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PT SAIPEM INDONESIA KARIMUN ISLAND YARD

INDONESIA

THE YARDS

KARIMUN ISLAND YARD


YARD GENERAL INFORMATION KARIMUN ISLAND BASE Total area Fabrication Covered workshops Warehousing covered Open Storage area Blasting/painting area Erection area open Main office building (3 floors) Additional offices (ex-covered rest area) Estimated yearly production Estimated yearly manhours YARD ADDITIONAL INFORMATION KARIMUN ISLAND BASE Training facilities Clinic Fire fighting Power Plant Marine Base Freezone Heliport Accommodation for Expats Recreational activities Accommodation for Regional Domestic airport in Karimun Distance from main international airport Nearest National airport locations Rooms for theoretical and equipped areas for practical lessons On 24/7 basis 2 fire-fighting trucks 3 power generation units for a total of 11 MW sq.m sq.m sq.m sq.m sq.m sq.m sq.m sq.m MT Mhrs 1,300,000 (approx) 32,000 6,300 170,000 4,500 420,000 (approx) 5,500 2,450 (approx) 35,000 13,000,000

INDONESIA
Karimun Island

Studio and apartments for a total of 268 beds 6 km outside yard for a total of 1,800 beds Landing strip length under implementation Singapore, 32 nautical miles (1h 30min ferry) Batam (1h 30min ferry) Jakarta (ferry to Batam + 2 hs flight)

MARINE BASE AND LOAD OUT QUAYS MAIN FEATURES 2 quays North-South and East - West Low Astronomical tide Tide excursion Bollards force Mooring devices for largest FPSO Long term spread load Long term local load Reinforced quay capacity and length Load Out capacity Load out methods 450 M + 450 M length - 11 M 2.5 M 35 x 100 t 5 x 830 t 20 t/sq.m 15kg/sqcm 50 T/sq.m 100m (on N-S quay) 35,000 T Trailers, skidding rails

FABRICATION FACILITIES Piping shop carbon steel material Single bay Dedicated over head cranes Dedicated X-Ray bunker for CS piping Associated fully furnished offices Single bay Dedicated over head cranes Dedicated X-Ray bunker for Exotic Furnished offices with network Three bays Single bay Dedicated over head cranes Dedicated X-Ray bunker Furnished offices with network Single bay Dedicated over head cranes Furnished offices with network Associated warehouse 132L x 18W x 9H (at hook) 2 n.os, 10 tons

Piping shop exotic material

132L x 18W x 9H (at hook) 2 n.os, 10 tons

Prefabrication shops

172L x 28W x 12H (at hook) 172L x 32W x 15H (at hook) 14 n.os, 30 / 40 tons external, 220 sq.m 150L x 38W x 25H (at hook) 4 n.os, 3 x 120 t + 1 x 20 t

Assembly Hall

Welding line

Sand blasting & painting area

Warehouse & bulk storage area

Maintenance Lifting devices

sq.m 5,000, approx Dedicated indoor area single line of rails up to 2,000 mm Pipes cutting machine three lines of rails on top of concrete slab Dedicated outdoor area Temporary covers against weather Furnished offices with network 1 painting hall (40L x 32W x 17H) (40L x 30W x 10H each bay) 2 painting bays Grit recovery system Dust suppression Dehumidifier system Furnished offices with network 1 painting tunnel (8W x 60L x 6H) Grit recovery system Dust suppression Dehumidifier system Furnished offices with network N.2 Yard Project material store (provided with cooling and air conditionning systems) sq.m 4,500 (total) Yard Painting material store sq.m 1,000 Open storage area sq.m 60,000 Total available covered area sq.m 5,400 Dedicated over head cranes 7 Crawler cranes (180 400 t) 7 Tower crane 1000 t 1 Harbour crane Liebherr model 600 2 Wheeler cranes 19 (from 25 to 60 t) Multiwheels 600 t 6 Forklifts, telescopic Forklifts, Man-lifts, Cherry pickers, MW 80 tons Buses and various transportation means 148 Total number of lifting and transport 183 equipment

People, Skills, Equipment.


PT. Saipem Indonesia (Karimun Branch) Jalan Raja Haji Fisabilillah - Desa Pangke, Kecamatan Meral Kabupaten Karimun - Provinsi Kepulauan Riau - INDONESIA - 29634 Tel: +62 (0) 778.600.7300 - Fax: +62 (0) 778.600.7305 PT Saipem Indonesia Setiabudi Atrium Building, 6th Floor, Suite 610 - Jl. H.R. Rasuna Said Kav. 62 Kuningan - 12920 Jakarta - Indonesia Tel. +62.21.5290.1025 - Fax +62.21.5290.1026 Saipem S.p.A. Via Martiri di Cefalonia, 67 - 20097 San Donato Milanese, Milan - Italy Tel. +39.02.520.34019 - Fax +39.02.520.34010 saipem.com - Saipem S.p.A. is a subsidiary of Eni S.p.A.

02.2013

KARIMUN YARD