until it stops.
Tightening torque: 5kgfcm (50Ncm)
Remove the relay connector of the LP cable.
5-25 Confidential : duplication and reproduction prohibited
Procedure Illustration
B
a
s
e
R
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m
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a
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Remove the base as taking care to prevent the
connector from being caught by the cable hole of
the shield plate.
When assembling, pass the cables through the
hole of the shield plate and pull them toward the
opposite side.
Pass the rhomb prism motor cable as shown
below.
P
i
p
e
U
n
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R
e
m
o
v
a
l
Remove the pipe unit fixing screws.
When assembling, push the pipe unit in the
arrow direction until it stops.
Tightening torque: 5kgfcm (50Ncm)
Pass the cable through the arrow place and
then pull it toward the opposite side.
Cable hole
5-26 Confidential : duplication and reproduction prohibited
Procedure Illustration
P
i
p
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U
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Remove the pipe unit.
Be careful not to touch the objective lens.
D
i
c
h
r
o
i
c
U
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Remove the Ref-ND fixing screw.
Remove the Ref-ND with its fixing shaft.
When installing, refer to the right illustration to
set the front and rear of the Ref-ND correctly.
5-27 Confidential : duplication and reproduction prohibited
Procedure Illustration
Remove the mounting screw and then remove
the shield plate.
When assembling, tighten the screw and then
apply the adhesive to the places as shown below.
D
i
c
h
r
o
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c
U
n
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t
D
i
s
a
s
s
e
m
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Remove the dichroic unit fixing screw.
Tightening torque when assembling: 5kgfcm (50Ncm)
Push the unit in the direction as shown below
until it stops.
Remove the dichroic unit.
Instantaneous adhesive
Screw lock (red)
5-28 Confidential : duplication and reproduction prohibited
Procedure Illustration
D
e
c
o
r
a
t
i
o
n
R
i
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g
R
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m
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a
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Use the black-colored ring turner (ST-DA-12) to
remove the black-colored ring.
O
b
j
e
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t
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L
e
n
s
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Loosen the 2 screws.
Make sure the alignment marks of the lens barrel
Assy and objective lens unit are aligned.
5-29 Confidential : duplication and reproduction prohibited
Procedure Illustration
Use the objective plate wrench (ST-DA-13) to
loosen the objective lens unit.
O
b
j
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t
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L
e
n
s
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Turn the objective removal tool (ST-DA-14)
clockwise to raise the objective lens unit.
Remove the objective lens unit.
5-30 Confidential : duplication and reproduction prohibited
Procedure Illustration
E
y
e
p
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c
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C
o
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Remove the eyepiece cover.
E
y
e
p
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Remove the 4 screws.
Remove the eyepiece unit.
5-31 Confidential : duplication and reproduction prohibited
Procedure Illustration
E
y
e
p
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c
e
B
a
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U
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Remove the 3 screws.
Remove the eyepiece base unit.
F
o
c
u
s
R
i
n
g
R
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m
o
v
a
l
Remove the 3 screws.
5-32 Confidential : duplication and reproduction prohibited
Procedure Illustration
F
o
c
u
s
R
i
n
g
R
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m
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Remove the focus ring holder.
Turn the focus ring clockwise to remove it.
I
n
t
e
r
n
a
l
A
s
s
y
R
e
m
o
v
a
l
Use a rod pin to loosen the lead pin.
5-33 Confidential : duplication and reproduction prohibited
Procedure Illustration
I
n
t
e
r
n
a
l
A
s
s
y
R
e
m
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a
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Remove the lead pin.
Remove the internal Assy.
5-34 Confidential : duplication and reproduction prohibited
5-3 Left Cover Disassembly Procedure (Bluetooth Type)
Procedure Illustration
L
e
f
t
C
o
v
e
r
R
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l
Remove the 5 screws and then remove the left
cover.
Notes:
When installing the left cover, the tighten-
ing torque of the screw is 20Ncm
(2kgfcm).
The waterproof Teflon washer is attached
to all the screws. Be careful.
C
a
b
l
e
R
e
m
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a
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Remove the Bluetooth unit cable from the CPU
unit.
B
l
u
e
t
o
o
t
h
U
n
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R
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m
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v
a
l
Remove the 2 screws and then remove the Blue-
tooth unit from the problem left cover.
Note: The Bluetooth unit is a strategic mate-
rial product and so is not sold as a single
unit for other purposes except replace-
ment/repair.
When the Bluetooth unit is removed,
please use it for the same instrument as
before.
1
2
5-35 Confidential : duplication and reproduction prohibited
Procedure Illustration
B
l
u
e
t
o
o
t
h
U
n
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t
I
n
s
t
a
l
l
a
t
i
o
n
Fit the Bluetooth unit into the new left cover.
Record the Bluetooth address number (12 digits).
The Bluetooth unit address number in the right
illustration is 0000E14F49B2
Note: The above address number is used for
checking the Bluetooth communication
(P. 10-6).
BD 0000E14F49B2
A 27000031
Bluetooth address number (12 digits)
6-1 Confidential : duplication and reproduction prohibited
6. TROUBLE SHOOTING
6-1 Trouble Shooting Flow Chart
This chapter will explain the replacement of units against symptoms by using flow charts to locate the prob-
lem unit.
(Example)
* Before replacing the PCB unit, obtain the user data and user set values.
NO
YES
Symptom
* Reference item
Diagnosis
Find and replace the problem unit.
NO
YES
NO
YES
Diagnosis
Diagnosis
6-2 Confidential : duplication and reproduction prohibited
(1) The power is not turned on.
Refer to the following table for other probable problem units.
If any connector is disconnected (including the improper contact) on the PCB or if the software is not installed
properly, the power may not be turned on, either. (Check the contact or install again and then check the opera-
tion.)
Unit How to check
Display unit
Display unit cable
Check the operation of the power switch on the normal and reverse sides. If only
the reverse (or normal) side operates normally, the normal (or reverse) display
unit may malfunction. Replace the unit (display unit, display unit cable, etc.) and
check the operation.
Right cover unit Use the external power supply (tool power supply), etc. and supply the power
from the bottom of the instrument. If normal operation is done, the instrument's
right cover unit may malfunction. Replace the unit and check the operation.
NO
YES
The above symptom has occurred.
Contact it properly.
Is the terminal
voltage of the internal
power supply 7.2V?
Replace the CPU unit.
Recharge.
NO
YES
Is the terminal voltage 7.2V?
NO
YES
Is it contacted
with the instrument's
terminal?
Repair the internal power supply.
Refer to P. 7-2.
6-3 Confidential : duplication and reproduction prohibited
(2) [Battery empty]
When using BT-32Q, the use time is shortened compared with BT-52QA.
If using the external power supply of about 7.2V, the battery level display may blink. But it does not show a
trouble. If you check the battery level with the external power supply, use 2~3 batteries of about 8.4V as stan-
dard. (The reference value of input voltage is different between the internal and external power supplies.)
NO
YES
NO
YES
NO
YES
OK
NO
YES
Is the error displayed?
The above symptom has occurred.
Is the terminal
voltage of the internal
power supply 7.2V?
Recharge.
Is the terminal voltage 7.2V?
Is it contacted
with the instrument's
terminal?
Contact it properly. Replace the CPU unit. Repair the internal
power supply.
Refer to P. 7-2.
6-4 Confidential : duplication and reproduction prohibited
(3) Display is missing.
Keys do not work. (Keys are not switched.)
NO
YES
Display is missing.
Replace the display unit cable.
One side is missing.
Replace the CPU unit.
NO
YES
Replace the display unit.
OK
Refer to P. 7-2.
6-5 Confidential : duplication and reproduction prohibited
(4) Return signal level does not increase.
The C mark does not move.
The C mark stops midway.
The C mark does not stop moving.
|
\
|
|
|
|
|
.
NO
YES
The above symptom has occurred.
Is the P/NP
operation changed
normally?
Replace the base unit.
OK
NO
YES
Does the
chopper unit operate
normally?
Adjust the Ref light intensity.
NO
Is the reference
light intensity voltage
normal?
YES
Replace the circular unit.
NO
Does the
circular unit operate
normally?
YES
Replace the EDM amplifier unit.
NO
After replacing
the D-OSC PCB,
is it OK?
YES
Refer to P. 7-3.
Refer to P. 11-8.
Refer to P. 7-3.
Refer to P. 7-3.
6-6 Confidential : duplication and reproduction prohibited
(5) [TILT OVER]
When the inclination is 3' or more against the horizontal position including the offset value of tilt sensor, this
error is displayed. The tilt unit or angular measurement main PCB unit may malfunction. But this error is
sometimes canceled by adjusting the tilt offset or its installation position. Before replacing the unit, check if
adjustment is correct.
NO
YES
The above symptom has occurred.
Adjust the installation
posture of the tilt unit.
Is the instrument leveled?
Replace the tilt unit.
Level the instrument and check it.
NO
YES
Is the error displayed?
NO
YES
Is the tilt
unit installed and adjusted
correctly?
OK
In the factory mode, input the
tilt offset again.
NO
YES
NO
YES
Replace the CPU unit.
In the parameter setting mode1,
set tilt correction to OFF.
Is the error displayed?
Is the error displayed?
Refer to P. 8-3.
Refer to P. 8-8.
Refer to P. 7-2. Refer to P. 7-2.
Refer to P. 9-21.
6-7 Confidential : duplication and reproduction prohibited
(6) [V ANGLE ERROR]
[H ANGLE ERROR] [E600/E700 range]
[VH ANGLE ERROR]
Check the displays of [ANGLE ERROR] in the factory mode. They are errors of the E600 and E700 range
and, in the range, you can check the details. (*E600 shows that the gate array on the CPU unit is faulty.
Replace the CPU unit.)
In an error code of 3 digits (in the E600/E700 range), the right-end digit shows a trouble place. (Refer to the
following example.)
Example)
E621: CCD integral time_Low error ..........The trouble CCD is 1. H1
E622: CCD integral time_Low error ..........The trouble CCD is 2. H2
E623: CCD integral time_Low error ..........The trouble CCD is 3. V1
E624: CCD integral time_Low error ..........The trouble CCD is 4. V2
After checking the 3-digit error display, carry out the following procedure. (For example, E622 is explained.)
Example)
1. In the factory mode, obtain and check the CCD set values. (If an abnormal value is inputted, input a normal
value and make sure that the error is canceled.)
2. Remove the cover and connect the tool to the CPU unit. Check the waveform of the CCD which is proba-
bly a problem unit.
3. By observing the waveform, judge that the problem unit is CCD unit, LED unit, Scale (soil or
damage) or CPU unit. Replace (or clean) the unit.
4. In the factory mode, input the set values again and check the operation.
5. Perform inspection.
`
)
The above symptom has occurred.
In the factory mode, check the detailed
error code (3 digits).
Check the set values and waveform of
CCD. Then locate the problem unit.
Replace the problem unit as referring to
the replacement procedure.
Replace the CPU unit.
E600 has occurred. *
Refer to P. 8-11.
([F3] : CCD angle
Refer to P. 6-15.
Refer to P. 7-1.
measurement mode)
Refer to P. 7-2.
1 2 3
4
6-8 Confidential : duplication and reproduction prohibited
(7) [E35] is displayed.
When the measurement key is pressed in the REM mode while the lens barrel is within 6 from zenith or
nadir, this error is displayed. When this error is displayed under this condition, it does not show a trouble. Be
careful.
NO
YES
The above symptom has occurred.
Make measurement out of the range
of 6 from zenith or nadir.
Are you
making measurement
(horizontal distance or relative
height) at the REM mode with V
angle in the range of 6
from zenith or
nadir?
Replace the CPU unit.
NO
YES
Is adjustment ended
normally?
OK
Adjust the vertical angle zero point.
NO
YES
Is the error (E35) displayed?
Go ahead to each
flow chart.
(Another error is displayed.)
Refer to P. 13-1.
Refer to P. 7-2.
6-9 Confidential : duplication and reproduction prohibited
(8) [E60] is displayed. (EDM unit battery lower level error)
(9) [E61] is displayed.
When any part on the D-OSC unit malfunctions, this error is displayed.
(10) [E68] is displayed.
The above symptom has occurred.
Replace the D-OSC unit.
Refer to P. 7-3.
The above symptom has occurred.
Replace the D-OSC unit.
Refer to P. 7-3.
The above symptom has occurred.
Replace the EDM base unit.
Refer to P. 7-3.
6-10 Confidential : duplication and reproduction prohibited
(11) [E69] is displayed.
This is a communication error between the EDM D-OSC unit and the standard CPU unit.
The problem can occur in the PCBs and the signal route between the PCBs.
As referring to the connection diagrams (P. 10-1 and P. 11-2), check contact or disconnection in the route,
namely, cables, connectors, slip ring, brush, etc. If there is no problem, replace each PCB unit.
The above symptom has occurred.
Repair the improper contact
place. (Replace.)
OK
NO
YES
Check the contact on the communication
route visually and with a tester.
Replace the CPU unit.
NO
YES
Is the error display
canceled?
Replace the D-OSC unit.
Is there an improper
contact place?
Refer to P. 7-2.
Refer to P. 7-3.
6-11 Confidential : duplication and reproduction prohibited
(12) [E71], [E72] or [E73] is displayed.
When the vertical angle zero point is adjusted in the adjustment mode and the following troubles have
occurred, the errors in the E70 range are displayed.
E71 : Displayed when adjustment is done in a wrong procedure.
E72 : Displayed when the vertical angle zero point is excessively deviated or when the vertical scale is
installed with an error of 5 or more.
E73 : Displayed when the instrument is not correctly leveled or when there is an error in the tilt offset or
tilt installation position adjustment.
If these errors are displayed frequently in the normal mode, the CPU unit may malfunction.
The above symptom is displayed.
OK
NO
YES
Is adjustment
ended normally?
Check the procedure and readjust
the vertical angle zero point.
Adjust the tilt offset/tilt
installation position.
Refer to P. 13-1.
Refer to P. 9-21.
6-12 Confidential : duplication and reproduction prohibited
(13) [E81] is displayed.
When you try to change the angle unit set in the instrument through the external device, this error occurs.
Normally it does not occur but, because of the specification (software) of the external device, it can occur.
Check the set unit in the instrument and the (specification) of the external device.
Refer to the interface manual (option) for the communication between the external device and instrument.
The above symptom has occurred.
Replace the CPU unit.
OK
NO
YES
Is the error displayed?
Fit the angle unit set in the instrument
to the unit on the external device.
NO
YES
Perform
communication between
the external device and instrument
again. Is the error
displayed?
Check if there is a problem in the external
communication device (especially, software).
Refer to P. 7-2.
6-13 Confidential : duplication and reproduction prohibited
(14) [E82] is displayed.
This is a communication error between the external communication device (PC, FC, etc.) and the instrument
(excluding the file transmission). When repair is done for this error, also check the external communication
device being used by the customer.
Refer to the interface manual (option) for the communication between the external device and instrument.
The above symptom has occurred.
Replace the problem unit.
NO
YES
Is there improper contact or
disconnection?
Connect an external communication device made by
TOPCON (DK-7, etc.) and check the communication
(sending and receiving) toward the instrument. Select
ACK MODE: STANDARD in the parameters of
the instrument.
NO
YES
Is the error displayed?
Check if there is improper contact or disconnection
in the signal route from the CPU unit to the external
communication device (communication cable/com-
munication connector in the instrument/slip ring/
brush, etc.).
Replace the CPU unit.
Repair the external communication
device (hardware or software).
Refer to P. 8-5.
Refer to P. 7-2.
6-14 Confidential : duplication and reproduction prohibited
(15) [E92] is displayed.
When you try to input offset of 2' or more in tilt offset adjustment of factory mode, this error is displayed.
Check the offset. If it is beyond 2', the tilt installation position is not correct. Adjust the tilt installation pos-
ture.
(16) [E99] is displayed.
When there is a trouble in the non-volatile memory on the CPU unit, this error is displayed. Execute ALL
CLR in EEPROM INIT. of factory mode. If the error is not canceled yet, replace the CPU unit.
Before executing ALL CLR, record the set values of the instrument (CCD center value/tilt constant/others,
etc. Refer to P. 8-18). (After ALL CLR, input the values again.)
The above symptom has occurred.
Press [F4] or [ENT] key to
decide the tilt offset.
NO
YES
Is the offset within 2' ?
Level the instrument and check the
tilt offset in the factory mode.
Adjust the tilt unit installation.
Refer to P. 8-10.
Refer to P. 8-10.
Refer to P. 9-21.
The above symptom has occurred.
Replace the CPU unit. OK
NO
YES
Is the error displayed?
Execute ALL CLR in EEPROM
INIT. of factory mode.
Refer to P. 8-15.
Refer to P. 7-2.
6-15 Confidential : duplication and reproduction prohibited
6-2 Trouble Shooting of Angular Measurement System Problem Unit
If the error code (V ANGLE ERROR, H ANGLE ERROR, VH ANGLE ERROR) is displayed in the assem-
bled product, there is a problem in the CCD unit, LED unit or scale.
Each of angular measurement system units will be diagnosed as follows.
Preparation
In the factory mode, check if the PWM value and PAT value are within standard. If they are not so, it is
necessary to diagnose the unit. (Refer to P. 9-7 for checking PWM/PAT in the factory mode.)
Remove the left cover. (Refer to P. 5-1 of DISASSEMBLY PROCEDURE.)
Check the CCD signal waveforms on the angular measurement PCB. (Refer to P. 10-2 of Angular Mea-
surement Digital System Repairs.)
When the PWM value is beyond standard
The scale or CCD is soiled. Clean it.
LED light intensity is faulty. The LED unit (for the horizontal side, angular measurement unit) may be
faulty. Replace it.
When the PAT value is beyond standard
The clearance may be faulty between the scale and CCD. Replace the CCD unit (for the horizontal side,
angular measurement unit).
Check of waveform
1) When the waveform is as Fig. 1
If part of the signal pattern is missing, there may be dust on the CCD surface or scale surface. Blow
dust with air or clean the surface.
* If the problem is not solved, there may be damage on the CCD surface or scale surface. Replace the
unit.
1
2
3
4
The signal is missing because of dust.
(Fig. 1)
6-16 Confidential : duplication and reproduction prohibited
2) When the waveform is as Fig. 2
The LED unit may be faulty (LED waveform is not even). Replace the LED unit on the V side and the
angular measurement unit on the H side.
3) When the waveform is as Fig. 3
The LED unit may not be positioned correctly. Position the unit again.
After diagnosing the units with the symptoms, replace the unit according to the replacement procedure of the
problem unit (P. 7-1).
(Fig. 2)
It is NG when the difference is 30% or
more between the signal high point
and low point in the reading range
(between cursor 1 and cursor 2).
Standard
-
----------------- 100 30%
A
B
A B
B
B
A
GND
Cursor 1
=570s
Cursor 2
=1058s
(Fig. 3)
B A
Incorrect position
and are not uniform.
A B
Cursor 1
=570s
Cursor 2
=1058s
7-1 Confidential : duplication and reproduction prohibited
7. EACH UNIT REPLACEMENT PROCEDURE
7-1 Angular Measurement System Unit Replacement Procedure
After one unit is diagnosed with symptoms to have a problem, the unit will be replaced as follows.
After assembly is completed, inspect the instrument.
Replacement of (V) CCD unit and (V) angular measurement holder unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-3, 5-5).
2) Replacement of unit
Install the (V) CCD unit and (V) angular measurement holder unit as referring to (V) angular mea-
surement system unit installation and adjustment (P. 9-16).
3) How to adjust
Carry out the positioning adjustment as referring to (V) angular measurement system unit installa-
tion and adjustment (P. 9-16 9-20).
After the positioning adjustment, record the center value.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-5, 5-35-1).
Replacement of (H) angular measurement unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-5, 5-115-13).
Before removing the tilt unit, record the tilt coefficients (K, A).
2) Replacement of unit
Replace the angular measurement unit as referring to (H) angular measurement system unit installa-
tion and adjustment (P. 9-9).
3) How to adjust
Carry out the positioning adjustment as referring to (H) angular measurement system unit installa-
tion and adjustment (P. 9-99-15).
After the positioning adjustment, record the center value.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-135-11,
5-55-1).
Replacement of vertical scale Assy
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-2, 5-6
5-7, 5-85-10).
2) Replacement of part
Install the vertical scale Assy as referring to DISASSEMBLY PROCEDURE (P. 5-105-8).
* When installing, be careful about its direction. (Refer to P. 5-10.)
* Clean the scale surface carefully before installing.
3) How to adjust
After installing the vertical scale Assy, carry out the CCD positioning adjustment as referring to
(V) angular measurement system unit installation and adjustment (P. 9-169-20).
After the positioning adjustment, record the center value.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-75-6,
5-25-1).
1
2
3
7-2 Confidential : duplication and reproduction prohibited
Replacement of vertical axis Assy
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-6, 5-115-16).
Before removing the tilt unit, record the tilt coefficients (K, A).
2) Replacement of unit
Replace the vertical axis Assy as referring to DISASSEMBLY PROCEDURE (P. 5-165-15).
* When installing, be careful about its direction.
* Clean the scale surface carefully before installing.
3) How to adjust
After replacing the vertical axis Assy, carry out the angular measurement unit positioning adjustment
as referring to (H) angular measurement system unit installation and adjustment (P. 9-99-15).
After the positioning adjustment, record the center value.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-165-11,
5-65-1).
Replacement of CPU unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-2).
Before disassembly, record the following data.
Tilt coefficient................................. K, A
H1 angular measurement unit ......... Center value and integral time
H2 angular measurement unit ......... Center value and integral time
V CCD unit ..................................... Center value and integral time
2) Replacement of unit
Replace the CPU unit and connect the cables.
3) How to adjust
Set a variety of information as referring to 10-2 Angular Measurement Digital System Repairs
(P. 10-210-3).
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-25-1).
Perform 10-3 Setting of Integral Time (P. 10-4).
Initialize the Bluetooth unit. (P. 8-17) (GPT-3000W only)
Replacement of tilt unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-6).
2) Replacement of unit
Replace the tilt unit.
* The washers are set at the end faces of the tilt unit and standard. Be careful.
3) How to adjust
Perform the tilt positioning adjustment, tilt coefficient input and tilt offset input as referring to 9-2-
3 Tilt unit installation and adjustment (P. 9-219-22).
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-65-1).
4
5
6
7-3 Confidential : duplication and reproduction prohibited
7-2 EDM System Unit Replacement Procedure
Replacement of EDM base unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-175-25).
2) Replacement
Replace the EDM base unit and connect the cables.
3) How to adjust
Perform adjustment according to the flow chart (P. 11-1) of 11. TELESCOPE (EDM) SYSTEM
REPAIRS.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-255-17).
Replacement of EDM D-OSC PCB
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-175-18).
2) Replacement
Replace the D-OSC PCB and connect the cables.
3) How to adjust
Perform adjustment according to the flow chart (P. 11-1) of 11. TELESCOPE (EDM) SYSTEM
REPAIRS.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-185-17).
Replacement of EDM amplifier unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-175-23).
2) Replacement
Replace the amplifier unit and connect the cables.
3) How to adjust
Perform adjustment according to the flow chart (P. 11-1) of 11. TELESCOPE (EDM) SYSTEM
REPAIRS.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-235-17).
Replacement of optical receiving unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-175-24).
2) Replacement
Replace the optical receiving unit and connect the cables.
3) How to adjust
Perform adjustment according to the flow chart (P. 11-1) of 11. TELESCOPE (EDM) SYSTEM
REPAIRS.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-245-17).
1
2
3
4
7-4 Confidential : duplication and reproduction prohibited
7-3 Other Units Replacement Procedure
Replacement of optical plummet telescope
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-35-5).
2) Replacement of unit
Replace the optical plummet telescope. When installing, be careful about the places where the V
screw and U screw should be used.
3) How to adjust
Align the vertical axis with the line of sight of the optical plummet telescope as referring to 4-2
Theodolite System Accuracy Inspection (P. 4-2).
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-55-3).
Replacement of V tangent unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-35-7).
2) Replacement of unit
Replace the tangent unit. When installing, make sure that the tangent unit is fit to the clamp securely.
3) How to adjust
As tightening the tangent unit clamp fully, fix the tangent unit with a screw.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-75-3).
Replacement of H tangent unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-35-5, 5-11).
2) Replacement of unit
Replace the tangent unit. When installing, make sure that the tangent unit is fit to the clamp securely.
3) How to adjust
As tightening the tangent unit clamp fully, fix the tangent unit with two screws.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-11, 5-55-3).
1
2
3
8-1 Confidential : duplication and reproduction prohibited
8. REPAIR OUTLINE
8-1 Repair Outline
GPT-3000 series servicing can be categorized as follows.
9. ANGULAR MEASUREMENT READING SYSTEM REPAIRS
10. PLATE SYSTEM REPAIRS
11. TELESCOPE (EDM) SYSTEM REPAIRS
Service the GPT-3000 series by replacing the faulty unit in the respective system.
The required adjustments will differ depending on the unit replaced.
Flow charts are provided to repair each system.
Follow the flow charts and execute the required adjustments.
Moreover, after completing the repair, follow the flow chart below for post-repair inspection.
9. ANGULAR MEASUREMENT
READING SYSTEM REPAIRS
11. TELESCOPE (EDM)
SYSTEM REPAIRS
4. INSPECTION
10. PLATE SYSTEM REPAIRS
Inspection completed
10. PLATE SYSTEM REPAIRS
8-2 Confidential : duplication and reproduction prohibited
8-2 Setting and Adjustment Modes
The GPT-3000 series has the following setting and adjusting modes.
8-2-1 Parameter setting mode 1: Refer to P. 8-3.
8-2-2 Parameter setting mode 2: Refer to P. 8-4~8-6.
8-2-3 Adjustment mode: Refer to P. 8-7.
8-2-4 Factory mode: Refer to P. 8-8~8-18.
8-2-5 Loader mode: Refer to P. 8-19.
8-3 Confidential : duplication and reproduction prohibited
8-2-1 Parameter setting mode 1
After turning on the power, press the [F1] key on P.3/3 of the menu display. PARAMETERS 1 is displayed.
Carry out setting as follows.
Refer to the instruction manual for the details of items and setting method.
Item
Item to be selected
(Thick characters show the set value when shipped
from the factory.)
GPT-3002/3003/3005 GPT-3007
MINIMUM
READING
ANGLE 1" / 5"
0.2mgon / 1mgon
0.01mil / 0.1mil
5" / 10"
1mgon / 2mgon
0.1mil / 0.2mil
COARSE 1mm / 10mm
0.005f (1/8in) / 0.02f (1in)
1mm / 10mm
0.005f (1/8in) / 0.02f (1in)
AUTO POWER OFF ON / OFF ON / OFF
TILT ON/OFF X-ON / XY-ON / OFF X-ON / OFF
ERROR CORRECTION ON/OFF ON / OFF ON / OFF
BATTERY TYPE Ni-MH / Ni-Cd Ni-MH / Ni-Cd
HEATER ON / OFF ON / OFF
RS-232C
PARAMETERS
BAUD RATE 1200, 2400, 4800, 9600, 19200, 38400
CHAR. / PARITY 7/EVEN, 7/ODD, 8/NONE
STOP BITS 1, 2
ACK MODE STANDARD, OMITTED
CR, LF ON, OFF
REC TYPE REC-A, REC-B
PARAMETERS 1 2/3
F1:ERROR CORRECTION
F2:BATTERY TYPE
F3:HEATER P
MENU 3/3
F1:PARAMETERS 1
F2:CONTRAST ADJ.
P
PARAMETERS 1 1/3
F1:MINIMUM READING
F2:AUTO POWER OFF
F3:TILT P
PARAMETERS 1 3/3
F1:RS-232C
P
[F1]
[F4]
[F4]
8-4 Confidential : duplication and reproduction prohibited
8-2-2 Parameter setting mode 2
Turn on the power as pressing the [F2] key, and PARAMETERS 2 is displayed. PARAMETERS 2 has
three kinds of setting pages and each page shows several items for setting. This repair manual describes the
displays and items to be selected. Use the instruction manual together for the details of items and setting
method.
* The displays and items may be changed because of version up, etc.
(1) UNIT SET
* If the angle unit is locked with the factory mode, F2: ANGLE disappears and the subsequent items are
moved up.
* If the distance unit is locked with the factory mode, F3: DISTANCE disappears. If the unit [m] is locked,
F1: FEET also disappears.
(2) MODE SET
* In a model without the DATA COLLECT mode and LAYOUT mode, F3: ESC KEY MODE does not
exist.
* In a model without the LAYOUT mode, F1: COORD. CHECK does not exist.
* In a model without the laser plummet function, F3: L.PL OFF TIME does not exist.
PARAMETERS 2
1:UNIT SET
2:MODE SET
3:OTHERS SET
UNIT SET 1/2
F1:TEMP. & PRES.
F2:ANGLE
F3:DISTANCE P
UNIT SET 2/2
F1:FEET
P
[F1]
[F4]
[ESC]
[F3] : To (3) OTHERS SET
[F2] : To (2) MODE SET
PARAMETERS 2
F1:UNIT SET
F2:MODE SET
F3:OTHERS SET
MODE SET 1/5
F1:POWER ON MODE
F2:FINE/CRS/TRK
F3:HD&VD/SD
MODE SET 2/5
F1:V ANGLE Z0/H0
F2:N-TIMES/REPEAT
F3:TIMES OF MEAS P
[F2]
MODE SET 4/5
F1:COORD. CHECK
F2:EDM OFF TIME
F3:FINE READING P
MODE SET 3/5
F1:NEZ/ENZ
F2:HA MEMORY
F3:ESC KEY MODE P
[F4]
MODE SET 5/5
F1:OFFSET V ANG.
F2:NON-PSM/PRISM
F3:L.PL OFF TIME P
[F4]
[F4]
[F4]
8-5 Confidential : duplication and reproduction prohibited
(3) OTHERS SET
* In a model without the LAYOUT mode, F2: LAYOUT NEZ REC, F2: GRID FACTOR and F3:
CUT & FILL do not exist and the subsequent items are moved up.
* If the language selection is locked with the factory mode, F3: LANGUAGE does not exist and the subse-
quent items are moved up.
PARAMETERS 2
F1:UNIT SET
F2:MODE SET
F3:OTHERS SET
OTHERS SET 1/5
F1:H-ANGLE BUZZER
F2:S/A BUZZER
F3:W-CORRECTION P
OTHERS SET 2/5
F1:NEZ MEMORY
F2:REC TYPE
F3:CR,LF P
[F3]
OTHERS SET 4/5
F1:ACK MODE
F2:GRID FACTOR
F3:CUT & FILL P
OTHERS SET 3/5
F1:NEZ REC FORM
F2:LAYOUT NEZ REC
F3:LANGUAGE P
[F4]
OTHERS SET 5/5
F1:ECHO BACK
F2:CONTRAST MENU
P
[F4]
[F4]
[F4]
8-6 Confidential : duplication and reproduction prohibited
(4) Setting item
Item
Setting item
(Thick characters show the set value when
shipped from the factory.)
TEMP. C / F
PRESS. hPa / mmHg / inHg
ANGLE DEG / GON / MIL
DISTANCE METER / FEET / FEET & inch
FEET US SURVEY / INTERNATIONAL
POWER ON MODE ANGLE MEAS. / DISTANCE MEAS.
FINE / CRS / TRK FINE / COARSE / TRACK
HD & VD / SD HD & VD / SD
V ANGLE V0/H0 Zenith 0 / Horizontal 0
N-TIMES / REPEAT N-TIMES / REPEAT
TIMES OF MEAS. 1
NEZ / ENZ NEZ / ENZ
HA MEMORY ON / OFF
ESC KEY MODE DATA COLLECT / LAYOUT / REC / OFF
COORD. CHECK ON / OFF
EDM OFF TIME 3
FINE READING 0.2mm / 1mm
OFFSET V ANGLE Free / Hold
NON-PSM/PRISM NON-PRISM / PRISM
L.PL OFF TIME
(Only for Laser Plummet type)
-
H-ANGLE BUZZER ON / OFF
S/A BUZZER ON / OFF
W-CORRECTION 0.14 / 0.20 / OFF
NEZ MEMORY ON / OFF
REC TYPE REC-A / REC-B
CR, LF ON / OFF
NEZ REC FORM STANDARD / with RAW
MANUAL NEZ REC ON / OFF
LANGUAGE Consult with your selling agent.
ACK MODE STANDARD / OMITTED
GRID FACTOR USE G.F. / DON'T USE
CUT & FILL STANDARD / CUT & FILL
ECHO BACH ON / OFF
CONTRAST MENU ON / OFF
8-7 Confidential : duplication and reproduction prohibited
8-2-3 Adjustment mode
Turn on the power as pressing the [F1] key, and ADJUSTMENT MODE is displayed.
This chapter describes the details of the displays. Also refer to the description as mentioned in 13. ADJUST-
MENT MODE (P. 13-1) and in the instruction manual.
ADJUSTMENT MODE 1/2
F1:V ANGLE 0 POINT
F2:INST. CONSTANT
F3:V0 AXIS P
ADJUSTMENT MODE 2/2
F1:EDM CHECK
P
[F4]
8-8 Confidential : duplication and reproduction prohibited
8-2-4 Factory mode
Turn on the power as pressing the [F2] and [ANG] keys, and the factory mode is set. This chapter explains the
displays and outline of the factory mode. Refer to the pages of adjustment for the detailed procedures and
contents.
Display
Press the power switch as pressing the [F2] and [ANG] keys, and the display appears. After approx. 2
seconds, the display appears automatically.
Display
By operating the [F1]/[F2] or the [ ] ( )/[ANG] ( ) keys on this display, contrast of screen can be
adjusted.
Press the [F4 (ENTER)], [ENT] or [ESC] key to go to the page of each item.
<FACTORY>
[Ver. X.XX]
<FACTORY>
LCD CONT
--- ENTER
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET P
FACTORY MODE [4/6]
1:LANGUAGE SELECT
2:LANGUAGE LOAD
3:EDM PROG LOAD P
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
[F4] [F4]
[F4]
[F4]
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
FACTORY MODE [6/6]
1:SPECIAL SELECT
2:ANG CHECK MODE
P
[F4]
[ESC]
[ESC]
[ESC]
[F4] / [ESC]
[ESC]
1
6
7
2
5
8
3
4
After approx. 2 seconds [F4]/[ENT] or [ESC]
1
1
2
2
8-9 Confidential : duplication and reproduction prohibited
Display
1) [F1] : Vertical angle zero position adjustment
This mode is used to adjust the vertical angle zero position.
Press the [F1] (V ANGLE 0 OFFSET) key, and the vertical angle zero position adjustment mode is set.
Collimate the horizontality of collimator and press the [F4 (ENTER)]/[ENT] key, and the V angle installa-
tion offset data is decided. If the [ESC] key is pressed before deciding, the offset is not changed.
2) [F2] : Tilt coefficient input
This mode is used to input the tilt coefficient.
Press the [F2] (TILT K, A) key, and the tilt coefficient input mode is set. (To the KA input mode)
Press the [ ] ( ) or [MENU] ( ) key to input the digits and press the [ANG] ( ) or [ ] ( ) key to
input the numerical value.
The displayed value can be cleared to 0 with the [F1] (CLEAR) key. Unless the [F4 (ENTER)]/[ENT]
key is pressed, the set value is not updated.
3
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET P
V : XXXXX'XX"
V0: XXXXX'XX"
OFS: XXXXX'XX"
--- --- --- ENTER
[F1]
[F4] / [ESC]
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET P
TILT VERTICAL [1/2]
K = 00000
A : 000000
CLEAR --- --- ENTER
TILT VERTICAL [1/2]
K : 000000
A = 00000
CLEAR --- --- ENTER
[F2] [F4]
[F4]
TILT HORIZONTAL [2/2]
K : 000000
A = 00000
CLEAR --- --- ENTER
TILT HORIZONTAL [2/2]
K = 00000
A : 000000
CLEAR --- --- ENTER
[F4]
[ESC]
[ESC]
[ESC]
[F4] / [ESC]
8-10 Confidential : duplication and reproduction prohibited
3) [F3] : Tilt installation offset
This mode is used to adjust offset of tilt.
Press the [F3] (TILT OFFSET) key, and the tilt installation offset mode is set.
In 3007, only X (VERTICAL) is used. After pressing the [F4 (ENTER)]/[ENT] key, return to the menu
selection display.
In 3002/3003/3005, after setting the tilt of X (VERTICAL), access the input display of Y (HORIZON-
TAL) with the [F4 (ENTER)]/[ENT] key. If you wish to omit the input of X tilt, you can access the input
display of Y with the [F1] (SKIP) key.
Display
1) [F1] : CCD center value setting
This mode is used to input the center value and integral time of the angular measurement reading CCD
(H1, H2, V1, V2) and to set the values of PWM and PAT.
Press the [F1] key, and the CCD CENTER/PWM mode is set.
Input the center value of each CCD (written on the seal adhered to the CCD unit) and integral time (05).
Measure the PWM value with the [F4 (ENTER)]/[ENT] key. Measurement can be omitted with the [F3]
(SKIP) key.
After measurement, the PWM value and PAT data are displayed. If they are OK, shift to the measurement
of the next CCD with the [F3] key. (Standard : PWM...010~065 / PAT...17.7~19.2)
When the PWM values of all (H1 H2 V1 V2) are OK, REC is displayed.
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET P
X(VERTICAL)
TILT: XXX'XX"
tilt: XXX'XX"
SKIP --- --- ENTER
Y(HORIZONTAL)
TILT: XXX'XX"
tilt: XXX'XX"
--- --- --- ENTER
[F3]
[F1] / [F4] (2 axes)
[ESC] [F4] / [ESC]
F4 (1 axis)
4
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
H1 CENTER>1000
CHARGE :00
INPUT --- SKIP ENTER
H1 CENTER:1000
CHARGE :05
>Measuring...
[F1]
[F4]
H2 CENTER>1000
CHARGE :00
INPUT --- SKIP ENTER
H1 CENTER:1000
CHARGE :05
PWM:XXX PAT:XX.X
>OK ? [YES][NO]
[F3]
V1 CENTER:1000
CHARGE :05
PWM:XXX PAT:XX.X
>OK ? [YES][NO]
< REC >
[F3]
[F4]
Measurement
Same as H1.
is ended.
8-11 Confidential : duplication and reproduction prohibited
2) [F2] : CCD continuous output
This mode is used to check the CCD waveform. You can check the change of waveform when the integral
time is changed. Even if the integral time is changed by this mode, the changed time is not stored.
Press the [F2] key, and the CCD REPEAT mode is set.
The integral time (CHARGE) and PWM value of each CCD are displayed. The integral time can be
changed with the [ANG] ( ) or [ ] ( ) key. Use the function keys to change the CCD.
3) [F3] : CCD angle measurement mode
This mode is used to perform trouble shooting before disassembly.
Press the [F3] key, and the CCD PHASE mode is set.
The phase allowance (a, b, c), integral time (CHRG) and coarse data of each CCD are displayed. Use the
function keys to change the CCD.
* Each of a, b, c means a pattern name of scale. (Pattern a, Pattern b, Pattern c) The numerical value
is changed 0~9 to show the pattern reading condition. (9: Best/0: Worst)
Display
1) [F1] : EDM version display
This mode is used to check the EDM version.
Press the [F1] key, and the EDM version number is displayed for approx. 2 seconds.
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
H1 CHARGE:05
PWM :00
H1 H2 V1 V2
[F2]
[ESC]
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
H1 PHASE:
a:X b:X c:X CHRG:XX
XXXXX'XX"X
H1 H2 V1 V2
[F3]
[ESC] The 3-digit error number is
displayed.
5
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
<EDM>
[Ver.1.00]
[F1]
After approx. 2 seconds
8-12 Confidential : duplication and reproduction prohibited
2) [F2] : EDM OFFSET mode
Press the [F2] (EDM OFFSET) key. Press the [F1] key, and the PRISM offset selection display appears.
Press the [F2] key, and the NON-PRISM offset selection display appears. Select a point to be inputted, and
each OFFSET input display appears.
The value written already in EDM is displayed. If it is necessary to change the value, input a new offset
value in 0.1mm unit with the [ ], [ ], [ ] or [ ] key.
After inputting, press the [F4] (ENTER) key to decide the data. The value can be changed to 00.0mm
with the [F1] (CLEAR) key.
3) [F1] : LOCKS
3)-1 ANGLE LOCK
This mode is used to fix the angle unit.
Press the [F3] key, and the UNIT LOCK mode is set.
Press the [F1] key to access the angle unit change function ON/OFF mode.
Select ON or OFF with the [F1] or [F2] key and decide it with the [F4] (ENTER) key. The data can be can-
celed with the [ESC] key.
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
EDM OFFSET
1:PRISM
2:NON-PRISM
EDM OFFSET
1:PRISM-SHORT
2:PRISM-LONG
[F2] [F1]
[F1]~[F2]
EDM OFFSET
1:NON-PRISM-SHORT
2:NON-PRISM-MID
3:NON-PRISM-LONG
EDM OFFSET
PRISM-XXXXX
+00.0mm
CLEAR --- --- ENTER
[F2]
EDM OFFSET
NON-PRISM-XXXXX
+00.0mm
CLEAR --- --- ENTER
[F1]~[F3]
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
LOCKS
1:ANGLE LOCK
2:DISTANCE LOCK
3:LANGUAGE LOCK
ANGLE UNIT LOCK
[XXX]
[ON] [OFF] --- ENTER
[F1]
[ESC] [F4] / [ESC]
[F1]
Current status: ON/OFF
8-13 Confidential : duplication and reproduction prohibited
3)-2 DISTANCE LOCK
This mode is used to fix the distance unit.
Press the [F3] key, and the UNIT LOCK mode is set.
Press the [F2] key to access the distance unit change function ON/OFF mode.
Select ON or OFF with the [F1] or [F2] key and decide it with the [F4 (ENTER)]/[ENT] key. The data can
be canceled with the [ESC] key.
3)-3 LANGUAGE LOCK
This mode is used to fix language.
Press the [F3] key, and the UNIT LOCK mode is set.
Press the [F3] key to access the language change function ON/OFF mode.
Select ON or OFF with the [F1] or [F2] key and decide it with the [F4 (ENTER)]/[ENT] key. The data can
be canceled with the [ESC] key.
Display
1) [F1] : LANGUAGE SELECT
This mode is used to select language to show data on other displays except the factory mode.
(In the factory mode, only English is used.)
Press the [F1] key, and the language selection mode is set.
Select a language with the [F1] / [F3] keys or [ ] / [ ] keys and decide it with the [F4 (ENTER)]/[ENT]
key. The data can be canceled with the [ESC] key.
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
LOCKS
1:ANGLE LOCK
2:DISTANCE LOCK
3:LANGUAGE LOCK
DISTANCE UNIT LOCK
[XXX]
[ON] [OFF] --- ENTER
[F2]
[ESC] [F4] / [ESC]
[F1]
Current status: ON/OFF
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
LOCKS
1:ANGLE LOCK
2:DISTANCE LOCK
3:LANGUAGE LOCK
LANGUAGE
[XXX]
[ON] [OFF] --- ENTER
[F3]
[ESC] [F4] / [ESC]
[F1]
Current status: ON/OFF
6
FACTORY MODE [4/6]
1:LANGUAGE SELECT
2:LANGUAGE LOAD
3:EDM PROG.LOAD P
LANGUAGE
[1:ENGLISH ]
2:JAPANESE
ENTER
[F2]
8-14 Confidential : duplication and reproduction prohibited
2) [F2] : LANGUAGE LOAD
This mode is used to load a language file.
Press the [F2] key, and the LANGUAGE LOAD mode is set.
2)-1 [F3] [F1] / [F2] / [F3] : LANGUAGE 1/2/3
This mode is used to load a language file to the specified range.
To load a language, finish setting at the data sending side (personal computer, etc.) first and then press the
[F1] (LANGUAGE1), [F2] (LANGUAGE2) or [F3] (LANGUAGE3) key. (Example: LANGUAGE1)
2)-2 [F3] [F3] : BAUD RATE
This mode is used to set BAUD RATE when loading a language file.
Press the [F4] key to access P.2. Press the [F3] key, and the baud rate setting display appears.
Select baud rate with the [F2] (UP) / [F1] (DOWN) keys and decide it with the [ENTER] key. The setting
range is 2,400~38400 bps.
3) Loading of EDM program
This mode is used to load the EDM program.
Press the [F3] key, and the EDM program loading mode is set.
After the data sending side (personal computer, etc.) is ready, press the [F4] (START) key to start loading
the program.
After the program is loaded, stop loading with the [STOP] or [ESC] key.
FACTORY MODE [4/6]
1:LANGUAGE SELECT
2:LANGUAGE LOAD
3:EDM PROG.LOAD P
LANGUAGE FILE LOAD
1:LANGUAGE1
2:LANGUAGE2
3:LANGUAGE3 P
LANGUAGE FILE LOAD
1:DELETE
3:BAUD RATE P
[F3] [F3]
LANGUAGE FILE LOAD
1:LANGUAGE1
2:LANGUAGE2
3:LANGUAGE3 P
LANGUAGE FILE LOAD
LANGUAGE 1 LOADING
[F1]/[F2]/[3]
LANGUAGE FILE LOAD
1:LANGUAGE1
2:LANGUAGE2
3:LANGUAGE3 P
LANGUAGE FILE LOAD
1:DELETE
3:BAUD RATE P
[F3]
X-MODEM BAUD RATE
[38400]bps
DOWN UP --- ENTER
[F3]
FACTORY MODE [4/6]
1:LANGUAGE SELECT
2:LANGUAGE LOAD
3:EDM PROG.LOAD P
EDM PROG. LOAD
START
EDM PROG. LOAD
LOADING...
STOP
[F4]
[ESC] [F4] / [ESC]
[F1]
8-15 Confidential : duplication and reproduction prohibited
Display
1) Data through mode between EDM and outside
Press the [F1] key, and the EDM THROUGH mode baud rate selection display appears.
When baud rate is selected and then data is sent from outside (FC, etc.), the received data is displayed at the
third line and the data is sent to EDM without change.
When data is sent from EDM, the received data is displayed at the fourth line and the data is sent to the out-
side without change.
2) EEPROM INITIALIZE mode
2)-1 ALL CLR
Press the [F2] key, and the EEPROM INITIALIZE mode is set.
Select ALL CLR with the [F1] key.
Select [YES] or [NO] with the [F3] or [F4] key.
* Refer to P. 8-20 for the data to be initialized with ALL CLR.
2)-2 DATA CLR
Press the [F2] key, and the EEPROM INITIALIZE mode is set.
Select DATA CLR with the [F2] key.
Select [YES] or [NO] with the [F3] or [F4] key.
* Refer to P. 8-18 for the data to be initialized with DATA CLR.
7
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
SELECT BAUD RATE
F1:9600
F2:1200
FC-EDM DATA F9600
THROUGH TEST E9600
FC :
EDM:
[F2] [F1] / [F2]
FC-EDM DATA F9600
THROUGH TEST E9600
FC :XXXXXXXXXX
EDM:XXXXXXXXXX
FC-EDM DATA F9600
THROUGH TEST E9600
FC :XXXXXXXXXX
EDM:
Data is sent
from outside.
Data is sent from EDM.
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
EEPROM INIT.
1:ALL CLR
2:DATA CLR
ALL CLR
--- --- [YES] [NO]
[F1]
[ESC] [F3] / [F4]
[F3]
/ [ESC]
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
EEPROM INIT.
1:ALL CLR
2:DATA CLR
DATA CLR
--- --- [YES] [NO]
[F2]
[ESC] [F3] / [F4]
[F3]
/ [ESC]
8-16 Confidential : duplication and reproduction prohibited
3) A/D conversion value continuous display mode
Press the [F3] key, and the A/D CVT DATA mode is set.
The displayed data are as follows from the first line in order: reference voltage, internal battery voltage,
external battery voltage and temperature.
Display
1) Special selection mode * This mode is used only in the model with the laser plummet function.
Press the [F1] key, and the SPECIAL SELECT mode is set.
1)-1 Laser plummet function ON/OFF selection * This mode is used only in the model with the laser plum-
met function.
Press the [F1] key, and the laser plummet function ON/OFF selection mode is set.
Select the laser plummet function ON or OFF with the [F1] or [F2] key and decide it with the [ENTER] key.
If you wish to cancel it, press the [ESC] key.
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
Vref:FFFF( X.XXV)
Vint:FFFF( X.XXV)
Vext:FFFF( X.XXV)
Temp:FFFF( XX.XXC)
[F3]
[ESC]
8
FACTORY MODE [6/6]
1:SPECIAL SELECT
2:ANG CHECK MODE
SPECIAL SELECT
1:LASER PLUMMET
[F1]
SPECIAL SELECT
1:LASER PLUMMET
LASER PLUMMET
[OFF]
[ON] [OFF] --- ENTER
[F1]
[ESC]
8-17 Confidential : duplication and reproduction prohibited
2) [F2]: Angular measurement check mode
Press the [F2] key, and the angular measurement check mode is accessed. Press the [F1] key to start mea-
surement. When measurement is completed, Finish! is displayed.
Press the [F2] key, and the error result display appears. The error place is displayed. When there are two or
more errors, other error places are displayed with the [ ] or [ ] key. When there is no error, the original
display is reset after about 2 seconds.
The integrated error results can be cleared by the [F3] key. Press the [F3] (YES) key, and the data are
deleted.
3) Initialization of Bluetooth (GPT-3000W only)
When the CPU unit of GPT-3000W is replaced, initialize Bluetooth.
Press the [F2] key, and the BLUETOOTH INIT. mode is set.
FACTORY MODE [6/6]
1:SPECIAL SELECT
2:ANG CHECK MODE
ANG CHECK MODE
1:SPEED TURN
2:RESULT
3:ERASE FILE
SPEED TURN
V :XXX X' XX" X-000
HR:XXX X' XX" X-000
ERR:
[F1]
ERASE FILE
--- --- [YES] [NO]
RESULT 001/00X
V :XXX X' XX" X
HR:XXX X' XX" X
ERR:EXXX
[F2] [F3]
[F2]
FACTORY MODE [6/6]
1:SPECIAL SELECT
2:BLUETOOTH INIT.
3:ANG CHECK MODE
BLUETOOTH INIT.
PLEASE WAIT!
BLUETOOTH INIT.
:GTS230 AA0000
>INITIALIZE OK ?
--- --- [YES] [NO]
BLUETOOTH INIT.
<NOW INITIALIZING!>
FACTORY MODE [6/7]
1:A/D CVT MODE
2:SPECIAL SELECT
3:BLUETOOTH INIT. P
[F3]
[F2]
The current device name and
serial No. are displayed.
(Check if they are correct.)
After
approx.10
seconds
When initialization is ended,
the factory mode display
appears again.
After
approx.10
seconds
8-18 Confidential : duplication and reproduction prohibited
GPT-3000 Initialization table
: Initialized : Not initialized
(Reference)
Initialization in memory manager of normal mode means initialization of the observation/coordinate data file
and PCODE library file. It has nothing to do with initialization of the non-volatile memory. When these data
files are damaged, an error message such as [MEMORY ERROR] is displayed.
In factory mode
DATA CLR ALL CLR
Normal mode
Temperature/atmospheric correction, PPM set value
Prism constant set value
H angle offset value
Tilt ON/OFF set value
Instrument coordinate set value
Instrument height/aimed height set value
Contrast adjustment value
Reticle illumination set value
Parameter setting 1
Grid factor set value
Data Collect CONFIG. set value
Observation/coordinate data communication protocol set value
Adjustment mode
V ANGLE 0 POINT
V0 AXIS
Parameter setting mode 2
UNIT SET
MODE SET
OTHERS SET
Factory mode
V angle offset set value
Tilt K/A set value
Tilt offset set value
CCD CENTER/PWM value
Angle/distance/language LOCK
Language selection
Laser plummet ON/OFF
8-19 Confidential : duplication and reproduction prohibited
8-2-5 Loader mode
Turn on the power as pressing the [F3] key, and the loader mode is set. In the loader mode, the main software
and language software are installed.
To install the softwares, the following tools are necessary.
1) Personal computer (PC)
2) Cable (Refer to the interface manual (option). It is not sold as a tool.)
3) Floppy disk including a new-version software
This manual explains the mode on the assumption that the reader understands how to set and operate a per-
sonal computer fully.
How to start the Loader mode
Display ~
Press the power switch as pressing the [F3] key, and the loader program starts and the start display
appears.
After the version display appears, the loader mode performs initialization .
The contrast adjusting display appears automatically. Adjust contrast with the [F1] or [F2] key and
access the loader menu display with the [F4] (ENTER) key.
TOPCON
TOTAL STATION
<LOADER>
Ver.1.10
[F3] + [Power]
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
<LOADER>
LCD CONT
DOWN UP --- ENTER
Now Initializing
Please Wait !
After approx. 2 seconds
After approx.
After approx. 3 seconds
[F4](ENTER)
2 seconds
1 2 3
6 5 4
1 5
2
3 4
5
6
9-1 Confidential : duplication and reproduction prohibited
9. ANGULAR MEASUREMENT READING SYSTEM REPAIRS
9-1 How to Use the Angular Measurement System Unit Positioning Tools
9-1-1 Tools
The following tools are necessary for positioning the angular measurement system units (CCD unit and LED
unit).
Storage oscilloscope (ST-SY-04 or ST-SY-05)
Used to adjust the CCD signal when positioning the CCD unit and LED unit.
Note: Refer to the instruction manual of the oscilloscope for its function and operation.
CCD display tool (ST-AK-07)
Used to input the center value, to set the integral time and to check the angular measurement display when
positioning and adjusting each unit.
(H) angular measurement LED lighting tool (ST-CD-01)
Used as a tool LED when positioning the horizontal angular measurement LED unit.
Connecting cable (ST-GS-23)
Connects the CCD display tool to the (H) angular measurement LED unit cable.
Connecting cable (ST-GS-24)
Connects the CCD display tool to the (V) CCD unit cable.
(V) CCD lighting tool (ST-CD-02)
Used as a tool LED when positioning the vertical CCD unit.
1
2
3
4
5
6
9-2 Confidential : duplication and reproduction prohibited
9-1-2 How to connect the tools
(1) Connect CH1 and CH2 of the storage oscilloscope (ST-SY-04 or ST-SY-05) to the terminals (CCD out and
TRG) of the CCD display tool. Connect the GND of the CH1/CH2 probes to the GND of the CCD display
tool.
(2) Connect the connectors of the (H) angular measurement LED lighting tool (ST-CD-01) and (V) CCD
lighting tool (ST-CD-02) to the CCD display tool.
(3) Connect the CCD display tool to the constant-voltage with the cable (ST-PK-02).
(4) Connect the connecting cables (H: ST-GS-23, V: ST-GS-24) to the CCD cable.
Strage oscilloscope :
Made by Tektronix.TDS-3032 (ST-SY-04)
TDS-3032B (ST-SY-05)
Tool ON/OFF switch
CCD display tool
(ST-AK-07)
Connecting cable
(ST-GS-23 / ST-GS-24)
Lighting tool
(ST-CD-01/ST-CD-02)
9-3 Confidential : duplication and reproduction prohibited
9-1-3 How to operate the CCD display tool (ST-AK-07)
(1) Operating procedure of factory mode
In (H)/(V) angular measurement adjustment, set and check the following values with the CCD display tool.
(H1), (H2) and (V) angular measurement CCD center values (CENTER)
Integral time (CHARGE)
Pattern pitch (PAT)
LED light intensity (PWM)
Procedure
Key
Operation
Display Remarks
1 Turn on the power switch as pressing
the [F2] and [ANG] keys.
2 Press the [F4] key.
3 Press the [F4] key.
F1 F2 F3 F4
ANG
ESC
POWER
MENU
F2
POWER
ANG
TOPCON GPT-3000
<FACTORY>
LCD CONT
--- ENTER
F4
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET
F4
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE
9-4 Confidential : duplication and reproduction prohibited
(2) Operating procedure when inputting the center value
Example: When the H1 center value 1000 is input
Procedure
Key
Operation
Display Remarks
1 Set the factory mode [2/6].
2 Press the [F1] key.
3 Press the [F1] key.
* When the H2 or V center value is
set, press the [F3] (SKIP) key to
change the display.
4 Press the [F1] key.
5 Press the [F1] key.
6 Press the [F3] key.
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE
F1
H1 CENTER1000
CHARGE :00
INPUT --- SKIP ENTER
F1
H1 CENTER_
CHARGE :00
1234 5678 90.- [ENT]
F1
H1 CENTER_
CHARGE :00
(1) (2) (3) (4)
F1
H1 CENTER1_
CHARGE :00
1234 5678 90.- [ENT]
F3
H1 CENTER1_
CHARGE :00
(9) (0) (.) (-)
9-5 Confidential : duplication and reproduction prohibited
Procedure
Key
Operation
Display Remarks
7 Press the [F2] key. (0 is set.)
8 Repeat this procedure to input
1000.
9 Press the [F4] key to proceed to (3)
Setting procedure of integral time
(CHARGE).
* Under this condition, dont press
the [ESC] key or [F3] (SKIP) key.
If it is pressed, the input value is
not recorded.
F2
Input
repeatedly.
H1 CENTER10_
CHARGE :00
1234 5678 90.- [ENT]
H1 CENTER_1000
CHARGE :00
1234 5678 90.- [ENT]
F4
H1 CENTER:1000
CHARGE 00
INPUT --- SKIP ENTER
9-6 Confidential : duplication and reproduction prohibited
(3) Setting procedure of integral time (CHARGE)
05 is set as a fixed value of integral time.
Procedure
Key
Operation
Display Remarks
1 Input the integral time on the display
after setting the center value.
2 Press the [F1] key. (0 is set.)
3 Press the [F2] key.
4 Press the [F1] key. (5 is input.)
5 Press the [F4] key, and 05 is set and
the PAT and PWM values are auto-
matically calculated.
H1 CENTER=1000
CHARGE 05
INPUT --- SKIP ENTER
F1
H1 CENTER=1000
CHARGE _
1234 5678 90.- [ENT]
F2
H1 CENTER=1000
CHARGE _
(5) (6) (7) (8)
F1
H1 CENTER=1000
CHARGE 5_
1234 5678 90.- [ENT]
F4
H1 CENTER:1000
CHARGE :05
>Measuring...
9-7 Confidential : duplication and reproduction prohibited
(4) Operating procedure when checking the pattern pitch (PAT)
(5) Operating procedure when checking the LED light intensity (PWM)
Procedure
Key
Operation
Display Remarks
1 Check the pattern pitch on the display
after setting the integral time.
PAT shows the pattern pitch on
the right display.
Standard : 17.7 ~ 19.2
Procedure
Key
Operation
Display Remarks
1 Check the LED light intensity on the
display after setting the integral time.
PWM shows the LED light inten-
sity on the right display.
Standard : 10 65
2 When the pattern pitch (PAT) and
LED light intensity (PWM) are within
standard, press the [F3] (YES) key.
3 Press the [F3] (SKIP) key several
times to access 2/6 of the factory
mode.
* When adjusting the H2 CCD,
remove the H1 CCD from the tool
and input the set value of H2 on the
H1 setting display.
* If the [ESC] key is used instead of
the [F3] key in Procedure 3, the
input value is not recorded. End
the procedure with the [F3] key.
H1 CENTER:1000
CHARGE :05
>Measuring...
H1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
H1 CENTER:1000
CHARGE :05
>Measuring...
H1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
F3
H2 CENTER1000
CHARGE :05
INPUT --- SKIP ENTER
F3
FACTORY MODE[2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE
9-8 Confidential : duplication and reproduction prohibited
(6) Setting of CCD continuous output (Repeat mode)
Carry out this setting when positioning the (H) and (V) angular measurement units and when checking the
CCD signal waveform.
(7) Setting of CCD angular measurement (Angle setting mode)
Procedure
Key
Operation
Display Remarks
1 Access the factory mode.
2 Press the [F2] (CCD REPEAT) key.
(Adjust the waveform under this set
condition for H and V.)
Procedure
Key
Operation
Display Remarks
1 Access the factory mode.
2 Press the [F3] (CCD PHASE) (Angle
setting mode) key.
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
F2
H1 CHARGE:00
PWM :38
H1 H2 V1 V2
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
F3
H1 PHASE
a:X b:Y c:X CHRG:XX
XXXXX'XX"
H1 H2 V1 V2
9-9 Confidential : duplication and reproduction prohibited
9-2 Angular Measurement System Unit Installation and Adjustment
9-2-1 (H) angular measurement system unit installation and adjustment
Note: The CCD waveform is influenced by the disturbing light. Darken the vicinity of the unit when
adjusting.
Procedure Illustration
1 Recording the center value
The seal on which the center value is written is
adhered on the side of the holder of the (H) angu-
lar measurement LED unit. Record this center
value.
2 Temporary setting of (H) angular measurement
LED unit
Set the (H) angular measurement LED unit tem-
porarily with the screws (CR2.65). (Make sure
that the optical receiving face of the CCD unit
does not touch the scale.)
3 Connection
Connect the (H) angular measurement LED unit
to the connecting cable (ST-GS-23) of the CCD
display tool.
Connect the two probes of the storage oscillo-
scope (ST-SY-04 or ST-SY-05) to the terminals
of the CCD display tool.
Connect the CCD display tool to the (H) angular
measurement LED lighting tool (ST-CD-01).
(H) angular
measurement
LED unit
9-10 Confidential : duplication and reproduction prohibited
Procedure Illustration
4 Tool installation
Fit the (H) angular measurement LED lighting
tool (ST-CD-01) into the holder of the angular
measurement unit.
5 Setting of storage oscilloscope
Set the storage oscilloscope (ST-SY-04 or ST-
SY-05) as referring to the following figures.
Set the positions for the cursor 1 and 2 of the
storage oscilloscope according to the center
value written on the (H) angular measurement
LED unit.
(Example)
When the center value is 1000
At the same time the cursors 1 and 2 on the stor-
age oscilloscope show the following values.
Cursor 1=272S, Cursor 2=1355S
When the center value is 960
Cursor 1=240S, Cursor 2=1322S
When the center value is 1040
Cursor 1=305S, Cursor 2=1387S
1
1
2
Cursor 1
(272s)
Contents of setting
Cursor 2
(1355s)
9-11 Confidential : duplication and reproduction prohibited
Procedure Illustration
6 Setting of center value and integral time
Set the center value and integral time according to
9-1-3 How to operate the CCD display tool (ST-
AK-07) (P. 9-3~9-6).
Center value: Value written on the each angular
measurement LED unit
Integral time: Set 5. (5 is a fixed value.)
7 Check of pattern pitch (P. 9-7)
After inputting the center value and integral
time, the pattern pitch (PAT) is displayed by
operating the CCD display tool.
Make sure that the pattern pitch (PAT) is
within 17.7~19.2.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
8 Check of LED light intensity (P. 9-7)
The LED light intensity (PWM) is displayed
on the pattern pitch checking display.
Make sure that the PWM value is within
10~65 counts.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
9 (H) angular measurement LED positioning adjust-
ment
Turn on the main switch of the CCD display
tool, and the tool LED is lit.
Set the continuous output mode (CCD
REPEAT) according to 9-1-3 How to operate
the CCD display tool (ST-TK-07) (P. 9-8).
Adjust the volume of ST-CD-01 so that the
waveform of storage oscilloscope may be as
illustrated (Fig. 1).
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
H1 CENTER:1000
CHARGE :05
>Measuring...
Center value
Integral time
1
2
H1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
Pattern pitch
1
2
H1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
Fig. 1
LED light intensity
Cursor 2 Cursor 1
1
2
9-12 Confidential : duplication and reproduction prohibited
Procedure Illustration
Move the (H) angular measurement LED unit
back and forth so that the start section ( ,
) of the CCD signal waveform may contact
with the cursors 1 and 2. (Fig. 2)
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
* When the unit is moved and the signals on both
sides ( , ) don't contact with the cursors 1
and 2, there is no problem under the illustrated
conditions (Fig. 3 and Fig. 4).
Condition of Fig. 3
The start section of CCD signal is protruded
outside by the same width as , against the cur-
sors and .
=
Condition of Fig. 4
The start section of CCD signal is proturded
inside by the same width as against the cursors
and .
=
3
a
b
a
b
Fig. 2
Cursor 2 Cursor 1
a
b
a
b
1 2
a
b
b a
Fig. 3
Cursor 2 Cursor 1
a
b
1 2
a
b
b a
Fig. 4
Cursor 2 Cursor 1
9-13 Confidential : duplication and reproduction prohibited
Procedure Illustration
* If the waveform is as illustrated in Fig. 5 (the
deviation of waveform on both sides against the
cursors 1 and 2 is not uniform), it is NG.
Replace the unit.
Condition of Fig. 5
The start section of CCD signal is not uniform
against the cursors 1 to 2.
10 Check of reading range
Set the positions for the cursors 1 and 2 of the
storage oscilloscope according to the center
value.
Refer to the following figure for setting.
When the center value is 1000
At the same time the cursors 1 and 2 on the stor-
age oscilloscope show the following values.
Cursor 1=570S, Cursor 2=1058S
When the center value is 960
Cursor 1=537S, Cursor 2=1025S
When the center value is 1040
Cursor 1=602S, Cursor 2=1090S
a
b
Fig. 5 Cursor 2 Cursor 1
1
Cursor 1
(570s)
Contents of setting
Cursor 2
(1058s)
9-14 Confidential : duplication and reproduction prohibited
Procedure Illustration
Remove the CCD lighting tool from the holder
of the CCD display tool.
Set the continuous output mode (CCD
REPEAT) according to 9-1-3 How to operate
the CCD display tool (ST-TK-07) (P. 9-8).
Turn on the main switch of the CCD display
tool, and the LED is lit. At the same time the
waveform of storage oscilloscope is as illus-
trated (Fig. 6).
Make sure that the range in which the CCD
signal waveform is flat [uniform illumination
range] is within the reading range.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
11 Check of CCD signal
Clean the scale.
Set the repeat mode (CCD REPEAT) accord-
ing to 9-1-3 How to operate the CCD display
tool (ST-AK-07) (P. 9-8).
As turning the vertical axis, watch the screen
of the storage oscilloscope to check the CCD
or scale for dust or soil. If the CCD signal
waveform is not correct as illustrated (Fig. 7),
clean the face of the scale or CCD.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
2
3
4
5
Cursor 2
(1058s)
Cursor 1
(570s)
Fig. 6
Reading range
Uniform
illumination range
1
2
3
Fig. 7
The signal is missing because of dust.
9-15 Confidential : duplication and reproduction prohibited
Procedure Illustration
12 Check of angle display
Select the angle setting mode by operating the
CCD display tool. (P. 9-8)
Turn the center axis slowly and watch the
angle reading of the CCD display tool. Make
sure that there is no part whose angle is not
detected. (Example : -- --' --")
At the same time, make sure that the phase
allowance (Phases a, b and c) is not 3 or
less when rotation has stopped.
1
2
H1 PHASE:
a:9 b:8 c:8 CHRG:12
XXXX'XX"
H1 H2 V1 ---
9-16 Confidential : duplication and reproduction prohibited
9-2-2 (V) angular measurement system unit installation and adjustment
Procedure Illustration
1 Unit installation
Temporary setting of (V) CCD unit
Set the (V) CCD unit temporarily with the 2
screws (CR2.66B).
Installation of (V) angular measurement
holder unit
Install the (V) angular measurement holder unit
to the (V) CCD unit with the 2 screws (CR24
with washer).
2 Tool installation
Connect the connecting cable (ST-GS-24) to the
cable of the (V) angular measurement holder unit.
3 Setting of storage oscilloscope
Set up the storage oscilloscope (ST-SY-04 or
ST-SY-05).
Refer to P. 9-10 for setting.
Set the cursors 1 and 2 according to the center
value.
(Set the cursors 1 and 2 on the storage oscillo-
scope to the following values.)
Cursor 1 = 272S
Cursor 2 = 1355S
1
2
(V) angular measurement holder unit
Connecting cable
(ST-GS-24)
1
2
9-17 Confidential : duplication and reproduction prohibited
Procedure Illustration
4 Connection of (V) CCD lighting tool
Fit the (V) CCD lighting tool (ST-CD-02), which
is connected to the CCD display tool (ST-AK-07),
into the holder of the angular measurement LED
unit.
5 Setting of center value and integral time
Set the center value 1000according to 9-1-
3 How to operate the CCD display tool (ST-
AK-07) (P. 9-4~9-5).
After setting the center value, set the integral
time 5.
6 Check of pattern pitch (P. 9-7)
After inputting the center value and integral
time, the pattern pitch (PAT) is displayed by
operating the CCD display tool (ENT key).
Make sure that the pattern pitch (PAT) is
within 17.7~19.2.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
7 Check of LED light intensity (P. 9-7)
The LED light intensity (PWM) is displayed
on the pattern pitch checking display.
Make sure that the PWM value is within
10~65 counts.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
(V) CCD lighting tool
(ST-CD-02)
1
2
V1 CENTER:1000
CHARGE :05
>Measuring...
Center value
Integral time
1
2
V1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
Pattern pitch
1
2
V1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
LED light intensity
9-18 Confidential : duplication and reproduction prohibited
Procedure Illustration
8 (V) angular measurement LED positioning adjust-
ment
Turn on the main switch of the CCD display
tool, and the tool LED is lit. At the same time
the waveform on the storage oscilloscope is as
illustrated. (Fig. 1)
Loosen the two mounting screws of the (V)
CCD unit.
Set the repeat mode (CCD REPEAT) accord-
ing to 9-1-3 How to operate the CCD display
tool (ST-TK-07) (P. 9-8).
Move the angular measurement LED holder
left and right so that the start section ( , )
of the CCD signal may contact with the cur-
sors 1 and 2 as Fig. 2.
Notes:
1. When the unit is moved and the start sec-
tion of the CCD signal does not contact with
the cursors 1 and 2, make adjustment with
the same standard (P. 9-12, 9-13) as the (H)
angular measurement adjustment.
2. When checking, make the condition as dark
as possible by covering the instrument with
a blackout curtain, etc.
1
2
3
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
Cursor 2 Cursor 1
(272s) (1355s)
Repeat mode
Fig. 1
4
a b
a b
Cursor 2 Cursor 1
(272s) (1355s)
Fig. 2
9-19 Confidential : duplication and reproduction prohibited
Procedure Illustration
9 Adjustment of reading range
Remove the CCD lighting tool from the
holder.
Set the storage oscilloscope. (Refer to P. 9-13.)
Set the cursors 1 and 2 on the storage oscillo-
scope to the following values.
Cursor 1=570S
Cursor 2=1058S
Set the repeat mode (CCD REPEAT) accord-
ing to 9-1-3 How to operate the CCD display
tool (ST-AK-07) (P. 9-8).
Turn on the main switch of the CCD display
tool, and the LED is lit. At the same time, the
waveform of the storage oscilloscope is as
illustrated (Fig. 3).
Move the (V) angular measurement holder
unit left and right so that the uniform illumina-
tion range of the CCD signal waveform on the
storage oscilloscope is approximately at the
center in the reading range of the cursors 1 and
2. (Fig. 4)
a=a' b=b'
The reading range must be within the
uniform illumination range.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
1
2
3
4
t
b b'
a' a
Reading range center
Uniform illumination range center
Cursor 2
Cursor 1
Fig. 3
Reading range
Uniform
illumination range
5
b b'
a' a
= Reading range center
Uniform illumination range center
Fig. 4 Cursor 2
Cursor 1
Reading range
Uniform
illumination range
9-20 Confidential : duplication and reproduction prohibited
Procedure Illustration
10 Check of CCD signal
Clean the scale.
Set the repeat mode (CCD REPEAT) accord-
ing to 9-1-3 How to operate the CCD display
tool (ST-TK-07) (P. 9-8).
As turning the lens barrel, watch the screen of
the storage oscilloscope and check the CCD or
scale for dust or soil. If the CCD signal wave-
form is not correct as Fig. 5, clean the face of
the scale or CCD.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
11 Check of angle display
Set the angle setting mode according to 9-1-3
How to operate the CCD display tool (ST-TK-
07) (P. 9-8).
Turn the lens barrel and watch the angle read-
ing of the CCD display tool. Make sure that
there is no part whose angle is not detected.
(Example : -- --' --")
At the same time, make sure that the phase
allowance (Phases a, b and c) is not 3 or
less.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
1
2
3
Fig. 5
The signal is missing beause of dust.
1
2
3
9-21 Confidential : duplication and reproduction prohibited
9-2-3 Tilt unit installation and adjustment
Procedure Illustration
1 Unit installation
Set the tilt unit temporarily with a hexagonal
wrench (M2.5).
Note: Set the washers on the mounting surfaces
of the tilt unit and standard.
2 Storing the tilt coefficients
Record the tilt coefficients (K, A) of the tilt unit to
be newly installed.
Tilt (A) unit
Tilt (B) unit
9-22 Confidential : duplication and reproduction prohibited
Procedure Illustration
3 Tool connection
Connect the tilt pull-out cable (ST-GS-26) to the
tilt counter as illustrated.
4 Tilt positioning adjustment
Level the instrument and position the tilt unit.
Tightening torque: 90Ncm (9kgfcm)
Standard: 7 counts (difference between the nor-
mal and reverse)
5 Tilt coefficient input
After assembling the instrument, input the tilt
coefficients (K, A) of the newly-installed tilt.
(Refer to P. 8-9.)
6 Tilt offset input
Input the tilt offset. (Refer to P. 8-10.)
Tilt (B) unit
Tilt (A) unit
9-23 Confidential : duplication and reproduction prohibited
9-3 Horizontal Angle Round Rotation Check
Whether "angle error" occurs in the horizontal angle rotation or not is checked here.
After the angular measurement system has been repaired, carry out this check.
To check "angle error" in vertical angle rotation, turn the lens barrel unit manually. You can check it in the
same way as the horizontal angle rotation.
(Necessary tools)
Horizontal angle round rotation tool (ST-HK-02)
Constant-voltage power supply (ST-PS-01)
9-3-1 Preparation for checking
Procedure Operation Illustration and display
(1) Set the product on the horizontal angle round
rotation tool (ST-HK-02).
Notes:
When setting the product, release the hori-
zontal motion clamp.
Set the horizontal tangent screw against the
stopper of the horizontal angle round rota-
tion tool.
Connect the motor cable to the constant-
voltage power supply.
(2) Open [6/6] in the factory mode.
Refer to the operation procedure (P. 8-17).
(3) Press the [F2] key to select ANG CHECK
MODE.
Stopper Horizontal angle round
rotation tool
(ST-HK-02)
FACTORY MODE [6/6]
F1:SPECIAL SELECT
F2:ANG CHECK MODE
F2
ANG CHECK MODE
F1:SPEED TURN
F2:RESULT
F3:ERASE FILE
9-24 Confidential : duplication and reproduction prohibited
9-3-2 Horizontal angle round rotation check and measurement
Procedure Operation Illustration and display
(1) Press the [F1] key to select SPEED TURN.
The values in the right display are as follows.
2nd line: V angle data
3rd line: H angle data
3-digit value at the right: Times of error
occurrence
(2) Set the constant-voltage power supply to
3.0V0.1V and turn on the power. The
motor of the round rotation checking tool
starts.
* When checking the V angle, the V value is
renewed by turning the lens barrel manu-
ally and slowly.
(3) When one round H angle rotation is com-
pleted, the renewal of the HR angle on the
display stops and Finish is displayed on
the 4th line.
Note: If the data on the display are as follows,
there is no problem.
000 is displayed as times of error
occurrence at the right 3-digit value
place.
The value of ERR: is not dis-
played.
When checking the V angle, Fin-
ish is not displayed even if one
round rotation is done.
F1
ANG CHECK MODE
F1:SPEED TURN
F2:RESULT
F3:ERASE FILE
SPEED TURN
V : 9000'00"0-000
HR: 18000'00"0-000
ERR:
[F1]
SPEED TURN
V : 9000'00"0-000
HR: 22000'00"0-000
ERR:
(During the round rotation,
the HR value is renewed in
the linkage operation.)
SPEED TURN
V : 9000'00"0-000
HR: 18000'00"0-000
ERR: Finish!
(Measurement completion display)
9-25 Confidential : duplication and reproduction prohibited
(4) When an error of H angle has occurred, the
following data are displayed on the screen.
When an error has occurred during measure-
ment, the following values are displayed on
the screen.
3-digit value at the right:
Times of error occurrence
4th digit:
Error number is displayed.
(5) When one round H angle rotation is com-
pleted, the renewal of the HR angle on the
display stops and Finish is displayed on
the 4th line.
(Details of the H angle error)
When 002 is displayed at the right 3-digit
position of HR, it means error has
occurred at 2 places.
When E632 is displayed, refer to
ERROR CODE TABLE.
Procedure Operation Illustration and display
SPEED TURN
V : 9000'00"0-000
HR: 22000'00"0-001
ERR:632
(H angle is being measured.)
Error number Times of error
occurrence
SPEED TURN
V : 9000'00"0-000
HR: 18000'00"0-002
ERR:632 Finish!
9-26 Confidential : duplication and reproduction prohibited
9-3-3 Display of measurement result
When the H angle error has occurred in measurement, check the details of the result.
Procedure Operation Illustration and display
(1) Press the [F2] key on [6/6] of the factory
mode to select RESULT.
In the case of the result display, one piece of
error information is shown on one display. (The
displays in the right show that two errors have
occurred.)
(Example)
On the right display, E632 has occurred at
the H angle [220 00' 00"].
On the right display, E631 has occurred at
the H angle [40 00' 00"].
(Deletion of the result storage file)
To delete the file in which the measurement result
is stored, follow the procedure as shown below.
(1) Press the [F3] key on [6/6] of the factory
mode to select ERASE FILE.
(2) To delete the file, select YES. Not to
delete the file, select NO or [ESC].
F2
[ ]
or
[ ]
ANG CHECK MODE
F1:SPEED TURN
F2:RESULT
F3:ERASE FILE
RESULT 001/002
V : 9000'00"0
HR: 22000'00"0
ERR:632
[F2]
RESULT 002/002
V : 9000'00"0
HR: 4000'00"0
ERR:631
[] or []
F3 ANG CHECK MODE
F1:SPEED TURN
F2:RESULT
F3:ERASE FILE
ERASE FILE
--- --- [YES][NO]
[F3]
10-1 Confidential : duplication and reproduction prohibited
10. PLATE SYSTEM REPAIRS
10-1 Nomenclature
R
i
g
h
t
c
o
v
e
r
u
n
i
t
(
6
4
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3
0
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)
D
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p
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a
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(
6
4
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3
6
3
7
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)
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(
6
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6
0
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)
H
-
b
r
u
s
h
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n
i
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(
6
4
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2
9
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0
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H
s
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6
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A
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(
H
2
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(
6
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A
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(
H
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(
6
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D
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F
F
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(
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6
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(
V
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(
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V
-
C
C
D
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(
6
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T
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(
6
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T
o
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M
V
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6
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C
P
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(
6
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*
)
T
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A
(
6
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J
1
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J
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J
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.
J
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J
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.
10-2 Confidential : duplication and reproduction prohibited
10-2 Angular Measurement Digital System Repairs
Servicing is to be executed by replacing the respective unit.
After replacing the main CPU unit, it is necessary to set the information required for angular measurement
reading.
* Information to be set : Input the center value and integral time, and make sure that the integral time and the
values of PWM and PAT are within standard. If these data are not set, normal opera-
tion cannot be guaranteed.
* Necessary tools : Constant-voltage power supply (ST-PS-01), power cable (ST-PK-02) and synchroscope
(ST-SY-04 or 05)
Procedure Display Remarks
1 Preparation
Remove the battery beforehand.
Remove the left cover.
Set the power supply to DC8.5V0.5V.
Connect the power cable to the instru-
ment.
Set the factory mode. (Turn on the power
as pressing the [F2] and [ANG] keys.)
2 Press the [F4] key twice to set [2/6] page.
3 Select 1:CCD CENTER/PWM.
4 Input CENTER (center value) in the order
beginning with H1. If it is not necessary to
change the data, shift to CHARGE with
the [ENT] key. (The center value is written
on each of CCD units.)
The mark shows the
position which can be
changed.
5 Input 5 counts to CHARGE (integral
time).
6 Press the [ENT] key. The instrument sets the
values of PWM and PAT automatically and
displays the results. Make sure that the val-
ues are within standard. If the values are
OK, press the [YES] (F3) key. If they are
NG, press the [NO] key.
* Standard
PWM: Within 10~65
counts (Count for con-
trolling the LED light
intensity)
PAT: Within 17.7~19.2
counts (Pattern pitch)
* If the value is NG,
check the CCD wave-
form and CCD unit.
(Fig. 1 in P. 6-15, etc.)
7 Carry out the above 2~4 for other CCD
units.
1
2
3
4
5
<FACTORY>
LCD CONT
--- ENTER
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
H1 CENTER0960
CHARGE :05
INPUT --- SKIP P
H1 CENTER:0960
CHARGE :05
PWM:042 PAT:18.4
>OK ? YES NO
(Example)
10-3 Confidential : duplication and reproduction prohibited
Procedure Display Remarks
8 Select 3: CCD PHASE (F3) and check the
angular measurement operation.
* Standard
Values of a, b and c: 4
counts or more when the
instrument is stationary
If the value is 3 counts or
less, check the CCD
waveform and CCD unit.
(P. 6-15)
The instrument must dis-
play angles correctly.
9 Operate the [F1]~[F3] keys and select the
displayed CCD unit. Check other units. On
CCD REPEAT, you can check the CCD
angular measurement waveform with the pin
on the CPU unit. There is one kind of check
pin. By changing the [F1]~[F3] keys, you
can check each unit.
(Check pin and its signal)
TP1: GND
TP2: Connect to TG (trigger signal) ~CH2
of synchroscope.
TP3: Connect to the CCD output~CH1 of
synchroscope.
10 Make sure that all the procedures have ended
without problem and then turn off the power.
Example of good waveform :
Refer to Fig. 6 in P. 9-14.
H1 PHASE
a:9 b:8 c:9 CHRG:06
321 36' 07"
H1 H2 V1 ---
TP1
TP3
TP2
10-4 Confidential : duplication and reproduction prohibited
10-3 Setting of Integral Time
After replacing and adjusting the parts of the angular measurement reading system including the angular mea-
surement main PCB, angular measurement CCD unit and scale, it is necessary to set the integral time as
shown below. If this setting is not done properly, the product does not operate correctly.
Procedure
Key
Operation
Display Remarks
1 As pressing the [F2] and [ANG]
keys, turn on the power switch.
2 Press the [F4] key.
3 Press the [F4] key. The factory mode
[2/6] is displayed.
4 Press the [F1] key to access 1: CCD
CENTER/PWM.
5 Input the H1 center value (CENTER)
and integral time (CHARGE 05)
and press the [F4] (ENTER) key.
The center value is
described on each
CCD unit.
The integral time
05 is a fixed
value.
F2
POWER
ANG
TOPCON GPT-3000
<FACTORY>
LCD CONT
--- ENTER
F4
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET
F4
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE
F1
H1 CENTER1000
CHARGE :00
INPUT --- SKIP ENTER
F4
After input-
ting the val-
ues
H1 CENTER_1000
CHARGE :05
>Measuring...
10-5 Confidential : duplication and reproduction prohibited
6 The values of PWM and PAT are
automatically calculated. Make sure
that they are within the standard and
press the [F3] (YES) key.
Standard: PWM 10~65
PAT 17.7~19.2
If the values of
PWM and PAT are
out of standard,
the scale, CCD
unit or LED unit
may be dirty (or
installed improp-
erly). Check the
units and perform
the procedure
again.
7 After the input of H1, the H2 input
display appears. Input the values in
the same way for H2 and V according
to Procedure 5 and 6.
GPT-3007 does not
have H2.
8 When the values of H1, H2 and V are
inputted and they are within the stan-
dard, the [REC] display appears and
recording of the set values are ended.
Procedure
Key
Operation
Display Remarks
F3
H1 CENTER:1000
CHARGE :05
PWM:XXX PAT:XX.X
>OK ? [YES][NO]
H2 CENTER1000
CHARGE :00
INPUT --- SKIP ENTER
F3 V1 CENTER :1000
CHARGE :05
PWM:XXX PAT:XX.X
>OK ? [YES] [NO]
REC
10-6 Confidential : duplication and reproduction prohibited
10-4 Check for Bluetooth Communication (GPT-3000W only)
By using DK-7W, check the communication with GPT-3000W.
10-4-1 Setting of "SELECT COM" at the GPT-3000W
Set BLUETOOTH in SELECT COM with Parameter setting mode 1 of GPT-3000W.
Check for PIN code/Bluetooth address number
Check the address number of the Bluetooth unit from PARAMETERS 1.
The Bluetooth address number (12 digits) is written in the seal of the Bluetooth unit attached to the inside of
the left cover unit. (Refer to P. 5-35)
TOPCON GPT-3000W
V : 9419'00"
HR: 17202'40"
OSET HOLD HSET P
MENU
F1:DATA COLLECT
F2:LAYOUT
F3:MEMORY MGR. P
[MENU]
PARAMETERS 1 3/3
F1:RS-232C
F2:SELECT COM
F3:BLUETOOTH P
PARAMETERS 1 1/3
F1:MINIMUM READING
F2:AUTO POWER OFF
F3:TILT P
MENU 3/3
F1:PARAMETERS 1
F2:COTRAST ADJ.
P
[F1]
SELECT COM
[F1:BLUETOOTH ]
F2:RS-232C
ENTER
[F2]
Select BLUETOOTH with the
[F1] key or arrow key and set it
with the [F4] or [ENTER] key.
Select SELECT COM with
the [F2] key.
[F4] Twice
[F4]
Twice
1 2 3
4 5 6
7
MENU 3/3
F1:PARAMETERS 1
F2:COTRAST ADJ.
P
PARAMETERS 1 3/3
F1:RS-232C
F2:SELECT COM
F3:BLUETOOTH P
BLUETOOTH
ADDR. :XXXXXXXXXXXX
PIN CODE :1111
INPUT --- --- ENTER
Check the PIN code and Bluetooth
address number on this display.
Default of PIN code is 1111.
(The PIN code set currently is
displayed.)
Bluetooth address number
[F2]
[F4]
Twice
(Above procedure ) 4
10-7 Confidential : duplication and reproduction prohibited
10-4-2 Check for communication
Check the communication of the Bluetooth unit built in the instrument (GPT-3000W).
In fact, use DK-7W to check communication.
1) Setting of the display on the instrument (GPT-3000W)
2) Check for communication by operating DK-7W
TOPCON GPT-3000W
V : 9419'00"
HR: 17202'40"
OSET HOLD HSET P
SELECT MODE
F1:CONNECT
SEARCH
FOUND
Press the [F2] key, and search starts.
FOUND [1/1]
CONNECTING
CONNECT
When connection is completed,
CONNECT OK is displayed on
DK-7W.
Press the [ENT] key, and
connection with the Bluetooth
unit under standby conditioin
starts.
CONTROL MODE
MENU
TOPCON GPT-3000
[Ver.X.XX]
Ver. X.XX XXXX
jpX.XX
CNX.XX
EXIT KRX.XX
F1
ESC
or
V : 9000'00"
HR: 18000'00"
0SET HOLD HSET P1
12-2 Confidential : duplication and reproduction prohibited
12-2 Installation of Main Software
(New Software of PC Old Software of Instrument)
When you can prepare a FD including the new version, connect PC to the instrument with the F-4 cable.
Then, the new version software can be installed from PC to the instrument.
Procedure Illustration
1 Connect the instrument (old version) to PC with
the F-4 cable.
2 Preparation at the instrument side
Start the instrument with the loader mode (P.8-20)
and set 38400bps for the communication speed
(Protocol).
* The default is set at 38400bps. Decide the
value with the [ENTER] (or [F4]) key.
If others except 38400bps are set, set
38400bps with the [F1] (DOWN) or [F4] (UP)
key and then decide it.
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
X-Modem Protocol
[38400]bps
DOWN UP --- ENTER
12-3 Confidential : duplication and reproduction prohibited
Procedure Illustration
3 Preparation at the PC side
Load the FD (floppy disk) including the instal-
lation software into PC.
* Consult with TOPCON or selling agent for the
installation software.
Open Explorer and click the drive in which the
FD is loaded. (Fig. 1)
Access Directory (Fig. 2) and start
GTSLOAD.exe.
On Fig. 3, check the filename, path, Port and
Speed and then press the [Send] button at the
right of the software to be installed.
Example:
When only the main software is installed, put a
check mark in the check box at the left of Pro-
gram, check the filename and make sure that
Com1 is set for Port and 38400 for Speed.
Then, press the [Send] button beside the filename
of Program.
1
2
Fig. 1
3
Fig. 2
4
Fig. 3
12-4 Confidential : duplication and reproduction prohibited
Procedure Illustration
4 Installation
Press the [F1] (Program Area) key on the
loader mode menu display at the instrument
(old version) side. (Fig. 4)
Press the [F1] (Load) key on the Program
Area selection display. (Fig. 5)
Press the [F1] (Program Load) key on the
Load display (Fig. 6), and the main software
installation starts. (Refer to the displays at the
PC and instrument sides.)
Display at the PC side Display at the instrument side
1
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
Fig. 4
2
Program Area
F1:Load
F2:Send
Fig. 5
3
Load
F1:Program Load
F2:Language Load
F3:Font Load
Fig. 6
Program Loading
Load Success
12-5 Confidential : duplication and reproduction prohibited
12-3 Installation of Main Software
(New Software of Instrument Old Software of Instrument)
It is possible to install the software from the instrument with the new version software to the one with the old
version software.This chapter will explain the installation between the instruments.
Procedure Illustration
1 Connect the instrument (new version) to another
(old version) with the P1 cable.
2 Preparation at the receiving side (old version)
Start the instrument with the loader mode (P.
8-20) and set 76800bps for the communica-
tion speed (Protocol).
Press the [F1] (Program Area) key on the
loader mode menu display at the instrument
(old version) side. (Fig. 1)
1
2
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
X-Modem Protocol
[76800]bps
DOWN UP --- ENTER
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
Fig. 1
12-6 Confidential : duplication and reproduction prohibited
Procedure Illustration
Press the [F1] (Load) key on the Program
Area selection display. (Fig. 2)
Press the [F1] (Program Load) key on the
Load display (Fig. 3). The standby display
appears. (Fig. 4)
3 Preparation at the sending side (new version)
Start the instrument with the loader mode and
set 76800bps for the communication speed
(Protocol).
Press the [F1] (Program Area) key on the
loader mode menu display. (Fig. 5)
Press the [F2] (Send) key on the Program Area
selection display. (Fig. 6)
Select a function key corresponding to the
kind of file to be sent, and installation starts.
For example, when the [F1] (Program) key is
selected, the display as Fig. 8 appears.
3
4
Program Area
F1:Load
F2:Send
Load
F1:Program Load
F2:Language Load
F3:Font Load
Program Loading
Fig. 2
Fig. 3
Fig. 4
1
Loader Menu
F1:Program Area
F2:Data Area
F3:Protocol
X-Modem Protocol
[76800]bps
DOWN UP --- ENTER
2
3
4
Program Send
F1:Program
F2:Program&Language
F3:Program&Lang.&Font
Program Send
Program Area
F1:Load
F2:Send
Loader Menu
F1:Program Area
F2:Data Area
F3:Protocol
Fig. 5
Fig. 6
Fig. 7
Fig. 8
13-1 Confidential : duplication and reproduction prohibited
13. ADJUSTMENT MODE
13-1 Normal and Reverse Collimation Vertical Zero-point Adjustment
If a target A is collimated by normal and reverse telescopes and the total of the two vertical angles does not
reach 360, regard half the total as an error. Therefore this adjustment is required.
Procedure
Key
Operation
Display Remarks
1 Level the instrument with the plate
level.
2 Turn on the power as pressing the
[F1] key.
3 Press the [F1] (V ANGLE 0 POINT)
key.
4 Collimate the target A with the nor-
mal telescope.
5 Press the [F4] (ENTER) key. The
normal vertical data is stored.
6 Collimate the target A with the
reverse telescope.
7 Press the [F4] (ENTER) key. The
reverse vertical data is stored. The
normal and reverse data are used to
calculate the correction, which is
stored.
F1
POWER
F2
ADJUTMENT MODE 1/2
F1:V ANGLE 0 POINT
F2:INST. CONSTANT
F3:V0 AXIS P
F1
F2
or
INST. CONSTANT SET
F1:PRISM
F2:NON-PRISM
F1
F2
F3
or
or
INST. CONSTANT SET
F1:PRISM-SHORT
F2:PRISM-LONG
Prism input point
Non-prism input point
INST. CONSTANT SET
F1:NON-PRISM-SHORT
F2:NON-PRISM-MID.
F3:NON-PRISM-LONG
F1
INST. CONSTANT SET
PRISM-SHORT
0.2 mm
INPUT --- --- ENTER
13-4 Confidential : duplication and reproduction prohibited
Procedure
Key
Operation
Display Remarks
6 The numerical value input display
appears.
For inputting a numerical value, refer
to 2.6 How to Enter Alphanumeric
characters of the instruction manual.
7 After completing the input, press the
[F4] key. The data is inputted.
When the input is completed, the ini-
tial display of ADJUSTMENT
MODE is reset.
Offset input at the 1.5m point
To input for the 1.5m point in the
non-prism mode, connect the instru-
ment to the personal computer with
the F4 cable and input a value with
the special software.
8 Turn on the power in the factory
mode.
9 Select 9600 of "EDM THROUGH"
in FACTORY MODE [5/6].
INST. CONSTANT SET
PRISM-SHORT
= mm
1234 5678 90.- [ENT]
F4
ADJUTMENT MODE 1/2
F1:V ANGLE 0 POINT
F2:INST. CONSTANT
F3:V0 AXIS P
ANG
POWER
F2