Sei sulla pagina 1di 8

1564

International Journal of Food Science and Technology 2010, 45, 15641571

Original article Performance of different drying methods and their effects on the chemical quality attributes of raw cocoa material
Bi Zahouli,2 Louis Ban-Koffi,2 Monke Adrien Fae1 & Jean Gnopo Nemlin2 Tagro Simplice Guehi,1* Irie
de Formation et de Recherche des Sciences et Technologies des Aliments (UFR-STA), Universite dAbobo-Adjame . 02 Bp 801 Abidjan 02 1 Unite Co te dIvoire 2 Station de Recherche et de Technologie, Centre National de Recherche Agronomique (SRT-CNRA). 08 BP 33 Abidjan 08 Co te dIvoire (Received 13 January 2010; Accepted in revised form 27 April 2010)

Summary

Studies were carried out to investigate the impact of dierent drying processes on the chemical quality traits of raw cocoa beans. The pH of less fermented cocoa is higher than the well-fermented cocoas. The sun-dried beans pH ranged from 4.5 to 5.5, while the pH of both oven- and mixed-dried beans was between 3.8 and 5.2. The sun-dried beans contained lower volatile acidity than oven-dried beans. Articially dried beans resulted in higher free acidity content when compared to both sun- and mixed-dried beans. Ammonium nitrogen content in raw cocoa beans is not inuenced by the drying methods. Free fatty acid content increases slowly but remains below the critical value of 1.75% whatever the drying processes. While oven-dried beans show the FFA content above 0.70% both of sun- and mixed-dried beans are associated with FFA content below 0.70%.
Chemical quality, cocoa, drying methods.

Keywords

Introduction

Cocoa beans are the seeds from fruit pods of a tropical tree botanically known as Theobroma cacao L. (Family Sterculiaceae). Each pod contains 3040 beans embedded in a mass of mucilaginous pulp within the pod. The bean pulp is rich in fermentable sugars, such as glucose, fructose and sucrose, and has a low pH of 3.03.5, mainly because of the presence of citric acid. Cocoa bean is the principal raw material of chocolate manufacture (Ardhana & Fleet, 2003). Theobroma cacao is grown mostly in the wet tropical forest climate which is within 20 of latitude of the equator at countries such as Co te dIvoire, Ghana, Nigeria, Cameroon, Brazil, Equador, Papua New Guinea, Indonesia and Malaysia (Beckett, 1994). World production of cocoa beans was about 3 888 000 t in 2006 07 crop year, and nearly 70% of this quantity was produced in West Africa (World Cocoa Foundation, 2008). Cocoa is a crop that needs to be fermented and dried before export. The processing of cocoa beans consists of two major steps namely fermentation and drying (Wood & Lass, 1985). Fermentation and drying are both essential steps for the quality of nal product. Upon harvesting of ripe cocoa
*Correspondent: Fax: +22520374300; e-mail: g_tagro@hotmail.com

pods, the beans and associated pulp are removed from the pod and subject to microbial fermentation as the rst stage in preparation for chocolate production. Fresh cocoa beans are fermented for 57 days and dried immediately after fermentation to safe moisture level of 7.5%. The importance of bean fermentation in contributing to chocolate quality has been recognised for over 100 years, and numerous studies have been conducted in dierent countries to determine the microbial species associated with this process (Schwan et al., 1995). These fermentations are generally conducted as traditional, indigenous processes, the details of which have been well reviewed (Roelofsen, 1958; Lehrian & Patterson, 1983; Lopez & Dimick, 1995; Thompson et al., 2001). Microbial action during fermentation solubilises the pulp material surrounding the beans and produces a range of metabolic end-products (e.g. alcohols, organic acids) which diuse into the beans to cause their death. These changes induce an array of biochemical reactions within the beans and generate the chemical precursors of chocolate avour, aroma and colour (Lehrian & Patterson, 1983; Jones & Jones, 1984; Hansen et al., 1998; Hashim et al., 1998; Thompson et al., 2001). During fermentation the temperature of the beans will rise from ambient to about 5055 C because of the exothermic oxidation reaction (Wood & Lass, 1985). After the end of fermentation, the moisture content of the whole

doi:10.1111/j.1365-2621.2010.02302.x
dAbobo-Adjame 2010 CNRA-Universite

Performance of different drying methods T. S. Guehi et al.

1565

beans is approximately 60% and this must be reduced to 77.5% before the cocoa can be stored, sold, transported and exported to European countries. So the beans are dried immediately to avoid over fermentation, which could lead to product deterioration. Drying is usually carried out using natural sun and articial hot air techniques (Mc Donald et al., 1981). Natural or articial drying methods may be chosen, depending on characteristics of each species, the amount of harvested seeds, and on weather conditions prevailing after seeds were harvested. Natural cocoa bean drying is directly dependent on weather conditions. The disadvantage of the method lies in the need for intensive human labour and in turn leads to poor operational performance. Cocoa smallholders produce in small quantity would prefer sun drying, while for the bigger plantation the hot air (articial) method is preferred (Wood & Lass, 1985). During drying, the cocoa beans undergo various chemical and biochemical changes that form the necessary avour and aroma precursors needed during processing. Cocoa beans constitute an inexpensive fat source and are the principal raw material of chocolate from Africa and both Central and South America (Tafuri et al., 2004). Nowadays, one of the most widespread concerns in advanced technological countries is food quality and safety. The economy of most developing countries, based primarily on their agricultural resources, is strongly dependent on the often rigorous and rigid quality standards set by developed countries. Ivorian raw cocoa bean quality did not escape being degraded as the liberalisation of the cocoa-producing chain in 1999 and the reasons were unspecied (DGTCP (Direction ne rale du Tre sor et de la Comptabilite Publique de Ge Co te dIvoire), 2004). Indeed, as this liberalisation and dislocation of the Ivorian traditional control quality and the cocoa producers framing system, agricultural practices varied on the region and sometimes on the producers in the same area. Thus, in Co te dIvoire, it is dicult to talk about cocoa post harvest treatments. However, Guehi et al. (2008) have identied the common practices about fermentation and drying methods in Co te dIvoire. The predominant processing of fermentation for Ivorian raw cocoa production consists of ferment beans in heaps in small farms or in wooden boxes in big farms without turning. In Co te dIvoire, cocoa fermentation usually lasts between 4 and 5 days on weather conditions and time during the cocoa season. Fermentation generally takes shorter at the start and peak of the cocoa crop but longer towards the end of the crop when there is less mucilage available for fermentation. At the end of fermentation, Ivorian cocoa producers spread freshly fermented beans on a meshed wooden tray with area about 3090 cm and raised 1 m above ground level, mats, polypropylene sheets or the concrete oor of a cocoa house each day to a depth of not less than 5 cm and mixed constantly to promote

uniform drying and to break agglomerates. Although sun drying is the preferred method for Ivorian producers, since some years articial drying method is more and more employed in the big cocoa farms. Probably such variations in agricultural practices in Ivorian cocoa chain could be explained why the quality of Ivorian raw cocoa is more and more degraded. Therefore, it is important to identify the factors that reduce commercial value by studying the chemical quality of Ivorian beans resulted from dierent durations of fermentation and dried by dierent drying processes. The objective of this study did not focus on postharvest handling and technology processing of cocoa beans at the farmers level in Co te dIvoire. This study aimed to evaluate the performance of some cocoa drying methods in terms of chemical quality of raw cocoa beans such as acidity (pH, free and volatile acidities, ammonium nitrogen contents and free fatty acids content) during fermentation.
Materials and methods

Cocoa

The ripe cocoa pods (Theobroma cacao L.) of mixedhybrids were harvested by hand during the big 2005 cocoa season (from December to February) in the experimental cocoa station of Centre National de Recherche Agronomique (CNRA) located at Bingerville region of Co te dIvoire, a moderate hot rainy region with an average of 2829 C during the harvest season, a low altitude, below 500 m, 7080 mm month rainfall.
2.2 Cocoa pod storage and breaking

The cocoa pod storage time is 4 days at ambient temperature at the eld. The pod storage time is the time that the pods were stored after harvesting but before breaking using a piece of wood billet as a bludgeon as reported earlier (Meyer et al., 1989). Pod breaking using wooden billet involves one or two sharp blows with the edge of the billet. The distal portion of the pod falls away and the beans remain attached to the placenta from which they can be easily extracted. The beans were removed from placenta being careful to exclude any germinated, black or diseased beans or pieces of shell or placenta fragments.
Cocoa fermentation

Cocoa beans were fractioned into seven same subsamples (about 25 kg). One type of fermentation was studied as reported earlier by Mounjouenpou et al. (2008): six boxes fermentation, where the beans of each fraction were put in banana leaves placed in wooden boxes measuring 35 35 35 cm3. Fermentation was

dAbobo-Adjame 2010 CNRA-Universite

International Journal of Food Science and Technology 2010, 45, 15641571

1566

Performance of different drying methods T. S. Guehi et al.

carried out in each box using 25 kg of fresh beans during 1, 2, 3, 4, 5 and 6 days respectively for the boxes no. 1, 2, 3, 4, 5 and 6. The heap of wet cocoa beans was then covered in the box with other fresh banana leaves and other banana leaves were used to insulate the top of box. Initial turning during fermentation was done after 48 h and additional turning 48 h thereafter to facilitate adequate aeration of fermenting mass and to ensure that beans from the top and bottom are thoroughly mixed together. A fresh layer of banana leaves were added to the original leaves after each turning to ensure adequate insulation. Fermentation experimentations were conducted triplicate.
Drying methods

drying from 9 am to 6 pm daily until moisture of 25% and consecutively by articial drying process using an air-ventilated oven (C9 EV18) until moisture content of 7%.
Analytical methods Moisture content

The beans used in each experiment were weighed prior to mixing during drying by using an analytical balance. The moisture content (%) of the beans was determined with reference to the dry weight of the beans as early reported (Guehi et al., 2007). The measurement was performed in triplicates.
Chemical acidities and pH

After fermentation, cocoa beans were fractioned into three same parts. Fermented beans of each fraction were dried according to a specic method. All drying methods processing is stopped when the moisture content of cocoa beans reached 78%.
Sun drying methods

Natural or sun drying process consistent to expose cocoa beans from 9 am until to 6 pm (C9) is considered as standard drying method. So characteristics of dried beans resulted from both other experiments were compared against this sun-dried beans. Two batches, one of whom is respectively unfermented and fermented beans were separately spread thinly on a meshed wooden tray with area about 3090 cm and raised 1 m above ground level and sun-dried until they reached moisture content of about 7%. The beans were mixed each 1 h to ensure uniformity.
Articial hot air drying methods

The methods used to quantify, volatile and free acidity, and ammonium nitrogen contents, and to determine pH were described by Pontillon & Cros (1998). Five grams of ground nibs was homogenised in 45 ml boiled distilled water. The mixture was ltered with Whatman No. 4 lter paper and cooled to 2025 C. The resulting ltrate was measured for pH using a pH meter (Consort P 107) which had been calibrated with buers at pH 4 and 7 as described by Hii et al., 2009). A further 25-ml aliquot was titrated to an end point pH of 8.1 with 0.01 N solution of NaOH. Titratable acidity was calculated using the formula proposed by Hamid and Lopez (2000). The values reported as meq of sodium hydroxide per 1 g of dry nibs. Acidities were measured in triplicates to check the good fermentation and conservation of the samples.
Free fatty acids content.

Raw cocoa beans were articially dried using an airventilated oven at temperature of 60 C (EV34) until moisture content of 7% as reported (Hii et al., 2009). The beans were spread thinly in single layer (about 2 cm thick) on a meshed sample tray with square openings. Heat was generated by the heater integrated into the side walls of the oven and the hot air owed through the samples. The exhaust air escaped through a ventilation hole (diameter 4 cm) at the back of the oven. The beans were mixed every 2 h to ensure uniformity. Drying was conducted for 8 h daily, and the beans were left to temper at room temperature overnight. The tempering step is a common routine in cocoa drying, and the purpose is to redistribute the internal moisture to the outer beans layer after each drying cycle.
Combination of sun and articial drying process

About 15 g of dried cocoa beans were carefully shelled manually. Cocoa nibs were frozen in liquid nitrogen before nely grinding in a kitchen-scale coee grinding (Moulinex, France) to the smallest particle (size < 500 lm). Ten grams of cocoa powder was put in Whatman cartridge and soaked in 350 ml of petroleum ether (Prolabo Normapur, type 4060 C) for one night. Cocoa butter was extracted on a Soxhlet apparatus for 8 h. After eliminating the solvent in a rotary evaporator, FFA contents were quantied in triplicates by the ocial method 42-1993 (IOCCC, 1996) as reported earlier (Guehi et al., 2008).
Statistical methods

The unfermented and fermented cocoa beans were dried by a mixed drying process consisting primarily sun

All analytical experiments treatments were conducted in three replicates. The experimental data were analysed by using one-way anova using the SAS software GLM procedure (SAS Institute, 2002) and mean comparison using the NewmanKeuls test at 95% condence level (P < 0.05).

International Journal of Food Science and Technology 2010, 45, 15641571

dAbobo-Adjame 2010 CNRA-Universite

Performance of different drying methods T. S. Guehi et al.

1567

6 5 4

3 2 1 0 Day 0 Day 2 Day 4 Day 6

dried cocoa beans. Indeed these results were not signicantly dierent (P < 0.05) from the pH values of both best fermented beans sourced from West Africa which is around 5.5 (Franke et al., 2008) and the standard Malaysian estate beans, which is about 4.44.7 (Nazaruddin et al., 2006). In conclusion, the pH of Ivorian cocoa beans resulted from each treatment was found to be acid as well as all current raw cocoa beans whatever the duration of fermentation.
Effect of drying methods on volatile acidity of raw cocoa material

pH

Duration of fermentation (days)


C9 EV34 C9EV18

Figure 1 Effect of drying methods on pH of raw cocoa beans. C9: sun drying method EV34: articial hot air drying method, C9EV18: combination of sun and articial drying methods.

Results and discussion

Effect of drying methods on pH of raw cocoa material

Figure 1 illustrates the inuence of drying processes on the pH of raw cocoa beans. In term of pH, whatever the duration of fermentation process, comparison was also made against the sun-dried beans obtained from other experiments. For fresh beans (0 day fermentation) and cocoa beans fermented during 2 and 4 days, the pH of mixed-dried beans is not signicantly dierent from that of sun-dried beans except the day 6 fermented beans. The sun-dried beans pH ranged from 4.5 to 5.5, while for the oven- and mixed-dried beans registered pH was comprised between 3.8 and 5.2. The dierences may be explained by several factors such as exposure times to drying air, drying air temperature, relative humidity in the drying site, nature of drying air ow and the speed with which moisture migrated from the inner cocoa beans structures to their surface as previously indicated by Franke et al. (2008). Indeed articial and mixed drying processes are faster with little time needed for the cocoa beans to have their moisture reduced from about 60% to around 8% than the natural drying process. So the pH value for sun-dried beans is usually higher (less acidic) than articially and mixed-dried beans because of the slow and gentle drying process that enable the evaporation of more acetic acid (Hii et al., 2009). The lower pH of unfermented cocoa beans could be explained by the bean pulp which has a low pH of 3.03.5, mainly because of the presence of citric acid (Ardhana & Fleet, 2003). Generally, the pH of fermented beans falls within the values reported for most

The impact of drying processes on the volatile acidity of raw cocoa beans is shown in Fig. 2. The results show that the changes in volatile acidity content of cocoa beans depend on drying methods. Indeed sun-dried beans contain lower volatile acidity than oven-dried beans for both fresh beans and fermented beans. Solardried beans present a volatile content below 1.0 meq of NaOH g while that of oven-dried beans ranged from 1.0 to 2.4 meq of NaOH g whatever the duration of fermentation. For the beans fermented during 6 days, the volatile acidity content of sun-dried beans is not signicantly dierent from the content both of oven and mixed-dried beans. Highest volatile acidity in beans fermented during 2 days could be explained by the accumulation of acetic acid which is mainly produced through oxidation of ethanol in the presence of oxygen by acetic acid bacteria from the second day of fermentation processing (Hii et al., 2009). The lowest volatile acidity content in both sun- and mixed-dried beans is because of the fact that generally volatile acidity is removed as acetic acid from
3

Volatile aicdity content (meq of NaOH per g)

0 Day 0 Day 2 Day 4 Day 6

Duration of fermentation (days)


C9 EV34 C9EV18

Figure 2 Effect of drying methods on volatile acidity of raw cocoa beans. C9: sun drying method EV34: articial hot air drying method, C9EV18: combination of sun and articial drying methods.

dAbobo-Adjame 2010 CNRA-Universite

International Journal of Food Science and Technology 2010, 45, 15641571

1568

Performance of different drying methods T. S. Guehi et al.

fermented beans during a slow and gentle drying process as natural process contrary to articial drying process which would dry faster and break the diusion path of the acetic acid during moisture removal because of its high drying rate (Jinap et al., 1994a,b). Indeed during drying, acetic acid is evaporated o along with the moisture removal process because of its volatile nature. However, the lactic acids contained inside cannot be evaporated o as it is not a volatile compound (Hii et al., 2009). In conclusion, beans solar-dried from 9 am to 6 pm daily for 1 week and subsequently dried in an oven at 60 C were of comparable quality to sun-dried beans. Both of these were of better quality than beans oven-dried at 60 C as previously concluded by Jinap et al. (1994a,b). A large number of reports have referred to the high acidity and poor avour development of articially dried beans compared to sun-dried beans with similar levels of fermentation (Shelton, 1967; Jinap et al., 1994a).
Effect of drying methods on free acidity of raw cocoa material

Figure 3 shows the eect of drying methods on free acidity of raw cocoa beans. The changes in free acidity content show that articially dried beans have resulted in high acidity when compared to both sun- and mixeddried beans whatever the duration of fermentation. Indeed, articially dried cocoa contains 2.5, 4.5, 4.2 and 3.4 meq of NaOH g respectively for fresh beans and beans fermented during 2, 4 and 6 days. If the fermentation is stopped after 4 days, there is a danger of a winning of acidity and avour acidity (Chong et al., 1978; Duncan et al., 1989) because of the important
Free acidity content (meq of NaOH per g)

6 5 4 3 2 1 0 Day 0 Day 2 Day 4 Day 6

production of acetic acid in the presence of oxygen by acetic acid bacteria from the oxidation of ethanol initially produced by yeasts (Schwan & Wheals, 2004) and other organic acids such as lactic acid. The slight free acidity content of beans fermented during 2 days could be explained by the fact that biochemical changes in the sugar of the pulp around the beans lead to the formation of only the ethylic alcohol and not of acidic compound. Acidity of beans is inuenced by several factors and fermentation method is known to be crucial. Meyer et al. (1989) found that fermentation in boxes has been shown to produce more acid beans than either heap or tray fermentation. The lower free acidity content in beans fermented during 6 days might be because of biochemical changes in the heap of fermented beans leading to the formation of slight concentration of lactic acid because of the turnings made at 48 and 96 h of fermentation causing the slowing of lactic bacteria growth, the probable loss of these acidities during fermentation by exudation of acidic liquid and not by chemical degradation (Jinap et al., 1994a). After all, most studies have shown that removal of moisture from beans increases their acidities (Hii et al., 2009). Free acidity content of mixed-dried beans is similar to the quality of sun-dried beans as previously found by Jinap et al. (1994a) which clearly demonstrated that beans air blown for 72 h and subsequently dried in an oven at 60 C were of comparable quality to sun-dried beans. Both of these cocoa were of better quality than beans oven-dried at 60 C (Jinap et al., 1994a). As previously concluded, sun-dried beans and mixed-dried beans have resulted in low free acidity when compared to articially dried beans because of the sun drying process sucient time for the volatilisation of acids (acetic acid) from the beans and thereby reducing the acidity. Indeed, during drying, acetic acid is evaporated o along with the moisture removal process because of its volatile nature. However, the lactic acids contained inside cannot be evaporated o as it is not a volatile compound (Hii et al., 2009). So sun drying, if done properly, produces the best quality beans (Crespo, 1985). According to Bonaparte et al. (1998), this method, however, is inecient and produces beans of inconsistent quality when drying conditions are unfavourable. Furthermore, it appears that drying of fermented beans at higher temperature such as articially or oven drying process resulted in inferior quality cocoa with respect to beans acidity. High acidic beans are always associated with oven drying process.
Effect of drying methods on ammonium nitrogen of raw cocoa material

Duration of fermentation (days)


C9 EV34 C9EV18

Figure 3 Effect of drying methods on free acidity of raw cocoa beans. C9: sun drying method EV34: articial hot air drying method, C9EV18: combination of sun and articial drying methods.

The eect of drying processes on ammonium nitrogen of raw cocoa material is presented in Fig. 4. Ammonium nitrogen content increases according to the duration of

International Journal of Food Science and Technology 2010, 45, 15641571

dAbobo-Adjame 2010 CNRA-Universite

Performance of different drying methods T. S. Guehi et al.

1569

Ammonium nitrogen content (ppm)

800 700 600 500 400 300 200 100 0 Day 0 Day 2 Day 4 Day 6

2.00 1.80 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00 Day 0 Day 2 Day 4 Day 6

Duration of fermentation (days)


C9 EV34 C9EV

Free fatty acids content (

Figure 4 Effect of drying methods on Ammonium Nitrogen of raw cocoa beans. C9: sun drying method EV34: articial hot air drying method, C9EV18: combination of sun and articial drying methods.

Duration of fermentation (days) C9 EV34 C9EV18

fermentation whatever the drying method. Low ammonium nitrogen content is expected to the short duration of fermentation especially in the early stages, and high ammonium nitrogen content is found in cocoa beans fermented during long duration. Indeed ammonium nitrogen content varies from about 200 to above 600 ppm from the beginning to the end of fermentation. These observations demonstrate clearly that drying methods show no signicant dierences in ammonium nitrogen content because of the fact that ammonium nitrogen is not a volatile compound. However, ammonium nitrogen might be produced during fermentation from the degradation of cocoa beans nitrogen compounds, such as total polyphenols, avonoids, epicatechin, catechin; the formation of precursors of pyrazines (Jinap et al., 1994b; Hashim et al., 1997); and the proteolysis of proteins and the oxidation of amino acids and peptides by the suppression of nitrogen under the control of amino acid oxidase and glutamine synthesis enzyme. The presence of relative high concentration of ammonium nitrogen in all samples could be because of the storage of cocoa pods during 4 days before breaking and to the boxes fermentation method. In addition probably, long duration of fermentation could lead to the production of much ammonium nitrogen through amino acid oxidase enzymes activities as previously described by Jinap et al. (1994a) and glutamine synthesis enzyme and then cocoa beans becomes dark in appearance. These enzymes activities originated from both endogenous source (beans) and microbial source such us Bacillus sp. could generate ammonium nitrogen during fermentation (Jinap et al., 1994b).
Effect of drying methods on free fatty acids of raw cocoa material

Figure 5 Effect of drying methods on free fatty acids of raw cocoa beans. C9: sun drying method EV34: articial hot air drying method, C9EV18: combination of sun and articial drying methods.

Free fatty acids (FFA) content increases slowly but remains below the critical value of 1.75% in cocoa beans

whatever the duration of fermentation (Fig. 5). FFA content varies from 0.4% to 1% for both fresh and fermented cocoa beans. Among three dried samples studied, oven-dried cocoa beans show higher FFA content than both solar- and mixed-dried beans. Indeed articial drying process leads to the FFA content above 0.70%, while both sun and mixed drying processes produce raw cocoa beans with FFA content below 0.70%. Slighter increasing in changes FFA depending on the fermentation duration indicates no signicant dierence (P < 0.05) within fermented cocoa beans. So limitation of cocoa beans fermentation duration to 6 days does not seem to be critical to increase the chances for FFA formation. FFA content of mixeddried beans is similar to the quality of sun-dried beans demonstrating that beans air blown for 7 days and subsequently dried in an oven at 60 C were of comparable quality to sun-dried beans. Both of these cocoas were of better quality than beans oven-dried at 60 C. This result is probably because of the break of triglycerides obtained from the liquefaction and the diusion of cocoa butter during the faster process of oven drying method. Higher variations of FFA content corresponding high standard deviations observed in the same cocoa beans sample are probably because of a high heterogeneity of beans qualities and certainly to the growth of some lipolytic fungi such as Mucor sp. and Rhizopus sp. Indeed circumstantial evidence presented the FFA formation in cocoa beans is because of microbial enzymatic activities in the combination with certain factors such as the quality and the physical integrity of beans and not to endogenous plant lipases as previously not et al. (1976) and Guehi et al. demonstrated by Gue

dAbobo-Adjame 2010 CNRA-Universite

International Journal of Food Science and Technology 2010, 45, 15641571

1570

Performance of different drying methods T. S. Guehi et al.

(2008). Microbial lipase activities hydrolysed the ester bonds between fatty acids and hydroxyl functions of glycerol in triglycerides of cocoa butter and liberated free fatty acids which content increased. As the quality of our beans and their integrity were high, a little amount of free fatty acid was formed. Indeed, whatever the drying process, cocoa beans resulted showed FFA content below critical content of 1.75% according to not European directive (EEC, 1973). According to Gue et al. (1976), high FFA contents above 1.75% were mostly observed in poor-quality raw cocoa beans. This observation conrms that all samples obtained from our study are of best quality in term of FFA content and indicates clearly that any appropriate cocoa drying processing do not have an appreciable impact on FFA formation.
Conclusion

Although drying processes has shown no great eect on ammonium nitrogen and free fatty acids formation in cocoa beans, the changes in acidic characteristics such as pH, free and volatile are largely dependent on the drying methods. Among cocoa samples resulted from our study, sun-dried beans and beans air blown for 7 days and subsequently dried in an oven at 60 C were of better quality than beans oven-dried at 60 C. So sun drying method of cocoa beans is best for optimal quality. Fermentation duration has a signicant impact on the formation of ammonium nitrogen which originated from the decomposition of polyphenol compounds. The results obtained from this study are essential in understanding and solving the problems associated with the quality of raw cocoa beans material. Further research is needed to carry out the eect of the storage time before breaking pods and their sanitary quality on physico-chemical and microbial quality attributes of industrial raw cocoa material aimed to improve globally the quality of raw cocoa beans sourced from Co te dIvoire.
Acknowledgments

This research was supported by Centre National de Recherches Agronomiques (CNRA) cocoa program of Co te dIvoire. The authors are grateful particularly to Dr. Firmin ABOUA, Senior Researcher and to the support given by the Unity of Research and Formation in Food Sciences and Technologies (UFR-STA) of dAbobo-Adjame . Universite
References
Ardhana, M.M. & Fleet, G.H. (2003). The microbial ecology of cocoa bean fermentations in Indonesia. International Journal of Food Microbiology, 86, 8799.

Beckett, S.T. (1994). Industrial Chocolate Manufacture and Use, 2nd edn. Blacki Academic & Professional, Glasgow. Bonaparte, A., Alikhani, Z., Madramootoo, C.A. & Raghavan, V. (1998). Some Quality Characteristics of Solar-Dried Cocoa Beans in St Lucia. Journal of the Science of Food and Agriculture, 76, 553558. Chong, C.F.Shepherd, R. & Poon, Y.C. (1978). Mitigation of cocoa bean acidity Fermentary investigations. In: Cocoa Biotechnology (edited by P.S. Dimick). Pp. 387414. Department of Food Science. Pennsylvania State University, USA. Crespo, S. (1985). Judging the quality of cocoa beans. The Manufact Confectioner, May, 5963. ne rale du Tre sor et de la Comptabilite Publique DGTCP (Direction Ge de Co te dIvoire) (2004) Commercialisation du cacao: La Co te ` relever le de de la certication. Article 140 dIvoire sappre te a s. Accessed 08 02 2006. online http://www.tresor.gov.ci/actualite Duncan, R.J.E., Godfrey, G., Yap, T.N., Pettipher, G.L. & Tharumarajah, T. (1989). Improvement of Malaysian cocoa bean avour by modication of harvesting, fermentation and drying methods The Sime Cadbury Process. Cocoa Growers Bulletin, 42, 4357. EEC (1973). Directive 73 241 EEC by European Parliament and the European Council relating to cocoa and chocolate products intended for human consumption. Ocial Journal of the European Communities L 228 of 16 08 1973, pp. 00230035. .P. & Lopes, R.R. (2008). Performance of Franke, L.B., Torres, M.A dierent drying methods and their eects on the physiological quality of grain sorghum seeds (S. bicolor (L.) Moench). Revista Brasileira de Sementes, 30, 177184. Guehi, T.S., Konan, Y.M., Ko-Nevry, R.NDri, D.Y. & Manizan, N.P. (2007). Enumeration and Identication of Main Fungal Isolates and Evaluation of Fermentations Degree of Ivorian Raw Cocoa Beans. Australian Journal of Basic and Applied Sciences, 1, 479486. Guehi, T.S., Dingkuhn, M., Cros, E. et al. (2008). Impact of cocoa processing technologies in free fatty acids formation in stored raw cocoa beans. African Journal of Agricultural Research, 3, 174179. not, M.C., Perriot, J.J. & Vincent, J.C. (1976). Evolution de la Gue ` ves de cacao au cours du stockage: microore et des acides gras des fe tude pre liminaire. Cafe Cacao The, 20, 5358. e Hansen, G.E., Olmo, M.D. & Burns, C. (1998). Enzyme activities in cocoa beans during fermentation. Journal of the Science of Food and Agriculture, 77, 273281. Hamid, A. & Lopez, A.S. (2000). Quality and weight changes in cocoa beans stored under two warehouses conditions in East Malaysia. The planter, Kuala Lumpur, 76, 619637. Hashim, P., Selamat, J., Ali, A. & Kharidah, S. (1997). Pyrazines formation in cocoa beans: changes during fermentation. Journal of Food Science and Technology, 34, 483487. Hashim, P., Selamat, J., Muhammad, S.K.S. & Ali, A. (1998). Changes in free amino acid peptide-N, sugar and pyrazine concentration during cocoa fermentation. Journal of the Science of Food and Agriculture, 78, 535542. Hii, C.L., Law, C.L., Cloke, M. & Suzannah, S. (2009). Thin layer drying kinetics of cocoa and dried product quality. Biosystems Engineering, 102, 153161. IOCCC: International Oce of Cocoa, Chocolate and Sugar Confection (1996). Determination of free fatty acids (FFA) content of cocoa fat as a measure of cocoa nib acidity. Analytical Method no 421993. Jinap, S., Thien, J. & Yap, T.N. (1994a). Eect of drying on acidity and volatile fatty acids content of cocoa beans. Journal of the Science of Food and Agriculture, 65, 6775. Jinap, S., Siti, M.H. & Norsiati, M.G. (1994b). Formation of Methyl Pyrazine during Cocoa Bean Fermentation. Pertanika Journal of Tropical Agriculture Science, 17, 2732. Jones, K.L. & Jones, S.E. (1984). Fermentations involved in the production of cocoa, coee and tea. Progress in Industrial Microbiology, 19, 411433.

International Journal of Food Science and Technology 2010, 45, 15641571

dAbobo-Adjame 2010 CNRA-Universite

Performance of different drying methods T. S. Guehi et al.

1571

Lehrian, D.W. & Patterson, G.R. (1983). Cocoa fermentation. In: Food and Feed Production with Microorganisms. Biotechnology, vol. 5. (edited by G. Reed). Pp. 529575. Verlag Chemie, Weinheim, Germany. Lopez, A.S.F. & Dimick, P.S. (1995). Cocoa fermentation. In: Enzymes, Biomass, Food and Feed, 2nd edn. Biotechnology, Vol. 9. (edited by G. Reed & T.W. Nagodawithana). Pp. 561577. VCH, Weinheim, Germany. Mc Donald, C.R., Lass, R.A. & Lopez, A.S.F. (1981). Cocoa drying a review. Cocoa Growers Bulletin, 31, 541. Meyer, B., Biehl, B., Said, M.B. & Samarakoddy, R.J. (1989). Post harvest pod storage: a method of pulp preconditioning to impair strong nib acidication during cocoa fermentation in Malaysia. Journal of the Science of Food and Agriculture, 48, 285304. Mounjouenpou, P., Gueule, D., Fontana-Tachon, A., Guyot, B., Tondje, P.R. & Guiraud, J.-P. (2008). Filamentous fungi producing ochratoxin a during cocoa processing in Cameroon. International Journal of Food Microbiology, 121, 234241. Nazaruddin, R., Seng, L.K., Hassan, O. & Said, M. (2006). Eect of pulp preconditioning on the content of polyphenols in cocoa beans (Theobroma Cacao) during fermentation. Industrial Crops and Products, 24, 8794. thodes analytiques pour le cacao Pontillon, J. & Cros, E. (1998). Me rive s. In: Cacao et chocolat (edited by J. Pontillon). et produits de Pp. 447545. Paris, France: Lavoisier.

Roelofsen, P.A. (1958). Fermentation, drying and storage of cacao beans. Advances in Food Research, 8, 225296. SAS Institute, Inc. (2002). JMP Software Version 5, Cary, NC. Schwan, R.F. & Wheals, A.E. (2004). The microbiology of cocoa fermentation and its role in chocolate quality. Critical Reviews in Food Science and Nutrition, 44, 205221. Schwan, R.F., Rose, A.H. & Board, R.G. (1995). Microbial fermentation of cocoa beans, with emphasis on enzymatic degradation of the pulp. Journal of Applied Bacteriology, 79, 96S107S (symposium supplement). Shelton, B. (1967). Articial drying of cocoa beans. Tropical Agriculture (Trinidad), 44, 125131. Tafuri, A., Ferracane, R. & Ritieni, A. (2004). Ochratoxin A in Italian marketed cocoa products. Food chemistry, 88, 487494. Thompson, S.S., Miller, K.B. & Lopez, A.S.F. (2001). Cocoa and coee. In: Food Microbiology Fundamentals and Frontiers (edited by M.P. Doyle, L.R. Beuchat & T.J. Montville). Pp. 721736. ASM Press, Washington, DC, USA. Wood, G.A.R., Lass, R.A. (1985). Cocoa, 4th edn. Longman Inc., New York. World Cocoa Foundation (2008). Cocoa market. Available from: http://www.worldcocoafoundation.org. Accessed 17 04 2009.

dAbobo-Adjame 2010 CNRA-Universite

International Journal of Food Science and Technology 2010, 45, 15641571

Potrebbero piacerti anche