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Bulk Weighers
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Material in Top Railing (optional) Non-Skid Strips Top Access Door High Toe Boards Material Level Indicator Upper Garner Tension Load Cells Electrical Access Channel Supports Material Level Indicator Weigh Hopper Air or Hydraulic Discharge Gate Heavy Tubular Structural Columns (ASTM 500) Lower Surge Automatic Test Weight Lift System (optional, manual standard) Protected Material Level Indicator Certi ed Test Weights Weighed Material out Control Feed Gate (optional) Hydraulic Power Unit with Heater & Pressure Compensating Pump One-Sided Catwalk (optional) Gate Access Doors Load Cell Access Doors Four-Sided Catwalk (optional) Externally Mounted Control Valves Air or Hydraulic Feed Gate Lifting Eyes External Venting - either customer supplied hood venting or connected to dust collection*
*Please contact Intersystems sales department for more information, special applications and requirements. 22 24 27 28 29

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 Chemical Coal Fertilizer Food Products Grain Malt Petrochemical Pharmaceutical Processing Sugar Wood Products

MasterWeigh Millennium Software

Package includes 17 at screen color monitor, keyboard, PC, 40 column strip printer that records weight from the controller, 80 column printer for certi cates and reports and RFID tag reader that obtains car information from rail car tag and downloads it to the PC. STAGES DURING WEIGHING OPERATION: Jog Table Setup Controller learns the speed of the feed gate on the weigh hopper and makes automatic adjustments for precise and accurate loading of vessels. Commodity Information Speci c density of materials to be weighed are entered which allows controller to automatically select appropriate draft size. Identi cation Headers Operator can enter desired identi cations for weighing process. Weighing data for each vessel can be entered during the weighing process or anytime. Weight Certi cate Owner can design his own o cial weight certi cates to coincide with local or state requirements. Weighing Summary Once the train is loaded, a summary sheet can be printed out showing start time, end time, order weight, net weight, di erence and total of whole train. Loadout Download Individual cars on total train can be downloaded upon request by owners main computer system. Typical MasterWeigh Millennium Screens

Century Controller
The Century Controller contains Mettler-Toledo Jaguar Controller and 24 opto relays that control the weigh operation. Weight from the Century is recorded in the form of gross weight, tare weight and net weight. Operating lights indicate gate position as well as bin level indicator status. The Century controller is capable of operating as a stand alone unit without the PC. PLC interface via Allen-Bradley remote, Modicon Modbus and/or Profibus.

Century Controller (NTEP 98-063)

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Basic Bulk Weigher Operation

1

Feed gate opens and lls weigh hopper to preset draft size. Feed gate closes and a gross draft weight is recorded as a plus (+) weight. Discharge gate opens and product is discharged into lower surge. Discharge gate is closed and a tare weight is recorded as a minus (-) weight. A net subtotal is then recorded. Cycle is repeated until the predetermined target weight is obtained. At that point, the operator will decide to go to the next car or nish. Input Feeder Upper Garner Weigh Hopper

Filling

Gross Weighing

Discharging

Tare Weighing & Recording

Filling Cycle Repeats

Lower Surge

Factory Assembled Units

The Intersystems factory assembled bulk weigher can be shipped directly on a conventional truck trailer. It is completely ready for erection on a support frame/tower. Electrical wiring from bin level indicators, limit switches and gate valves are prewired at the Intersystems factory. Once the load cells are installed, the individual cables are terminated in a terminal strip box. A single load cell cable is then pulled to the bulk weigher controller. Hoppers, support structure around the scale and gates are factory assembled and mounted. Gates are preplumbed to valves on the side of the scale system. The scale is enclosed to provide protection.

Upper Surge Hopper Terminal Strip Box

Weigh Hopper

Bulk weigher ready for assembly and paint at the Intersystems factory

Lower Surge Hopper

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Factory Assembled Units

1

GATE REQUIREMENTS (ALL UNITS):

Electrical*: 115V, 50/60 Hz, 200 watt, single phase A.C. 380V, 50 Hz, 220 watt available Air Pressure*: Hydraulic operation standard, air optional Environment*: Limit switches, solenoids, level sensors Class II, Group G *Specifications as required by application

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Vent Upper Garner Access Hatches Weigh Hopper Electrical Access Valve Access Lower Surge Discharge

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H
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G
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Intersystems Bulk Weigher Speci cations: Factory Assembled Units

MODEL
BMW-005 BMW-13 BMW-25 BMW-40 BMW-75 BMWBMWBMWBMWBMWBMWP45** P45** P45 P45 P45 105 P45 167 P45 336 P45 420 P45 550 P45 625 P45 WH UG LG CUFT/HR BPH 5 7 7 180 900 723 240 3-200 33 36 33 33 97 28 9 23 9 26 0 10 X 10 4 DIA 1600 912 13 16 16 180 2340 1880 624 3-500 40 44 36 40 143 38 9 47 9 38 0 10 X 10 6 DIA 2400 2160 25 30 30 180 4500 3616 1200 3-1000 48 56 44 52 161 42 12 51 12 42 0 12 X 12 8 DIA 4200 4080 40 45 45 180 7200 5785 1920 3-1500 76 80 72 76 164 48 12 46 12 44 0 12 X 12 8 DIA 5000 6240 75 83 83 180 13500 10848 3600 3-3000 76 80 72 76 200 56 12 64 12 54 0 14 X 14 8 X 14 5400 11568 105 115 115 180 18900 15187 5040 3-5000 91 96 85 90 206.1 63 9.5 65.5 9 57.12 0 16 X 16 10 X 18 10750 16080 167 189 189 150 25050 20129 8016 3-10000 96 115 90 109 258 80 12 83 9 72 32 18 X 18 12 X 18 15000 26160 336 370 370 120 40320 32399 16128 3-10000 108 115 102 109 328.5 107 15 107 10 87.5 21 24 X 24 14 X 24 18000 51648 420 460 460 120 50400 40498 20160 3-15000 108 115 102 109 365.5 111 15 128 10 99.5 20 26 X 26 14 X 24 22225 64320 550 610 610 120 66000 53033 25000 3-15000 119 128 113 122 381 114.5 12 129.4 11.8 113.3 20 30 X 30 12 X 32 29625 84960 625 690 690 120 75000 60000 30000 3-20000 124 142 112 128 381 119 14 117 14 115 0 30 X 30 12 X 36 32000 96240 BMW-780 BMW-1250 P45** P45** 780 860 860 112 87360 70000 37440 3-20000 124 142 112 128 445 139 14 140 14 138 0 34 X 34 12 X 36 36000 120000 1250 1600 1600 90 112500 90398 60000 3-50000 146 168 134 154 659 228 14 176 34 205 90 36 X 36 16 X 36 ---213600

HOPPER CU FT

CYCLES/HR *CAPACITY MAX DRAFT *SIZE LOAD CELL (LB) A B C D E LG F G WH H I UG J K INLET/DISCHARGE VENT SIZE DEAD LOAD WEIGHT (LBS) *LIVE LOAD WEIGHT

All dimensions are in inches. Approval drawings will reflect final dimensions. *Draft size and live load weights based on 48 pounds per cubic foot. All specifications subject to change without notice.

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Field Assembled Units

BB
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AA

JJ

GATE REQUIREMENTS (ALL UNITS):

Electrical*: 115V, 50/60 Hz, 200 watt, single phase A.C. 380V, 50 Hz, 220 watt available Air Pressure*: Hydraulic operation standard, air optional Environment*: Limit switches, solenoids, level sensors Class II, Group G *Specifications as required by application

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Vent to Atmosphere (by others) Inlet Upper Garner Weigh Hopper - round or square based upon application Access Hatches Lower Surge Discharge

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HH
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GG

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FF

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CC

DD

Intersystems Bulk Weigher Speci cations: Field Assembled Units

MODEL
Hopper CU FT WH UG LG Cycles/HR *Capacity Max Draft *Size Load Cell (lb) AA BB CC DD EE LG FF GG WH HH II UG JJ KK Inlet/Discharge Vent Size Dead Load Weight (lbs) *Live Load Weight CUFT/HR BPH BMW-005 BMW-013 BMW-025 BMW-40 C45** C45** C45** C45 5 7 7 180 900 723 240 3-200 30 30 37 37 97 28 9 23 9 26 0 10 X 10 4 DIA 1600 912 13 16 16 180 2340 1880 624 3-500 36 36 42 42 143 38 9 47 9 38 0 10 X 10 6 DIA 2400 2160 25 30 30 180 4500 3616 1200 3-1000 48 48 56 56 161 42 12 51 12 42 0 12 X 12 8 DIA 4200 4080 40 45 45 180 7200 5785 1920 3-1500 60 60 71 82 164 48 12 46 12 44 0 12 X 12 8 DIA 5000 6240 BMW-75 BMW-105 BMW-167 BMW-336 BMW-420 BMW-625 BMW-780 BMW-1250 C45 C45 C45** C45** C45** C45** C45** C45** 75 83 83 180 13500 10848 3600 3-3000 60 60 70 81 207 60 12 61 12 60 0 16 X 16 8 X 14 5400 11568 105 115 115 180 18900 15187 5040 3-5000 72 72 82 95 223 69 12 65 12 63 0 16 X 16 10 X 18 10750 16080 167 189 189 150 25050 20129 8016 3-10000 120 96 132 132 265 80 14 83 14 72 0 18 X 18 12 X 18 15000 26160 336 370 370 120 40320 32399 16128 3-10000 120 96 132 132 331.5 107 14 107 14 87.5 0 26 X 26 14 X 24 18000 51648 420 460 460 120 50400 40498 20160 3-15000 120 108 132 144 368.5 111 14 128 14 99.5 0 30 X 30 14 X 24 22225 64320 625 690 690 100 62500 50221 30000 3-20000 124 142 112 128 381 119 14 117 14 115 0 30 X 30 12 X 36 32000 96240 780 860 860 112 87360 70000 37440 3-20000 124 142 112 128 447 141 14 140 14 136 0 34 X 34 12 X 36 36000 120000 1250 1600 1600 90 112500 90398 60000 3-50000 146 168 134 154 659 228 14 176 34 205 90 36 X 36 16 X 36 ---213600

All dimensions are in inches. Approval drawings will reflect final dimensions. *Draft size and live load weights based on 48 pounds per cubic foot. All specifications subject to change without notice.

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Process Scale Units

Vent to Atmosphere (by others) Inlet Access Hatches Upper Garner Weigh Hopper 3 Legged Frame (120 degrees apart) Lower Surge Discharge

GATE REQUIREMENTS (ALL UNITS):

Electrical*: 115V, 50/60 Hz, 200 watt, single phase A.C. 380V, 50 Hz, 220 watt available Air Pressure*: Air operation standard, hydraulic optional Environment*: Limit switches, solenoids, level sensors Class II, Group G *Specifications as required by application

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D
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Intersystems Bulk Weigher Speci cations: Process Scale Units

MODEL
Hopper CU FT WH UG LG Cycles/HR *Capacity CUFT/HR A B C D E F G H O. A. J O. A. K Inlet/Outlet Hopper Const. Bottom/ Sides Top Vent Size Vent SCFM

BMW-016 F65
16 20 20 125 2000 14 10 4 8 3 10 4 4 3 6 DIA 2 5 2 4 1/2 4 2 4 7 4 2 1/4 12 x 12 10 GA 12 GA 6 DIA 400

BMW-025 F65
25 30 30 125 3125 17 9 5 8 4 10 5 3 3 6 DIA 2 5 3 4 1/2 4 2 4 7 4 2 1/4 12 x 12 10 GA 12 GA 6 DIA 400

BMW-040 F65
40 45 45 125 5000 20 4 6 6 5 9 6 1 4 6 DIA 3 10 2 9 1/2 5 2 5 5 4 2 1/4 12 x 12 10 GA 12 GA 6 DIA 400

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These units can be either factory or field assembled. Approval drawings will reflect final dimensions. All specifications subject to change without notice.

Intersystems reaches a worldwide market and numerous industries with expertise in the engineer and manufacture of bulk material handling products and industrial sampling systems. Intersystems is based in Omaha, Nebraska and operates out of a 200,000 square foot state-of-the-art manufacturing facility. Intersystems is ISO 9001 and 14001 certi ed.

9575 N 109th Ave Omaha, NE 68142 USA 402.330.1500 | 800.228.1483 Fax 402.330.3350 bulkmatl@intersystems.net www.intersystems.net
Copyright 2011 Intersystems, Inc. All Rights Reserved.