Flooded Water Cooled Screw Chiller

FOCSWATER.C Series 460-1690kW (130-500Tons)

Water cooled screw chiller

FOCSWATER.C

UNIT FEATURERS
Maximum Reliability
Design, manufacturing, testing comply with the several regulations such as AHRI, EN, UNI, JIS and Chinese standard GB/T18430.1. The built-in 3 stages oil separator and external efficient second separator ensure the constant presence of oil inside. Besides, unique device is designed by CLIMAVENETA dedicated to guaranty oil return. The unit has been charged with R134a and oil before shipped out from factory, and tested and inspected strictly according to UNI9218 standard. Only after water and electrical power being connected on site, the unit can be put into production for providing chilled water.

Optimized and Efficient Parts Compressors

Semi-hermetic screw compressors specifically designed for R134a & flooded evaporation application, featuring in high efficiency and energy saving. Precisely manufacturing technology and least moving component result in reliable performance and simple maintenance. T h e c o m p r e s s o r, w i t h i t s o w n c a p a c i t y r e g u l a t i n g electromagnetic v a l v e a n d s l i d e v a l v e t o g e t h e r w i t h Climaveneta's micro-computer controlling system, can adjust load output automatically according to the requirement of processing, realize 10~100% stepless of precision variable adjustment and reduce power consumption.

The electronic valve is adopted to grant the ideal operation of the evaporator in all conditions. The complete flooding of tubes is granted with a sophisticated detection of the refrigerant level in the heat exchangers. The fast processing of the acquired data allow a quick, fluctuation-free regulation, and therefore a highly accurate adjustment to the swings of load and ambient conditions. Economizer has been adopted to improve unit efficiency.

Dedicated Flooded Evaporator/ Condenser

Multiple applications

Gaseous Flooded evaporator/condenser refrigerant with integral rippled tube are modified to enhance the initiation of nucleate boiling sites and surface area, improving turbulent flow, resulting in increasingly overall heat transfer coefficient and high unit efficiency. The evaporator is characterized by low pressure drops on both the gas side and the water side. Liquid refrigerant The level of refrigerant inside the flooded evaporator is guaranteed by dedicate sensor level and modulating electronic valve. Single circuit design even for multiple compressor improves unit part load efficiency. Chilled water inside tube make maintanence work convinient and simple.

Standard chilled water applied for HVAC system; By adopting brine or glycol solution, the outlet temperature of evaporator can be in the range of -8~12oC, either for ice storage application or for industrial process purpose; Heat recovery function is optional.

Safety of electrical devices

Inner structure of electrical cabinet, electrical components and circuit layout are designed according to EN60204-1/IEC204-1 standard. Controlling power is separated from main power by transformer so as to protect from impact and interfere of electrical current. The power section uses a bar-type distribution system and interlock-door mains isolator for safety and reliability. Each load of compressor is equipped with its own overload protector, fuse and contactor. Electric elements are with features of excellent insulation, dust-proof and humidity proof, and suitable for various inferior environments. Electrical system of the unit is in compliance with EMC code.

Water cooled screw chiller

FOCSWATER.C

Convenient application and maintenance

Fully computer controlling, menu displaying, self-checking of unit, running, load adjusting and safety protection are all completed by computer control system. Daily operation is only to switch on starter. Multiple refrigerating systems are available for standby equipment. The unit is available of functions such as fault protection, memorizing and alarming. All faults are clearly displayed. Each return circuit has inspection valve with "pump down" function which is convenient for repairing.

Latest Control System

Protecting and alarming functions of unit Self-test when power on to avoid running with problem. Three lever password protection to prevent from mal-operation of persons without authorization. Overload, overheat and overvoltage protection and alarming of compressor; high discharge temperature protection and alarming of compressor. Water antifreeze protection, antifouling protection and alarming of evaporator; Protection and alarming of over high and low chilled water and cooling water temperature; protection and alarming of low water flow; Protection and alarming of low and high pressure of refrigeration system, and alarming of refrigerant leakage. Fault processing function Automatically functioning protection of acousto-optic alarming, load reducing of compressor, stopping of compressor and stopping of unit according to each fault grade. Automatically identifying fault and instructing fault category. Automatically recording fault with record capacity as much as 200 faults. Black box function which automatically record on-site state and all data of fatal fault for providing analyzing data.

Group Control Device

Friendly interface Fully computer-controlled with no necessity of person duty; Objective user operational panel with multiple windows clearly displaying parameters of different categories; Graphical symbol inputting and displaying with convenient operation; Convenient adjusting and setting of data input through menu and fast key combination. Control functions of the unit The unit adopts W3000 intelligent microcomputer control system with setting, adjusting and controlling functions, such as: stepless regulation of cooling capacity; inlet/outlet chilled water temperature regulation; Starting, unloading and stopping functions of compressor; starting delay function of compressor; time limiting function of each hour start of the compressor; operation timing function of compressor; and running time balance function of compressor.

A group composed of various hydronic units permits better management for the lowest running cost. Coordinating the units for optimized operating times assumes fundamental importance and provides significant advantages in terms of reliability (e.g. the compressors) while also permitting energy savings and delivering water flows constantly at the right temperature without fluctuation. Resources are always used according to the user's requirements without needless compressor cycles or power absorption peaks. The unit pumps are intelligently managed. The number of hours of operation is balanced for more efficient maintenance. Resource priority assignment gives precedence to the unit with greater efficiency: such as chillers with free-cooling function. The stand-by mode grants response to possible peaks in load. The elevated characteristics offered by the serial interface keypad are the highest currently available in the market.

Gr2000

Gr3000

Water cooled screw chiller

FOCSWATER.C

FWS3000 Field Web Server

Device for supervising Climaveneta units. Supervision takes place via a direct link with the computer or via LAN: hence this option can also be managed through internet resources thanks to the built-in webserver and the availability of suitably defined graphical pages. Thus the resulting supervision does not entail installing any additional software on the computer and, moreover, employs the most common types of browser; this means any networked computer can be used.

Electronic control features

Microprocessor
Mufti-language menu Phase sequency relay Cumulative fault alarm Alarms log function Black-Box function for alarm events Programming of daily/weekly program Evaporator inlet/outlet water temperature display Compressor/circuit failure display General unit alarms display Quick Mind when stopped Pump-down when stopped Starting compressors sequency control Management of the compressors working hours Remote keyboard W3000 Par. OPT

Microprocessor
Local/Remote supervision through browser and FWS Communication protocol Metasys Johnson Controls communication gateway Modbus communication protocol Bacnet communication protocol Interface connection to Lon Works network Siemens communication gateway Remote on/off with external volt-free contact Double set-point by external contact Set-point regulation from external signal (4-20 mA) Continuous regulation of the compressors Relay manage pump Reduced load functioning from external contact Connection to sequencier

W3000 OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT

Standard OPT Available on request Par. Available modifying a value of the configuration parameters

Water cooled screw chiller

FOCSWATER.C

General Technical Data

FOCSWATER.C Cooling capacity Power input Evaporator water flow Evaporator water pressure drop Condenser water flow Condenser water pressure drop Microprocessor Number of compressors Refrigerating circuit Capacity regulating Refrigerant charge Oil charge Unit Weight Operating weight Dimension Length Width Height Remarks: Chilled water (in/out) 12/7 Condenser water (in/out) 30/35 mm mm mm 2900 1170 1930 2930 1170 1990 2930 1205 2000 2980 1290 2200 4430 1280 2240 4430 1280 2260 4430 1280 2260 4565 1300 2400 4640 1300 2400 4680 1300 2400 kg kg kg kg 97 35 2930 3080 n n 1 1 1 1 126 35 3090 3280 1 1 143 35 3360 3580 1 1 172 38 3690 3980 KW KW m /h KPa m /h KPa
3 3

1301C 459.9 82.5 79.2 48 93.1 55

1651C 591.8 103.9 101.9 51 119.4 55

2001C 691.2 121.0 119.0 50 139.4 56

2501C 837.0 149.3 144.1 50 169.3 55

3002C 1062.1 186.9 182.8 52 214.4 54 W3000 2 2 222 70 6020 6500

3502C 1217.7 214.0 209.6 51 245.7 56 2 2 252 70 6490 7070

4002C 1382.4 242.1 238.0 50 278.9 53 2 2 286 70 6660 7300

4202C 4502C 1470.3 1521.6 252.2 253.1 48 295.7 51 2 2 309 73 7050 7760 268.1 262.0 52 307.2 55 2 2 309 76 7110 7820

5002C 1689.5 298.7 290.1 53 341.3 55 2 2 343 76 7230 8000

25-100% stepless

12.5-100% stepless

Electrical Data
Maximum values FOCSWATER.C n 1301C 1651C 2001C 2501C 3002C 3502C 4002C 4202C 4502C 5002C F.L.I. F.L.A. L.R.A. S.A. 1 1 1 1 2 2 2 2 2 2 Compressor(each) F.L.I (kW) 122 155 175 216 138 155 175 175/196 196 216 F.L.A (A) 197 247 286 351 223 247 286 286/318 318 351 L.R.A (A) 404 465 586 805 436 465 586 586/650 650 805 F.L.I (kW) 122 155 175 216 275 310 350 371 391 432 Total unit F.L.A (A) 197 247 286 351 446 494 572 604 636 702 S.A (A) 404 465 586 805 659 712 872 936 968 1156

Power input Current absorption Locked rotor current for single compressor Starting current

Electrical source: 380-3ph-50Hz Voltage tolerance: 10% Maximum voltage unbalance: 3% Safety values to be considered when cabling the unit for power supply and line-protections

Dimension Drawing

Water cooled screw chiller

FOCSWATER1301C2501C

FOCSWATER3002C5002C

5
Lifting points Power inlet Main isolator

Evaporator water inlet Condensers water inlet Evaporator water outlet Condensers water outlet Remarks:Please contact Climaveneta office for detail drawings.

Recommended Operating and Service Clearances

Weight H(mm) 1930 1990 2000 2200 P ./W.(Kg) 2930 3090 3360 3690 A(mm) 4" 4" 5" 6" A(mm) 4" 4" 5" 6" Water Connection Size FOCSWATER.C 3002C 3502C 4002C 4202C 4502C 5002C Dimension A(mm) 4430 4430 4430 4565 4640 4680 B(mm) 1280 1280 1280 1300 1300 1300 H(mm) 2240 2260 2260 2400 2400 2400 Weight P ./W.(Kg) 6020 6490 6660 7050 7110 7230 Water Connection Size A(mm) 6" 6" 6" 8" 8" 8" A(mm) 6" 6" 6" 8" 8" 8"

FOCSWATER.C

Dimension

1301C 1651C 2001C 2501C

A(mm) 2900 2930 2930 2980

B(mm) 1170 1170 1205 1290

FOCSWATER.C

Water cooled screw chiller

FOCSWATER.C

Field Wiring Diagram

Dynamic part

Control section

RS485/RJ45

W3000 Motherboard

Remote set point/ secondary set point Optional modules

Pump control Remote (summer/winter)

Determined by the number according to the compressor

Climaveneta Italy: 36061 BASSANO DEL GRAPPA (VICENZA) ITALIA - VIA SARSON 57/c TEL. +39 / 0424 509 500 (r.a.) - TELEFAX +39 / 0424 509 509 E-mail:info@climaveneta.com http://www.climaveneta.com Climaveneta China: No,88 Baiyun Road Xinghuo Developing Zone ,Shanghai,China Post Code:201419 TEL: +86-21-57505566 FAX: +86-21-57505797 E-mail:info@climaveneta.com.cn http://www.climaveneta.com.cn Climaveneta Hongkong: Room 2003,CCT Telecom Building, 11 Wo Shing Street,Fotan,Shatin,N.T.,Hongkong TEL: +85-2-26871755 FAX: +85-2-26873078 E-mail:info@climaveneta.com.cn http://www.climaveneta.asia Climaveneta Vietnam: 381A1 Cong Hoa Street Ward 13 Tan Binh District, HCM City, Vietnam TEL: +84-8-38497529 FAX: +84-8-38124190 E-mail:info@climaveneta.com.cn http://www.climaveneta.asia

All specification and data are subject to change without notice

B215 CCU/01-03-2011CN-SH