2-Pin DT Connector 9-Pin HD10 Receptacle

2 1
E A D C B

SENR1026-02 February 2008

Electrical Schematic Symbols And Definitions

Symbols

Component Identifiers (CID) Module Identifier (MID) Engine Control Module (MID No. 036)
CID 1 2 3 4 5 6 7 8 9 10 10 11 12 42 91 100 110 164 168 172 174 175 190 248 253 254 261 262 263 264 266 268 273 274 275 277 291 342 544 545 596 799 1599 Injector Cylinder 1 Injector Cylinder 2 Injector Cylinder 3 Injector Cylinder 4 Injector Cylinder 5 Injector Cylinder 6 Injector Cylinder 7 Injector Cylinder 8 Injector Cylinder 9 Injector Cylinder 10 Injector Cylinder 10 Injector Cylinder 11 Injector Cylinder 12 Injector Actuation Valve Throttle Switch Engine Oil Pressure Sensor Engine Coolant Temperature Sensor Injector Actuation Pressure Control Valve System Voltage High Intake Manifold Air Temp Sensor Fuel Temperature Sensor Engine Oil Temperature Sensor Engine Speed Sensor Cat Data Link Personality Module Electronic Control Module Engine Timing Calibration 5 Volt Sensor Dc Power Digital Sensor Supply Decel Throttle Position Crank Without Injection Input Programmed Parameter Fault Manifold Pressure Sensor Atmospheric Pressure Sensor Right Turbo Inlet Pressure Sensor Timing Calibration Sensor Engine Cooling Fan Solenoid Secondary Engine Speed Sensor Engine Cooling Fan Speed Sensor Ether Injection Control Relay Implement Control Service Tool Engine Fan Blade Position Pull Solenoid

3E-3365 Wedge 3E-3364 Receptacle As. 102-8802 Receptacle Kit

155-2261Wedge 155-2269 Plug As. 155-2270 Plug Kit

F J G H
T

Pressure Symbol
8T-8736 Receptacle

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Component

Wire Gauge
14 16 - 18

Pin #
9W-0852 8T-8729

Socket #
9W-0844 8T-8730

Wire Gauge
14 16 - 18

Pin #
9W-0852 8T-8729

Socket #
9W-0844 8T-8730

Symbols And Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

3-Pin DT Connector

40-Pin Deutsch Connector

6 5 12 18 4 3 2 1 7 13 19 23 29 37 36 35

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

110-6844 Seal

22 28 34 40 39 38

3E-3371 Wedge 3E-3370 Receptacle As. 102-8803 Receptacle Kit

155-2276 Wedge 169-8670 Plug As. 155-2260 Plug Kit 1110-6848 Plug As. or 110-6847 Plug As. (Service Replacement)

110-6848 Plug As. - P2 or

6 5 12 18 22 28 34 40 39 38 4 3 2 1 7 13 19 23 29 37 36 35

Wire Gauge
14 16 - 18

Pin #
9W-0852 8T-8729

Socket #
9W-0844 8T-8730

3408E and 3412E Engines Electrical System

99C1-UP 80M1-UP

110-6847 Plug As. - P1

Wire Gauge
14 16 - 18

Socket #
8T-8730 8T-8730

40-Pin DRC Connector

3E-8557 Bolt
40 10 10 20 30 40
40 39 38 37 36 DEUTSCH IPD DRC16-40S 35 34 33

Harness And Wire Symbols

4-Pin DT Connector
Wire, Cable, or Harness Assembly Identification Pin
1 2 4 3

6 16 26 36

Socket

Wire Color

Fuse

Component Part Number

36

35

5 15 25 35

A
325-PK-14
155-2262 Wedge 155-2272 Plug As.
Single Wire Connector Circuit Number Identification Wire Gauge Plug

AA 1
Receptacle

105-9344

31

1 11 21 31

3E-4367 Ring

3E-3376 Receptacle As.

3E-3377 Wedge

32 31

102-8804 Receptacle Kit 8T-9834 Connector As. 9X-3132 Seals

155-2271 Plug Kit

Wire Gauge Socket #

9W-0844 8T-8730 9X-1343 Receptacle As. 14 16 - 18

Pin #
9W-0852 8T-8729

Socket #
9W-0844 8T-8730
Ground Connection

1600 Engine Fan Blade Position Push Solenoid The CID is a diagnostic code that indicates which circuit is faulty. The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Wire Gauge
14 16 - 18

Pin #
9W-0852 8T-8729

200-BK-14
Pin or Socket Number

CONNECTORS

CONNECTORS
3408E And 3412E Engines For Caterpiller Built Machines

1 2

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

2008 Caterpillar All Rights Reserved

Printed in U.S.A.

Atmospheric Pressure Sensor

Failure Mode Identifiers (FMI)

FMI No.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Failure Description
Data valid but above normal operational range. Data valid but below normal operational range. Data erratic, intermittent, or incorrect. Voltage above normal or shorted high. Voltage below normal or shorted low. Current below normal or open circuit. Current above normal or grounded circuit. Mechanical system not responding properly. Abnormal frequency, pulse width, or period. Abnormal update. Abnormal rate of change. Failure mode not identifiable. Bad device or component. Out of calibration. Parameter failures. Parameter failures. Parameter not available. Module not responding. Sensor supply fault. Condition not met. Parameter failures. Injectors 6&8 P57 Timing Calibration (TC) Probe Connector J26/P26 ECM Connector J2/P2 ECM Connector J1/P1 Injectors 9 & 11 P54 Injectors 5&7 P53 Electronics Ground Stud Primary Speed/Timing Sensor Fuel Temperature Sensor Secondary Speed/Timing Sensor Injection Actuation Pressure Sensor ECM Connector J2/P2 Injectors 10 & 12 P58 Timing Calibration (TC) Probe Connector J26/P26 Intake Manifold Pressure Sensor Caterpillar Supplied Engine Service Tool Connector J60

Machine Interface Connector J3

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes Engine Control

Event Code E017 E025 E027 E100 E164 E190 E265 E272 Condition High Engine Coolant Temperature Warning High Inlet Air Temperature Derate High Inlet Air Temperature Warning Low Engine Oil Pressure Warning High Injector Actuation Pressure Engine Overspeed Warning User Defined Shutdown Inlet Air Restriction Warning

ECM Connector J1/P1 Electronic Control Module Machine Interface Connector J3

Caterpillar Supplied Engine Service Tool Connector J60 Electronics Ground Stud

Electronic Control Module

Injection Actuation Pressure Control Valve Connector J46/P46 Injectors 1&3 P52 Timing Calibration (TC) Probe

Primary Engine Speed/Timing Sensor Connector J20/P20 Injectors 2&4 P56

Related Electrical Service Manuals

Title
Engine Control:

Form Number
SENR2945-05

Atmospheric Pressure Sensor

Injection Actuation Pressure Sensor Connector J45/P45 Engine Coolant Temperature Sensor Atmospheric Pressure Sensor Connector J27/P27

Intake Manifold Pressure Sensor Connector J23/P23

Engine Coolant Temperature Sensor Injection Actuation Pressure Control Valve Engine Oil Pressure Sensor

Engine Oil Temperature Sensor

20Page, B&W, (Dimensions: 39 inches x 24 inches)

TOP VIEW

SENR1026-02

3412E ENGINE INJECTOR SOLENOID CONNECTIONS ONLY

CYL HEAD SOL 1 CYL HEAD SOL 3 CYL HEAD SOL 5 CYL HEAD SOL 7 CYL HEAD SOL 9 CYL HEAD SOL 11 CYL HEAD SOL 12 CYL HEAD SOL 10 CYL HEAD SOL 8 CYL HEAD SOL 6 CYL HEAD SOL 4 CYL HEAD SOL 2

3408E ENGINE INJECTOR SOLENOID CONNECTIONS ONLY

A701-GY F726-YL A703-BR F726-YL A705-BU F728-BR A707-PU F728-BR

J52 P52 1 2 3 4 J53 P53 1 2 3 4 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR SOL SOL SOL SOL SOL SOL SOL SOL 1 2 3 4 5 6 7 8 16 40 26 34 32 28 38 22 37 18 31 12 5 11 17 21 27 33 A701-GY A702-PU A703-BR A704-GN A705-BU A706-GY A707-PU A708-BR

CYL HEAD SOL 1

CYL HEAD SOL 3

CYL HEAD SOL 5

CYL HEAD SOL 7

CYL HEAD SOL 8

CYL HEAD SOL 6

CYL HEAD SOL 4

CYL HEAD SOL 2

A701-GY F726-YL A703-BR F726-YL A701-GY A702-PU A703-BR A704-GN A705-BU A706-GY A707-PU A708-BR F726-YL F727-BU F728-BR F729-GN A705-BU F728-BR A707-PU F728-BR

J52 P52 1 2 3 4 J53 P53 1 2 3 4 J57 P57 4 3 2 1 J56 P56 4 3 2 1

A709-OR F730-GY A711-PU F730-GY

J54 P54 1 2 3 4 J58 P58 4 3 2 1 J57 P57 4 3 2 1 J56 P56 4 3 2 1

L1

P2 INJECTOR SOL 1 INJECTOR SOL 2 INJECTOR SOL 3 INJECTOR SOL 4 INJECTOR SOL 5 INJECTOR SOL 6 INJECTOR SOL 7 INJECTOR SOL 8 INJECTOR SOL 9 INJECTOR SOL 10 INJECTOR SOL 11 INJECTOR SOL 12 INJECTOR COMMON 1 & 3 INJECTOR COMMON 2 & 4 INJECTOR COMMON 5 & 7 INJECTOR COMMON 6 & 8 INJECTOR COMMON 9 & 11 INJECTOR COMMON 10 & 12 IAPCV RETURN IAPCV COOLANT TEMPERTURE FUEL TEMPERTURE ATMOSPHERIC PRESSURE MANIFOLD PRESSURE ENGINE OIL PRESSURE 16 40 26 34 32 28 38 22 37 18 31 12 5 11 17 21 27 33 35 29 9 15 20 23 8 2 14 7 13 19 24 25 1 3 4 6 10 30 36 39 26 31 32 37 38 39 29 36 30 33 2 8 15 10 16 13 23 14 20 19 17 22 27 25 34 35 4 21 24 28 40 18 12 6 1 7 3 9 5 11 A701-GY A702-PU A703-BR A704-GN A705-BU A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR F726-YL F727-BU F728-BR F729-GN F730-GY F731-OR E798-PK E797-WH 995-BU A751-YL A747-GY A746-PK 994-GY F714-PK F713-OR E799-BR F701-BR F700-BU F702-GN F703-GY F704-OR F737-YL 412-BU 998-BR 997-OR 993-BR A701-GY A702-PU A703-BR A704-GN A705-BU A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR F726-YL F727-BU F728-BR F729-GN F730-GY F731-OR E798-PK E797-WH 995-BU A751-YL A747-GY A746-PK 994-GY 412-BU E795-YL 996-GN E796-GN 999-WH F732-PK 998-BR 997-OR 993-BR L2 F714-PK F713-OR E799-BR F701-BR F700-BU F702-GN F703-GY F704-OR 412-BU 998-BR 997-OR 993-BR F715-PU F716-WH A234-BK F711-GN F712-GY F722-OR 113-OR F717-YL F718-BU F721-GY F725-WH F707-WH F706-PU F720-GN F709-BU A700-OR 150-RD-14 F705-PK F719-BR F708-YL F710-BR 150-RD-14 E793-BU E794-YL 892-BR 893-GR

F731-OR A712-BR F731-OR A710-GY

L3

INJECTOR INJECTOR INJECTOR INJECTOR

COMMON COMMON COMMON COMMON

1 2 5 6

& & & &

3 4 7 8

F726-YL F727-BU F728-BR F729-GN

F729-GN A708-BR F729-GN A706-GY

L3

F729-GN A708-BR F729-GN A706-GY

F727-BU A704-GN F727-BU A702-PU

F727-BU A704-GN F727-BU A702-PU

L1

E798-PK E797-WH P47 1 2 J45/P45 997-OR E796-GN 993-BR 996-GN 998-BR 999-WH 998-BR 996-GN F732-PK 997-OR 995-BU 993-BR 997-OR A746-PK 993-BR 997-OR A747-GY 993-BR A C B J20/P20 A B C J44/P44 L5 B A C P21/J21 A C B J23/P23
Note B

P46 2 1

IAPCV REF: 100-5632 (REF: 9X-8200 FOR CONNECTOR) 1 2 COOLANT FLOW SWITCH BK BK + BATTERY - BATTERY US/METRIC SCROLL CAT DATA LINK + CAT DATA LINK MONITOR AUX TEMP/PRESSURE WARNING LAMP WARNING ALARM LAMP POWER/DIMMER 1 2 3 4 5 6 7 8 9 10 11 12

L4

L4

412-BU 998-BR

412-BU 998-BR

Note B

DRIVER SOLENOID RETURN

(IF EQUIPED)

PROPORTIONAL VALVE THROTTLE POSITION (IF EQUIPED) FAN SPEED

+5V Signal Ground +12V Ground Signal Ground +12V Signal

Injection Actuation Pressure Sensor 6V-2485

Primary Speed/Timing Sensor

3E-6410

Secondary Speed/Timing Sensor

3E-6410

20 Page, Color 2 (Dimensions: 39 inches x 24 inches)

COOLANT FLOW OIL TEMPERTURE +12V ENGINE SPD/TMG IAPCV PREESURE PRIMARY SPEED/TIMING SECONDARY SPD/TMG DIGITAL SENSOR RETURN ANALOG POWER (+5V) ANALOG SENSOR RETURN GND LVL SHUTDOWN (NO) SW GND LVL SHUTDOWN (NC) SW SAE J1939 SHIELD GND J1939 DATA + TX J1939 DATA - RX SWITCH OR DIGITAL SENSOR + BAT (SWITCHED) KEYSWITCH SWITCH 4 SWITCH 5 SWITCH OR DIGITAL SENSOR ANALOG SENSOR EMS ENG ON/CRUISE ON/OFF LAMP EMS PRESSURE/TEMP WARMING LAMP (IF EQUIPED) STARTING AID SW OVERRIDE RELAY/THROTTLE ON/OFF SWITCH LAMP DIGITAL POWER +8V + BATTERY (UNSWITCHED) EMS PRESS/TEMP WARNING LAMP SWITCH OR DIGITAL SENSOR START AID RELAY/CHECK ENGINE LAMP START AID RELAY/CHECK ENGINE LAMP TC PROBE + TC PROBE + BATTERY (UNSWITCHED) ATA DATA LINK ATA DATA LINK + CAT DATA LINK CAT DATA LINK + - BATTERY - BATTERY

412-BU E795-YL 996-GN E796-GN 999-WH F732-PK 998-BR 997-OR 993-BR F715-PU F716-WH A234-BK F711-GN F712-GY F722-OR 113-OR F717-YL F718-BU F721-GY F725-WH F707-WH F706-PU F720-GN F709-BU A700-OR 150-RD-14 F705-PK F719-BR F708-YL F710-BR F723-PK F724-PU 150-RD-14 E793-BU E794-YL 892-BR 893-GR 229-BK-14 229-BK-14 P1
Note B

+5V Signal Ground +5V Signal Ground +5V Signal Ground +5V Signal Ground +5V Signal Ground

Coolant Temperature Sensor

102-2240 TO TO + BATTERY (SWITCHED) - BATTERY

A C B J27/P27 A C B J22/P22

103-6091

Manifold Pressure Sensor

Note B

103-6093

Atmospheric Pressure Sensor

SENR1026-02

L6

997-OR 994-GY 993-BR 997-OR E795-YL 993-BR

A C B P51/J51 A C B P43/J43 A C B L5

103-6092

Oil Pressure Sensor

F703-GY F701-BR F704-OR F713-OR F714-PK E799-BR F700-BU 412-BU F702-GN A700-OR 998-BR 997-OR 993-BR F715-PU F716-WH 113-OR F717-YL F718-BU F719-BR A234-BK F711-GN F712-GY E793-BU E794-YL 892-BR 893-GR 150-RD-14 150-RD-14 F721-GY F722-OR F720-GN F706-PU F707-WH F705-PK F725-WH A700-OR F708-YL F709-BU F710-BR F724-PU F723-PK J3/P3 MACHINE INTERFACE CONNECTOR 150-RD-14 150-RD-14 F700-BU F701-BR E799-BR 892-BR 893-GR A700-OR 998-BR F702-GN F703-GY F704-OR F705-PK 997-OR 993-BR A234-BK F711-GN F712-GY F713-OR F714-PK F710-BR F709-BU F708-YL F707-WH F706-PU 113-OR F715-PU F716-WH F717-YL F718-BU E794-YL E793-BU F725-WH F723-PK F724-PU F719-BR 412-BU F720-GN F721-GY F722-OR

Oil Temperature Sensor 106-0735

Note B

Note B

Note B

Note B

997-OR A751-YL 993-BR L5

+5V Signal Ground

102-2240

Fuel Temperature Sensor

L5

L9

Note B

120-YL E793-BU E794-YL 892-BR 893-GR 229-BK-14

Note B

L7

L6

L6

Note B Note B

L6

L9

229-BK-14 ENGINE CYLINDER HEAD GROUND STUD TIMING CAL CONNECTOR (2 PIN DT PLUG) F723-PK F724-PU P26 J26 COMPONENT KEY NOTE: For specific ECM pin functional descriptions, refer to the Troubleshooting Manual for your application. NOTE B: WIRE PAIRS 892-BR & 893-GN, E793-BU & E794-YL, 711-GN & 712-GY, MUST BE TWISTED AT LEAST 1 TURN PER 25mm. ATA: ECM: AMERICAN TRUCKING ASSOCIATION ELECTRONIC CONTROL MODULE
Note B

F723-PK F724-PU

L8

Note B

J60 SERVICE TOOL CONNECTOR 120-YL 229-BK-14 893-BR 892-GR A B C D E F G H J + BATTERY - BATTERY CAT DATA LINK + CAT DATA LINK L8 L8

L7
Note B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

+ BATTERY (UNSWITCHED) + BATTERY (UNSWITCHED) PROPORTIONAL VALVE SOLENOID

TO
(IF EQUIPED)
Note B

+ BATTERY

DRIVER SOLENOID RETURN CAT DATA LINK CAT DATA LINK + DIGITAL POWER +8V DIGITAL SENSOR RETURN THROTTLE POSITION FAN SPEED (IF EQUIPED) USER DEFINED SHUTDOWN (IF EQUIPED) EMS PRESS/TEMP WARNING LAMP ANALOG POWER (+5V) ANALOG SENSOR RETURN SAE J1939 SHIELD GND J1939 (CAN) DATA + TX J1939 (CAN) DATA - RX MANIFOLD PRESSURE START AID RELAY/CHECK ENGINE LAMP RELAY/THROTTLE ON/OFF SWITCH LAMP START AID RELAY/CHECK ENGINE LAMP EMS ENG ON/CRUISE ON/OFF LAMP EMS PRESS/TEMP WARNING LAMP + BAT (SWITCHED) KEYSWITCH GND LVL SHUTDOWN (NO) SW GND LVL SHUTDOWN (NC) SW SWITCH 4 Note B SWITCH 5 ATA DATA LINK + ATA DATA LINK ANALOG SENSOR TC PROBE + TC PROBE SWITCH OR DIGITAL SENSOR EMS COOLANT FLOW IF EQUIPED STARTING AID SW OVERRIDE IF EQUIPED SWITCH OR DIGITAL SENSOR SWITCH OR DIGITAL SENSOR

J42 SERVICE TOOL CONNECTOR 113-OR 229-BK-14

Note B

893-BR 892-GR
Note B

E793-BU E794-YL

A B C D E F G H J

+ BATTERY - BATTERY CAT DATA LINK + CAT DATA LINK -

ATA DATA LINK ATA DATA LINK +

(+) BATTERY (+) BATTERY SWITCHED STARTING CIRCUIT (-) BATTERY / SENSOR RETURN SENSOR / ACTUATOR SUPPLY SIGNAL PLUS TO ECM SIGNAL MINUS TO ECM CONTROL PLUS FROM ECM CONTROL MINUS FROM ECM CAT DATA LINK J1939 (CAN) DATA LINK ATA DATA LINK

E793-BU E794-YL

ATA DATA LINK ATA DATA LINK +