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Overview
Learn how to measure load and pressure using load cells. See how wheatstone bridges form the foundation of strain, pressure and load measurements. This document is part of the How-To Guide for Most Common Measurements centralized resource portal.
Table of Contents
1. Load Cells and Pressure Transducers Overview of Operating Principles 2. Signal Conditioning Required to Make a Load or Pressure Measurement 3. NI Solutions for Measuring Load Cells and Pressure Transducers 4. Connecting an Load Cell or Pressure Transducer to an Instrument 5. Seeing Your Measurement in LabVIEW 6. Measuring Load Cell and Pressure Transducer Measurements 7. Resources
Figure 1. Strain While there are several methods of measuring strain, the most common is with a strain gage, a device whose electrical resistance varies in proportion to the amount of strain in the device. The most widely used gage is the bonded metallic strain gage as shown in Figure 2.
Figure 2. Bonded Metallic Strain Gage Because the changes in strain, and therefore resistance, are extremely small, you have to use additional circuitry to amplify the changes in resistance. The most common circuit configuration in a load cell is called a Wheatstone bridge. The general Wheatstone bridge, illustrated in Figure 3, consists of four resistive arms with an excitation voltage, V EX, that is applied across the bridge.
Figure 3. Wheatstone Bridge The output voltage of the bridge, VO, is equal to:
Load cells typically use four strain gages in a Wheatstone bridge configuration, meaning that each resistive leg of the circuit is active. This configuration is called full-bridge. Using a full-bridge
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Load cells typically use four strain gages in a Wheatstone bridge configuration, meaning that each resistive leg of the circuit is active. This configuration is called full-bridge. Using a full-bridge configuration greatly increases the sensitivity of the circuit to changes in strain, providing more accurate measurements. Although there is more in-depth theory about Wheatstone bridges, you do not need to know it because load cells are usually a black box with two wires for excitation (0 V and V ex) and two wires for the output signal (AI+ and AI-). Load cell manufacturers provide a calibration curve for every load cell, which correlates the output voltage to a specific amount of force.
Figure 4. Examples of NI CompactDAQ, PXI, and SCXI Systems NI CompactDAQ is ideal for low- to medium-channel count systems and includes a full-bridge analog input module that provide excitation and signal conditioning to measure load cells and pressure transducers. The SC Express family for the PXI Platform combines data acquisition and signal conditioning into a single board for high-performance, reliable sensor measurements. The SC Express module utilizes a hot-swappable terminal block, and a wider variety of excitation voltages are also available. Multidevice triggering and synchronization via PXI Express make SC Express ideal for mediumto high-channel counts. SC Express can also provide higher sample rates than SXCI or CompactDAQ. Lastly, the SCXI family has a module designed to measure load cells and pressure transducers for low speed, high-channel-count systems.
Figure 5. NI CompactDAQ System You will need the following equipment: NI cDAQ-9174 4-slot USB chassis for NI CompactDAQ NI 9237 four-channel, 25 mV/V, 24-bit simultaneous bridge module Full-bridge load cell or pressure sensor The NI 9237 has four RJ-50 receptacles or a 37-pin DSUB connector that provides connections for four half or full bridges, and an external voltage source. Figure 6 shows the correlation between the pin numbers of the RJ-50 10-position/10-conductor modular plug and the NI 9237 receptacle. If your sensor has an RJ-50 connector, you can plug it in to any of the 4 channels.
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Figure 6. NI 9237 with RJ-50 Pin Assignments If your sensor does not have an RJ-50 connector, you can refer to Figure 7 for the DSUB connector pinouts. You can connect your sensors to the appropriate channels as shown below.
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7. Resources
How to Measure Pressure with Pressure Sensors How to Measure Strain with Strain Gauges
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