Control Chart for Attribute Data - "Initial Study"

Plant ● P np c u Part Number

Operation number and Name

Department Part Name

0.065
0.060

0.055

0.050

0.045

0.040

0.035

0.030

0.025

0.020

0.015
0.010

0.005

0.000
Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum Colum
nB nC nD nE nF nG nH nI nJ nK nL nM nN nO nP nQ nR nS nT nU nV nW nX nY nZ

SAMPLE n 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500

NUMBER ( np, c ) 12 15 19 13 9 26 18 14 17 18 16 24 11 16 10 16 17 20 15 8 13 12 17 18 31

PROPORTION ( p, u ) 0.024 0.030 0.038 0.026 0.018 0.052 0.036 0.028 0.034 0.036 0.032 0.048 0.022 0.032 0.020 0.032 0.034 0.040 0.030 0.016 0.026 0.024 0.034 0.036 0.062

Date

Shift / Time

ANY CHANGE IN IN PEOPLE, MATERIAL EQUIPMENT, METHODS, ENVIRONMENT, OR MEASUREMENT SYSTEMS SHOULD BE NOTED. THESE NOTES WILL HELP YOU TO TAKE CORRECTIVE OR PROCESS
IMPROVEMENT ACTION WHEN SIGNALLED BY THE CONTROL CHART

DATE TIME COMMENTS

n1p1+n2p2+………+nkpk
Average proportion nonconfroming p = A point above the upper control limit (higher proportion nonconforming is generally a sign of one or more
n1+n2+….nk of the following
1. The control limit or plot point are in error
p = 0.0324 2. The process performance has worsened, either at that point in time or as part of a trend
3. The evaluation system has changed (e.g., inspector, gauge)

P+3 P(1-P)/ n A point below the lower control limit (lower proportion nonconforming) is generally a sign of one or more
UCLp = = 0.0562
of the following
1. The control limit or plot point are in error
2. The process performance has improved (this should be studied for improvements that might be incorporated on
LCLp = P-3 P(1-P)/ n = 0.0086 a parmanent basis)
3. The measurement system has changed

UCLp 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056

0.024 0.030 0.038 0.026 0.018 0.052 0.036 0.028 0.034 0.036 0.032 0.048 0.022 0.032 0.020 0.032 0.034 0.040 0.030 0.016 0.026 0.024 0.034 0.036 0.062

p 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324 0.0324

LCLp 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009 0.009

** Green cell only to be filled