Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Index
June 2013
1.2. Gonvarri Steel Industries 1.2.1. Gonvarri Steel Services 1.2.2. Gestamp Renewable Industries 1.3. Gestamp Renewables 1.3.1. Gestamp Solar 1.3.2. Gestamp Wind 1.3.3 Gestamp Biomass
Corporacion Gestamp
3 Corporacin Gestamp - June 2013
Corporacion Gestamp
Gestamp Automocion
Activities
Employees
Turnover
2011: Over 4.700 M 2012: Over 5.700 M 93 industrial plants worldwide Body-in-White, Chassis and Mechanisms Wide range of technologies. Focus in weight reduction and safety increase
Facilities
Leadership
Desarrollo de Gestamp
Desarrollo de Gestamp
Gestamp growth
2007
2.150 12.230 38 11
2011
4.775 25.000 89 19
+ + Hot Stamping Chassis Structural parts Welding, Assembly Mechanisms Cold Stamping Hidroforming, Rollforming Remote Laser W.
Gestamp growth
+176%
6.000
21% 51%
4.775
5.757
5.000
4.000
56%
3.000 2.030 2.000
3.170
1.000
2010
2011
2012
Turnover (M)
1,870
2,386
2,570
EBITDA (M)
134
161
148
Employees
3,546
4,639
5,577
Gonvarri Steel Industries is composed by two different business lines: Steel Service Centers (Gonvarri Steel Services) and Industrial activities within the Renewable Energies (GRI Renewable Industries)
Steel&Alloy Aycliffe Steel&Alloy Bridge Street Steel&Alloy Darlastone 1 Steel&Alloy Darlastone 2 Gestamp Wind Steel Iraeta Gestamp Solar Steel Arizona Gonvauto South Carolina Gonvarri Portugal SPAIN Headquarters Gonvarri Galicia Gonvauto Puebla Hiasa Gonvauto Barcelona Gestamp Wind Steel Pernambuco Iraeta Brazil Gonvauto Navarra Gonvarri Burgos Gonvarri Tarragona Gonvarri Barcelona AMG Campinas AMG Panar Ferrodisa Gonvarri India Gonvauto Gonvarri Thringen Polska AMG Senica Gonvarri Romania Steel&Alloy Turqkey Shandon Iraeta 3 Gestamp Wind Steel Barnirma Gestamp Wind Steel Shangdon Iraeta 2 Gestamp Wind Steel China Severstal Gonvarri Kaluga
FACTORIES WORLDWIDE
35
10
Steel Service Centers Gestamp Wind Steel plants Gestamp Solar Steel
Gonvauto Argentina
GRI plants
25
GSS SSCs
Gonvarri Steel Industries is present in many sectors through different products: automotive, wind towers and flanges, solar structures, road safety and household appliances
Activity
Employees
Sales
Facilities
25 industrial plants worldwide To strengthen and increase our presence. Profitable growth through a leverage human talent in a safety working environment and efficiency in operations.
Leadership
Steel&Alloy Aycliffe Steel&Alloy Bridge Street Steel&Alloy Darlastone 1 Gonvarri Polska Steel&Alloy Darlastone 2 Gonvauto Thringen AMG Senica Gonvarri Portugal Headquarters Arizona Gonvarri Galicia Gonvauto South Carolina Hiasa Gonvauto Barcelona Gonvauto Puebla Gonvauto Navarra Gonvarri Burgos Gonvarri Tarragona Gonvarri Barcelona Ferrodisa AMG Campinas AMG Paran
SG Kaluga
Steel&Alloy Turkey
GAIPL Pune
25
Gonvarri Argentina
GSS SSCs
Automotive
Road Safety
Household appliances
Industry
Road Safety
Road Safety is focused on the development, manufacturing and installation of vehicle barrier systems for roadways, as well as acoustic barriers and noise-free tunnel coatings for roadways railways and tunnels. Road Safety business unit performs an strong R&D activity and as a result, Gonvarri Steel Services holds several patents for road safety systems. All manufactured products have successfully passed the test stipulated by corresponding European standards.
Household Appliances
Gonvarri Steel Services holds full services in metal parts for white goods industry. Our approach is based on our clients internationalization processes.
Industry
Industry is the traditional business of Gonvarri Steel Services. The business is oriented to sectors such as pipes, shelves, elevator, industrial machinery and equipment. Gonvarri Steel Services covers full range of industrial processes to satisfy our customers needs.
FLUENT COMMUNICATION
FLEXIBILITY
In 2008 Gestamp launched a new division named GRI focused on industrial components for the renewable sector
35 Corporacin Gestamp - June 2013
Geographic Diversification
Steel Industry
OEM Proximity
Flanges
Towers
Turbine components
Offshore
Hybrid towers
SPAIN
Markets
Operating
CHINA
BRAZIL
USA
TURKEY
INDIA
ST Objective
LT Objective
1st 2008
2st 2008
1st 2009
2st 2009
1st 2010
2st 2010
1st 2011
2st
Semester
1st
Semester
2st
Semester
1st
Semester
Semester Semester
Semester Semester
2011
2012
2012
2013
Wind Flange Standard Flange Nuclear & O/S Flange Cutting & Beveling GesBerg Logistics
Towers
Flanges
Logistics
B ENDING
LONGITUDINAL WELDING
JOINT S EGMENTS
F ORGING
R ING R OLLING
HEAT TREATMENT
LOGISTICS
S TORAGE AREA
INSTALLATION
ASSEMBLY
OF
C OMMERCIAL
PAINTING
R ETROFITTING
PREVENTIVE MAINTENANCE
Hybrid Towers
B LASTING WELDING C ELLS WELDING
OF INTERNALS
F OUNDATION
PREFABRICATION
ASSEMBLY
TRANSITION PIECE
S TEEL S ECTION
C OMPLETE TOWER
.while reaching global commercial agreements with all the main market players
Towers
Flanges
GWS Bandirma
Capacity: 250 towers / year Max. diameter capacity: 5,000mm Max. length of sections: 34m Max. plate thickness: 70 - 85mm Max. weight of sections: 80 tons. Workforce Oct.2011: 120
GWS Pernambuco
Capacity: 600 towers / year Max. diameter capacity: 5,000mm Max. length of sections: 34m Max. plate thickness: 58 - 70mm Max. weight of sections: 80 tons. Workforce Oct.2011: 274
GWS India
Capacity: 300 towers / year Max. diameter capacity: 5,000mm Max. length of sections: 34m Max. plate thickness: 70 - 85mm Max. weight of sections: 80 tons. Workforce Oct.2011: 120
Shandong Iraeta 1
Capacity 20 000 Tn/ Year Max. diameter 2.000 mm Max. thickness 200mm Max. flange weight 2 tons. Workforce Oct.2011: 220
Shandong Iraeta 2
Capacity 25.000 Tn/ Year Max. diameter 6.200 mm Max. thickness 400mm Max. flange weight 8 tons. Workforce Oct.2011: 280
Shandong Iraeta 3
Capacity 28.000 Tn/ Year Max. diameter 8.000 mm Max. thickness 800mm Max. flange weight 40 tons. Workforce Oct.2011: 120
GHT
Workforce 2012: 3
C&B Pernambuco
Tn Process Capacity: 48,,000 Max Dimensions: Thickness: 60mm Diameter: 15x4 Mtrs Weight: 17 Tn
Workforce 2012: 29
GESTAMP RENEWABLES
45 Corporacin Gestamp - June 2013
1GW
Poland Belgium France Spain USA Italy Romania Bulgary Turkey Japan
India
Peru
Brazil
Gestamp Solar
49 Corporacin Gestamp - June 2013
Gestamp Solar has participated in more than 450 MW of photovoltaic installations, manufacturing and supplying steel structures to support this capacity.
Gestamp Wind
Gestamp Wind mission is to develop, construct, and operate its own wind farms through out the world, with the goal of becoming a significant player in the Wind Energy sector over the next few years. In order to achieve this, Gestamp Wind has to rely on the international platform and industrial capabilities of Corporacin Gestamp as well as in a team of highly qualified and experienced professionals. Gestamp Wind is composed by a work force with extensive experience in the renewable energy sector especially in developing wind energy in the international market.
Design Construction
Management Team
Industrial Project
Management Team of over
Gestamp Wind & Gonvarri Steel Industries. Annual production target of 1.750 wind towers in 2012 with plants in 10 countries.
3.500 MW of wind power development from greenfield until its commercial operation, Gestamp Wind is a specialist in wind farm projects in strategic markets.
Deep knowledge of target markets Wide experience in corporate operations with success in fulfilling the expectations of generating more value for more than 2.450 MW acquired.
Gestamp and their market knowledge on wind energy. Strategic positioning differential:
Development linked to local social and
with
WTG
manufacturers, and
improving
the
supply
agreements
100 %
SALES OF ENERGY
80 %
GEOL is positioned along the value chain of the wind energy sector, diversifying the risk of concentration in business promotion.
60 %
DEVELOPING
40 %
NACELLES
O&Ms
BLADES
20 %
TOWERS
0%
BELGIUM
In operation: 14MW
535
MW IN OPERACITION 2013
259
Under construction: 15 MW
SPAIN
In operation: 137MW Advanced development: 90 MW
1126
MW ADVANCED DEVELOPMENT 2013
ROMANIA
In operation: 174 MW Advanced development: 382 MW
Advanced development: 183 MW
TURKEY
BRASIL
In operation: 112,MW Under construction: 128 MW Advanced development: 114 MW
SOUTH AFRICA
In operation: 74 MW Advanced development: 217 MW
Gestamp Biomass
Solutions
Development
June 2013