MAINTENANCE MANUAL

KDF 806
ADF RECEIVER

MANUAL NUMBER 006-05511-0008

REVISION 8 JUNE, 2005

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KDF 806

REVISION HISTORY
KDF 806
KDF 806 Maintenance Manual
Part Number: 006-05511-XXXX
For each revision, add, delete, or replace as indicated.
Rev. 8, June/2005
ITEM

ACTION

Full Reprint

Replaces all previous revisions.

Specific changes in this revision are denoted by revision bar. The Illustrated Parts List is fully revised and reformatted. No revision bars are used in this section. It has been updated to reflect
current parts lists, assembly drawings, and schematics. Previous revision information has been
retained for historical reference.

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TABLE OF CONTENTS
ITEM

PAGE

SECTION IV
THEORY OF OPERATION
4.1

INTRODUCTION............................................................................................................ 4-1

4.1.1

BASIC ADF PRINCIPLES.............................................................................................. 4-1

4.1.2

PHASE-MODULATED POINTING SYSTEM ................................................................. 4-2

4.2

BLOCK DIAGRAM ........................................................................................................ 4-6

4.2.1

RECEIVER RF SECTION .............................................................................................. 4-6

4.2.2

PHASE DETECTOR AND POINTING CIRCUITRY....................................................... 4-6

4.2.3

POWER SUPPLY .......................................................................................................... 4-7

4.2.4

MICROPROCESSOR, SWITCHING & BEARING COMPUTATION CIRCUITRY......... 4-7

4.3

DETAILED CIRCUIT THEORY...................................................................................... 4-7

4.3.1

RECEIVER RF SECTION .............................................................................................. 4-7

4.3.2

AUDIO AND AGC SECTION ......................................................................................... 4-8

4.3.3

LSI FREQUENCY SYNTHESIZER ................................................................................ 4-8

4.3.4

PHASE DETECTOR ...................................................................................................... 4-9

4.3.5

BEARING POINTER CIRCUITRY ............................................................................... 4-10

4.3.6

XYZ POWER................................................................................................................ 4-11

4.3.7

RESET CIRCUIT.......................................................................................................... 4-11

4.3.8

POWER SUPPLY ........................................................................................................ 4-11

SECTION V
MAINTENANCE
5.1

INTRODUCTION............................................................................................................ 5-1

5.2

TEST AND ALIGNMENT............................................................................................... 5-2

5.2.1

TEST EQUIPMENT REQUIRED.................................................................................... 5-2

5.2.2

DEFINITION OF STANDARD TEST TERMS AND CONDITIONS ................................ 5-2

5.2.3

FINAL TEST DATA SHEET ........................................................................................... 5-5

5.2.4

ALIGNMENT .................................................................................................................. 5-8

5.3

OVERHAUL ................................................................................................................. 5-18

5.3.1

VISUAL INSPECTION ................................................................................................. 5-18

5.3.2

CLEANING................................................................................................................... 5-19

5.3.3

REPAIR........................................................................................................................ 5-24

5.3.4

DISASSEMBLY/ASSEMBLY ....................................................................................... 5-29

5.4

TROUBLESHOOTING................................................................................................. 5-30

5.4.1

GENERAL TROUBLESHOOTING FLOWCHART ....................................................... 5-30

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ITEM

SECTION VI
ILLUSTRATED PARTS LIST
6.1

GENERAL...................................................................................................................... 6-1

6.2

REVISION SERVICE ..................................................................................................... 6-1

6.3

LIST OF ABBREVIATIONS........................................................................................... 6-1

6.4

SAMPLE PARTS LIST .................................................................................................. 6-3

6.5

KDF 806 FINAL ASSEMBLY ........................................................................................ 6-5

6.6

KDF 806 MAIN BOARD .............................................................................................. 6-17

6.7

KDF 806 MUTE BOARD ........................................................................................... 6-121

6.8

KDF 806 RECEIVER BOARD ................................................................................... 6-139

6.9

KDF 806 RF AMP BOARD........................................................................................ 6-193

6.10

KDF 806 AGC AMP ADAPTER BOARD .................................................................. 6-209

6.11

KDF 806 POWER SUPPLY ASSEMBLY.................................................................. 6-217

6.12

KDF 806 POWER SUPPLY BOARD......................................................................... 6-227

6.12

KDF 806 AUDIO BOARD .......................................................................................... 6-243

CONFIGURATION APPENDIX

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ITEM
FIGURE 4-1
FIGURE 4-2
FIGURE 4-3
FIGURE 4-4
FIGURE 4-5
FIGURE 4-6
FIGURE 4-7
FIGURE 5-1
FIGURE 5-2
FIGURE 5-3
FIGURE 5-4
FIGURE 5-5
FIGURE 5-6
FIGURE 5-7
FIGURE 5-8
FIGURE 5-9
FIGURE 5-10
FIGURE 5-11
FIGURE 5-12
FIGURE 5-13
FIGURE 5-14
FIGURE 6-1
FIGURE 6-2
FIGURE 6-3
FIGURE 6-4
FIGURE 6-5
FIGURE 6-6
FIGURE 6-7
FIGURE 6-8
FIGURE 6-9
FIGURE 6-10
FIGURE 6-11
FIGURE 6-12
FIGURE 6-13
FIGURE 6-14
FIGURE 6-15
FIGURE 6-16
FIGURE 6-17
FIGURE 6-18
FIGURE 6-19
FIGURE 6-20
FIGURE 6-21
FIGURE 6-22
FIGURE 6-23
FIGURE 6-24
FIGURE 6-25
FIGURE 6-26
FIGURE APP-1

PLANE E-M WAVE ...................................................................................... 4-1

INDUCED VOLTAGES VS RELATIVE BEARING ANGLE .......................... 4-2
32 HZ MODULATION SIGNALS .................................................................. 4-3
PHASE MODULATOR PHASOR DIAGRAM ............................................... 4-3
PHASE MODULATION OF SENSE CARRIER ............................................ 4-4
POINTING SYSTEM BLOCK DIAGRAM ..................................................... 4-5
KDF 806 BLOCK DIAGRAM ...................................................................... 4-13
KDF 806 SYSTEM TEST SETUP ................................................................ 5-4
SWEEP ALIGNMENT EQUIPMENT SET-UP ............................................ 5-10
190-205 KHZ BANDPASS FILTER RESPONSE ....................................... 5-11
285-400 KHZ BANDPASS FILTER RESPONSE ....................................... 5-12
400-600 KHZ BANDPASS FILTER RESPONSE ....................................... 5-12
600-900 KHZ BANDPASS FILTER RESPONSE ....................................... 5-13
ALTERNATE ALIGNMENT TEST SETUP ................................................. 5-14
UNIT TROUBLESHOOTING FLOWCHART .............................................. 5-31
POWER SUPPLY TROUBLESHOOTING FLOWCHART.......................... 5-32
IF CIRCUIT TROUBLESHOOTING FLOWCHART.................................... 5-33
COHERENT DETECTOR TROUBLESHOOTING FLOWCHART.............. 5-35
AUDIO CIRCUIT TROUBLESHOOTING FLOWCHART............................ 5-37
BEARING DETECTOR TROUBLESHOOTING FLOWCHART.................. 5-38
TROUBLESHOOTING WAVEFORMS....................................................... 5-39
SAMPLE PARTS LIST ................................................................................. 6-3
KDF 806 END ITEM ASSEMBLY DRAWING ............................................ 6-11
KDF 806 MAIN ASSEMBLY DRAWING (-0000) ........................................ 6-43
KDF 806 MAIN ASSEMBLY DRAWING (-0010) ........................................ 6-51
KDF 806 MAIN SCHEMATIC (-0000) ........................................................ 6-57
KDF 806 MAIN SCHEMATIC (-0010) ........................................................ 6-89
KDF 806 MAIN SCHEMATIC (-0020) ...................................................... 6-105
KDF 806 MUTE BOARD ASSEMBLY DRAWING (-0000) ....................... 6-125
KDF 806 MUTE BOARD ASSEMBLY DRAWING (-0010) ....................... 6-129
KDF 806 MUTE BOARD SCHEMATIC (-0000)........................................ 6-133
KDF 806 MUTE BOARD SCHEMATIC (-0010)........................................ 6-135
KDF 806 RECEIVER ASSEMBLY DRAWING (-0000)............................. 6-153
KDF 806 RECEIVER ASSEMBLY DRAWING (-0010)............................. 6-159
KDF 806 RECEIVER SCHEMATIC (-0000) ............................................. 6-163
KDF 806 RECEIVER SCHEMATIC (-0010) ............................................. 6-181
KDF 806 RF AMP ASSEMBLY DRAWING (-0010) ................................. 6-197
KDF 806 RF AMP ASSEMBLY DRAWING (-0030) ................................. 6-201
KDF 806 RF AMP SCHEMATIC (-0010) .................................................. 6-205
KDF 806 RF AMP SCHEMATIC (-0030) .................................................. 6-207
KDF 806 AGC AMP ADAPTER ASSEMBLY DRAWING ......................... 6-213
KDF 806 AGC AMP ADAPTER SCHEMATIC.......................................... 6-215
KDF 806 POWER SUPPLY ASSEMBLY DRAWING............................... 6-221
KDF 806 POWER SUPPLY BOARD DRAWING ..................................... 6-231
KDF 806 POWER SUPPLY BOARD SCHEMATIC.................................. 6-237
KDF 806 AUDIO BOARD ASSEMBLY DRAWING .................................. 6-245
KDF 806 AUDIO BOARD SCHEMATIC ................................................... 6-247
KDF 806 UNIT CONFIGURATIONS DRAWING ..................................... APP-3

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ITEM
TABLE 5-1
TABLE 5-2

PAGE
RECOMMENDED CLEANING AGENTS ................................................... 5-20
UNSAFE CLEANING AGENTS.................................................................. 5-21

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SECTION IV
THEORY OF OPERATION
4.1
4.1.1

INTRODUCTION
BASIC ADF PRINCIPLES

In order to fully understand the operation of an automatic direction finder (ADF) system, it is advantageous to first examine the radio wave which induces the signals in an ADF antenna system.
A radio wave consists of two electromagnetic field components; an electric field (E) and a magnetic field (H). These fields are perpendicular in space and their amplitudes vary sinusoidally with
time. A simplified illustration of a plane electromagnetic wave is shown in FIGURE 4-1 PLANE
E-M WAVE. Stations which broadcast in the ADF band (190 kHz - 1799 kHz) transmit vertically
polarized radio waves, meaning that the E field is vertical in space, while the H field is horizontal.

FIGURE 4-1 PLANE E-M WAVE

It is the magnetic field of the radio wave which induces voltages in the loop windings of the ADF
antenna. The loop antenna consists of two mutually perpendicular windings on a square ferrite
core. The high magnetic permeability of the ferrite core serves to concentrate the magnetic field
through the loops and increase the induced signal. The voltages that are induced in the loop windings lag the H field by 90 due to their inductive nature. The axis of one winding is aligned with
the longitudinal axis of the aircraft, and the voltage in it is proportional to the sine of the angle between the nose of the aircraft and the station, an angle known as the relative bearing. The other
winding axis is parallel to the lateral axis of the aircraft, and a voltage proportional to the cosine of
the relative bearing is induced in it. FIGURE 4-2 INDUCED VOLTAGES VS RELATIVE BEARING
ANGLE illustrates the relationship of the two induced voltages as the relative bearing changes
through 360 .
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Note that as one of the signals passes through a null (e.g.; the cosine of 90 is 0, so no voltage
is induced in the cosine loop at a relative bearing of 90 ), it goes through a 180 phase shift. For
example, the cosine of 135 is -.707, so at a relative bearing of 135 the induced cosine voltage
will be 70.7% of the voltage induced at a relative bearing of 0 , and 180 out of phase. Thus the
loop antenna receives directional information from the transmitting station. Note, however, that
the sine and cosine loop signals will be in phase with each other at both 45 and 225 relative
bearings, for instance. Without some kind of a reference signal, the ADF system would be unable
to determine which of the two relative bearings was correct. This is the purpose of the sense antenna, which responds to the electric field of the radio wave. The sense signal maintains a reference phase to which loop signals are compared in order to resolve the bearing ambiguity. The
sense signal is in phase with the E field of the radio wave, hence it is 90 out of phase with the
loop signals.

FIGURE 4-2 INDUCED VOLTAGES VS RELATIVE BEARING ANGLE

The KDF 806 has two basic operating modes, the antenna mode (ANT) and the ADF mode. In
the ANT mode, the loop signals are disabled and the receiver functions as a simple AM receiver.
The indicator needle remains parked at the 90 bearing position. This mode allows improved audio reception and is most useful for station identification. In the ADF mode, the loop signals provide bearing information and the indicator points to the relative bearing of the station.
4.1.2

PHASE-MODULATED POINTING SYSTEM

The KDF 806 uses a phase-modulated (PM) system to derive the bearing pointer signals. Refer
to FIGURE 4-6 POINTING SYSTEM BLOCK DIAGRAM for the following discussion.
The sine loop signal, cosine loop signal, and sense signal are each separately amplified in the antenna amplifier/modulator circuit. The loop signals are then applied to the inputs of a pair of balanced modulators which are modulated by 32Hz square waves in quadrature. As shown in FIGURE 4-3 32 HZ MODULATION SIGNALS, the phase of the square wave driving the sine modulator leads the cosine modulation signal by 90 (It lags by 90 for a bottom-mounted antenna).
These square waves effectively act as switching signals to reverse the phase of the loop signals.
When the modulation square wave is positive, the modulator passes the loop signal with no phase
shift, while the negative half of the modulation square wave causes the modulator to pass the signal with a 180 phase reversal. Therefore, the loop signals appear at the outputs of the modulators reversing phase at a 32 Hz rate. The outputs of the modulators are then summed with the
amplified sense signal, the phase of which is in quadrature with the loop signals.
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This quadrature summing operation produces a phase modulation of the sense signal, with the
amount of modulation a function of the relative sine and cosine loop signals, and hence the angle
to the station.

FIGURE 4-3 32 HZ MODULATION SIGNALS

(TOP MOUNTED ANTENNA)
As an example, consider the case where the relative bearing to the station is 45 . During the first
quarter of the 32 Hz period, both modulation signals are high (see FIGURE 4-4 PHASE MODULATOR PHASOR DIAGRAM) and the loop signals are passed through the modulators with zero
phase shift. They are in phase with each other and at a relative amplitude of .707 (sin 45 = cos
45 = .707). At the summing junction, they are added together with the sense signal, which is in
quadrature with the loop signals and at a relative amplitude of approximately 5.0.

FIGURE 4-4 PHASE MODULATOR PHASOR DIAGRAM

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The vector diagram in the first quarter of FIGURE 4-4 PHASE MODULATOR PHASOR DIAGRAM
illustrates how the signals add. The resulting output signal has a relative amplitude of 5.2 and a
phase of -16 relative to the sense signal. In effect, the smaller loop signals are being used to
phase modulate the sense carrier. During the second quarter of the 32 Hz period, the sine modulator inverts the sine loop signal. The sine and cosine signals, being equal in amplitude and opposite in phase, cancel, leaving the sense signal itself as the resultant. Similarly, the resultant signal during the third quarter has a relative amplitude of 5.2 with a phase of +16 relative to the
sense, while the fourth quarter resultant is the sense signal itself. FIGURE 4-5 PHASE MODULATION OF SENSE CARRIER illustrates the phase modulation of the sense carrier at a relative
bearing of 150 . Notice that this phase modulation is dependent upon the amplitude of the combined loop signals, and that the resultant signal either leads or lags the sense carrier, depending
upon the polarity of the summed loop signals. Notice also that a small amount of amplitude modulation will be present. This has no effect upon the system performance, as the signal is later amplified and limited, the pointing information being derived solely from the zero-crossing points by
the phase detector.

FIGURE 4-5 PHASE MODULATION OF SENSE CARRIER

AT A RELATIVE BEARING OF 150
The output of the antenna amplifier/modulator circuit is filtered, mixed, and amplified to an intermediate frequency (IF) of 140 kHz with the phase modulation information intact. This phase modulated 140 kHz signal is limited and squared to remove any amplitude modulation and reduce
noise. It is then applied to the input of a phase-locked loop coherent detector circuit which compares its phase to that of a 140 kHz constant phase reference signal. The output of the phase
comparator thus contains a signal component at 32 Hz, the rate at which the phase of the input
signal is being switched. This output is passed through a commutative filter, which acts like a very
narrow bandpass filter centered at 32 Hz, which removes noise from the 32 Hz bearing signal.
The 32 Hz bearing signal is then applied to an A to D converter where it is converted to a binary
signal which is inputted to a microprocessor. From this signal the microprocessor computes the
relative bearing. Then, depending on which type of output is selected, DC sine/cosine or AC synchro XYZ, the microprocessor outputs the bearing information via a D to A converter to the sine
and cosine driver or to the X and Y driver.

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FIGURE 4-6 POINTING SYSTEM BLOCK DIAGRAM

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The preceding discussion has assumed that the antenna is mounted on top of the aircraft. Were
the antenna to be mounted on the bottom of the aircraft, the phases of the sense signal and cosine
loop signal would be reversed, while the sine loop phase would remain unchanged. As far as the
pointing system is concerned, however, the sine loop signal appears to be reversed in phase since
the sense and cosine loop signals retain the same phase relationship. In order to maintain correct
pointing, the 32 Hz angle +90 modulation square wave that normally modulates the sine loop signal is inverted, effectively inverting the sine loop signal and reestablishing the proper phase relationships between the three signals.

4.2

BLOCK DIAGRAM

(Refer to the FIGURE 4-7 KDF 806 BLOCK DIAGRAM for the following discussion.)
4.2.1

RECEIVER RF SECTION

The RF input signal from the antenna passes through one of a set of selectable half-octave preselector filters into the first mixer. Here, the signal is converted up to an IF frequency of 12.428
MHz, after which it is filtered by a crystal to provide selectivity and image rejection. The signal is
then amplified approximately 25 dB in an AGC-controlled stage and mixed a second time with a
12.288 MHz local oscillator frequency to produce the second IF frequency of 140 kHz. The 140
kHz signal is then bandpass filtered to improve the selectivity, amplified approximately 50 dB, filtered again and then amplified approximately 20 dB before going through a synchronous AM envelope detector and low pass filter to remove the audio modulation. The detected audio is then
passed through mute and volume control circuits and then applied to the audio output terminals.
It is also integrated, amplified and delayed to provide the AGC voltages to the AGCd stages in the
IF section. A 1 kHz BFO frequency may be injected into the AGC line. this allows audio identification of interrupted carrier non-directional beacon (NDB) stations that are used in various parts
of the world. Tuning is controlled by a microprocessor and a large scale integrated (LSI) frequency
synthesizer chip. An 8.192 MHz crystal oscillator drives the synthesizer chip and this frequency
is internally divided by 4 by the synthesizer and is output at 2.048 MHz to clock the microprocessor. Tuning data from the KFS 586 frequency control head is sent to the KDF 806 through a shift
register to the frequency synthesizer chip. The frequency synthesizer is part of a phase-locked
loop (PLL) wherein control signals from it are filtered and applied as the controlling voltage to a
voltage-controlled oscillator (VCO). The output of the VCO is fed back to the frequency synthesizer to complete the loop, as well as being injected as the L.O. frequency to the first mixer. The
second L.O. frequency of 12.288 MHz is generated by dividing the 8.192 MHz reference frequency by 2 and multiplying it by 3 with a passive frequency tripler.
4.2.2

PHASE DETECTOR AND POINTING CIRCUITRY

The phase-modulated pointing information is recovered from the 140 kHz IF signal by a phaselocked loop detector circuit. The 140 kHz signal is limited and squared before being inputted to
the phase detector to remove any AM and reduce noise. The phase detector output goes through
a low pass filter and acts as a controlling voltage to a voltage-controlled oscillator (VCO). The
VCO output is divided by two and applied to one side of a lock detector. Lock is accomplished
when the reference provided by the VCO is in phase with the detected 140 kHz square wave out
of the limiter squarer. The phase lock loop locks onto the signal and a mute detector enables the
mute control/low pass filter, allowing detected audio to pass to the audio amplifier. In the ANT
mode, the audio is always enabled. In the ADF mode, the audio is muted by the mute detector
whenever the receiver is being tuned by the KFS 586 control head, thereby eliminating annoying
interstation noise. If the unit is in the ADF mode, the lock detector also allows the loop enable line
from the microprocessor to go high, turning on the loop modulators in the antenna. The loop modulators are turned off whenever the receiver is not locked onto a signal, or whenever the unit is in
the ANT mode.
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When the receiver is in the lock condition, the phase detected information is passed through the
enabled commutative filter to the A to D (analog-to-digital) which in turn drives the microprocessor.
The microprocessor processes the data and then drives the D to A (Digital-to-Analog) converter.
The D to A buffers apply their respective signals to the X and Y linear four quadrant multipliers,
which are enabled by the microprocessor. These signals are then buffered and applied to the output lines for the direction indicator. The sine and cosine enable switches are enabled or disabled,
depending on whether a SINE/COS or an XYZ indicator is used.
4.2.3

POWER SUPPLY

The KDF 806 uses a ringing choke power supply to produce DC voltages of +6.2 Vdc, +9 Vdc,
+12 Vdc,-12 Vdc, -26 Vdc and 200 Vdc. This type of supply allows the unit to be operated at any
DC input voltage from 11 Volts to 33 Volts. The +6.2 Volt line is used to produce a well-regulated
+5 Volts for powering the microprocessor while the +12 Volt line is used to produce a well-regulated +9 Volts for powering the CMOS digital circuitry and analog RF circuitry. The -26 Volt line
is needed for the EAROM in the KFS 586 and several operational amplifiers, while the 200 volt
line drives the high voltage gas-discharge display in the KFS 586. The power supply has overvoltage protection at the input and also employs current-limiting circuitry.
When 26 Vac, 400 Hz is applied to the main board, +35 Vdc and -35 Vdc are produced. These
voltages supply the X and Y operational amplifiers in the pointing circuitry.
4.2.4

MICROPROCESSOR, SWITCHING & BEARING COMPUTATION CIRCUITRY

The microprocessor in the KDF 806 contains its own specially programmed ROM (read-only memory) which is programmed to perform several functions which are listed as follows:
A.
Computes bearing data.
B.
Generates the 32 Hz reference signals that modulate the sense signal.
C.
Computes Q.E. data.

4.3
4.3.1

DETAILED CIRCUIT THEORY

RECEIVER RF SECTION

RF energy from the sense antenna is coupled from the primary to secondary windings of transformer T113. The RF frequency range in which the sense signal falls is preselected by the control
head. This turns on the diode pair for the correct bandpass filter (T101, T102, T103, etc.) to pass
the RF input to a low pass filter comprised of C107, C108 and L102. this filter rejects frequencies
outside the range of the one-half octave filters, provides additional selectivity and also rejects any
feedback from the first local oscillator. Impedance matching transformer T114 splits the RF signal
and in conjunction with Q107 and the primary winding of T115, forms a singly balanced mixer, or
the first mixer. Control transistor Q106 and R111, CR111, R112 and C113, form a constant current source for biasing the two sections of Q107. Balance potentiometer R109 balances out
minute differences in the two sections of Q107. Impedance matching transformer T115 is adjusted to pass the difference frequency to 12.428 MHz crystal filter FL101 to impedance matching
transformer T116 and amplifier Q108. This dual gate FET amplifier provides approximately 25 dB
of gain to matching transformer T117. Bias resistors R115 and R117 establish the operating level
of Q108. Load resistor R116 performs impedance matching between stages. A decoupling circuit
comprised of C119, C121 and L103 keeps RF developed in later stages, off of DC supply voltages.
The secondary of matching transformer T117 supplies a 12.428 MHz IF frequency to G1 of Q109,
the second mixer stage. Bias for Q109 is established by resistors R119, R122 and R123. The
4.096 MHz local oscillator frequency is tripled by C129 and L104 to 12.288 MHz and applied to
Q109-G2. The second mixer has a gain of approximately 15 dB at Q109-G2.

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The difference or IF frequency of 140 kHz is selected by a two-pole, narrow band filter comprised
of impedance matching transformers T118, and T119, capacitors C131 through C137, and resistor R125. This filter increases the receiver selectivity. Amplifier I102 provides approximately 50
dB of gain and applies the IF signal to a second 140 kHz low pass filter comprised of impedance
matching transformers T120 and T121, capacitors C140 through C148 and resistors R129 and
R130.
4.3.2

AUDIO AND AGC SECTION

The 140 kHz output of amplifier Q110 is capacitively coupled through C188 to I103B. Amplifier
I103B provides approximately 12 dB of gain. The 140 kHz output of amplifier I103B is capacitively
coupled through C189 to a synchronous AM detector comprised of T123, Q112, Q113, and C191.
CR121 and CR122 limit the input to the primary of T123. I111B switches Q112 and Q113 at 140
kHz (synchronous with the 140 kHz IF), alternately grounding the secondary of T123. This fullwave rectifies the 140 kHz IF signal. C131 low-pass filters the audio amplitude modulation at the
output of T123. Operational amplifier I104 further filters and amplifies the DC signal, which is proportional to the average value of the RF input (envelope of volts peak-to-peak int T110). DC bias
for I104-5 is established by R144, R145 and filtered by C154.
The audio amplitude modulation at the output of T123 is low-pass filtered by low pass filter I103.
Network R140, C152 provides further filtering before the audio signal is passed to the input of audio mute switch I310. The audio is then applied to the input of I104, and integrator and AGC
threshold detector. The output of I104B provides the AGC control for I102 and also drives the second AGC amplifier I104A. Potentiometer R149 adjusts the AGC threshold of I104A to delay AGC
action to Q108 until the signal is 20 dB stronger than the threshold level of I104B. This AGC delay
improves noise characteristics by operating the first AGCd amplifier at maximum gain at low input
signal levels. Note that I104A is an inverting amplifier, since AGC action occurs in Q108 as a result of decreasing gate-to-source bias voltage at gate 2. Placing the function switch on the KFS
586 in either the ANT/BFO or ADF/BFO mode causes a 1 kHz tone from divider chip I309 to be
applied to the AGC line of I102, effectively modulating the IF signal at 1 kHz and causing an audio
tone to be heard.
The audio signal is enabled through mute switch I310 by either placing the unit in the ANT or ANT/
BFO mode, or with the unit in the ADF or ADF/BFO mode, or with a lock signal from slow lock
detector I109A. This lock signal goes high only when the detector has locked onto a valid 140 kHz
IF signal (See paragraph 4.3.4 PHASE DETECTOR for phase detector detailed theory). The audio passes through a high pass filter (C333, R353, R354, R355), for audio frequency shaping,
and then to voltage divider R356, FET Q209 for audio volume control. FET Q309 acts as a voltage
controlled resistor. The resistance of Q309 is controlled by operational amplifier I311, which in
turn is controlled by the volume control input from the KFS 586. The volume control input is a voltage which varies from 0 to 9 Vdc. The larger the voltage the higher the audio volume. This voltage
is scaled down by voltage divider R364, R363 before it is applied to I311-2. After passing through
the volume control, the audio is applied to I311-5 where it is buffered before going to audio power
amplifier I312.
4.3.3

LSI FREQUENCY SYNTHESIZER

The first LO frequency is synthesized by a custom-designed digital frequency synthesizer chip,

I301. It incorporates emitter-coupled logic (ECL) and integrated-injection logic (I2L) to perform the
programmable divide and phase detection function for the phase-locked loop synthesis operation.
Serial tuning data from the KFS 586 is shifted through an externally clocked shift register within
the chip and latched when the sync signal from the processor is received. The data is then loaded
into the programmable counters which divide the frequency from the VCO which is then compared
to the divided down master reference frequency. The 8.192 MHz clock originates from crystal oscillator Q301, which is precisely tuned by variable capacitor C302.
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KDF 806

VCO I 302 is a voltage controlled oscillator chip whose output is fed back to the synthesizer and
compared with the reference frequency. Pump up and pump down pulses are output at pins 3
and 2 of the synthesizer to control the frequency of the VCO.
As an example, assume the VCO frequency is too low. Phase and frequency comparison within
the synthesizer causes the pump up output at pin 3 to go high. The pump down output at pin 2 is
in the low state. The high signal at pin 3 turns on Q303, which then turns on Q302. Meanwhile,
the low output at pin 2 causes Q304 to be turned off. Therefore, collector current flowing through
Q302 and R306 builds a charge on capacitors C309 and C310, increasing the voltage at that
node. This voltage is applied through resistor R310 to varactor diode CR301, with the resistor providing isolation between the charge pump and the VCO. The varactor diode acts as a voltagevariable capacitor which forms a tank circuit with L331 to tune the VCO frequency of I302. The
increasing bias voltage on CR301 lowers its capacitance, increasing the resonant frequency of the
tank. If the VCO frequency is greater than the reference frequency, the pump up output at pin 3
is low, keeping Q303 and Q302 turned off. The pump down output at pin 2 is high, turning on Q304
and bleeding the charge off capacitors C309 and C310 through R307. This decreases the bias
voltage on CR301 causing its capacitance to increase and lower the resonant frequency of the
VCO tank circuit. When the VCO is on frequency, the pump up and pump down outputs are normally both low, causing Q302, Q303 and Q304 to be turned off, although infrequent pump up pulses can be observed at pin 3 as leakage paths dissipate charge from the node, necessitating periodic refreshing.
The output of the VCO is an ECL level square wave which is amplified by Q305 and low pass filtered to a sine wave by L303, C321 and C322. It is then coupled to the gates of Q107, the first
mixer stage. The synthesizer chip performs an additional function by dividing the 8.192 MHz clock
frequency down to 2.048 MHz, which is output as the microprocessor clock signal.
4.3.4

PHASE DETECTOR

The 140 kHz IF output of Q110 contains the amplitude modulation of the received signal. the AM
is removed by saturating limiter/squarer I105. The square wave output of I105 is applied to the
input of phase detector I106. CMOS phase-locked loop chip I106 contains two phase comparators: phase comparator I is an exclusive OR network, while phase comparator II is a tri-state output, edge-controlled network that produces pump up or pump down pulses according to the frequency difference of the two inputs. An external VCO, I110, provides a reference frequency which
is looped back to I106-3 to achieve frequency lock in phase comparator II in I106. Bilateral switch
I107A is held on at the initial lockup of phase comparator II, allowing 140 kHz to pass through fast
time constant resistor R162 to low pass filter amplifier I108D and buffer/inverter I108C. This signal
drives varactor CR114, changing the capacitive component of the LC tank of VCO I110 to a value
which moves its output to approximately 280 kHz, or twice the input frequency out of the IF. This
output is level shifted in Q111 and divided by two in JK network I111A, I111B and inverter I112C.
This network divides the frequency to 140 kHz and provides four signals that are 0 , 90 , 180 ,
and 270 with respect to each other. Approximately 140 kHz at zero phase angle (See W/F at TP
5) from I111B-10 is applied to I106-3 as a VCO control frequency for phase comparators I and II
in I106. This action continues until the VCO reference at I106-3 equals the input frequency at
I106-14 and the phase difference between I106-1 and -3 is 0 . At this point C179 discharges
through R182, causing the anode of CR115 to go low, pulling I109-2 low. Pin 1 of I109 goes high
enabling bi-lateral switch I107D, and I112-3 goes low, disabling bi-lateral switch I107A. The type
II phase detector output is inhibited and the type I phase detector is enabled, applying the output
of I106-2 to low pass filter I108D, buffer/inverter I108C and VCO I110. The switched input path to
I108D through R163 increases the time constant of low pass filter I108D making its response sluggish. Now that the system is in lock, lock detector output I112-11 causes both the fast and slow
lock detectors, I109-8 and I109-1 to indicate lock. The fast lock signal (going to diode CR319)
causes the antenna loops to be enabled if the unit is in the ADF mode.
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This action introduces a 32 Hz modulation to the 140 kHz input signal. Because of the sluggish
time constant in low pass filter I108, the VCO does not respond to the 32 Hz phase modulation,
the type I phase detector in I106 picks up the 32 Hz phase modulation. The output at I106-2 contains a 280 kHz signal duty cycle modulated with 32 Hz. Filter amplifier I108A thus passes a
stepped 32 Hz waveform to commutative filter I313.
4.3.5

BEARING POINTER CIRCUITRY

The DC values of the stepped waveform into I313-3 represent the average value of the combined
140 kHz and 32 Hz duty cycles. This value is proportional to the SINE/COSINE phase difference
at the loop antenna. Short time constant resistor R198 and long time constant resistor R199 are
part of the commutative filter. When the system is unlocked, R199 lengthens the time constant,
of the commutative filter, causing the bearing indicator to ignore extraneous data or noise. When
fast lock is enabled, I107B is turned on, removing R199 and leaving R198.
This causes a faster time constant in I313, creating an output which permits bearing tracking. The
waveform at I313-13 is divided into four steps, or periods; two for each half cycle of the 32 Hz signal. The relative amplitude of the four steps represents the sine and cosine bearing information.
Commutative filter I313 is switched by 32 Hz waveforms at pins 9 and 10 and inhibited by two millisecond blanking pulses during the first two milliseconds of the eight millisecond period. The 32
Hz waveforms used to switch the commutative filter also modulate the antenna loops, ensuring
the proper sequence and timing in the following circuit operations.
The input and output connections of the capacitors in the commutative filter are switched sequentially to a selected capacitor. A different capacitor is switched in for each step, or period, of the 32
Hz waveform to permit noise filtering without disturbing the bearing data contained in the step amplitudes. The output at I313-13 contains negative or positive-going spikes along with the step levels of the 32 Hz waveform. These spikes are caused by the switching after the end of each period.
The period is approximately eight milliseconds long and the blanking pulse period contained within
it is approximately 2 milliseconds long. During each blanking pulse, I313 is switched off and I310
is switched on, permitting the microprocessor to read the bearing correction calibration voltage on
R374. The four level 32 Hz waveform is applied to comparator I308A, which is part of a successive approximation analog-to-digital converter. This circuit includes I308, I314, I316A, I316B and
associated components. As the first DC level is applied to I314-38, the microprocessor sets its
digital output to a level which causes D to A converter I315 to output a DC voltage equal to onehalf the 9 Vdc reference voltage on I315-15. This level is buffered by I316A and B and applied to
I308A-5. If this value is the same as that on I308A-4, the output at I308A-2 tells the microprocessor that the existing DC input level has been determined. If the levels at I308A-4 and -5 are different, the level at I308A-2 tells the microprocessor that this voltage is high or low. The microprocessor then selects one-half of the original voltage and adds or subtracts to or from the original
value depending on whether the original value was high or low, and outputs its digital equivalent
to I315. The DC level at I316A goes back through the loop to I308A-5 and is compared again with
the level at I308A-4. This acquisition loop continues until the correct value is determined by the
microprocessor.
When the step level changes, a new acquisition loop begins and the new level is determined. The
microprocessor also time shares D/A converter I315 with the Sine/cosine, outputs or the AC, X
and Y outputs for XYZ, depending upon which type of output is selected. If I314-26 is high, the
DC sine/cosine output is selected. When the microprocessor is providing sine information out of
D/A converter I315, this sine voltage is coupled through analog switch I319-9 to I319-8. Analog
switch, input I319-6 is enabled by a microprocessor I314-34 and buffer I318-E. This sine voltage
is stored in sample and hold capacitors C370 and C371, since the sine voltage is only available
for a short period of time due to the time sharing needs of I315. From C370 and C371 the sine
voltage is buffered by I320-7 to I319-3. Analog switch I319 is enabled by control input Pin 5 because the unit is in the DC Sine/Cosine mode.
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KDF 806

From I319-4, the sine voltage is level shifted and buffered by output driver I323 and associated
components out to Pin 13 of the unit connector. The cosine follows a similar path to Pin 12 of the
unit connector. If 26 Vac, 400 Hz power is applied to the unit and Pin 14 of the unit connector is
grounded, the unit is in the XYZ mode. With Pin 14 of the unit connector grounded, I314-26 is
pulled low through CR308. This enables the microprocessor to output the X and Y levels. The X
level follows a path similar to that discussed for the sine voltages except the signal is applied to
I322. Multiplier IC I322 combines the DC voltage which represents the X level from I320-7 with
the scaled down 26 Vac 400 Hz signal present on I322-4. The result of this operation is a 400 Hz
sine wave output on I322-2 whose amplitude is a function of the DC voltage at I320-7. The output
from I322-2 is amplified by I323 and associated circuitry to provide the X output on Pin 13 of the
unit connector. The Y output is similarly processed to provide an output on Pin 12 of the unit connector.
The superflag interface consists of components Q1, R4, R5, Q2, and R7 on the Mute board. Resistor R7 provides a load for Q2, when the NAV SUPERFLAG output is not loaded . FET Q1, resistors R4 and R5 form a circuit to bias Q2 on if FILT. A/C PWR and NAV FLAG is valid. FET Q2
acts as a switchable current source for the NAV SUPERFLAG OUTPUT that is controlled by the
output of Q1.
4.3.6

XYZ POWER

The 400 Hz 26 Vac is supplied through L323 to CR 309, CR310 and CR311. CR309 and C363
produce +35 Vdc which is supplied to CR 314. CR310 and C364 produce -35Vdc which is supplied to CR316. When 26 Vac is supplied in the XYZ mode, CR314 and CR316 become forward
biased causing CR315 and CR317 to be reverse biased. This increases the voltage in the XYZ
mode to 35 Vdc instead of 12 Vdc.
CR311 and C365 produce another +35 Vdc supply. This is divided by R451, CR312 and R351 to
produce a +20 Vdc supply for the X and Y linear four quadrant multipliers. CR312 is a 20 Volt
Zener diode. If CR312 becomes reverse biased due to the 26 Vac input dropping, Q324 base is
pulled low turning Q324 off. When Q324 turns off, Q325 turns on, CR304 becomes forward biased, and the 26 Vac supplied to the x and y linear four quadrant multipliers through R389 is
grounded. this inhibits the multipliers and insures that no inaccurate pointing can occur due to a
low 26 Vac input in XYZ mode.
4.3.7

RESET CIRCUIT

A lost program reset is contained in I317A and I317B. The low clock outputs from I314 keep I317B
pin 5 low. Pin 7 will also be low, causing I317A pin 2 to be low. I317 pin 1 will be a very high
impedance, allowing C369 to charge through an internal pull up resistor in I314, removing the reset. When the program is lost, the level on I317B pin 5 will increase causing pin 7 to go to a very
high impedance. C368 will then charge toward the level on C369 through R384. When the level
on pin 2 exceeds the level on pin 3, pin 1 will go low, producing a reset into I314. C368 will now
discharge through R384 until pin 3 exceeds pin 2. I317 pin 1 will go to a high impedance level
releasing the reset. If the clock resumes, pin 7 of I317B will hold C368 discharged and normal
operation will occur. If not, C368 will charge until another reset is produced.
4.3.8

POWER SUPPLY

The KDF 806 power supply is a switching type supply that achieves a high-degree of regulation
by using current and voltage-sensing feedback to control the duty cycle of switching transistor
Q504. While the transistor is turned on, current flowing through the primary of T501 induces a
magnetic field inside the transformer. When Q504 is turned off, the energy stored in the magnetic
field is dissipated by current flowing in the secondary winding. The secondary is tapped to produce voltages of -26 V, +6.2 V, +12 V, -12 V and +200 V.

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KDF 806

The aircraft DC power is filtered by two LC stages before being applied to I501, a three-terminal
5 Volt regulator. Zener diode CR502 provides over-voltage protection at the input. The DC input
also acts as the current source for the transformer primary.
I502A is an open-collector voltage comparator which functions as oscillator. Its positive input is
at +2.5 Volts due to Voltage divider resistors R511 and R513. Initially, its output is turned off and
C306 begins to charge up through R517, R516, and R515. When its voltage exceeds the 2.5 Volt
threshold, the comparator output goes low, causing it to discharge through R515 and R516. It
must now discharge to a threshold voltage of about +1.6 Volts, however, since the series combination of R512 and R514 now appears in parallel with R513 in the threshold voltage divider. Potentiometer R515 adjusts the time constant of the circuit and hence the oscillation frequency.
Voltage regulation is achieved by comparators I502C and I502D. Comparator I502C monitors the
+12 V line and switches state when the voltage drops below a preset threshold. Its output effectively maintains a DC threshold voltage which varies according to the power supply load. This voltage determines the switching threshold of comparator I502D, the output of which is a constant frequency, variable duty cycle switching signal. This signal switches base current to Q502, which
drives Q503. Q503 provides the increased base drive current to power transistor Q504, which
switches on the primary current. When the output of I502D pulls low, Q502 shuts off, turning off
Q503 and Q504. The turn-off time of Q504 is reduced by the fact that the -26 V tap on the secondary begins to go negative at this time, drawing base current through R521 and C510.
Current flowing through R523 in the emitter of Q504 produces a voltage at the negative input of
comparator I502B. When excessive current causes the voltage to exceed the 0.5 Volt threshold
at the positive terminal, I502B pulls low, turning off I502A and thereby turning off the switching
transistors. This provides current-limiting protection.
Transistor switch Q501 turns the power supply on and off. The remote ON signal from the KFS
586 is at ground potential when the power supply is on, allowing current to flow through the baseemitter circuit of Q501, then through R502 to ground. This turns Q501 on, providing power to the
control portion of the power supply, thus, allowing the power supply to function.

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KDF 806

FIGURE 4-7 KDF 806 BLOCK DIAGRAM

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KDF 806

SECTION V
MAINTENANCE
5.1

INTRODUCTION

This section contains test, alignment, cleaning, repair, and troubleshooting procedures for the
KDF 806 ADF Receiver. Included are detailed assembly/disassembly instructions and troubleshooting instructions.
Information concerning semiconductor test equipment, semiconductor and integrated circuit maintenance, and specific integrated circuits used in the KDF 806 System may be found in Appendix
A at the end of this manual. It is suggested that Appendix A be consulted before attempting to
service the KDF 806.

WARNING
OPERATION OF THIS EQUIPMENT INVOLVES THE USE OF VOLTAGES THAT ARE
DANGEROUS TO LIFE. BEWARE OF ALL
VOLTAGES USED IN THE OPERATION OF
THIS EQUIPMENT AND OBSERVE ALL SAFETY PRECAUTIONS WHEN PERFORMING
ANY PROCEDURES OUTLINED IN THIS
MANUAL.

CAUTION:
THIS EQUIPMENT CONTAINS ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICES. ESDS DEVICES INCLUDE, BUT ARE
NOT LIMITED TO, C-MOS, J-MOS, PMOS,
NMOS, SOCMOS,HMOS, MOS/FET, MICROWAVE MIXER DIODES, SOME BIPLOAR DEVICES, AND SOME METAL FILM RESISTORS.
MOST DAMAGE TO ESDS DEVICES RESULTS IN DEGRADED PERFORMANCE OR
PREMATURE FAILURE, NOT IN CATASTROPHIC FAILURE AT THE TIME EXPERIENCED.
OBSERVE ALL ESDS PRECAUTIONS WHEN
PERFORMING ANY PROCEDURES OUTLINED IN THIS MANUAL.

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5.2

KDF 806

TEST AND ALIGNMENT

The following test procedures may be followed to determine if the KDF 806 system is operating
properly. If it is not, alignment procedures are detailed in order to bring the KDF 806 up to its minimum performance standards. Refer to FIGURE 5-1 KDF 806 SYSTEM TEST SETUP for a suggested test set up.
5.2.1

TEST EQUIPMENT REQUIRED

A.

B.

C.
D.
E.
F.
G.

H.
I.
J.

Power supply
+13.75 VDC @ 1.5 Amps
+27.5 VDC @ .75 Amps
Oscilloscope
15MHz scope with external triggering capability
Tektronics 465 or equivalent
RF Signal Generator
HP606A/B or equivalent
Digital Voltmeter
Fluke 8600A or equivalent
Frequency Counter
Monsanto 100A or equivalent
AC VTVM
Ballantine 310 or equivalent
ADF Field Simulator
Honeywell KTS 156 Antenna Simulator (Early KTS 156 units did not include a KDF
806 Cable. The additional cable to support KDF 806s is available by ordering PN
200-02991-0000).
Audio Oscillator
HP201C or equivalent
Serial Data Simulator
Honeywell KTS 143 Systems Test Set
Bench Test Kit Parts List
(Optional). All bench testing capabilities are provided through use of the KTS 156
and KTS 143.

PART NUMBER

DESCRIPTION

QUANTITY
-00

-01

-02

030-00005-0000

CONN BNC CA RF 142

030-02350-0001

CONN SUB-MIN F 50P

030-02358-0010

CONN 29P

5.2.2

DEFINITION OF STANDARD TEST TERMS AND CONDITIONS

A.

Standard ADF Test Signal - Carrier frequencies of 190 KHz to 1799KHz and 2182
KHz with depth of modulation of 30 1%.

B.

Standard ADF Audio Test Signal - RF carrier amplitude modulated 30% at 1000
100 Hz.
DC Power Input - 13.75 Vdc to 27.5 Vdc @ 1.9A.
AC Power Input -26.0 5 Vac, 400 8 Hz. @ 3VA.

C.
D.

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E.

F.

KDF 806
Signal Source Impedance - The signal source output impedance shall be 50 ohms

10% and a reactance of not more than 10% of the transmission line characteristic
impedance.
Output Loads DC Sine/Cos 3VDC @ 300 mA.
Two ARINC Standard 3 wire output (XYZ) or one KNI 581 only (Both pointers).
Audio output 100mW across 500 ohms.

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KDF 806

FIGURE 5-1 KDF 806 SYSTEM TEST SETUP

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5.2.3

KDF 806
FINAL TEST DATA SHEET
Serial No. ________________
NOTE:
The term OK indicates that particular function is operating properly.

5.2.3.1

Current Drain

Measure the DC current drain to the unit. It should be 0.9 A or less at 13.75 Vdc and 0.5 A or less
at 27.5 Vdc.
Input Current = ______________.9 A @ 13.75 Vdc
______________.5 A @ 27.5 Vdc
5.2.3.2

Sensitivity of ADF/ANT/BFO Modes

Apply an unmodulated 70 V, 200 KHz signal to the RF input of the KTS 156 Test Set. The KTS
156 switches should be in the following positions:
LOOP Switch - EN
SENSE Switch - EN
LOAD - RCVR
SW Source - RCVR
MODE - BRG
MODE - Function Switch - BRG
BRG Selector - 0
a.
Tune the receiver to 200 KHz and monitor the loaded audio output voltage across a
500 ohm load with an AC VTVM. In the antenna mode, adjust the KDF 806 volume
output (on the KFS 586) to a convenient level on the VTVM. Modulate the RF signal
at 30% with a 1KHz tone and note the increase in the audio output level. A minimum
of 6 dB should be noted.

b.

c.

d.

ANT Sensitivity at 200 KHz, 70 V/m Signal (-70 dBm) (S+N)/N = __________12dB
Increase the RF input to 150 V and monitor the audio output voltage with an AC
VTVM across 500 ohm load. With the unit tuned to 200 KHz and in the ADF mode,
adjust the volume control to a convenient level on the VTVM; then switch the mode
to ADF/BFO. The BFO should produce a 1 KHz modulated carrier and an increase
of at least 12 dB on the audio output.
ADF/BFO Sens (S+N)/N = ___________18dB
With the receiver tuned to 200 KHz, apply a 150 V signal to the receiver. Turn the
unit to the ADF mode and set the audio output on the VTVM at a convenient level.
Modulate the RF input at 30% with a 1 KHz tone and note the increase in audio output level. A minimum of 6 dB should be noted.
ADF Sens (S+N)/N = ___________6 dB minimum
Tune the receiver to 550 kHz and select the ADF mode. Apply a 350 V, 550 kHz
signal to the receiver. The receiver shall lock onto signals applied from 549 kHz to
551 kHz, but not to signals greater than 554 kHz or lower than 546 kHz.
Sensitivity ADF Mode = shall lock _______ (549 kHz) to _______ (551 kHz)
shall not lock _______ (greater than 554 kHz) or
__________ (lower than 546 kHz)

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5.2.3.3

KDF 806
Bearing Accuracy

a.

b.

With the unit tuned to 500 kHz, apply a 70 V 500 kHz signal to the KTS 156. Set
the bearing selector to 45 . Note the indicator pointer setting and increase the RF
signal input level to .5 V/M. Error variance should not exceed 3 .
Bearing Error 70 V/M to .5 V/M = _________ 3
Check the following bearings as above, except keep the RF input level at .1 V/M:
(error allowed 3 )
0
45
90
135

5.2.3.4

= _________
= _________
= _________
= _________

3
3
3
3

180
225
270
315

= ________ 3
= ________ 3
= ________ 3
= ________ 3

Output Voltages

Check the output voltages of the KDF 806.

(Pin 48) = _________Vdc 190 Vdc 10 Vdc
(Pin 46) = _________Vdc 5 Vdc .25 Vdc
(Pin 47) = _________Vdc (for KFS 586) 9 Vdc .25 Vdc
(Pin 45) = _________Vdc -26 Vdc 2 Vdc
(Pin 1) = _________Vdc (for antenna) 9 Vdc 1 Vdc
5.2.3.5

On/Off Control

With 27.5 Vdc applied to the unit and the unit turned off, current drain will be less than 10 mA.
Unit off with power applied + _______ mA (less than 10 mA)
5.2.3.6

Top/Bottom Mount Input

The Top/Bottom mount input shall cause the indicator bearing to indicate a bottom mounted antenna when grounded at Pin 7 of the main connector of the KDF 806, and will indicate a top mounted antenna when Pin 7 is open. Check at 45 to 90 for indication.
Pin 7 grounded (bottom mount) = ____________ (check OK)
Pin 7 open (top mount) = _____________ (check OK)
5.2.3.7

Q.E. Adjustments

Five output lines at the main connector provide Q.E. Adjustment. The +/- line will increase the
correction toward 90 (when the indicator points to 45 ) when grounded; and decrease toward
0 when open. The remaining four lines will provide the amount of correction by multiples of degrees. One or more lines may be grounded to provide necessary error correction. Grounding for
test purposes can be made at the main connector.
pin 36
pin 37
pin 38
pin 39
pin 40

(Pin 10 of I314) 1
(Pin 11 of I314) 2
(Pin 12 of I314) 4
(Pin 13 of I314)8
(Pin 14 of I314) +/-

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= _____________ (Check OK)

= _____________ (Check OK)
= _____________ (Check OK)
= _____________ (Check OK)
= _____________ (Check OK)

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KDF 806

Correction Combination:
DEGREES OF CORRECTION

1 (36)

2 (37)

4 (38)

8 (39)

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.5

11.5

13.0

14.5

15.5

17.0

#1 = No Connection
#0 = Line Grounded

5.2.3.8

ADF Output Format Selection and Supplementary Outputs

a.

b.

Two different types of output drive are available at the bearing output (Pins 11, 12,
and 13 of the main connector). DC SIN/COSINE outputs are available by leaving
Pin 17 to Pin 43 of the main connector open. Pin 11 (COMMON) is at chassis
ground; Pin 12 COSINE output and Pin 13 SIN output will vary from -3 Vdc .3 Vdc
to + 3 Vdc .3 Vdc depending upon the selected bearing. The 3 wire synchro XYZ
outputs are available by connecting Pins 17 and 43 together. Pin 49 must have 26
Vac 400 Hz provided externally to it. Pin 11 (Z) is at AC ground, Pin 12 (Y) output
and Pin 13 (X) output will have a -11.8 Vrms 3% to +11.8 Vrms 3% bearing output
(ARINC drive levels) depending upon the selected bearing.
(Check OK) Pin 17 and 43 not connected = DC Mode ______OK
(Check OK) Pin 17 and 43 connected = XYZ AC Mode ______OK
Check proper voltages for DC SIN/COSINE and AC XYZ modes: (as described in
A). Rotate antenna or KTS 156 through 360 to observe all voltage changes.
DC SIN (X) Pin 13 _____Vdc to _____Vdc -3 .3 Vdc to +3 .3 Vdc
DC COSINE (Y) Pin 12 _____Vdc to ______Vdc -3 .3 Vdc to +3 .3 Vdc
AC SIN (X) Pin 13 _____Vrms to _____Vrms -11.8 Vrms 3% to +11.8 Vrms 3%
AC COSINE (Y) Pin 12 _____Vrms to _____Vrms -11.8 Vrms 3% to +11.8 Vrms
3%

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c.

KDF 806
KNI 581 RMI Select/XYZ output levels are obtained by having the unit in the AC 3
wire synchro mode, grounding Pin 14 to Pin 42 of the main connector, the X and Y
AC bearing outputs are reduced to approximately +6Vrms to -6Vrms 4 (when antenna or KTS 156 is rotated 360 ); so that a KNI 581 may be driven by the KDF 806.
XY reduced output/KNI 581 select = _____ Vrms to _____ Vrms +6Vrms to -6V rms
4%

d.

e.

5.2.4

The LOCK output at Pin 35 of the main connector shall be 5Vdc 1 Vdc (loaded not
greater than 10K) whenever the unit is not locked onto a frequency with the unit in
ADF mode or whenever the unit is in the ANT (antenna) mode. The output shall be
0 V .5 Vdc when in the ADF mode and the unit is locked onto a frequency.
locked _______V 0 .5 Vdc
Not locked _______V 5 1 Vdc
(066-1077-01 only) With 27.5 V applied to the unit, the superflag output at Pin 21 of
the main connector shall be NMT 3.5 Vdc whenever the unit is not locked onto a frequency with the unit in ADF mode or whenever the unit is in ANT (antenna ) mode.
The output shall be >25.5 Vdc @ .25 A max when the unit is in the ADF mode and
the unit is locked on frequency.

ALIGNMENT

The following instructions describe the alignment procedures for the KDF 806 Receiver. If the preceding tests have indicated a need for alignment, follow these procedures while referring to the
disassembly instructions (Paragraph 5.3.4 DISASSEMBLY/ASSEMBLY), schematics and assembly drawings for the location of components, adjustments, and test points. The KFS 586 is a required item of test equipment to align the KDF 806 Receiver. Refer to FIGURE 5-1 KDF 806 SYSTEM TEST SETUP for a typical KDF 806 test setup. It should be noted that if an entire system is
to be aligned, the KA 44B antenna should be aligned first, if only the KDF 806 Receiver is to be
aligned, either the KA 44B antenna or the KTS 156 test set may be used.
5.2.4.1

Power Supply
a.
b.
c.

Turn KFS 586 function switch to ADF or ANT.

Remove power supply cover.
Adjust R529 for 12 .05 Vdc at P502-7.

d.
e.

Adjust R515 for 18.66 kHz 50 Hz at TP501.

Check the following voltages:
190 10 Vdc at P502-4
-12 1 Vdc at P502-6
+12 1 Vdc at P502-7
+6.2 .5 Vdc at P502-8
-26 2 Vdc at P502-9

f.

Check the 9 V regulator output at Q307 collector for +9 .05 Vdc.

g.
h.

Check the 5 V regulator output at Q306 collector for +5 .25 Vdc.

Refer to FIGURE 5-9 POWER SUPPLY TROUBLESHOOTING FLOWCHART if
any of the voltages specified in Steps C through G are incorrect; if all voltages are
correct, proceed with 5.2.4 ALIGNMENT.

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5.2.4.2

KDF 806
RF Preselector
NOTE:
The preselector has been sweep aligned at the factory and should not need realignment unless one of
the RF preselector transformers is replaced. To ensure optimum performance, do not attempt to realign
the preselector unless a problem can be definitely
traced to the filter section or a new transformer is installed.

Two alignment procedures are described. The first procedure is used if an RF sweep generator
8610A or equivalent) is available. If a sweep generator is not available, use the second procedure
to tune the preselector sections to within 1 dB of an optimum response using an RF generator and
a digital voltmeter.

5.2.4.3

Sweep Procedure

The following procedures utilize the RF sweep generator and an oscilloscope with a horizontal
sweep input to produce an observable bandpass spectrum of each of the four preselector filters.
The procedure consists of adjusting the band-edge frequencies to convenient reference graticules
on the oscilloscope, then adjusting the preselector coils to attain the desires bandpass spectrum
in relation to the desired band-edges.
a.
Connect equipment as shown in FIGURE 5-2 SWEEP ALIGNMENT EQUIPMENT
SET-UP.

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KDF 806

FIGURE 5-2 SWEEP ALIGNMENT EQUIPMENT SET-UP

b.
c.

d.
e.
f.

Place sweep generator in CW mode, set center frequency to 239 kHz. Set sweep
width to 285 kHz. Tune receiver to 237 kHz.
Put sweep generator in manual sweep mode and manually sweep down to 190 kHz.
Position the stationary scope trace on a convenient location on vertical graticule on
the left side of the scope screen. (If an 8601A is used, set the X-channel gain at 1V/
DIV, DC coupled).
Sweep up to 285 kHz manually and note the position at the stationary line on the
right side of the scope screen.
With the two band-edges noted, put the sweep generator in the fast sweep mode
with an RF output level of -25 dBm.
Set the Y-channel gain on the scope to 20 mV/DIV. Adjust T101, T102, and T103
to attain a spectrum waveform similar to FIGURE 5-3 190-205 KHZ BANDPASS
FILTER RESPONSE.

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g.
h.

i.

KDF 806

FIGURE 5-3 190-205 KHZ BANDPASS FILTER RESPONSE

The levels at the 190 and 284 kHz band-edges should be equal within .5 dB. The
ripple should be equal across the passband, and maximum passband should be attained.
Tune the receiver to 343 kHz and set the sweep generator center frequency to 343
kHz.
Refer to steps c. and d. and set the band-edges the same except the corner frequencies should be 285 kHz at the left of the scope waveform and 400 kHz at the right of
the scope waveform.
Adjust T104, T105 and T106 as in Step F, and attain a waveform spectrum similar
to FIGURE 5-4 285-400 KHZ BANDPASS FILTER RESPONSE.

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j.
k.
l.

m.

n.

KDF 806

FIGURE 5-4 285-400 KHZ BANDPASS FILTER RESPONSE

Tune the receiver to 400 kHz and set the sweep generator center frequency to 500
kHz.
Refer to Steps c. and d., set the band-edges to 400 kHz at the left of the scope waveform and 600 kHz at the right of scope screen.
Adjust T107, T108, and T109 to attain a spectrum waveform similar to FIGURE 5-5
400-600 KHZ BANDPASS FILTER RESPONSE.

FIGURE 5-5 400-600 KHZ BANDPASS FILTER RESPONSE

Tune the receiver to 600 kHz and note the location of the band-edge frequencies of
600 kHz and 900 kHz (The sweep generator sweep width will have to be increased
from 300 kHz. On the scope, increase the sweep width to 1 MHz and adjust the calibration vernier in the center of the sweep width to give a passband picture that is
convenient).
Tune T110, T111 and T112 as in the previous steps to obtain a spectrum waveform
similar to FIGURE 5-6 600-900 KHZ BANDPASS FILTER RESPONSE.

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KDF 806

FIGURE 5-6 600-900 KHZ BANDPASS FILTER RESPONSE

5.2.4.4

Alternate Sweep Procedure

NOTE:
This procedure is only to be used when the sweep
alignment is impractical or the necessary equipment
is unavailable. Alignment of the reference oscillator,
VCO and RF/IF in the next three paragraphs should
be performed prior to using the following alternate
preselector alignment procedures. All frequency tolerances are 50 Hz.
a.

Connect equipment as shown in FIGURE 5-7 ALTERNATE ALIGNMENT TEST

SETUP.

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KDF 806

FIGURE 5-7 ALTERNATE ALIGNMENT TEST SETUP

b.
c.

d.

Solder a small jumper wire on the back side of the receiver board from Pin 2 to Pin
4 of T101. Also, solder a jumper wire from Pin 2 to Pin 4 of T103.
Tune the receiver to 233 kHz and apply a 10 mV, 233 kHz signal directly into the
receiver antenna connector with an RF signal generator. Monitor the AGC voltage
at TP102 with a voltmeter.
Tune T102 for peak AGC voltage.
NOTE:
During this and the following adjustments, it may be
necessary to reduce the signal from the RF signal
generator as the peak is approached. Attempt to
keep the AGC voltage between 6.0 Vdc and 6.5 Vdc
to maintain AGC sensitivity.

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B
e.

f.

g.
h.
i.

j.

k.
l.

m.

n.

o.

5.2.4.5

KDF 806
Remove the jumper and solder a 2.2 k resistor from Pin 1 to Pin 3 of T103. Apply
a 1 mV, 190 kHz signal to the receiver and tune the receiver to 190 kHz. Tune T101
for peak AGC.
Remove the 2.2 k resistor from T103 and solder it from Pin 1 to Pin 3 of T101. Apply a 1mV, 284 kHz signal, tune the receiver to 284 kHz and tune T103 for peak
AGC.
Repeat Steps e and f until no further adjustment is possible.
Solder a jumper wire from Pin 2 to Pin 4 of T106. Apply a 10 mV, 338 kHz signal
and tune the receiver to 338 kHz. Tune T105 for maximum AGC.
Remove the jumper and solder a 2.2 k resistor from Pin 1 to Pin 3 of T106. Apply
a 1 mV, 285 kHz signal and tune the receiver to 285 kHz. Tune T104 for maximum
AGC.
Remove the 2.2 k resistor from Pins 1 and 3 of T106 and solder it from Pins 1 and
3 of T104. Apply a 1 mV, 399 kHz signal and tune the receiver to 399 kHz. Tune
T106 for maximum AGC.
Remove the 2.2 k resistor from T104 and repeat Steps i and j until no further adjustment is possible.
Solder short jumpers from Pin 2 to Pin 3 of T107 and from Pin 2 to Pin 3 of T109.
Apply a 10 mV, 490 kHz signal and tune the receiver to 490 kHz. Tune T108 for
maximum AGC.
Remove the jumpers and solder a 1.5 k resistor from Pin 1 to Pin 3 of T109. Apply
a 1mV, 400 kHz signal and tune the receiver to 400 kHz. Tune T107 for maximum
AGC.
Remove the 1.5 k resistor from T109 and connect it from Pin 1 to Pin 3 of T107.
Apply a 1 mV, 599 kHz signal and tune the receiver to 599 kHz. Tune T109 for maximum AGC.
Remove the jumpers and solder a 1.5 k resistor from Pin 1 to Pin 3 of T112. Apply
a 1 mV, 600 kHz signal and tune the receiver to 600 kHz. Tune T110 for maximum
AGC.
Reference Oscillator (Initial)

a.
b.
5.2.4.6

Connect frequency counter or oscilloscope to I301-17.

Adjust C302 to measure 2.048 MHz 25 Hz.
VCO

a.

b.
5.2.4.7

With the receiver tuned to 190 kHz, adjust C335 such that the potential across
TP301 is 3.5V .1V, if possible; otherwise adjust as close to 3.5 V as possible within
the range 3.5 V 1V.
Tune the receiver to 550 kHz and adjust R313 for 1.8 Vp-p at junction of C322 and
L303.
IF Alignment

a.
b.

Position R109 to the center of its range and set R149 to the full CW position.
Apply an RF input to the Receiver at 500 kHz of sufficient amplitude to produce an
increase in the AGC voltage as measured on TP102 or on the rear connector AGC
test line.

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KDF 806
NOTE:
Receiver should be tuned to 500 kHz

c.
d.
e.
f.

Repeatedly adjust T115, T116 and T117 to obtain the maximum AGC reading until
no noticeable improvement can be obtained.
Swamp C135 by placing a 2k resistor in parallel with it. Tune T118 for maximum
AGC. Remove swamping resistor.
Swamp R125 by placing a 2 k resistor in parallel with it. Tune T119 for maximum
AGC. Remove swamping resistor.
Swamp R130 by placing a 10 k resistor in parallel with it. Tune T120 for maximum
AGC. Remove swamping resistor.
Swamp R129 by placing a 2 k resistor in parallel with it. Tune T121 for maximum
AGC. Remove swamping resistor.
NOTE:
The RF input level may have to be increased when
swamping in steps C, D, E and F to maintain an AGC
voltage near 6 V.
NOTE:
The RF input level should be reduced during the
alignment such that the AGC is maintained at approximately 6 V.

5.2.4.8

Reference Oscillator Final Adjustment

a.

b.
5.2.4.9

With the receiver tuned to 500 kHz, set the RF input frequency to 498.5 kHz 20 Hz,
10 V unmodulated. Note the AGC potential as measured on TP102 or on J8061,
Pin 32 the main connector AGC test line. Change the RF input frequency to 501.5
kHz and again note the AGC potential. Readjust C302 until the AGC potential is
equal at these two frequencies.
Repeat Steps 5.2.4.7 and 5.2.4.8 until no noticeable improvement can be obtained.
AGC Voltage

a.
b.
5.2.4.10
a.
b.
5.2.4.11
a.

Tune the receiver to 200 kHz and apply an input to the receiver of 200 kHz at 60 V
(-20 dB above threshold of receiver) with no modulation.
Adjust R149 to obtain 7 1 Vdc at TP101.
Mixer Balance
Set the RF input to 200 kHz at 3.5 V with no modulation and tune the receiver to
200 kHz.
Adjust the audio output (with volume control) so noise output from receiver is approximately .2 Vrms. Adjust R109 to obtain a null on the audio noise output.
Coherent Detector VCO
With receiver tuned to 550 kHz, apply a 550 kHz unmodulated 60 V signal to the
receiver.

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B
b.

5.2.4.12
a.

b.

c.
d.
5.2.4.13
a.

b.
c.
d.

e.
5.2.4.14
a.
b.

c.
d.

KDF 806
Adjust T122 to obtain:
(1)

6.4 .2 Vdc at TP104 on later units serial number 1650 and above.

(2)

5.0 .2 Vdc at TP104 on earlier units below serial number 1650.

DC, SIN, COS Driver

Make certain that the 26 Vac 400 Hz is not applied to the unit and that Pin 17 of the
unit connector is ungrounded (This puts the unit in the DC SIN, COS mode). Also,
do not apply any load to the bearing indicator outputs of the unit (Pin 12, 13 of the
unit connector).
Ground TP303 and adjust R433 for the best null simultaneously on both Pins 12 and
13 of the unit connector (as measured with DC voltmeter from Pins 12 and 13 to
ground).
Unground TP303 and ground TP304 and adjust R410 for the best null looking differentially between Pins 12 and 13 of the unit connector.
Repeat steps B and C until no improvement can be made.
AC XYZ Driver
Connect 26 Vac 400 Hz power to the unit and ground Pin 17 of the unit connector
(This puts the unit in the XYZ mode). Also, do not apply any load to the bearing indicator outputs of the unit (Pins 12 and 13 and the unit connector).
With TP303 grounded, adjust R395 for the best null as measured with an AC voltmeter on Pin 13 of the unit connector.
With TP303 grounded, adjust R394 for the best null as measured with an AC voltmeter on Pin 12 of the unit connector.
Monitor the input 26 Vac with an AC voltmeter and unground TP303 and ground
TP304. Adjust R412 such that the output as measured with an AC voltmeter on Pin
13 of the unit connector is (11.8/26) .454 times the input AC voltage.
Repeat step D while adjusting R399 and looking at Pin 12 of the unit connector.
Rotational Pointing
Channel the radio to 350 kHz and place it in the ADF mode. Provide an input to the
receiver from a KTS 156 antenna simulator.
The input to the simulator should be 350 kHz, unmodulated and at a signal strength
equivalent to 700 V/m at a bearing of 0 .1 . The unit should be set up to provide
DC sine, cosine output.
Monitor the voltage between J1-13 and ground.
Adjust R374 to obtain an output reading of 0 V 20 mV (average DC reading).

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B
5.3
5.3.1

KDF 806

OVERHAUL
VISUAL INSPECTION

This section contains instructions and information to assist in determining, by visual inspection,
the condition of the units major assemblies and subassemblies. These inspection procedures will
assist in finding defects resulting from wear, physical damage, deterioration, or other causes. To
aid inspection, detailed procedures are arranged in alphabetical order.
A.
Capacitors, Fixed
Inspect capacitors for case damage, body damage, and cracked, broken, or
charred insulation. Check for loose, broken, or corroded terminal studs, lugs, or
leads. Inspect for loose, broken, or improperly soldered connections. On chip caps,
be especially alert for hairline cracks in the body and broken terminations.
B.
Capacitors, Variable
Inspect trimmers for chipped and cracked bodies, damaged dielectrics, and damaged contacts.
C.
Chassis
Inspect the chassis for loose or missing mounting hardware, deformation, dents,
damaged fasteners, or damaged connectors. In addition, check for corrosion or
damage to the finish that should be repaired.
D.
Circuit Boards
Inspect for loose, broken, or corroded terminal connections; insufficient solder or
improper bonding; fungus, mold, or other deposits; and damage such as cracks,
burns, or charred traces.
E.
Connectors
Inspect the connector bodies for broken parts; check the insulation for cracks, and
check the contacts for damage, misalignment, corrosion, or bad plating. Check for
broken, loose, or poorly soldered connections to terminals of the connectors. Inspect connector hoods and cable clamps for crimped wires.
F.
Covers and Shields
Inspect covers and shields for punctures, deep dents, and badly worn surfaces. Also, check for damaged fastener devices, corrosion and damage to finish.
G.
Flex Circuits
Inspect flex circuits for punctures, and badly worn surfaces. Check for broken traces, especially near the solder contact points.
H.
Front Panel
Check that name, serial, and any plates or stickers are secure and hardware is
tight. Check that the handle is functional, securely fastened, and handle casting is
not damaged or bent.
I.
Fuse
Inspect for blown fuse and check for loose solder joints.
J.
Insulators
Inspect insulators for evidence of damage, such as broken or chipped edges,
burned areas, and presence of foreign matter.
K.
Jacks
Inspect all jacks for corrosion, rust, deformations, loose or broken parts, cracked
insulation, bad contacts, or other irregularities.
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B
L.

M.

N.

O.

P.

Q.

5.3.2

KDF 806
Potentiometers
Inspect all potentiometers for evidence of damage or loose terminals, cracked insulation or other irregularities.
Resistors, Fixed
Inspect the fixed resistors for cracked, broken, blistered, or charred bodies and
loose, broken, or improperly soldered connections. On chip resistors, be especially
alert for hairline cracks in the body and broken terminations.
RF Coils
Inspect all RF coils for broken leads, loose mountings, and loose, improperly soldered, or broken terminal connections. Check for crushed, scratched, cut or
charred windings. Inspect the windings, leads, terminals and connections for corrosion or physical damage. Check for physical damage to forms and tuning slug
adjustment screws.
Terminal Connections Soldered
(1)
Inspect for cold-soldered or resin joints. These joints present a porous or
dull, rough appearance. Check for strength of bond using the points of a
tool.
(2)
Examine the terminals for excess solder, protrusions from the joint, pieces
adhering to adjacent insulation, and particles lodged between joints, conductors, or other components.
(3)
Inspect for insufficient solder and unsoldered strands of wire protruding
from the conductor at the terminal. Check for insulation that is stripped back
too far from the terminal.
(4)
Inspect for corrosion at the terminal.
Transformers
(1)
Inspect for signs of excessive heating, physical damage to the case,
cracked or broken insulation, and other abnormal conditions.
(2)
Inspect for corroded, poorly soldered, or loose connecting leads or terminals.
Wiring/Coaxial Cable
Inspect wiring in chassis for breaks in insulation, conductor breaks, cut or broken
lacing and improper dress in relation to adjacent wiring or chassis.

CLEANING
A.

General
This section contains information to aid in the cleaning of the component parts and
subassemblies of the unit.

WARNING:
GOGGLES ARE TO BE WORN WHEN USING
PRESSURIZED AIR TO BLOW DUST AND
DIRT FROM EQUIPMENT. ALL PERSONNEL
SHOULD BE WARNED AWAY FROM THE IMMEDIATE AREA.

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KDF 806

WARNING:
OPERATIONS INVOLVING THE USE OF A
CLEANING SOLVENT SHOULD BE PERFORMED UNDER A VENTILATED HOOD.
AVOID BREATHING SOLVENT VAPOR AND
FUMES; AVOID CONTINUOUS CONTACT
WITH THE SOLVENT. WEAR A SUITABLE
MASK, GOGGLES, GLOVES, AND AN APRON
WHEN NECESSARY. CHANGE CLOTHING
UPON WHICH SOLVENTS HAVE BEEN
SPILLED.

WARNING:
OBSERVE ALL FIRE PRECAUTIONS FOR
FLAMMABLE MATERIALS. USE FLAMMABLE
MATERIALS IN A HOOD PROVIDED WITH
SPARK-PROOF ELECTRICAL EQUIPMENT
AND AN EXHAUST FAN WITH SPARKPROOF
BLADES.
B.

Recommended Cleaning Agents

TABLE 5-1 RECOMMENDED CLEANING AGENTS lists the recommended cleaning agents to be used during overhaul of the unit.
NOTE:
EQUIVALENT SUBSTITUTES MAY BE USED FOR
LISTED CLEANING AGENTS.

TYPE

USED TO CLEAN

Denatured Alcohol

Various, exterior and interior

DuPont Vertrel SMT

Various, interior

PolaClear Cleaner (Polaroid Corp.) or Texwipe TX129 (Texwipe Co.)

CRT display filter, LCD displays, and general purpose lens/glass cleaner.

KimWipes lint-free tissue

(Kimberly Clark Corp.)

Various

Cloth, lint-free cotton

Various

Brush, flat with fiber bristles

Various

Brush, round with fiber bristles

Various

Dishwashing liquid (mild)

Nylon, Rubber Grommets

TABLE 5-1 RECOMMENDED CLEANING AGENTS

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B
C.

KDF 806
Recommended Cleaning Procedures

CAUTION:
DO NOT ALLOW SOLVENT TO RUN INTO
SLEEVES OR CONDUIT THAT COVERS
WIRES CONNECTED TO INSERT TERMINALS.
1.

2.

Exterior
(a)
Wipe dust cover and front panel with a lint-free cloth dampened with
denatured alcohol.
(b)
For cleaning connectors, use the following procedure.
(1)
Wipe dust and dirt from bodies, shells, and cable clamps using a lint-free cloth moistened with denatured alcohol.
(2)
Wipe parts dry with a clean, dry lint-free cloth.
(3)
Remove dirt and lubricant from connector inserts, insulation,
and terminals using a small soft bristled brush moistened
with denatured alcohol.
(4)
Dry the inserts with an air jet.
(c)
Remove cover(s).
(d)
If necessary, open any blocked ventilation holes by first saturating
the debris clogging the apertures with denatured alcohol and then
blowing the loosened material out with an air stream.
Interior
The following solvents are no longer recommended for benchtop or rework
cleaning of printed circuit boards, modules, or sub-assemblies.

FREON TF, IMC

TRICHLOROETHANE

CARBON TETRACHLORIDE

DETERGENT (ALL AND EQUIVALENTS)

CHLOROFORM

METHYLENE CHLORIDE

TRICHLOROETHYLENE

GENESOLV 2004/2010

PROPYL ALCOHOL

METHYL ALCOHOL

ETHYL ALCOHOL

BUTYL ALCOHOL

XYLENE

PRELETE (CFC-113)

TABLE 5-2 UNSAFE CLEANING AGENTS

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KDF 806

CAUTION:
DO NOT USE SOLVENT TO CLEAN PARTS
COMPOSED OF OR CONTAINING NYLON OR
RUBBER GROMMETS.
CLEAN THESE
ITEMS WITH MILD LIQUID DISHWASHING
DETERGENT AND WATER. USE DETERGENT FOR THIS PURPOSE ONLY.
CAUTION:
DUPONT VERTREL SMT DOES HAVE GENERAL MATERIAL COMPATIBILITY PROBLEMS WITH POLYCARBONATE, POLYSTYRENE, AND RUBBER. IT IS RECOMMENDED
THAT THESE MATERIALS BE CLEANED
WITH DENATURED ALCOHOL.
CAUTION:
DO NOT ALLOW EXCESS CLEANING SOLVENT TO ACCUMULATE IN ANY OF THE ADJUSTMENT SCREW CREVICES AND THEREBY SOFTEN OR DISSOLVE THE ADJUSTMENT SCREW EPOXY SEALANT.
CAUTION:
AVOID AIR-BLASTING SMALL TUNING COILS
AND OTHER DELICATE PARTS BY HOLDING
THE AIR NOZZLE TOO CLOSE. USE BRUSHES CAREFULLY ON DELICATE PARTS.
CAUTION:
IMPROPER CLEANING CAN RESULT IN SURFACE LEAKAGE AND CONDUCTIVE PARTICULATES, SUCH AS SOLDER BALLS OR METALLIC CHIPS, WHICH CAN CAUSE ELECTRICAL SHORTS. SEVERE IONIC CONTAMINATION FROM HANDLING AND FROM
ENVIRONMENTAL CONDITIONS CAN RESULT IN HIGH RESISTANCE OR OPEN CIRCUITS.
CAUTION:
ULTRASONIC CLEANING CAN DAMAGE
CERTAIN PARTS AND SHOULD GENERALLY
BE AVOIDED.

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KDF 806
NOTE:
Solvents may be physically applied in several ways
including agitation, spraying, brushing, and vapor
degreasing. The cleaning solvents and methods
used shall have no deleterious effect on the parts,
connections, and materials being used. If sensitive
components are being used, spray is recommended.
Uniformity of solvent spray flow should be maximized and wait-time between soldering and cleaning
should be minimized.
NOTE:
Clean each module subassembly. Then remove any
foreign matter from the casting.
Remove each module subassembly. Then remove any foreign matter from
the casting.
(a)
Casting covers and shields should be cleaned as follows:
(1)
Remove surface grease with a lint-free cloth.
(2)
Blow dust from surfaces, holes, and recesses using an air
stream.
(3)
If necessary, use a solvent, and scrub until clean, working
over all surfaces and into all holes and recesses with a suitable non-metallic brush.
(4)
Position the part to dry so the solvent is not trapped in holes
or recesses. Use an air stream to blow out any trapped solvent.
(5)
When thoroughly clean, touch up any minor damage to the
finish.
(b)
Assemblies containing resistors, capacitors, rf coils, inductors,
transformers, and other wired parts should be cleaned as follows:
(1)
Remove dust and dirt from all surfaces, including all parts
and wiring, using soft-bristled brushes in conjunction with air
stream.
(2)
Any dirt that cannot be removed in this way should be removed with a brush (not synthetic) saturated with an approved solvent, such as mentioned above. Use of a clean,
dry air stream (25 to 28 psi) is recommended to remove any
excess solvent.
(3)
Remove flux residue, metallic chips, and/or solder balls with
an approved solvent.
(c)
Wired chassis devices containing terminal boards, resistor and capacitor assemblies, rf coils, switches, sockets, inductors, transformers, and other wired parts should be cleaned as follows:

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KDF 806
NOTE:
When necessary to disturb the dress of wires and
cables, note the positions before disturbing and restore them to proper dress after cleaning.
(1)

(d)

5.3.3

Blow dust from surfaces, holes, and recesses using an air

jet.
(2)
Finish cleaning chassis by wiping finished surfaces with a
lint-free cloth moistened with solvent.
(3)
Dry with a clean, dry, lint-free cloth.
(4)
When thoroughly clean, touch-up any minor damage to the
finish.
(5)
Protect the chassis from dust, moisture, and damage pending inspection.
Ceramic and plastic parts should be cleaned as follows:
(1)
Blow dust from surfaces, holes, and recesses using an air
jet.
(2)
Finish cleaning chassis by wiping finished surfaces with a
lint-free cloth moistened with solvents.
(3)
Dry with a clean, dry, lint-free cloth.

REPAIR
A.

B.

General
This section contains information required to perform limited repairs on the unit.
The repair or replacement of damaged parts in airborne electronic equipment usually involves standard service techniques. In most cases, examination of drawings
and equipment reveals several approaches to perform a repair. However, certain
repairs demand following an exact repair sequence to ensure proper operation of
the equipment. After correcting a malfunction in any section of the unit, it is recommended that a repetition of the functional test of the unit be performed.
Repair Precautions

WARNING
THIS UNIT CONTAINS VOLTAGES THAT ARE
DANGEROUS TO LIFE. REMOVE ALL POWER BEFORE PROCEEDING WITH REPAIR.
CAUTION
THIS EQUIPMENT CONTAINS ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICES. EQUIPMENT MODULES AND ESDS
DEVICES MUST BE HANDLED IN ACCORDANCE WITH SPECIAL ESDS HANDLING
PROCEDURES.

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KDF 806
1.
2.
3.
4.
5.

6.

7.

8.

C.

Ensure that all ESDS and MOS handling precautions are followed.
Perform repairs and replace components with power disconnected from
equipment.
Use a conductive table top for repairs and connect table to ground conductors of 60Hz and 400Hz power lines.
Replace connectors, coaxial cables, shield conductors, and twisted pairs
only with identical items.
Reference component side of a printed circuit board in this manual means
the side on which components are located; solder side refers to the other
side. The standard references are as follows: nearside is the component
side; farside is the solder side; on surface mount boards with components
on both sides, the nearside is the side that has the J#### and P#### connector numbers.
When repairing circuits, carefully observe lead dress and component orientation. Keep leads as short as possible and observe correct repair techniques.
There are certain soldering considerations with surface mount components. The soldering iron tip should not touch the ceramic component body.
The iron should be applied only to the termination-solder filet.
Observe cable routing throughout instrument assembly, prior to disassembly, to enable a proper reinstallation of cabling during reassembly procedures.

Electrostatic Sensitive Devices (ESDS) Protection

1.
Always discharge static before handling devices by touching something
that is grounded.
2.
Use a wrist strap grounded through a 1M resistor.
3.
Do not slide anything on the bench. Pick it up and set it down instead.
4.
Keep all parts in protective cartons until ready to insert into the board.
5.
Never touch the device leads or the circuit paths during assembly.
6.
Use a grounded tip, low wattage soldering station.
7.
Keep the humidity in the work environment as high as feasibly possible.
8.
Use grounded mats on the work station unless table tops are made of approved antistatic material.
9.
Do not use synthetic carpet on the floor of the shop. If a shop is carpeted,
ensure that a grounded mat is placed at each workstation.
10.
Keep common plastics out of the work area.

Rev. 8, June/2005

05511M07.JA

Page 5-25

KDF 806

D.

MOS Device Protection

MOS (Metal Oxide Semiconductor) devices are used in this equipment. While the
attributes of MOS type devices are many, characteristics make them susceptible
to damage by electrostatic or high voltage charges. Therefore, special precautions
must be taken during repair procedures to prevent damaging the device. The following precautions are recommended for MOS circuits, and are especially important in low humidity or dry conditions.
1.
Store and transport all MOS devices in conductive material so that all exposed leads are shorted together. Do not insert MOS devices into conventional plastic snow or plastic trays used for storing and transporting standard semiconductor devices.
2.
Ground working surfaces on workbench to protect the MOS devices.
3.
Wear cotton gloves or a conductive wrist strap in series with a 200K resistor connected to ground.
4.
Do not wear nylon clothing while handling MOS devices.
5.
Do not insert or remove MOS devices with power applied. Check all power
supplies to be used for testing MOS devices. and be sure that there are no
voltage transients present.
6.
When straightening MOS leads, provide ground straps for the apparatus for
the device.
7.
Ground the soldering iron when soldering a device.
8.
When possible, handle all MOS devices by package or case, and not by
leads. Prior to touching the device, touch an electrical ground to displace
any accumulated static charge. The package and substrate may be electrically common. If so, an electrical discharge to the case would cause the
same damage as touching the leads.
9.
Clamping or holding fixtures used during repair should be grounded, as
should the circuit board, during repair.
10.
Devices should be inserted into the printed circuit boards such that leads
on the back side do not contact any material other than the printed circuit
board (in particular, do not use any plastic foam as a backing).
11.
Devices should be soldered as soon as possible after assembly. All soldering irons must be grounded.
12.
Boards should not be handled in the area around devices, but rather by
board edges.
13.
Assembled boards must not be placed in conventional, home-type, plastic
bags. Paper bags or antistatic bags should be used.
14.
Before removing devices from conductive portion of the device carrier,
make certain conductive portion of carrier is brought in contact with well
grounded table top.

E.

PC Board, Two-Lead Component Removal (Resistors, Capacitors, Diodes, etc.)

1.
Heat one lead from component side of board until solder flows, and lift one
lead from board; repeat for other lead and remove component (note orientation).
2.
Melt solder in each hole, and using a desoldering tool, remove solder from
each hole.

Rev. 8, June/2005

05511M07.JA

Page 5-26

KDF 806
3.
4.

Dress and form leads of replacement component; insert leads into correct
holes.
Insert replacement component observing correct orientation.

F.

PC Board, Multi-Lead Component Removal (ICs, etc.)

1.
Remove component by clipping each lead along both sides. Clip off leads
as close to component as possible. Discard component.
2.
Heat hole from solder side and remove clipped lead from each hole.
3.
Melt solder in each hole, and using a desoldering tool, remove solder from
each hole.
4.
Insert replacement component observing correct orientation.
5.
Solder component in place from farside of board. Avoid solder runs. No solder is required on contacts where no traces exist.

G.

Replacement of Power Transistors

1.
Unsolder leads and remove attaching hardware. Remove transistor and
hard-coat insulator.
2.
Apply Thermal Joint Compound Type 120 (Wakefield Engineering, Inc.) to
the mounting surface of the replacement transistor.
3.
Reinstall the transistor insulator and the power transistor using hardware
removed in step (1).
4.
After installing the replacement transistor, but before making any electrical
connections, measure the resistance between the case of the transistor
and the chassis, to ensure that the insulation is effective. The resistance
measured should be greater than 10M.
5.
Reconnect leads to transistor and solder in place.

H.

Replacement of Printed Circuit Board Protective Coating

WARNING
CONFORMAL COATING CONTAINS TOXIC
VAPORS! USE ONLY WITH ADEQUATE VENTILATION.
1.
2.

3.
4.
5.

Rev. 8, June/2005

Clean repaired area of printed circuit board per instructions in the 5.3.2
CLEANING section of this manual.
Apply Conformal Coating, Humiseal #1B-31 HYSOL PC20-35M-01 (Humiseal Division, Columbia Chase Corp., 24-60 Brooklyn Queens Expressway West, Woodside, N.Y., 11377) P/N 016-01040-0000.
Shake container well before using.
Spray or brush surfaces with smooth, even strikes. If spraying, hold nozzle
10-15 inches from work surface.
Cure time is ten minutes at room temperature.

05511M07.JA

Page 5-27

B
I.

5.3.3.1

KDF 806
Programmable Read Only Memory (PROM) Replacement
The read only memory packages are specially programmed devices to provide
specific logic outputs required for operation in the unit. The manufacturers part
(type) number is for the un-programmed device, and cannot be used. The Honeywell part number must be used to obtain the correctly programmed device. Refer
to SECTION VI ILLUSTRATED PARTS LIST.

REPLACEMENT OF COMPONENTS

This section describes the procedure, along with any special techniques, for replacing damaged
or defective components.
A.
Connectors
When replacing a connector, refer to the appropriate PC board assembly drawing,
and follow the notes, to ensure correct mounting and mating of each connector.
B.
Crystal
The use of any crystal, other than a Honeywell crystal, is considered an unauthorized modification.
C.
Diodes
Diodes used are silicon and germanium. Use long-nose pliers as a heat sink, under
normal soldering conditions. Note the diode polarity before removal.
D.
Integrated Circuits
Refer to the applicable reference for removal and replacement instructions.
E.
Wiring/Coaxial Cable
When repairing a wire that has broken from its terminal, remove all old solder, and
pieces of wire from the terminal, re-strip the wire to the necessary length, and resolder the wire to the terminal. Replace a damaged wire or coaxial cable with one of
the same type, size and length.

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B
5.3.4

KDF 806
DISASSEMBLY/ASSEMBLY

The KDF 806 can be disassembled into basic subassemblies. The following procedures will allow
easy access to all parts for adjustments and/or troubleshooting during repair. Refer to assembly
drawings, alignment procedures, troubleshooting charts, and schematics as necessary.
Unlock and remove the dust cover by turning the DZUS fastener located at each end of the cover
CCW.

CAUTION:
Use a low wattage soldering iron when replacing
components.
CAUTION:
Observe care when handling any of the semiconductor devices.
CAUTION:
Replace washers and any transistor insulating
washers or caps to the same original type.
CAUTION:
Clean areas of repair after assuring all excessive component areas are clipped and removed.
A.

B.

Receiver Board Disassembly

1.
Remove the Receiver Board dust cover and expose the board parts. (Any
alignment procedures necessary can be performed at this time. All parts
and test points are accessible for troubleshooting.)
2.
Remove a phillips screw at each corner and one in the middle of the board.
3.
Remove the two phillips screws at the antenna plate.
4.
Carefully lift the Receiver Board away from the chassis.
5.
Complete part replacement or component check.
6.
To replace the Receiver Board follow the above procedure in reverse, taking care that the interconnecting male pins of the main board mate properly
to the Receiver Board female receptacle sockets.
Power Supply Disassembly
1.
To gain access to the power supply parts for voltage checks, alignment, or
troubleshooting remove the 4 phillips screws (1 in each corner) in the top
cover plate.
2.
Remove the 4 nuts on the main board that secure the power supply assembly to the chassis. Two are found at the heat-sink strip of the main board,
one at Q313 and the other between Q306 and Q307. The other two are
found on the opposite side of the main board; one the negative end of
C360 and the other at the negative end of C364.

Rev. 8, June/2005

05511M07.JA

Page 5-29

KDF 806
3.

C.

D.

5.4

To remove the power supply board, disassemble the mounting hardware

that secures Q503 and Q504 to the heat-sink (Be sure to note the relative
positions of the transistor mounting hardware). Unscrew the 4 standoff
studs, one at each corner of the board, and lift the power supply board off
of the power supply chassis.
4.
To reassemble, follow this procedure in reverse. Assure that the interconnecting male pins of the main board mate properly with the female sockets
in the power supply board.
Main Board Disassembly
1.
Remove the 4 nuts as described in procedure B-2 and remove the power
supply module from the system main frame since the power supply module
is secured to the main frame with these four nuts removed.
2.
Remove the 2 phillips screws found at the ends of the main connector on
the face plate.
3.
Lift the plate covering I302 and remove the phillips screw from the corner
of the board.
4.
Remove the remaining 5 phillips screws; 3 are at the corners of the main
board and the other 2 are outside the fence of I302.
Re-assembly
To re-assemble, follow the above procedure in reverse. Be sure to align the male
interconnecting pins carefully into the female sockets of the power supply and receiver board assemblies.

TROUBLESHOOTING

Included in this section are troubleshooting flowcharts and waveforms. Additional waveforms and
significant voltage levels are contained on the schematic diagrams.
5.4.1

GENERAL TROUBLESHOOTING FLOWCHART

The unit troubleshooting flowchart begins with a unit flowchart which narrows the trouble to a circuit flowchart. See FIGURE 5-8 UNIT TROUBLESHOOTING FLOWCHART, FIGURE 5-9 POWER SUPPLY TROUBLESHOOTING FLOWCHART, FIGURE 5-10 IF CIRCUIT TROUBLESHOOTING FLOWCHART, FIGURE 5-11 COHERENT DETECTOR TROUBLESHOOTING
FLOWCHART, FIGURE 5-12 AUDIO CIRCUIT TROUBLESHOOTING FLOWCHART, FIGURE
5-13 BEARING DETECTOR TROUBLESHOOTING FLOWCHART, and FIGURE 5-14 TROUBLESHOOTING WAVEFORMS.

Rev. 8, June/2005

05511M07.JA

Page 5-30

KDF 806

FIGURE 5-8 UNIT TROUBLESHOOTING FLOWCHART

Rev. 8, June/2005

05511M07.JA

Page 5-31

KDF 806

FIGURE 5-9 POWER SUPPLY TROUBLESHOOTING FLOWCHART

Rev. 8, June/2005

05511M07.JA

Page 5-32

KDF 806

FIGURE 5-10 IF CIRCUIT TROUBLESHOOTING FLOWCHART

Rev. 8, June/2005

05511M07.JA

Page 5-33

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 5-34

KDF 806

FIGURE 5-11 COHERENT DETECTOR TROUBLESHOOTING FLOWCHART

Rev. 8, June/2005

05511M07.JA

Page 5-35

KDF 806

FIGURE 5-12 AUDIO CIRCUIT TROUBLESHOOTING FLOWCHART

Rev. 8, June/2005

05511M07.JA

Page 5-37

KDF 806

FIGURE 5-13 BEARING DETECTOR TROUBLESHOOTING FLOWCHART

Rev. 8, June/2005

05511M07.JA

Page 5-38

KDF 806

FIGURE 5-14 TROUBLESHOOTING WAVEFORMS

(Sheet 1 of 3)
Rev. 8, June/2005

05511M07.JA

Page 5-39

KDF 806

FIGURE 5-14 TROUBLESHOOTING WAVEFORMS

(Sheet 2 of 3)
Rev. 8, June/2005

05511M07.JA

Page 5-40

KDF 806

FIGURE 5-14 TROUBLESHOOTING WAVEFORMS

(Sheet 3 of 3)
Rev. 8, June/2005

05511M07.JA

Page 5-41

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 5-42

KDF 806

SECTION VI
ILLUSTRATED PARTS LIST
6.1

GENERAL

The Illustrated Parts List (IPL) is a complete list of assemblies and parts required for the unit. The
IPL also provides for the proper identification of replacement parts. Individual parts lists within this
IPL are arranged in numerical sequence starting with the top assembly and continuing with the
sub-assemblies. All mechanical parts will be separated from the electrical parts used on the subassembly. Each parts list is followed by a component location drawing.
Parts identified in this IPL by Honeywell part number meet design specifications for this equipment
and are the recommended replacement parts. For warranty information concerning Honeywell replacement parts, consult the www.bendixking.com website.
Some part numbers may not be currently available. Consult the current Honeywell catalog or contact a Honeywell representative for equipment availability.

6.2

REVISION SERVICE

The manual will be revised as necessary to reflect current information.

6.3

LIST OF ABBREVIATIONS

Abbreviation

Name

Motor or Synchro

Capacitor

CJ

Circuit Jumper

CR

Diode

DS

Lamp

Voltage or Signal Connect Point

Fuse

FL

Filter

FT

Feedthru

Integrated Circuit

Jack or Fixed Connector

Inductor

Meter

Plug

Transistor

Resistor

Rev. 8, June/2005

05511M07.JA

Page 6-1

KDF 806

Abbreviation

Name

RT

Thermistor

Switch

Transformer

TP

Test Point

Component Network, Integrated Circuit,

Circuit Assembly

Photocell/Vacuum Tube

Waveguide

Crystal

Rev. 8, June/2005

05511M07.JA

Page 6-2

B
6.4

KDF 806

SAMPLE PARTS LIST

The above is only a sample. The actual format and style may vary slightly. A Find Number column, when shown, references selected items on the BOMs accompanying Assembly Drawing.
This information does not apply to every BOM. Therefore, a lack of information in this column, or
a lack of this column, should not be interpreted as an omission.
FIGURE 6-1 SAMPLE PARTS LIST

Rev. 8, June/2005

05511M07.JA

Page 6-3

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-4

B
6.5

KDF 806

KDF 806 FINAL ASSEMBLY

PN
DESCRIPTION
REV
----------------------------------------------------------------------066-1077-00 ADF RECEIVER ASSY
AA
066-1077-01 ADF RECEIVER ASSY
AA
-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0001
-------------------------------------------------------------------------------------------------------REF100
000-00337-0002
PRODUCT STRUCTURE DIAGRAM, KD F806
RF
.00
.
REF100
000-00812-0002
PRODUCT STRUCTURE DIAGRAM KDF 806
RF
.
.00
012-01005-0000
TAPE MYLAR 3 W
AR 1.00
1.00
012-01005-0003
TAPE MYLAR .250 W
IN 1.20
1.40
012-01193-0000
INSUL MAIN BOARD
EA 1.00
1.00
012-01194-0000
INSUL RCVR BOARD
EA 1.00
1.00
047-05428-0001
CVR DGTL BD W/F
EA 1.00
1.00
047-05430-0001
CVR RCVR BD FNCE
EA 1.00
1.00
047-05434-0002
COVER W/HDW
EA 1.00
1.00
047-05435-0002
REAR PLATE W/F
EA 1.00
1.00
047-05436-0002
FRONT PLATE W/F
EA 1.00
1.00
047-05437-0001
BOTTOM TRAY W/F
EA 1.00
1.00
047-05438-0002
CHASSIS
EA 1.00
1.00
057-02203-0000
FLAVOR STCKR
EA 1.00
.
057-02203-0001
FLAVOR STCKR
EA
.
1.00
057-02401-0000
S/N TAG
EA 1.00
1.00
057-02425-0000
SERIAL NUMBER TAG, KDF 806
EA 1.00
1.00
076-00343-0004
SPACER 4-40
EA 2.00
2.00
088-01056-0004
NAMEPLATE DCRTD
EA 1.00
1.00
089-02140-0000
NUT LOCK 4-40
EA 4.00
4.00
089-05903-0003
SCR PHP 4-40X3/16
EA 12.00 12.00
089-06008-0003
SCR FHP 4-40X3/16
EA 5.00
5.00
089-06081-0004
SCR PHP 4-40X1/4
EA 6.00
6.00
089-06297-0003
SCR FHP 2-56X3/16
EA 2.00
2.00
089-06415-0004
SCR PHP 4-20X1/4
EA 1.00
1.00
089-08024-0030
WSHR FLT STD #3
EA 2.00
2.00
187-01353-0003
CUSHION
EA 1.00
1.00
200-02880-0000
PWR SUP SUB-ASSY
EA 1.00
1.00
200-06369-0010
RECEIVER BD
EA 1.00
1.00
200-08144-0000
KDF806 MUTE BD
EA 1.00
.
200-08144-0010
KDF806 MUTE BD
EA
.
1.00
206-00135-0002
KDF806 HW/SW CONF.
EA 1.00
.
206-00199-0002
KDF806 HW/SW CONF.
EA
.
1.00

PN
DESCRIPTION
REV
----------------------------------------------------------------------206-00135-0002 KDF806 HW/SW CONF.
0
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0002
------------------------------------------------------------------------------------------------REF100
700-00290-0002
KDF806 CONF. INDEX
EA 1.00
057-03284-0002
UNIT SOFTWARE V02
EA 1.00
205-00605-0002
KDF806 MAIN BD
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-5

KDF 806

PN
DESCRIPTION
REV
----------------------------------------------------------------------206-00199-0002 KDF806 HW/SW CONF.
0
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0002
------------------------------------------------------------------------------------------------REF100
700-00290-0002
KDF806 CONF. INDEX
EA 1.00
057-03284-0002
UNIT SOFTWARE V02
EA 1.00
205-00668-0002
KDF806 MAIN BD
EA 1.00
PN
DESCRIPTION
REV
----------------------------------------------------------------------205-00605-0002 KDF806 MAIN BD
AA
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0002
------------------------------------------------------------------------------------------------REF1
300-06370-0010
MAIN BD ASSY KDF 806
RF
.00
057-05006-0005
KDF806 MAIN BD TAG
EA 1.00
057-05335-0002
DECAL 205 DASH 02
EA 1.00
125-00199-0001
KDF806 ADF PDS
EA 1.00
193-00605-0002
KDF 806 MAIN BD
RF
.00
200-06370-0010
KDF806 MAIN BD
EA 1.00
PN
DESCRIPTION
REV
----------------------------------------------------------------------205-00668-0002 KDF806 MAIN BD
AA
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0002
------------------------------------------------------------------------------------------------REF100
300-06370-0010
MAIN BD ASSY KDF 806
RF
.00
057-05252-0668
IDT 205-00668-0000
EA 1.00
057-05335-0002
DECAL 205 DASH 02
EA 1.00
125-00199-0001
KDF806 ADF PDS
EA 1.00
193-00668-0002
KDF 806 MAIN BD ASSY
RF
.00
200-06370-0020
KDF806 MAIN BD
EA 1.00
PN
DESCRIPTION
REV
----------------------------------------------------------------------125-00199-0001 KDF806 ADF PDS
AA
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0001
------------------------------------------------------------------------------------------------I314
122-00199-0001
KDF806 ADF PROC
EA 1.00
REF1
300-06370-0000
MAIN BOARD ASSY KDF 806
RF
.00
REF1
300-06370-0010
MAIN BD ASSY KDF 806
RF
.00
PN
DESCRIPTION
REV
----------------------------------------------------------------------122-00199-0001 KDF806 ADF PROC
6
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0001
------------------------------------------------------------------------------------------------120-02249-0000
SINGLE CHIP UP
EA 1.00
122-00242-0001
KDF806 DEV PROM-UP
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-6

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-7

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-8

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-9

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-10

KDF 806

FIGURE 6-2 KDF 806 END ITEM ASSEMBLY DRAWING

(Dwg. No. 300-02864-0000 Rev. AA)
Rev. 8, June/2005

05511M07.JA

Page 6-11

KDF 806

FIGURE 6-2A KDF 806 END ITEM ASSEMBLY DRAWING

(Dwg. No. 300-02864-0000 Rev. 2) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-13

KDF 806

FIGURE 6-2B KDF 806 END ITEM ASSEMBLY DRAWING

(Dwg. No. 300-02864-0000 Rev. 1) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-15

B
6.6

KDF 806

KDF 806 MAIN BOARD

PN
DESCRIPTION
REV
----------------------------------------------------------------------200-06370-0000 MAIN BOARD
BK
200-06370-0010 KDF806 MAIN BD
AK
-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------A1
200-09849-0001
AUDIO BOARD ASSEMBLY, KDF 806
EA 1.00
1.00
C301
111-00001-0001
CAP CR .1UF 50V
EA 1.00
1.00
C302
102-00024-0009
CAP VA 7-35PF 160V
EA 1.00
1.00
C303
104-00001-0041
CAP SM 22PF 500V
EA 1.00
1.00
C304
104-00001-0026
CAP SM 82PF 100V
EA 1.00
1.00
C305
111-00001-0001
CAP CR .1UF 50V
EA 1.00
1.00
C306
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
.
C307
096-01082-0021
CAP TN 12UF 10V
EA 1.00
.
C308
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
.
C309
111-00001-0019
CAP CR .68UF 50V
EA 1.00
1.00
C310
111-00001-0009
CAP CR .15UF 100V
EA 1.00
1.00
C311
111-00001-0000
CAP CR .01UF 50V
EA 1.00
1.00
C312
111-00001-0000
CAP CR .01UF 50V
EA 1.00
1.00
C313
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C314
111-00001-0001
CAP CR .1UF 50V
EA 1.00
1.00
C315
111-00001-0001
CAP CR .1UF 50V
EA 1.00
1.00
C316
111-00001-0000
CAP CR .01UF 50V
EA 1.00
1.00
C317
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C318
111-00001-0000
CAP CR .01UF 50V
EA 1.00
1.00
C319
111-00001-0001
CAP CR .1UF 50V
EA 1.00
1.00
C320
111-00001-0000
CAP CR .01UF 50V
EA 1.00
1.00
C321
104-00001-0044
CAP SM 56PF 100V
EA 1.00
1.00
C322
104-00001-0044
CAP SM 56PF 100V
EA 1.00
1.00
C323
111-00001-0000
CAP CR .01UF 50V
EA 1.00
1.00
C324
111-00001-0041
CAP CR 270PF 50V
EA 1.00
1.00
C325
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C326
111-02470-0010
CAP MC 47PF 50V 5%
EA 1.00
1.00
C327
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C328
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C329
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C330
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C331
111-02102-0041
CAP MC 1KPF50V 10%
EA 1.00
1.00
C332
111-02102-0041
CAP MC 1KPF50V 10%
EA 1.00
1.00
C333
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
1.00
C334
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C335
102-00024-0009
CAP VA 7-35PF 160V
EA 1.00
1.00
C336
111-02101-0020
CAP MC 100PF100V5%
EA 1.00
.
C336
111-02102-0040
CAP MC 1KPF 50V 5%
EA
.
1.00
C337
111-02102-0041
CAP MC 1KPF50V 10%
EA 1.00
1.00
C338
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C339
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C340
096-01082-0002
CAP TN 1UF 35V
EA 1.00
1.00
C341
096-01082-0010
CAP TN 10UF 35V
EA 1.00
1.00
C342
096-01082-0010
CAP TN 10UF 35V
EA 1.00
1.00
C343
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C346
096-01082-0002
CAP TN 1UF 35V
EA 1.00
1.00
C347
096-01082-0038
CAP TN 100UF 15V
EA 1.00
1.00
C348
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C349
104-00001-0064
CAP SM 200PF 500V
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-17

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------C350
111-00001-0017
CAP CR 180PF 50V
EA 1.00
1.00
C351
111-00001-0017
CAP CR 180PF 50V
EA 1.00
1.00
C352
111-00001-0017
CAP CR 180PF 50V
EA 1.00
1.00
C353
096-01082-0006
CAP TN 47UF 15V
EA 1.00
1.00
C354
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00
1.00
C355
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00
1.00
C356
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00
1.00
C357
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00
1.00
C358
096-01022-0000
CAP TN 15UF 75V
EA 1.00
1.00
C359
111-00001-0017
CAP CR 180PF 50V
EA 1.00
1.00
C360
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
1.00
C361
111-00001-0017
CAP CR 180PF 50V
EA 1.00
1.00
C362
111-00001-0017
CAP CR 180PF 50V
EA 1.00
1.00
C363
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
1.00
C364
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
1.00
C365
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
1.00
C366
096-01082-0010
CAP TN 10UF 35V
EA 1.00
1.00
C367
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
1.00
C368
096-01082-0002
CAP TN 1UF 35V
EA 1.00
1.00
C369
096-01082-0021
CAP TN 12UF 10V
EA 1.00
1.00
C370
111-00001-0004
CR .33UF 50V
EA 1.00
1.00
C371
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C372
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C373
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C374
096-01082-0030
CAP TN 22UF 35V
EA 1.00
1.00
C375
111-00001-0004
CR .33UF 50V
EA 1.00
1.00
C376
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C377
111-00001-0004
CR .33UF 50V
EA 1.00
1.00
C378
111-00001-0004
CR .33UF 50V
EA 1.00
1.00
C380
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C382
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C384
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C386
096-01082-0054
CAP TN 15UF 20V
EA 1.00
1.00
C387
096-01082-0054
CAP TN 15UF 20V
EA 1.00
1.00
C388
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
1.00
C389
111-00001-0000
CAP CR .01UF 50V
EA 1.00
1.00
C390
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
1.00
C391
111-00001-0000
CAP CR .01UF 50V
EA 1.00
1.00
C392
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
1.00
C393
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
1.00
C394
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
1.00
C395
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00
1.00
C396
111-00001-0000
CAP CR .01UF 50V
EA 1.00
1.00
C397
096-01082-0047
CAP TN 1UF 20V
EA
.
1.00
CJ301
024-05065-0000
WIRE SLD 28AWG
IN
.
.50
CR301
007-04032-0000
DIO V 1N5456A
EA 1.00
1.00
CR302
007-05046-0002
DIO Z 1N5234B
EA 1.00
1.00
CR303
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR304
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR305
999-09999-0098
PLACE HOLDER
RF
.00
.00
CR306
999-09999-0098
PLACE HOLDER
RF
.00
.00
CR307
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR308
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR309
007-06025-0000
DIO S 1N4003
EA 1.00
1.00
CR310
007-06025-0000
DIO S 1N4003
EA 1.00
1.00
CR311
007-06025-0000
DIO S 1N4003
EA 1.00
1.00
CR312
007-05046-0009
DIO Z 1N5250B
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-18

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------CR313
007-05046-0008
DIO Z 1N5245B
EA 1.00
1.00
CR314
007-06025-0000
DIO S 1N4003
EA 1.00
1.00
CR315
007-06025-0000
DIO S 1N4003
EA 1.00
1.00
CR316
007-06025-0000
DIO S 1N4003
EA 1.00
1.00
CR317
007-06025-0000
DIO S 1N4003
EA 1.00
1.00
CR318
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR319
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
F301
036-00058-0002
FUSE AGA 32V 2A
EA 1.00
1.00
I301
120-08025-0000
IC C2392N
EA 1.00
.
I302
120-04004-0000
IC MC1648P
EA 1.00
1.00
I303
120-00098-0001
IC SN54LS73N
EA 1.00
1.00
I304
120-03023-0001
LM723H CAN W/MIL TEMP & SCREENING
EA 1.00
1.00
I305
120-03023-0001
LM723H CAN W/MIL TEMP & SCREENING
EA 1.00
1.00
I306
120-06058-0000
IC MM74C906N+
EA 1.00
1.00
I307
120-06056-0001
IC SCL4094ABC+
EA 1.00
1.00
I308
120-03048-0002
IC LM139J
EA 1.00
1.00
I309
120-06070-0000
IC CD4070BF
EA 1.00
1.00
I310
120-06012-0001
IC SCL4016ABC+
EA 1.00
1.00
I311
120-03053-0070
IC LM158J
EA 1.00
1.00
I313
120-06073-0001
IC CD4052BMJ
EA 1.00
1.00
I314
999-09999-0090
REF SFTWARE SET
RF
.00
.00
I315
120-06065-0001
IC AD7533CD
EA 1.00
1.00
I316
120-03104-0001
IC OP AMP DUAL
EA 1.00
1.00
I317
120-03127-0013
LM193J DUAL COMPARATOR
EA 1.00
1.00
I318
120-06058-0000
IC MM74C906N+
EA 1.00
1.00
I319
120-06012-0001
IC SCL4016ABC+
EA 1.00
1.00
I320
120-03053-0070
IC LM158J
EA 1.00
1.00
I321
120-03067-0001
MULTIPLIER, LINEAR 4 QUADRANT
EA 1.00
1.00
I322
120-03067-0001
MULTIPLIER, LINEAR 4 QUADRANT
EA 1.00
1.00
I323
120-03121-0012
IC TL081MJG
EA 1.00
1.00
I324
120-03121-0012
IC TL081MJG
EA 1.00
1.00
J301
030-02418-0008
HEADER STRGT 8P
EA 1.00
1.00
J302
030-02418-0009
HEADER STRGT 9P
EA 1.00
1.00
J303
030-02431-0000
CONNECTOR PIN
EA 1.00
1.00
J304
030-02431-0000
CONNECTOR PIN
EA 1.00
1.00
J305
030-02431-0000
CONNECTOR PIN
EA 1.00
1.00
J306
030-02418-0006
HEADER STRGT 6P
EA 1.00
1.00
J307
030-02418-0003
HEADER STRGT 3P
EA 1.00
1.00
J8061
030-02350-0016
CONN SUB-D PC 50P
EA 1.00
1.00
L301
019-02084-0024
CH 1.5UH 5%
EA 1.00
.
L302
019-02084-0031
CH 2.7UH 10%
EA 1.00
1.00
L303
019-02084-0031
CH 2.7UH 10%
EA 1.00
1.00
L304
019-02082-0053
CH 47UH 5%
EA 1.00
1.00
L305
019-02084-0087
CH 560UH 10%
EA 1.00
1.00
L306
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L307
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L308
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L309
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L310
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L311
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L312
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L313
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L314
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L315
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L316
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L317
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L318
019-02102-0004
CHOKE 90UH
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-19

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------L319
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L320
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L321
019-02102-0004
CHOKE 90UH
EA 1.00
1.00
L322
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L323
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L324
019-02083-0010
CH 680UH 5%
EA 1.00
1.00
L325
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L326
019-02084-0031
CH 2.7UH 10%
EA 1.00
1.00
L327
019-02084-0031
CH 2.7UH 10%
EA 1.00
1.00
L328
019-02084-0031
CH 2.7UH 10%
EA 1.00
1.00
L329
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L330
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
1.00
L331
019-02084-0021
CH 1UH 10%
EA 1.00
1.00
P301
030-03369-1106
CONN., HEADER,RECEPTACLE,P.C.B., .I CTR
EA 1.00
.
P301
033-00092-0012
IC DIP SCKT 18C
EA
.
1.00
P302
030-03369-1106
CONN., HEADER,RECEPTACLE,P.C.B., .I CTR
EA 1.00
1.00
P303
030-03369-1106
CONN., HEADER,RECEPTACLE,P.C.B., .I CTR
EA
.
1.00
Q301
007-00402-0000
XSTR NPN 2N2369A
EA 1.00
1.00
Q302
007-00163-0000
XSTR S PNP MPS6519
EA 1.00
1.00
Q303
007-00162-0000
XSTR S NPN MPS6515
EA 1.00
1.00
Q304
007-00162-0000
XSTR S NPN MPS6515
EA 1.00
1.00
Q305
007-00119-0001
XSTR S PN4917-18
EA 1.00
1.00
Q306
007-00276-0000
XSTR MJE180
EA 1.00
1.00
Q307
007-00315-0012
XSTR S PNP D43C2-G
EA 1.00
1.00
Q308
007-00454-0000
VMOS PWRFET
EA 1.00
1.00
Q309
007-00203-0002
FET SW N CHANNEL
EA 1.00
1.00
Q310
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q311
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
1.00
Q312
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
1.00
Q313
007-00207-0001
XSTR PNP MJE700
EA 1.00
1.00
Q314
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q315
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
1.00
Q316
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q317
007-00208-0001
XSTR NPN MJE800
EA 1.00
1.00
Q318
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
1.00
Q319
007-00207-0001
XSTR PNP MJE700
EA 1.00
1.00
Q320
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q321
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
1.00
Q322
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q323
007-00208-0001
XSTR NPN MJE800
EA 1.00
1.00
Q324
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q325
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
R301
131-00222-0023
RES CF 2.2K QW 5%
EA 1.00
1.00
R302
131-00104-0023
RES CF 100K QW 5%
EA 1.00
1.00
R303
132-00105-0041
RES WW 36 1.5W 5%
EA 1.00
.
R304
131-00472-0023
RES CF 4.7K QW 5%
EA 1.00
1.00
R305
131-00472-0023
RES CF 4.7K QW 5%
EA 1.00
1.00
R306
131-00753-0023
RES CF 75K QW 5%
EA 1.00
1.00
R307
131-00753-0023
RES CF 75K QW 5%
EA 1.00
1.00
R308
131-00472-0023
RES CF 4.7K QW 5%
EA 1.00
1.00
R309
131-00393-0023
RES CF 39K QW 5%
EA 1.00
1.00
R310
131-00103-0023
RES CF 10K QW 5%
EA 1.00
1.00
R311
131-00820-0023
RES CF 82 QW 5%
EA 1.00
1.00
R312
131-00563-0023
RES CF 56K QW 5%
EA 1.00
1.00
R313
133-00096-0029
RES VA 1K HW 10%
EA 1.00
1.00
R314
131-00470-0023
RES CF 47 QW 5%
EA 1.00
1.00
R315
131-00201-0023
RES CF 200 QW 5%
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-20

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------R316
136-04991-0072
RES PF 4.99K QW 1%
EA 1.00
1.00
R317
136-02151-0072
RES PF 2.15K QW 1%
EA 1.00
1.00
R318
131-00200-0023
RES CF 20 QW 5%
EA 1.00
1.00
R319
131-00132-0023
RES CF 1.3K QW 5%
EA 1.00
1.00
R320
131-00101-0023
RES CF 100 QW 5%
EA 1.00
1.00
R321
131-00101-0023
RES CF 100 QW 5%
EA 1.00
1.00
R322
136-01001-0072
RES PF 1K QW 1%
EA 1.00
1.00
R323
133-00096-0029
RES VA 1K HW 10%
EA 1.00
1.00
R324
136-04531-0072
RES PF 4.53K QW 1%
EA 1.00
1.00
R325
131-00222-0013
RES CF 2.2K EW 5%
EA 1.00
1.00
R326
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R327
131-00103-0013
RES CF 10K EW 5%
EA 1.00
1.00
R328
131-00243-0013
RES CF 24K EW 5%
EA 1.00
1.00
R329
131-00222-0013
RES CF 2.2K EW 5%
EA 1.00
1.00
R330
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R331
131-00103-0013
RES CF 10K EW 5%
EA 1.00
1.00
R332
131-00243-0013
RES CF 24K EW 5%
EA 1.00
1.00
R333
131-00222-0013
RES CF 2.2K EW 5%
EA 1.00
1.00
R334
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R335
131-00103-0013
RES CF 10K EW 5%
EA 1.00
1.00
R336
131-00243-0013
RES CF 24K EW 5%
EA 1.00
1.00
R337
131-00224-0013
RES CF 220K EW 5%
EA
.
1.00
R337
131-00563-0013
RES CF 56K EW 5%
EA 1.00
.
R338
999-09999-0098
PLACE HOLDER
RF
.00
.00
R339
131-00101-0023
RES CF 100 QW 5%
EA 1.00
1.00
R340
131-00105-0013
RES CF 1M EW 5%
EA 1.00
1.00
R341
131-00394-0013
RES CF 390K EW 5%
EA 1.00
1.00
R342
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R343
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R344
131-00274-0013
RES CF 270K EW 5%
EA
.
1.00
R344
131-00473-0013
RES CF 47K EW 5%
EA 1.00
.
R345
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R346
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R347
999-09999-0098
PLACE HOLDER
RF
.00
.00
R348
131-00102-0013
RES CF 1K EW 5%
EA 1.00
1.00
R349
999-09999-0098
PLACE HOLDER
RF
.00
.00
R350
999-09999-0098
PLACE HOLDER
RF
.00
.00
R351
131-00102-0023
RES CF 1K QW 5%
EA 1.00
1.00
R352
131-00203-0023
RES CF 20K QW 5%
EA 1.00
1.00
R353
131-00243-0013
RES CF 24K EW 5%
EA 1.00
1.00
R354
131-00224-0013
RES CF 220K EW 5%
EA
.
1.00
R354
131-00563-0013
RES CF 56K EW 5%
EA 1.00
.
R355
131-00153-0013
RES CF 15K EW 5%
EA 1.00
.
R355
131-00623-0013
RES CF 62K EW 5%
EA
.
1.00
R356
131-00164-0013
RES CF 160K EW 5%
EA
.
1.00
R356
131-00683-0013
RES CF 68K EW 5%
EA 1.00
.
R357
131-00334-0013
RES CF 330K EW 5%
EA 1.00
.
R357
131-00514-0013
RES CF 510K EW 5%
EA
.
1.00
R358
131-00101-0013
RES CF 100 EW 5%
EA 1.00
1.00
R359
131-00101-0013
RES CF 100 EW 5%
EA 1.00
1.00
R360
131-00474-0013
RES CF 470K EW 5%
EA 1.00
1.00
R361
131-00300-0013
RES CF 30 EW 5%
EA 1.00
1.00
R362
131-00123-0013
RES CF 12K EW 5%
EA 1.00
1.00
R363
131-00123-0013
RES CF 12K EW 5%
EA 1.00
1.00
R364
131-00104-0013
RES CF 100K EW 5%
EA
.10
.10
R364
131-00114-0013
RES CF 110K EW 5%
EA
.10
.10
R364
131-00124-0013
RES CF 120K EW 5%
EA
.10
.10

Rev. 8, June/2005

05511M07.JA

Page 6-21

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------R364
131-00134-0013
RES CF 130K EW 5%
EA
.10
.10
R364
131-00753-0013
RES CF 75K EW 5%
EA
.10
.10
R364
131-00823-0013
RES CF 82K EW 5%
EA
.40
.40
R364
131-00913-0013
RES CF 91K EW 5%
EA
.10
.10
R365
131-00162-0013
RES CF 1.6K EW 5%
EA 1.00
1.00
R369
131-00100-0023
RES CF 10 QW 5%
EA 1.00
1.00
R370
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R371
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R372
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R373
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R374
133-00096-0036
RES VA 100K HW 10%
EA 1.00
1.00
R375
136-01002-0072
RES PF 10K QW 1%
EA 1.00
1.00
R376
136-01002-0072
RES PF 10K QW 1%
EA 1.00
1.00
R377
131-00512-0013
RES CF 5.1K EW 5%
EA 1.00
1.00
R378
131-00203-0013
RES CF 20K EW 5%
EA 1.00
1.00
R379
131-00203-0013
RES CF 20K EW 5%
EA 1.00
1.00
R380
131-00204-0013
RES CF 200K EW 5%
EA 1.00
1.00
R381
131-00333-0013
RES CF 33K EW 5%
EA 1.00
1.00
R382
131-00753-0013
RES CF 75K EW 5%
EA 1.00
1.00
R383
131-00203-0013
RES CF 20K EW 5%
EA 1.00
1.00
R384
131-00474-0013
RES CF 470K EW 5%
EA 1.00
1.00
R385
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R386
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R387
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R388
131-00474-0013
RES CF 470K EW 5%
EA 1.00
1.00
R389
136-01402-0072
RES PF 14K QW 1%
EA 1.00
1.00
R390
136-02211-0072
RES PF 2.21K QW 1%
EA 1.00
1.00
R391
136-02001-0072
RES PF 2.0K QW 1%
EA 1.00
1.00
R392
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R393
136-04531-0072
RES PF 4.53K QW 1%
EA 1.00
1.00
R394
133-00096-0028
RES VA 500 HW 10%
EA 1.00
1.00
R395
133-00096-0028
RES VA 500 HW 10%
EA 1.00
1.00
R396
136-04531-0072
RES PF 4.53K QW 1%
EA 1.00
1.00
R397
131-00162-0033
RES CF 1.6K HW 5%
EA 1.00
1.00
R398
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R399
133-00096-0031
RES VA 5K HW 10%
EA 1.00
1.00
R400
136-01622-0072
RES PF 16.2K QW 1%
EA 1.00
1.00
R401
136-01002-0072
RES PF 10K QW 1%
EA 1.00
1.00
R402
136-01872-0072
RES PF 18.7K QW 1%
EA 1.00
1.00
R403
136-09531-0072
RES PF 9.53K QW 1%
EA 1.00
1.00
R404
136-04641-0072
RES PF 4.64K QW 1%
EA 1.00
1.00
R405
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
1.00
R406
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
1.00
R407
136-01002-0072
RES PF 10K QW 1%
EA 1.00
1.00
R408
136-03013-0072
RES PF 301K QW 1%
EA 1.00
1.00
R409
136-02943-0072
RES PF 294K QW 1%
EA 1.00
1.00
R410
133-00096-0033
RES VA 20K HW 10%
EA 1.00
1.00
R411
136-01002-0072
RES PF 10K QW 1%
EA 1.00
1.00
R412
133-00096-0031
RES VA 5K HW 10%
EA 1.00
1.00
R413
136-01622-0072
RES PF 16.2K QW 1%
EA 1.00
1.00
R414
136-01872-0072
RES PF 18.7K QW 1%
EA 1.00
1.00
R415
136-09531-0072
RES PF 9.53K QW 1%
EA 1.00
1.00
R416
136-04641-0072
RES PF 4.64K QW 1%
EA 1.00
1.00
R417
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
1.00
R418
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
1.00
R419
136-01002-0072
RES PF 10K QW 1%
EA 1.00
1.00
R420
131-00010-0033
RES CF 1 HW 5%
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-22

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------R421
131-00151-0013
RES CF 150 EW 5%
EA 1.00
1.00
R422
131-00102-0013
RES CF 1K EW 5%
EA 1.00
1.00
R423
131-00202-0013
RES CF 2K EW 5%
EA 1.00
1.00
R424
136-02003-0072
RES PF 200K QW 1%
EA 1.00
1.00
R425
131-00124-0023
RES CF 120K QW 5%
EA 1.00
1.00
R426
131-00470-0023
RES CF 47 QW 5%
EA 1.00
1.00
R427
131-00102-0013
RES CF 1K EW 5%
EA 1.00
1.00
R428
131-00202-0013
RES CF 2K EW 5%
EA 1.00
1.00
R429
131-00151-0013
RES CF 150 EW 5%
EA 1.00
1.00
R430
131-00010-0033
RES CF 1 HW 5%
EA 1.00
1.00
R431
136-03011-0072
RES PF 3.01K QW 1%
EA 1.00
1.00
R432
136-04021-0072
RES PF 4.02K QW 1%
EA 1.00
1.00
R433
133-00096-0028
RES VA 500 HW 10%
EA 1.00
1.00
R434
136-01541-0072
RES MF 1.54K QW 1%
EA 1.00
1.00
R435
131-00010-0033
RES CF 1 HW 5%
EA 1.00
1.00
R436
131-00151-0013
RES CF 150 EW 5%
EA 1.00
1.00
R437
131-00102-0013
RES CF 1K EW 5%
EA 1.00
1.00
R438
131-00202-0013
RES CF 2K EW 5%
EA 1.00
1.00
R439
136-02003-0072
RES PF 200K QW 1%
EA 1.00
1.00
R440
131-00124-0023
RES CF 120K QW 5%
EA 1.00
1.00
R441
131-00470-0023
RES CF 47 QW 5%
EA 1.00
1.00
R442
131-00102-0013
RES CF 1K EW 5%
EA 1.00
1.00
R443
131-00202-0013
RES CF 2K EW 5%
EA 1.00
1.00
R444
131-00151-0013
RES CF 150 EW 5%
EA 1.00
1.00
R445
131-00010-0033
RES CF 1 HW 5%
EA 1.00
1.00
R446
131-00512-0013
RES CF 5.1K EW 5%
EA 1.00
1.00
R447
131-00272-0013
RES CF 2.7K EW 5%
EA 1.00
1.00
R448
131-00512-0013
RES CF 5.1K EW 5%
EA 1.00
1.00
R449
131-00272-0013
RES CF 2.7K EW 5%
EA 1.00
1.00
R450
131-00203-0013
RES CF 20K EW 5%
EA 1.00
1.00
R451
131-00152-0033
RES CF 1.5K HW 5%
EA 1.00
1.00
R452
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R453
131-00391-0013
RES CF 390 EW 5%
EA 1.00
1.00
R454
131-00101-0013
RES CF 100 EW 5%
EA
.
1.00
R456
130-05203-0013
RES CH 20K TW 5%
EA
.
1.00
T301
999-09999-0098
PLACE HOLDER
RF
.00
.00
T302
019-05104-0000
XFMR AUD OUT
EA 1.00
1.00
TP301
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
TP302
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
TP303
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
TP304
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
U301
015-00064-0012
NTWK CAP 180PF 10%
EA 1.00
1.00
U302
015-00064-0012
NTWK CAP 180PF 10%
EA 1.00
1.00
Y301
044-00112-0000
XTAL 8.192MHZ
EA 1.00
1.00
002-06370-0000
SCH KDF 806 MAIN BOARD
RF
.00
.
002-06370-0010
MAIN BOARD, KDR 806
RF
.
.00
009-06370-0000
PC BD MAIN
EA 1.00
1.00
012-01198-0000
INSUL XSTR PLT
EA 1.00
1.00
016-01040-0000
COATING TYPE AR
AR
.00
.00
024-05065-0000
WIRE SLD 28AWG
AR
.
1.00
025-00003-0002
WIRE 22 RED
IN 9.00
9.00
030-02352-0004
LOCK TAB
EA 2.00
2.00
047-05201-0001
BRACKET W/F
EA 2.00
2.00
047-05429-0001
FENCE DGTL BD W/F
EA 1.00
1.00
047-05502-0002
XSTR MTG PLT W/H
EA 1.00
1.00
047-09252-0002
BRACKET
EA
.
1.00
088-00975-0000
CONN MTG PLT
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-23

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------089-02136-0000
NUT LOCK 2-56
EA 1.00
1.00
089-02140-0000
NUT LOCK 4-40
EA 5.00
5.00
089-05903-0003
SCR PHP 4-40X3/16
EA 2.00
2.00
089-06081-0005
SCR PHP 4-40X5/16
EA 2.00
2.00
089-08209-0001
WSHR PRPH LK .136
EA 5.00
5.00
090-00296-0000
FUSE CLIP
EA 2.00
2.00
091-00187-0000
SHOULDER WASHER
EA 1.00
1.00
091-00188-0000
CLIP COMPONENT
EA 2.00
2.00
193-00199-0001
KDF 806 MAIN BOARD
RF
.00
.
193-00605-0002
KDF 806 MAIN BD
RF
.
.00
300-06370-0000
MAIN BOARD ASSY KDF 806
RF
.00
.
300-06370-0010
MAIN BD ASSY KDF 806
RF
.
.00

Rev. 8, June/2005

05511M07.JA

Page 6-24

KDF 806

PN
DESCRIPTION
REV
----------------------------------------------------------------------200-06370-0020 KDF806 MAIN BD
AL
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0020
------------------------------------------------------------------------------------------------A1
200-09849-0001
AUDIO BOARD ASSEMBLY, KDF 806
EA 1.00
C301
111-00001-0001
CAP CR .1UF 50V
EA 1.00
C302
102-00024-0009
CAP VA 7-35PF 160V
EA 1.00
C303
104-00001-0041
CAP SM 22PF 500V
EA 1.00
C304
104-00001-0026
CAP SM 82PF 100V
EA 1.00
C305
111-00001-0001
CAP CR .1UF 50V
EA 1.00
C309
111-00001-0019
CAP CR .68UF 50V
EA 1.00
C310
111-00001-0009
CAP CR .15UF 100V
EA 1.00
C311
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C312
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C313
096-01082-0005
CAP TN 10UF 20V
EA 1.00
C314
111-00001-0001
CAP CR .1UF 50V
EA 1.00
C315
111-00001-0001
CAP CR .1UF 50V
EA 1.00
C316
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C317
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
C318
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C319
111-00001-0001
CAP CR .1UF 50V
EA 1.00
C320
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C321
104-00001-0044
CAP SM 56PF 100V
EA 1.00
C322
104-00001-0044
CAP SM 56PF 100V
EA 1.00
C323
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C324
111-00001-0041
CAP CR 270PF 50V
EA 1.00
C325
096-01082-0005
CAP TN 10UF 20V
EA 1.00
C326
111-02470-0010
CAP MC 47PF 50V 5%
EA 1.00
C327
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
C328
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
C329
096-01082-0005
CAP TN 10UF 20V
EA 1.00
C330
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
C331
111-02102-0041
CAP MC 1KPF50V 10%
EA 1.00
C332
111-02102-0041
CAP MC 1KPF50V 10%
EA 1.00
C333
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
C334
096-01082-0005
CAP TN 10UF 20V
EA 1.00
C335
102-00024-0009
CAP VA 7-35PF 160V
EA 1.00
C336
111-02102-0040
CAP MC 1KPF 50V 5%
EA 1.00
C337
111-02102-0041
CAP MC 1KPF50V 10%
EA 1.00
C338
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
C339
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
C340
096-01082-0002
CAP TN 1UF 35V
EA 1.00
C341
096-01082-0010
CAP TN 10UF 35V
EA 1.00
C342
096-01082-0010
CAP TN 10UF 35V
EA 1.00
C343
096-01082-0005
CAP TN 10UF 20V
EA 1.00
C346
096-01082-0002
CAP TN 1UF 35V
EA 1.00
C347
096-01082-0038
CAP TN 100UF 15V
EA 1.00
C348
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
C349
104-00001-0064
CAP SM 200PF 500V
EA 1.00
C350
111-00001-0017
CAP CR 180PF 50V
EA 1.00
C351
111-00001-0017
CAP CR 180PF 50V
EA 1.00
C352
111-00001-0017
CAP CR 180PF 50V
EA 1.00
C353
096-01082-0006
CAP TN 47UF 15V
EA 1.00
C354
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00
C355
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00
C356
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00
C357
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-25

KDF 806

------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0020
------------------------------------------------------------------------------------------------C358
096-01022-0000
CAP TN 15UF 75V
EA 1.00
C359
111-00001-0017
CAP CR 180PF 50V
EA 1.00
C360
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
C361
111-00001-0017
CAP CR 180PF 50V
EA 1.00
C362
111-00001-0017
CAP CR 180PF 50V
EA 1.00
C363
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
C364
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
C365
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
C366
096-01082-0010
CAP TN 10UF 35V
EA 1.00
C367
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
C368
096-01082-0002
CAP TN 1UF 35V
EA 1.00
C369
096-01082-0021
CAP TN 12UF 10V
EA 1.00
C370
111-00001-0004
CR .33UF 50V
EA 1.00
C371
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
C372
096-01082-0005
CAP TN 10UF 20V
EA 1.00
C373
096-01082-0005
CAP TN 10UF 20V
EA 1.00
C374
096-01082-0030
CAP TN 22UF 35V
EA 1.00
C375
111-00001-0004
CR .33UF 50V
EA 1.00
C376
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
C377
111-00001-0004
CR .33UF 50V
EA 1.00
C378
111-00001-0004
CR .33UF 50V
EA 1.00
C380
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
C382
096-01082-0005
CAP TN 10UF 20V
EA 1.00
C384
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
C386
096-01082-0054
CAP TN 15UF 20V
EA 1.00
C387
096-01082-0054
CAP TN 15UF 20V
EA 1.00
C388
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
C389
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C390
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
C391
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C392
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
C393
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
C394
111-00001-0035
CAP CR 1000PF 50V
EA 1.00
C395
096-01082-0011
CAP TN 4.7UF 20V
EA 1.00
C396
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C397
096-01082-0047
CAP TN 1UF 20V
EA 1.00
CJ301
026-00018-0000
WIRE CKTJMPR 22AWG
EA 1.00
CR301
007-04032-0000
DIO V 1N5456A
EA 1.00
CR302
007-05046-0002
DIO Z 1N5234B
EA 1.00
CR303
007-06016-0000
DIO S 1N4154
EA 1.00
CR304
007-06016-0000
DIO S 1N4154
EA 1.00
CR307
007-06016-0000
DIO S 1N4154
EA 1.00
CR308
007-06016-0000
DIO S 1N4154
EA 1.00
CR309
007-06025-0000
DIO S 1N4003
EA 1.00
CR310
007-06025-0000
DIO S 1N4003
EA 1.00
CR311
007-06025-0000
DIO S 1N4003
EA 1.00
CR312
007-05046-0009
DIO Z 1N5250B
EA 1.00
CR313
007-05046-0008
DIO Z 1N5245B
EA 1.00
CR314
007-06025-0000
DIO S 1N4003
EA 1.00
CR315
007-06025-0000
DIO S 1N4003
EA 1.00
CR316
007-06025-0000
DIO S 1N4003
EA 1.00
CR317
007-06025-0000
DIO S 1N4003
EA 1.00
CR318
007-06016-0000
DIO S 1N4154
EA 1.00
CR319
007-06016-0000
DIO S 1N4154
EA 1.00
F301
036-00058-0002
FUSE AGA 32V 2A
EA 1.00
I302
120-04004-0000
IC MC1648P
EA 1.00
I303
120-00098-0001
IC SN54LS73N
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-26

KDF 806

------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0020
------------------------------------------------------------------------------------------------I304
120-03023-0001
LM723H CAN W/MIL TEMP & SCREENING
EA 1.00
I305
120-03023-0001
LM723H CAN W/MIL TEMP & SCREENING
EA 1.00
I306
120-06058-0000
IC MM74C906N+
EA 1.00
I307
120-06056-0001
IC SCL4094ABC+
EA 1.00
I308
120-03048-0002
IC LM139J
EA 1.00
I309
120-06070-0000
IC CD4070BF
EA 1.00
I310
120-06012-0001
IC SCL4016ABC+
EA 1.00
I311
120-03053-0070
IC LM158J
EA 1.00
I313
120-06073-0001
IC CD4052BMJ
EA 1.00
I314
999-09999-0090
REF SFTWARE SET
RF
.00
I315
120-06065-0001
IC AD7533CD
EA 1.00
I316
120-03104-0001
IC OP AMP DUAL
EA 1.00
I317
120-03127-0013
LM193J DUAL COMPARATOR
EA 1.00
I318
120-06058-0000
IC MM74C906N+
EA 1.00
I319
120-06012-0001
IC SCL4016ABC+
EA 1.00
I320
120-03053-0070
IC LM158J
EA 1.00
I321
120-03067-0001
MULTIPLIER, LINEAR 4 QUADRANT
EA 1.00
I322
120-03067-0001
MULTIPLIER, LINEAR 4 QUADRANT
EA 1.00
I323
120-03121-0012
IC TL081MJG
EA 1.00
I324
120-03121-0012
IC TL081MJG
EA 1.00
J301
030-02418-0008
HEADER STRGT 8P
EA 1.00
J302
030-02418-0009
HEADER STRGT 9P
EA 1.00
J303
030-02431-0000
CONNECTOR PIN
EA 1.00
J304
030-02431-0000
CONNECTOR PIN
EA 1.00
J305
030-02431-0000
CONNECTOR PIN
EA 1.00
J306
030-02418-0006
HEADER STRGT 6P
EA 1.00
J307
030-02418-0003
HEADER STRGT 3P
EA 1.00
J8061
030-02350-0016
CONN SUB-D PC 50P
EA 1.00
L302
019-02084-0031
CH 2.7UH 10%
EA 1.00
L303
019-02084-0031
CH 2.7UH 10%
EA 1.00
L304
019-02082-0053
CH 47UH 5%
EA 1.00
L305
019-02084-0087
CH 560UH 10%
EA 1.00
L306
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L307
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L308
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L309
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L310
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L311
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L312
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L313
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L314
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L315
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L316
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L317
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L318
019-02102-0004
CHOKE 90UH
EA 1.00
L319
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L320
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L321
019-02102-0004
CHOKE 90UH
EA 1.00
L322
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L323
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L324
019-02083-0010
CH 680UH 5%
EA 1.00
L325
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L326
019-02084-0031
CH 2.7UH 10%
EA 1.00
L327
019-02084-0031
CH 2.7UH 10%
EA 1.00
L328
019-02084-0031
CH 2.7UH 10%
EA 1.00
L329
013-00028-0000
FERR BEAD W/LEAD
EA 1.00
L330
013-00028-0000
FERR BEAD W/LEAD
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-27

KDF 806

------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0020
------------------------------------------------------------------------------------------------L331
019-02084-0021
CH 1UH 10%
EA 1.00
P301
033-00092-0012
IC DIP SCKT 18C
EA 1.00
P302
030-03369-1106
CONN., HEADER,RECEPTACLE,P.C.B., .I CTR
EA 1.00
P303
030-03369-1106
CONN., HEADER,RECEPTACLE,P.C.B., .I CTR
EA 1.00
Q301
007-00402-0000
XSTR NPN 2N2369A
EA 1.00
Q302
007-00163-0000
XSTR S PNP MPS6519
EA 1.00
Q303
007-00162-0000
XSTR S NPN MPS6515
EA 1.00
Q304
007-00162-0000
XSTR S NPN MPS6515
EA 1.00
Q305
007-00119-0001
XSTR S PN4917-18
EA 1.00
Q306
007-00276-0000
XSTR MJE180
EA 1.00
Q307
007-00315-0012
XSTR S PNP D43C2-G
EA 1.00
Q308
007-00454-0000
VMOS PWRFET
EA 1.00
Q309
007-00203-0002
FET SW N CHANNEL
EA 1.00
Q310
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
Q311
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
Q312
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
Q313
007-00207-0001
XSTR PNP MJE700
EA 1.00
Q314
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
Q315
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
Q316
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
Q317
007-00208-0001
XSTR NPN MJE800
EA 1.00
Q318
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
Q319
007-00207-0001
XSTR PNP MJE700
EA 1.00
Q320
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
Q321
007-00261-0000
XSTR S PNP 2N2907A
EA 1.00
Q322
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
Q323
007-00208-0001
XSTR NPN MJE800
EA 1.00
Q324
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
Q325
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
R301
131-00222-0023
RES CF 2.2K QW 5%
EA 1.00
R302
131-00104-0023
RES CF 100K QW 5%
EA 1.00
R304
131-00472-0023
RES CF 4.7K QW 5%
EA 1.00
R305
131-00472-0023
RES CF 4.7K QW 5%
EA 1.00
R306
131-00753-0023
RES CF 75K QW 5%
EA 1.00
R307
131-00753-0023
RES CF 75K QW 5%
EA 1.00
R308
131-00472-0023
RES CF 4.7K QW 5%
EA 1.00
R309
131-00393-0023
RES CF 39K QW 5%
EA 1.00
R310
131-00103-0023
RES CF 10K QW 5%
EA 1.00
R311
131-00820-0023
RES CF 82 QW 5%
EA 1.00
R312
131-00563-0023
RES CF 56K QW 5%
EA 1.00
R313
133-00096-0029
RES VA 1K HW 10%
EA 1.00
R314
131-00470-0023
RES CF 47 QW 5%
EA 1.00
R315
131-00201-0023
RES CF 200 QW 5%
EA 1.00
R316
136-04991-0072
RES PF 4.99K QW 1%
EA 1.00
R317
136-02151-0072
RES PF 2.15K QW 1%
EA 1.00
R318
131-00200-0023
RES CF 20 QW 5%
EA 1.00
R319
131-00132-0023
RES CF 1.3K QW 5%
EA 1.00
R320
131-00101-0023
RES CF 100 QW 5%
EA 1.00
R321
131-00101-0023
RES CF 100 QW 5%
EA 1.00
R322
136-01001-0072
RES PF 1K QW 1%
EA 1.00
R323
133-00096-0029
RES VA 1K HW 10%
EA 1.00
R324
136-04531-0072
RES PF 4.53K QW 1%
EA 1.00
R325
131-00222-0013
RES CF 2.2K EW 5%
EA 1.00
R326
131-00104-0013
RES CF 100K EW 5%
EA 1.00
R327
131-00103-0013
RES CF 10K EW 5%
EA 1.00
R328
131-00243-0013
RES CF 24K EW 5%
EA 1.00
R329
131-00222-0013
RES CF 2.2K EW 5%
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-28

KDF 806

------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0020
------------------------------------------------------------------------------------------------R330
131-00104-0013
RES CF 100K EW 5%
EA 1.00
R331
131-00103-0013
RES CF 10K EW 5%
EA 1.00
R332
131-00243-0013
RES CF 24K EW 5%
EA 1.00
R333
131-00222-0013
RES CF 2.2K EW 5%
EA 1.00
R334
131-00104-0013
RES CF 100K EW 5%
EA 1.00
R335
131-00103-0013
RES CF 10K EW 5%
EA 1.00
R336
131-00243-0013
RES CF 24K EW 5%
EA 1.00
R337
131-00224-0013
RES CF 220K EW 5%
EA 1.00
R338
999-09999-0098
PLACE HOLDER
RF
.00
R339
131-00101-0023
RES CF 100 QW 5%
EA 1.00
R340
131-00105-0013
RES CF 1M EW 5%
EA 1.00
R341
131-00394-0013
RES CF 390K EW 5%
EA 1.00
R342
131-00473-0013
RES CF 47K EW 5%
EA 1.00
R343
131-00473-0013
RES CF 47K EW 5%
EA 1.00
R344
131-00274-0013
RES CF 270K EW 5%
EA 1.00
R345
131-00473-0013
RES CF 47K EW 5%
EA 1.00
R346
131-00473-0013
RES CF 47K EW 5%
EA 1.00
R347
999-09999-0098
PLACE HOLDER
RF
.00
R348
131-00102-0013
RES CF 1K EW 5%
EA 1.00
R349
999-09999-0098
PLACE HOLDER
RF
.00
R350
999-09999-0098
PLACE HOLDER
RF
.00
R351
131-00102-0023
RES CF 1K QW 5%
EA 1.00
R352
131-00203-0023
RES CF 20K QW 5%
EA 1.00
R353
131-00243-0013
RES CF 24K EW 5%
EA 1.00
R354
131-00224-0013
RES CF 220K EW 5%
EA 1.00
R355
131-00623-0013
RES CF 62K EW 5%
EA 1.00
R356
131-00164-0013
RES CF 160K EW 5%
EA 1.00
R357
131-00514-0013
RES CF 510K EW 5%
EA 1.00
R358
131-00101-0013
RES CF 100 EW 5%
EA 1.00
R359
131-00101-0013
RES CF 100 EW 5%
EA 1.00
R360
131-00474-0013
RES CF 470K EW 5%
EA 1.00
R361
131-00300-0013
RES CF 30 EW 5%
EA 1.00
R362
131-00123-0013
RES CF 12K EW 5%
EA 1.00
R363
131-00123-0013
RES CF 12K EW 5%
EA 1.00
R364
131-00104-0013
RES CF 100K EW 5%
EA
.10
R364
131-00114-0013
RES CF 110K EW 5%
EA
.10
R364
131-00124-0013
RES CF 120K EW 5%
EA
.10
R364
131-00134-0013
RES CF 130K EW 5%
EA
.10
R364
131-00753-0013
RES CF 75K EW 5%
EA
.10
R364
131-00823-0013
RES CF 82K EW 5%
EA
.40
R364
131-00913-0013
RES CF 91K EW 5%
EA
.10
R365
131-00162-0013
RES CF 1.6K EW 5%
EA 1.00
R369
131-00100-0023
RES CF 10 QW 5%
EA 1.00
R370
131-00473-0013
RES CF 47K EW 5%
EA 1.00
R371
131-00473-0013
RES CF 47K EW 5%
EA 1.00
R372
131-00473-0013
RES CF 47K EW 5%
EA 1.00
R373
131-00473-0013
RES CF 47K EW 5%
EA 1.00
R374
133-00096-0036
RES VA 100K HW 10%
EA 1.00
R375
136-01002-0072
RES PF 10K QW 1%
EA 1.00
R376
136-01002-0072
RES PF 10K QW 1%
EA 1.00
R377
131-00512-0013
RES CF 5.1K EW 5%
EA 1.00
R378
131-00203-0013
RES CF 20K EW 5%
EA 1.00
R379
131-00203-0013
RES CF 20K EW 5%
EA 1.00
R380
131-00204-0013
RES CF 200K EW 5%
EA 1.00
R381
131-00333-0013
RES CF 33K EW 5%
EA 1.00
R382
131-00753-0013
RES CF 75K EW 5%
EA 1.00
R383
131-00203-0013
RES CF 20K EW 5%
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-29

KDF 806

------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0020
------------------------------------------------------------------------------------------------R384
131-00474-0013
RES CF 470K EW 5%
EA 1.00
R385
131-00104-0013
RES CF 100K EW 5%
EA 1.00
R386
131-00104-0013
RES CF 100K EW 5%
EA 1.00
R387
131-00104-0013
RES CF 100K EW 5%
EA 1.00
R388
131-00474-0013
RES CF 470K EW 5%
EA 1.00
R389
136-01402-0072
RES PF 14K QW 1%
EA 1.00
R390
136-02211-0072
RES PF 2.21K QW 1%
EA 1.00
R391
136-02001-0072
RES PF 2.0K QW 1%
EA 1.00
R392
131-00104-0013
RES CF 100K EW 5%
EA 1.00
R393
136-04531-0072
RES PF 4.53K QW 1%
EA 1.00
R394
133-00096-0028
RES VA 500 HW 10%
EA 1.00
R395
133-00096-0028
RES VA 500 HW 10%
EA 1.00
R396
136-04531-0072
RES PF 4.53K QW 1%
EA 1.00
R397
131-00162-0033
RES CF 1.6K HW 5%
EA 1.00
R398
131-00104-0013
RES CF 100K EW 5%
EA 1.00
R399
133-00096-0031
RES VA 5K HW 10%
EA 1.00
R400
136-01622-0072
RES PF 16.2K QW 1%
EA 1.00
R401
136-01002-0072
RES PF 10K QW 1%
EA 1.00
R402
136-01872-0072
RES PF 18.7K QW 1%
EA 1.00
R403
136-09531-0072
RES PF 9.53K QW 1%
EA 1.00
R404
136-04641-0072
RES PF 4.64K QW 1%
EA 1.00
R405
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
R406
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
R407
136-01002-0072
RES PF 10K QW 1%
EA 1.00
R408
136-03013-0072
RES PF 301K QW 1%
EA 1.00
R409
136-02943-0072
RES PF 294K QW 1%
EA 1.00
R410
133-00096-0033
RES VA 20K HW 10%
EA 1.00
R411
136-01002-0072
RES PF 10K QW 1%
EA 1.00
R412
133-00096-0031
RES VA 5K HW 10%
EA 1.00
R413
136-01622-0072
RES PF 16.2K QW 1%
EA 1.00
R414
136-01872-0072
RES PF 18.7K QW 1%
EA 1.00
R415
136-09531-0072
RES PF 9.53K QW 1%
EA 1.00
R416
136-04641-0072
RES PF 4.64K QW 1%
EA 1.00
R417
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
R418
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
R419
136-01002-0072
RES PF 10K QW 1%
EA 1.00
R420
131-00010-0033
RES CF 1 HW 5%
EA 1.00
R421
131-00151-0013
RES CF 150 EW 5%
EA 1.00
R422
131-00102-0013
RES CF 1K EW 5%
EA 1.00
R423
131-00202-0013
RES CF 2K EW 5%
EA 1.00
R424
136-02003-0072
RES PF 200K QW 1%
EA 1.00
R425
131-00124-0023
RES CF 120K QW 5%
EA 1.00
R426
131-00470-0023
RES CF 47 QW 5%
EA 1.00
R427
131-00102-0013
RES CF 1K EW 5%
EA 1.00
R428
131-00202-0013
RES CF 2K EW 5%
EA 1.00
R429
131-00151-0013
RES CF 150 EW 5%
EA 1.00
R430
131-00010-0033
RES CF 1 HW 5%
EA 1.00
R431
136-03011-0072
RES PF 3.01K QW 1%
EA 1.00
R432
136-04021-0072
RES PF 4.02K QW 1%
EA 1.00
R433
133-00096-0028
RES VA 500 HW 10%
EA 1.00
R434
136-01541-0072
RES MF 1.54K QW 1%
EA 1.00
R435
131-00010-0033
RES CF 1 HW 5%
EA 1.00
R436
131-00151-0013
RES CF 150 EW 5%
EA 1.00
R437
131-00102-0013
RES CF 1K EW 5%
EA 1.00
R438
131-00202-0013
RES CF 2K EW 5%
EA 1.00
R439
136-02003-0072
RES PF 200K QW 1%
EA 1.00
R440
131-00124-0023
RES CF 120K QW 5%
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-30

KDF 806

------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0020
------------------------------------------------------------------------------------------------R441
131-00470-0023
RES CF 47 QW 5%
EA 1.00
R442
131-00102-0013
RES CF 1K EW 5%
EA 1.00
R443
131-00202-0013
RES CF 2K EW 5%
EA 1.00
R444
131-00151-0013
RES CF 150 EW 5%
EA 1.00
R445
131-00010-0033
RES CF 1 HW 5%
EA 1.00
R446
131-00512-0013
RES CF 5.1K EW 5%
EA 1.00
R447
131-00272-0013
RES CF 2.7K EW 5%
EA 1.00
R448
131-00512-0013
RES CF 5.1K EW 5%
EA 1.00
R449
131-00272-0013
RES CF 2.7K EW 5%
EA 1.00
R450
131-00203-0013
RES CF 20K EW 5%
EA 1.00
R451
131-00152-0033
RES CF 1.5K HW 5%
EA 1.00
R452
131-00473-0013
RES CF 47K EW 5%
EA 1.00
R453
131-00391-0013
RES CF 390 EW 5%
EA 1.00
R454
131-00101-0013
RES CF 100 EW 5%
EA 1.00
R456
130-05203-0013
RES CH 20K TW 5%
EA 1.00
T301
999-09999-0098
PLACE HOLDER
RF
.00
T302
019-05104-0000
XFMR AUD OUT
EA 1.00
TP301
008-00096-0001
TERMINAL TEST PNT
EA 1.00
TP302
008-00096-0001
TERMINAL TEST PNT
EA 1.00
TP303
008-00096-0001
TERMINAL TEST PNT
EA 1.00
TP304
008-00096-0001
TERMINAL TEST PNT
EA 1.00
U301
015-00064-0012
NTWK CAP 180PF 10%
EA 1.00
U302
015-00064-0012
NTWK CAP 180PF 10%
EA 1.00
Y301
044-00112-0000
XTAL 8.192MHZ
EA 1.00
002-06370-0020
SCH KDF806 MAIN BD
RF
.00
009-06370-0000
PC BD MAIN
EA 1.00
012-01198-0000
INSUL XSTR PLT
EA 1.00
016-01040-0000
COATING TYPE AR
AR 1.00
016-01082-0000
DC RTV 3145
AR 1.00
016-01144-0000
TAK PAK ADV 122-92
AR 1.00
016-01144-0001
ACCELERATOR 11525
AR 1.00
024-05065-0000
WIRE SLD 28AWG
AR 1.00
025-00003-0002
WIRE 22 RED
IN 9.00
030-02352-0004
LOCK TAB
EA 2.00
047-05201-0001
BRACKET W/F
EA 2.00
047-05429-0001
FENCE DGTL BD W/F
EA 1.00
047-05502-0002
XSTR MTG PLT W/H
EA 1.00
047-09252-0002
BRACKET
EA 1.00
088-00975-0000
CONN MTG PLT
EA 1.00
089-02136-0000
NUT LOCK 2-56
EA 1.00
089-02140-0000
NUT LOCK 4-40
EA 5.00
089-05903-0003
SCR PHP 4-40X3/16
EA 2.00
089-06081-0005
SCR PHP 4-40X5/16
EA 2.00
089-08209-0001
WSHR PRPH LK .136
EA 5.00
090-00296-0000
FUSE CLIP
EA 2.00
091-00187-0000
SHOULDER WASHER
EA 1.00
091-00188-0000
CLIP COMPONENT
EA 2.00
150-00003-0010
TUBING TFLN 24AWG
AR 1.00
193-00668-0002
KDF 806 MAIN BD ASSY
RF
.00
300-06370-0010
MAIN BD ASSY KDF 806
RF
.00

Rev. 8, June/2005

05511M07.JA

Page 6-31

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-32

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-33

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-34

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-35

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-36

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-37

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-38

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-39

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-40

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-41

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-42

KDF 806

FIGURE 6-3 KDF 806 MAIN ASSEMBLY DRAWING (-0000)

(Dwg. No. 300-06370-0000 Rev. BF)
Rev. 8, June/2005

05511M07.JA

Page 6-43

KDF 806

FIGURE 6-3A KDF 806 MAIN ASSEMBLY DRAWING

(Dwg. No. 300-06370-0000 Rev. BA) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-45

KDF 806

FIGURE 6-3B KDF 806 MAIN ASSEMBLY DRAWING

(Dwg. No. 300-06370-0000 Rev. 11) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-47

KDF 806

FIGURE 6-3C KDF 806 MAIN ASSEMBLY DRAWING

(Dwg. No. 300-06370-0000 Rev. 0) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-49

KDF 806

FIGURE 6-4 KDF 806 MAIN ASSEMBLY DRAWING (-0010)

(Dwg. No. 300-06370-0010 Rev. AH, Sheet 1 of 2)
Rev. 8, June/2005

05511M07.JA

Page 6-51

KDF 806

FIGURE 6-4 KDF 806 MAIN ASSEMBLY DRAWING

(Dwg. No. 300-06370-0010 Rev. AH, Sheet 2 of 2)
Rev. 8, June/2005

05511M07.JA

Page 6-53

KDF 806

FIGURE 6-4A KDF 806 MAIN ASSEMBLY DRAWING

(Dwg. No. 300-06370-0010 Rev. AA) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-55

KDF 806

FIGURE 6-5 KDF 806 MAIN SCHEMATIC (-0000)

(Dwg. No. 002-06370-0000 Rev. AD, Sheet 1 of 2)
Rev. 8, June/2005

05511M07.JA

Page 6-57

KDF 806

FIGURE 6-5 KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. AD, Sheet 2 of 2)
Rev. 8, June/2005

05511M07.JA

Page 6-59

KDF 806

FIGURE 6-5 KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. AD, Sheet 2, Zoom Left)
Rev. 8, June/2005

05511M07.JA

Page 6-61

KDF 806

FIGURE 6-5 KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. AD, Sheet 2, Zoom Right)
Rev. 8, June/2005

05511M07.JA

Page 6-63

KDF 806

FIGURE 6-5A KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 14, Sheet 1 of 2) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-65

KDF 806

FIGURE 6-5A KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 14, Sheet 2 of 2) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-67

KDF 806

FIGURE 6-5A KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 14, Sheet 2, Zoom Left) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-69

KDF 806

FIGURE 6-5A KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 14, Sheet 2, Zoom Right) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-71

KDF 806

FIGURE 6-5B KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 8, Sheet 1 of 2) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-73

KDF 806

FIGURE 6-5B KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 8, Sheet 2 of 2) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-75

KDF 806

FIGURE 6-5B KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 8, Sheet 2, Zoom Left) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-77

KDF 806

FIGURE 6-5B KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 8, Sheet 2, Zoom Right) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-79

KDF 806

FIGURE 6-5C KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 0, Sheet 1 of 2) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-81

KDF 806

FIGURE 6-5C KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 0, Sheet 2 of 2) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-83

KDF 806

FIGURE 6-5C KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 0, Sheet 2, Zoom Left) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-85

KDF 806

FIGURE 6-5C KDF 806 MAIN SCHEMATIC

(Dwg. No. 002-06370-0000 Rev. 0, Sheet 2, Zoom Right) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-87

KDF 806

FIGURE 6-6 KDF 806 MAIN SCHEMATIC (-0010)

(Dwg. No. 002-06370-0010 Rev. AC, Sheet 1 of 2)
Rev. 8, June/2005

05511M07.JA

Page 6-89

KDF 806

FIGURE 6-6 KDF 806 MAIN SCHEMATIC (-0010)

(Dwg. No. 002-06370-0010 Rev. AC, Sheet 2 of 2)

Rev. 8, June/2005

05511M07.JA

Page 6-91

KDF 806

FIGURE 6-6 KDF 806 MAIN SCHEMATIC (-0010)

(Dwg. No. 002-06370-0010 Rev. AC, Sheet 2 of 2, Zoom Left)
Rev. 8, June/2005

05511M07.JA

Page 6-93

KDF 806

FIGURE 6-6 KDF 806 MAIN SCHEMATIC (-0010)

(Dwg. No. 002-06370-0010 Rev. AC, Sheet 2 of 2, Zoom Right)
Rev. 8, June/2005

05511M07.JA

Page 6-95

KDF 806

FIGURE 6-6A KDF 806 MAIN SCHEMATIC (-0010)

(Dwg. No. 002-06370-0010 Rev. 3, Sheet 1 of 2) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-97

KDF 806

FIGURE 6-6A KDF 806 MAIN SCHEMATIC (-0010)

(Dwg. No. 002-06370-0010 Rev. 3, Sheet 2 of 2) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-99

KDF 806

FIGURE 6-6A KDF 806 MAIN SCHEMATIC (-0010)

(Dwg. No. 002-06370-0010 Rev. 3, Sheet 2 of 2, Zoom Left) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-101

KDF 806

FIGURE 6-6A KDF 806 MAIN SCHEMATIC (-0010)

(Dwg. No. 002-06370-0010 Rev. 3, Sheet 2 of 2, Zoom Right) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-103

KDF 806

FIGURE 6-7 KDF 806 MAIN SCHEMATIC (-0020)

(Dwg. No. 002-06370-0020 Rev. AE, Sheet 1 of 2)
Rev. 8, June/2005

05511M07.JA

Page 6-105

KDF 806

FIGURE 6-7 KDF 806 MAIN SCHEMATIC (-0020)

(Dwg. No. 002-06370-0020 Rev. AE, Sheet 2 of 2)
Rev. 8, June/2005

05511M07.JA

Page 6-107

KDF 806

FIGURE 6-7 KDF 806 MAIN SCHEMATIC (-0020)

(Dwg. No. 002-06370-0020 Rev. AE, Sheet 2 of 2, Zoom Left)
Rev. 8, June/2005

05511M07.JA

Page 6-109

KDF 806

FIGURE 6-7 KDF 806 MAIN SCHEMATIC (-0020)

(Dwg. No. 002-06370-0020 Rev. AE, Sheet 2 of 2, Zoom Right)
Rev. 8, June/2005

05511M07.JA

Page 6-111

KDF 806

FIGURE 6-7A KDF 806 MAIN SCHEMATIC (-0020)

(Dwg. No. 002-06370-0020 Rev. 2, Sheet 1 of 2) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-113

KDF 806

FIGURE 6-7A KDF 806 MAIN SCHEMATIC (-0020)

(Dwg. No. 002-06370-0020 Rev. 2, Sheet 2 of 2) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-115

KDF 806

FIGURE 6-7A KDF 806 MAIN SCHEMATIC (-0020)

(Dwg. No. 002-06370-0020 Rev. 2, Sheet 2 of 2, Zoom Left) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-117

KDF 806

FIGURE 6-7A KDF 806 MAIN SCHEMATIC (-0020)

(Dwg. No. 002-06370-0020 Rev. 2, Sheet 2 of 2, Zoom Right) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-119

B
6.7

KDF 806

KDF 806 MUTE BOARD

PN
DESCRIPTION
REV
----------------------------------------------------------------------200-08144-0000 KDF806 MUTE BD
AA
200-08144-0010 KDF806 MUTE BD
AC
-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------C401
111-00001-0003
CAP CR .22UF 50V
EA 1.00
1.00
C402
106-04100-0016
CH 10PF NPO/50V
EA 1.00
1.00
C403
096-01186-0036
CAP 10UF 35V 10%
EA 1.00
1.00
C404
106-04102-0047
CH 1K X7R/50V
EA 1.00
1.00
C405
106-04102-0047
CH 1K X7R/50V
EA 1.00
1.00
C406
106-04104-0047
CH 100KX7R/50V
EA 1.00
1.00
C407
106-04104-0047
CH 100KX7R/50V
EA 1.00
1.00
C408
106-04104-0047
CH 100KX7R/50V
EA 1.00
1.00
C409
096-01186-0015
CAP 33UF 16V 10%
EA
.
1.00
CR401
007-06184-0000
DIO DUAL SWITCHING
EA
.
1.00
CR402
007-06180-0000
DIO SW MMBD6050
EA
.
1.00
I401
120-08025-0000
IC C2392N
EA 1.00
1.00
I402
124-00032-0003
IC 74HCT32 SO PKG
EA 1.00
1.00
I403
124-00123-0003
IC 74HCT123 SO PKG
EA 1.00
1.00
I404
124-00074-0003
IC 74HCT74 SO PKG
EA 1.00
1.00
L401
019-02084-0024
CH 1.5UH 5%
EA 1.00
1.00
P408
030-03043-0009
INTRCON STRIP CONN
EA 2.00
2.00
Q401
007-00903-0000
2N7002 MOSFET
EA
.
1.00
Q402
007-00904-0000
HEXFET
EA
.
1.00
R401
139-02001-0000
RES CHIP 2K EW 1%
EA 1.00
1.00
R402
130-05104-0023
RES CH 100K EW 5%
EA 1.00
1.00
R403
132-00105-0041
RES WW 36 1.5W 5%
EA 1.00
1.00
R404
130-05363-0023
RES CHIP 36KEW5%
EA
.
1.00
R405
130-05433-0023
RES CHIP 43KEW5%
EA
.
1.00
R406
130-05474-0023
RES CHIP 470KEW5%
EA
.
1.00
R407
130-05473-0023
RES CHIP 47KEW5%
EA
.
1.00
REF1
300-08144-0000
MUTE BD ASSY
RF
.00
.
REF1
300-08144-0010
KDF806 MUTE BD ASY
RF
.
.00
REF2
002-08144-0000
SCH MUTE BD KDF 806
RF
.00
.
REF2
002-08144-0010
KDF806 MUTE BD
RF
.
.00
REF3
192-08144-0000
KDF806 MUTE BOARD
RF
.00
.
REF3
192-08144-0010
KDF806 MUTE BOARD
RF
.
.00
009-08144-0000
PC MUTE BD
EA 1.00
.
009-08144-0010
PCBD KDF806 MUTE
EA
.
1.00
016-01040-0000
COATING TYPE AR
AR 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-121

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-122

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-123

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-124

KDF 806

FIGURE 6-8 KDF 806 MUTE BOARD ASSEMBLY DRAWING (-0000)

(Dwg. No. 300-08144-0000 Rev. AC)
Rev. 8, June/2005

05511M07.JA

Page 6-125

KDF 806

FIGURE 6-8A KDF 806 MUTE BOARD ASSEMBLY DRAWING

(Dwg. No. 300-08144-0000 Rev. 0) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-127

KDF 806

FIGURE 6-9 KDF 806 MUTE BOARD ASSEMBLY DRAWING (-0010)

(Dwg. No. 300-08144-0010 Rev. AB)
Rev. 8, June/2005

05511M07.JA

Page 6-129

KDF 806

FIGURE 6-9A KDF 806 MUTE BOARD ASSEMBLY DRAWING

(Dwg. No. 300-08144-0010 Rev. 1) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-131

KDF 806

FIGURE 6-10 KDF 806 MUTE BOARD SCHEMATIC (-0000)

(Dwg. No. 002-08144-0000 Rev. 0)
Rev. 8, June/2005

05511M07.JA

Page 6-133

KDF 806

FIGURE 6-11 KDF 806 MUTE BOARD SCHEMATIC (-0010)

(Dwg. No. 002-08144-0010 Rev. AA)
Rev. 8, June/2005

05511M07.JA

Page 6-135

KDF 806

FIGURE 6-11A KDF 806 MUTE BOARD SCHEMATIC

(Dwg. No. 002-08144-0010 Rev. 0) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-137

B
6.8

KDF 806

KDF 806 RECEIVER BOARD

PN
DESCRIPTION
REV
----------------------------------------------------------------------200-06369-0000 RECEIVER BOARD
BB
200-06369-0010 RECEIVER BD
AE
-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------C101
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C102
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C103
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C104
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C105
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C106
111-00001-0032
CAP CR 1UF 50V
EA 1.00
1.00
C107
111-02181-0041
CAP MC 180PF50V10%
EA 1.00
1.00
C108
111-02181-0041
CAP MC 180PF50V10%
EA 1.00
1.00
C109
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C110
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C111
111-02152-0041
CAP MC1500PF50V10%
EA 1.00
1.00
C112
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C113
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C114
106-00049-0000
CAP CHIP 56PF 20%
EA 1.00
1.00
C115
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
1.00
C116
104-00001-0044
CAP SM 56PF 100V
EA 1.00
1.00
C117
104-00001-0013
CAP SM 150PF 100V
EA 1.00
1.00
C118
111-02102-0041
CAP MC 1KPF50V 10%
EA 1.00
1.00
C119
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
1.00
C120
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C121
104-00001-0004
CAP SM 470PF 100V
EA 1.00
1.00
C122
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C123
096-01082-0005
CAP TN 10UF 20V
EA 1.00
.
C123
096-01082-0042
CAP TN 33UF 15V
EA
.
1.00
C124
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C125
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
1.00
C126
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
1.00
C127
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C128
111-02152-0040
CAP MC1500PF50V 5%
EA 1.00
1.00
C129
111-02820-0011
CAP MC 82PF 50V10%
EA 1.00
1.00
C130
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C131
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C132
111-00001-0057
CAP CR 150PF 100V
EA 1.00
1.00
C133
106-00149-0001
CAP CER 390PF N750 100V 5%
EA 1.00
1.00
C134
104-00001-0063
CAP SM 12PF 100V
EA 1.00
1.00
C135
106-00149-0001
CAP CER 390PF N750 100V 5%
EA 1.00
1.00
C136
111-00001-0057
CAP CR 150PF 100V
EA 1.00
1.00
C137
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C138
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
1.00
C139
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C140
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C141
111-00001-0057
CAP CR 150PF 100V
EA 1.00
1.00
C142
106-00149-0001
CAP CER 390PF N750 100V 5%
EA 1.00
1.00
C143
104-00001-0063
CAP SM 12PF 100V
EA 1.00
1.00
C144
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C145
096-01082-0009
CAP TN 15UF 20V
EA 1.00
1.00
C146
111-00001-0057
CAP CR 150PF 100V
EA 1.00
1.00
C147
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C148
106-00149-0001
CAP CER 390PF N750 100V 5%
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-139

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------C149
111-02103-0041
CAP MC 10KPF50V10%
EA
.
1.00
C149
111-02181-0041
CAP MC 180PF50V10%
EA 1.00
.
C150
096-01082-0042
CAP TN 33UF 15V
EA 1.00
.
C150
111-02152-0041
CAP MC1500PF50V10%
EA
.
1.00
C151
104-00001-0028
CAP SM 240PF 100V
EA 1.00
.
C151
111-02104-0041
CAP MC 100KPF50V10
EA
.
1.00
C152
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C153
096-01082-0005
CAP TN 10UF 20V
EA
.
1.00
C153
096-01082-0042
CAP TN 33UF 15V
EA 1.00
.
C154
096-01082-0017
CAP TN 6.8UF 15V
EA 1.00
1.00
C155
096-01082-0005
CAP TN 10UF 20V
EA
.
1.00
C155
096-01082-0042
CAP TN 33UF 15V
EA 1.00
.
C156
096-01082-0016
CAP TN 2.2UF 20V
EA 1.00
1.00
C157
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C158
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
1.00
C159
096-01082-0031
CAP TN 4.7UF 35V
EA 1.00
1.00
C160
111-02101-0011
CAP MC 100PF50V10%
EA 1.00
1.00
C161
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C162
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C163
111-02103-0041
CAP MC 10KPF50V10%
EA 1.00
1.00
C164
096-01082-0009
CAP TN 15UF 20V
EA 1.00
1.00
C165
111-02151-0040
CAP MC 150PF50V 5%
EA 1.00
1.00
C166
096-01082-0054
CAP TN 15UF 20V
EA
.
1.00
C166
105-00040-0008
CAP MY 8UF 100V
EA 1.00
.
C167
105-00040-0000
CAP MY 1UF 100V
EA 1.00
1.00
C168
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C169
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C170
111-02102-0040
CAP MC 1KPF 50V 5%
EA 1.00
1.00
C171
111-02151-0020
CAP MC 150PF100V5%
EA 1.00
1.00
C172
118-00007-0000
CAP DC 33PF 500V
EA 1.00
1.00
C173
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C174
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C175
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C176
096-01082-0006
CAP TN 47UF 15V
EA 1.00
1.00
C177
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C178
096-01082-0040
CAP TN 3.3UF 35V
EA
.
1.00
C178
096-01082-0045
CAP TN 2.2UF 35V
EA 1.00
.
C179
096-01082-0002
CAP TN 1UF 35V
EA 1.00
1.00
C180
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C181
096-01082-0005
CAP TN 10UF 20V
EA 1.00
1.00
C182
104-00001-0044
CAP SM 56PF 100V
EA 1.00
1.00
C183
096-01082-0002
CAP TN 1UF 35V
EA 1.00
1.00
C184
111-02104-0041
CAP MC 100KPF50V10
EA 1.00
1.00
C185
106-00049-0000
CAP CHIP 56PF 20%
EA 1.00
1.00
C186
111-02150-0021
CAP MC 15PF100V10%
EA 1.00
1.00
C187
113-03220-0000
CAP DC 22PF 500V
EA 1.00
1.00
C188
111-02103-0041
CAP MC 10KPF50V10%
EA
.
1.00
C189
111-02104-0041
CAP MC 100KPF50V10
EA
.
1.00
C190
111-02103-0041
CAP MC 10KPF50V10%
EA
.
1.00
C191
111-02152-0041
CAP MC1500PF50V10%
EA
.
1.00
C192
096-01082-0042
CAP TN 33UF 15V
EA
.
1.00
C193
096-01082-0054
CAP TN 15UF 20V
EA
.
1.00
C194
104-00001-0025
CAP SM 180PF 100V
EA
.
1.00
CR101
007-06029-0000
DIO S 1N457A
EA 1.00
1.00
CR102
007-06029-0000
DIO S 1N457A
EA 1.00
1.00
CR103
007-06029-0000
DIO S 1N457A
EA 1.00
1.00
CR104
007-06029-0000
DIO S 1N457A
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-140

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------CR105
007-06029-0000
DIO S 1N457A
EA 1.00
1.00
CR106
007-06029-0000
DIO S 1N457A
EA 1.00
1.00
CR107
007-06029-0000
DIO S 1N457A
EA 1.00
1.00
CR108
007-06029-0000
DIO S 1N457A
EA 1.00
1.00
CR109
007-06029-0000
DIO S 1N457A
EA 1.00
1.00
CR110
007-06029-0000
DIO S 1N457A
EA 1.00
1.00
CR111
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR112
007-06016-0000
DIO S 1N4154
EA
.
1.00
CR112
007-06112-0000
DIO S MSD6150
EA 1.00
.
CR113
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR114
007-04032-0000
DIO V 1N5456A
EA 1.00
1.00
CR115
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR116
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR117
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR118
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR119
007-06016-0000
DIO S 1N4154
EA 1.00
1.00
CR120
007-06016-0000
DIO S 1N4154
EA
.
1.00
CR121
007-05011-0005
DIO Z 3.3V 1W 5%
EA
.
1.00
CR122
007-05011-0005
DIO Z 3.3V 1W 5%
EA
.
1.00
FL101
017-00086-0000
FLTR 12.428MHZ 4P
EA 1.00
1.00
I101
999-09999-0098
PLACE HOLDER
RF
.00
.00
I102
999-09999-0098
PLACE HOLDER
RF
.00
.00
I103
120-03012-0010
OP AMP, UA741
EA 1.00
.
I103
120-03084-0002
IC LF353AN
EA
.
1.00
I104
120-03053-0070
IC LM158J
EA 1.00
1.00
I105
120-03081-0008
VOLTAGE COMPARATOR LM111J8
EA 1.00
1.00
I106
120-06038-0001
IC MC14046BCP
EA 1.00
1.00
I107
120-06012-0001
IC SCL4016ABC+
EA 1.00
1.00
I108
120-03120-0001
QUAD OP AMP
EA 1.00
1.00
I109
120-03052-0001
IC LM124J
EA 1.00
1.00
I110
120-04004-0000
IC MC1648P
EA 1.00
1.00
I111
120-06017-0001
IC SCL4027ABC+
EA 1.00
1.00
I112
120-06070-0001
IC SCL4070BC
EA 1.00
1.00
J8062
030-00202-0000
CONN COAX RECPT
EA 1.00
1.00
L101
019-02084-0081
CHOKE UNSHIELDED 330UH 10%
EA 1.00
1.00
L102
019-02084-0065
CH 68UH 10%
EA 1.00
1.00
L103
019-02084-0041
CH 6.8UH 10%
EA 1.00
1.00
L104
019-02084-0031
CH 2.7UH 10%
EA 1.00
1.00
P101
030-01117-0000
RECEPTACLE
EA 8.00
8.00
P102
030-01117-0000
RECEPTACLE
EA 9.00
9.00
P103
030-01089-0000
BD MT RECPT
EA 1.00
1.00
P104
030-01089-0000
BD MT RECPT
EA 1.00
1.00
P105
030-01089-0000
BD MT RECPT
EA 1.00
1.00
Q101
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q102
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q103
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q104
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q105
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q106
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
1.00
Q107
007-00423-0000
XSTR U431
EA 1.00
1.00
Q108
999-09999-0098
PLACE HOLDER
RF
.00
.00
Q109
999-09999-0098
PLACE HOLDER
RF
.00
.00
Q110
007-00193-0000
XSTR 2N4416
EA 1.00
1.00
Q111
007-00187-0000
XSTR S NPN 2N5089
EA 1.00
1.00
Q112
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA
.
1.00
Q113
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA
.
1.00
R101
131-00333-0013
RES CF 33K EW 5%
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-141

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------R102
131-00333-0013
RES CF 33K EW 5%
EA 1.00
1.00
R103
131-00333-0013
RES CF 33K EW 5%
EA 1.00
1.00
R104
131-00333-0023
RES CF 33K QW 5%
EA 1.00
1.00
R105
131-00333-0013
RES CF 33K EW 5%
EA 1.00
1.00
R106
131-00561-0023
RES CF 560 QW 5%
EA 1.00
1.00
R107
131-00561-0023
RES CF 560 QW 5%
EA 1.00
1.00
R108
131-00202-0013
RES CF 2K EW 5%
EA 1.00
1.00
R109
133-00096-0026
RES VA 100 HW 10%
EA 1.00
1.00
R110
131-00622-0013
RES CF 6.2K EW 5%
EA 1.00
1.00
R111
131-00820-0013
RES CF 82 EW 5%
EA 1.00
1.00
R112
131-00821-0013
RES CF 820 EW 5%
EA 1.00
1.00
R113
131-00201-0013
RES CF 200 EW 5%
EA 1.00
1.00
R114
131-00101-0013
RES CF 100 EW 5%
EA 1.00
1.00
R115
131-00363-0023
RES CF 36K QW 5%
EA 1.00
1.00
R116
131-00363-0023
RES CF 36K QW 5%
EA 1.00
1.00
R117
131-00753-0023
RES CF 75K QW 5%
EA 1.00
1.00
R118
131-00104-0023
RES CF 100K QW 5%
EA 1.00
1.00
R119
131-00153-0023
RES CF 15K QW 5%
EA 1.00
1.00
R120
131-00271-0023
RES CF 270 QW 5%
EA 1.00
1.00
R121
131-00271-0023
RES CF 270 QW 5%
EA 1.00
1.00
R122
131-00302-0023
RES CF 3K QW 5%
EA 1.00
1.00
R123
131-00333-0023
RES CF 33K QW 5%
EA 1.00
1.00
R124
131-00100-0023
RES CF 10 QW 5%
EA 1.00
1.00
R125
131-00394-0023
RES CF 390K QW 5%
EA 1.00
1.00
R126
131-00273-0023
RES CF 27K QW 5%
EA 1.00
1.00
R127
131-00332-0023
RES CF 3.3K QW 5%
EA
.
1.00
R127
131-00512-0023
RES CF 5.1K QW 5%
EA 1.00
.
R128
131-00100-0023
RES CF 10 QW 5%
EA 1.00
1.00
R129
131-00394-0023
RES CF 390K QW 5%
EA 1.00
1.00
R130
131-00334-0013
RES CF 330K EW 5%
EA 1.00
1.00
R131
131-00101-0013
RES CF 100 EW 5%
EA 1.00
1.00
R132
131-00103-0023
RES CF 10K QW 5%
EA 1.00
.
R132
131-00333-0023
RES CF 33K QW 5%
EA
.
1.00
R133
131-00333-0023
RES CF 33K QW 5%
EA
.
1.00
R133
131-00363-0023
RES CF 36K QW 5%
EA 1.00
.
R134
131-00391-0023
RES CF 390 QW 5%
EA 1.00
1.00
R135
131-00224-0023
RES CF 220K QW 5%
EA 1.00
.
R135
131-00472-0023
RES CF 4.7K QW 5%
EA
.
1.00
R136
131-00184-0023
RES CF 180K QW 5%
EA 1.00
.
R136
131-00472-0023
RES CF 4.7K QW 5%
EA
.
1.00
R137
131-00105-0013
RES CF 1M EW 5%
EA 1.00
.
R138
131-00105-0013
RES CF 1M EW 5%
EA 1.00
.
R138
131-00473-0023
RES CF 47K QW 5%
EA
.
1.00
R139
131-00105-0023
RES CF 1M QW 5%
EA 1.00
.
R139
131-00474-0023
RES CF 470K QW 5%
EA
.
1.00
R140
131-00392-0023
RES CF 3.9K QW 5%
EA
.
1.00
R140
131-00751-0023
RES CF 750 QW 5%
EA 1.00
.
R141
131-00102-0023
RES CF 1K QW 5%
EA 1.00
.
R141
131-00332-0023
RES CF 3.3K QW 5%
EA
.
1.00
R142
131-00102-0023
RES CF 1K QW 5%
EA 1.00
.
R142
131-00332-0023
RES CF 3.3K QW 5%
EA
.
1.00
R143
131-00103-0023
RES CF 10K QW 5%
EA
.
1.00
R143
131-00332-0023
RES CF 3.3K QW 5%
EA 1.00
.
R144
131-00183-0023
RES CF 18K QW 5%
EA 1.00
.
R144
131-00203-0023
RES CF 20K QW 5%
EA
.
1.00
R145
131-00122-0023
RES CF 1.2K QW 5%
EA
.
1.00
R145
131-00223-0023
RES CF 22K QW 5%
EA 1.00
.

Rev. 8, June/2005

05511M07.JA

Page 6-142

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------R146
131-00224-0023
RES CF 220K QW 5%
EA 1.00
.
R146
131-00911-0023
RES CF 910 QW 5%
EA
.
1.00
R147
131-00622-0023
RES CF 6.2K QW 5%
EA 1.00
1.00
R148
131-00202-0023
RES CF 2K QW 5%
EA 1.00
1.00
R149
133-00096-0032
RES VA 10K HW 10%
EA 1.00
1.00
R150
131-00183-0023
RES CF 18K QW 5%
EA 1.00
1.00
R151
131-00431-0023
RES CF 430 QW 5%
EA 1.00
1.00
R152
131-00623-0023
RES CF 62K QW 5%
EA 1.00
1.00
R153
131-00510-0013
RES CF 51 EW 5%
EA 1.00
1.00
R154
131-00510-0013
RES CF 51 EW 5%
EA 1.00
1.00
R155
131-00392-0013
RES CF 3.9K EW 5%
EA 1.00
1.00
R156
131-00392-0013
RES CF 3.9K EW 5%
EA 1.00
1.00
R157
131-00392-0013
RES CF 3.9K EW 5%
EA 1.00
1.00
R158
131-00100-0023
RES CF 10 QW 5%
EA 1.00
1.00
R159
131-00102-0023
RES CF 1K QW 5%
EA 1.00
1.00
R160
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R161
131-00104-0013
RES CF 100K EW 5%
EA 1.00
1.00
R162
131-00273-0013
RES CF 27K EW 5%
EA 1.00
1.00
R163
131-00225-0013
RES CF 2.2M EW 5%
EA 1.00
1.00
R164
131-00134-0013
RES CF 130K EW 5%
EA 1.00
1.00
R165
131-00133-0013
RES CF 13K EW 5%
EA 1.00
1.00
R166
131-00103-0013
RES CF 10K EW 5%
EA 1.00
1.00
R167
136-02002-0072
RES PF 20K QW 1%
EA 1.00
1.00
R168
136-02002-0072
RES PF 20K QW 1%
EA 1.00
1.00
R169
131-00103-0013
RES CF 10K EW 5%
EA 1.00
1.00
R170
999-09999-0098
PLACE HOLDER
RF
.00
.00
R171
131-00752-0013
RES CF 7.5K EW 5%
EA 1.00
1.00
R172
131-00512-0013
RES CF 5.1K EW 5%
EA 1.00
1.00
R173
131-00100-0023
RES CF 10 QW 5%
EA 1.00
1.00
R174
131-00104-0023
RES CF 100K QW 5%
EA 1.00
1.00
R175
131-00104-0023
RES CF 100K QW 5%
EA 1.00
1.00
R176
131-00100-0023
RES CF 10 QW 5%
EA 1.00
1.00
R177
131-00100-0023
RES CF 10 QW 5%
EA 1.00
1.00
R178
131-00124-0023
RES CF 120K QW 5%
EA 1.00
1.00
R179
131-00432-0023
RES CF 4.3K QW 5%
EA 1.00
1.00
R180
131-00822-0013
RES CF 8.2K EW 5%
EA 1.00
1.00
R181
131-00684-0013
RES CF 680K EW 5%
EA 1.00
1.00
R182
131-00333-0013
RES CF 33K EW 5%
EA 1.00
.
R182
131-00683-0013
RES CF 68K EW 5%
EA
.
1.00
R183
131-00303-0013
RES CF 30K EW 5%
EA 1.00
1.00
R184
131-00103-0013
RES CF 10K EW 5%
EA 1.00
1.00
R185
131-00273-0013
RES CF 27K EW 5%
EA 1.00
1.00
R186
131-00102-0013
RES CF 1K EW 5%
EA 1.00
1.00
R187
131-00332-0013
RES CF 3.3K EW 5%
EA 1.00
1.00
R188
131-00225-0013
RES CF 2.2M EW 5%
EA 1.00
1.00
R189
131-00203-0013
RES CF 20K EW 5%
EA 1.00
1.00
R190
131-00273-0013
RES CF 27K EW 5%
EA 1.00
1.00
R191
131-00683-0013
RES CF 68K EW 5%
EA 1.00
1.00
R192
131-00332-0013
RES CF 3.3K EW 5%
EA 1.00
1.00
R193
131-00105-0013
RES CF 1M EW 5%
EA 1.00
1.00
R194
131-00105-0013
RES CF 1M EW 5%
EA 1.00
1.00
R195
136-02493-0072
RES PF 249K QW 1%
EA 1.00
1.00
R196
136-02493-0072
RES PF 249K QW 1%
EA 1.00
1.00
R197
136-04993-0072
RES PF 499K QW 1%
EA 1.00
1.00
R198
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R199
131-00105-0013
RES CF 1M EW 5%
EA 1.00
1.00
R200
131-00124-0013
RES CF 120K EW 5%
EA 1.00
1.00

Rev. 8, June/2005

05511M07.JA

Page 6-143

KDF 806

-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0010
-------------------------------------------------------------------------------------------------------R201
131-00473-0013
RES CF 47K EW 5%
EA 1.00
1.00
R203
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
1.00
R204
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
1.00
R205
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
1.00
R206
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
1.00
R207
131-00472-0013
RES CF 4.7K EW 5%
EA 1.00
1.00
R208
131-00204-0023
RES CF 200K QW 5%
EA
.
1.00
R209
131-00104-0023
RES CF 100K QW 5%
EA
.
1.00
R210
131-00151-0023
RES CF 150 QW 5%
EA
.
1.00
T101
019-05102-0000
XFMR PSLCTR
EA 1.00
1.00
T102
019-05102-0000
XFMR PSLCTR
EA 1.00
1.00
T103
019-05102-0000
XFMR PSLCTR
EA 1.00
1.00
T104
019-05103-0000
XFMR PSLCTR
EA 1.00
1.00
T105
019-05103-0000
XFMR PSLCTR
EA 1.00
1.00
T106
019-05103-0000
XFMR PSLCTR
EA 1.00
1.00
T107
019-05088-0000
XFMR PSLCTR
EA 1.00
1.00
T108
019-05088-0000
XFMR PSLCTR
EA 1.00
1.00
T109
019-05088-0000
XFMR PSLCTR
EA 1.00
1.00
T110
019-05089-0000
XFMR PSLCTR
EA 1.00
1.00
T111
019-05089-0000
XFMR PSLCTR
EA 1.00
1.00
T112
019-05089-0000
XFMR PSLCTR
EA 1.00
1.00
T113
019-07114-0000
TRANSFORMER
EA 1.00
1.00
T114
019-07109-0001
XFMR BIFILAR MOD
EA 1.00
1.00
T115
019-08094-0000
XFMR IF
EA 1.00
1.00
T116
019-08093-0000
XFMR IF
EA 1.00
1.00
T117
019-08093-0000
XFMR IF
EA 1.00
1.00
T118
019-08101-0000
XFMR 140HZ
EA 1.00
1.00
T119
019-08101-0000
XFMR 140HZ
EA 1.00
1.00
T120
019-08101-0000
XFMR 140HZ
EA 1.00
1.00
T121
019-08101-0000
XFMR 140HZ
EA 1.00
1.00
T122
019-02109-0001
IND, VARIABLE, 1.5 MH
EA
.
1.00
T122
019-05087-0000
XFMR PSLCTR
EA 1.00
.
T123
019-03341-0000
TRANSFORMER RF
EA
.
1.00
TP1
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
TP2
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
TP3
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
TP4
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
TP5
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
TP6
008-00096-0001
TERMINAL TEST PNT
EA 1.00
1.00
002-06369-0010
SCH KDF 806 RECEIVER BD
RF
.
.00
009-06369-0000
PC BD RECEIVER
EA 1.00
.
009-06369-0010
PC BD RCVR BD
EA
.
1.00
012-01038-0000
ADHESIVE DISC
EA 12.00 12.00
012-01174-0000
INSULATOR
EA 2.00
2.00
016-01040-0000
COATING TYPE AR
AR
.00
.00
026-00003-0000
WIRE, CU, 22AWG, TINNED
AR
.00
.00
047-05431-0001
FNCE ASSY RCVR BD
EA 1.00
1.00
088-00976-0000
CONN SPACER PLATE
EA 1.00
1.00
091-00121-0000
INSULATOR
EA
.
1.00
091-00182-0001
CAP SEMICN TO-18
EA 4.00
4.00
192-06369-0010
KDF 806 RECEIVER BD
RF
.
.00
200-08506-0001
PC BD
EA 1.00
.
200-08506-0003
PC BOARD
EA 1.00
2.00
200-09156-0000
AGC AMPL ADAPT BOARD
EA 1.00
1.00
300-06369-0010
RECEIVER BD
RF
.
.00

Rev. 8, June/2005

05511M07.JA

Page 6-144

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-145

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-146

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-147

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-148

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-149

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-150

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-151

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-152

KDF 806

FIGURE 6-12 KDF 806 RECEIVER ASSEMBLY DRAWING (-0000)

(Dwg. No. 300-06369-0000 Rev. AA)
Rev. 8, June/2005

05511M07.JA

Page 6-153

KDF 806

FIGURE 6-12A KDF 806 RECEIVER ASSEMBLY DRAWING

(Dwg. No. 300-06369-0000 Rev. 11) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-155

KDF 806

FIGURE 6-12B KDF 806 RECEIVER ASSEMBLY DRAWING

(Dwg. No. 300-06369-0000 Rev. 0) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-157

KDF 806

FIGURE 6-13 KDF 806 RECEIVER ASSEMBLY DRAWING (-0010)

(Dwg. No. 300-06369-0010 Rev. AB)
Rev. 8, June/2005

05511M07.JA

Page 6-159

KDF 806

FIGURE 6-13A KDF 806 RECEIVER ASSEMBLY DRAWING

(Dwg. No. 300-06369-0010 Rev. AA) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-161

KDF 806

FIGURE 6-14 KDF 806 RECEIVER SCHEMATIC (-0000)

(Dwg. No. 002-06369-0000 Rev. AA)
Rev. 8, June/2005

05511M07.JA

Page 6-163

KDF 806

FIGURE 6-14 KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0000 Rev. AA, Zoom Left)
Rev. 8, June/2005

05511M07.JA

Page 6-165

KDF 806

FIGURE 6-14 KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0000 Rev. AA, Zoom Right)
Rev. 8, June/2005

05511M07.JA

Page 6-167

KDF 806

FIGURE 6-14A KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0000 Rev. 12) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-169

KDF 806

FIGURE 6-14A KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0000 Rev. 12, Zoom Left) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-171

KDF 806

FIGURE 6-14A KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0000 Rev. 12, Zoom Right) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-173

KDF 806

FIGURE 6-14B KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0000 Rev. 0) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-175

KDF 806

FIGURE 6-14B KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0000 Rev. 0, Zoom Left) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-177

KDF 806

FIGURE 6-14B KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0000 Rev. 0, Zoom Right) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-179

KDF 806

FIGURE 6-15 KDF 806 RECEIVER SCHEMATIC (-0010)

(Dwg. No. 002-06369-0010 Rev. AC)
Rev. 8, June/2005

05511M07.JA

Page 6-181

KDF 806

FIGURE 6-15 KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0010 Rev. AC, Zoom Left)
Rev. 8, June/2005

05511M07.JA

Page 6-183

KDF 806

FIGURE 6-15 KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0010 Rev. AC, Zoom Right)
Rev. 8, June/2005

05511M07.JA

Page 6-185

KDF 806

FIGURE 6-15A KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0010 Rev. AA) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-187

KDF 806

FIGURE 6-15A KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0010 Rev. AA, Zoom Left) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-189

KDF 806

FIGURE 6-15A KDF 806 RECEIVER SCHEMATIC

(Dwg. No. 002-06369-0010 Rev. AA, Zoom Right) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-191

B
6.9

KDF 806

KDF 806 RF AMP BOARD

PN
DESCRIPTION
REV
----------------------------------------------------------------------200-08506-0001 PC BD
AB
200-08506-0003 PC BOARD
AA
-------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0001 -0003
-------------------------------------------------------------------------------------------------------Q1501
007-00957-0000
TSTR MOS FET BF996
EA 1.00
1.00
R1501
139-01301-0000
RES CH 1.30K EW 1%
EA 1.00
1.00
REF1
300-08506-0010
RF AMP BD ASSY
RF
.00
.
REF1
300-08506-0030
RF AMP BD ASSY
RF
.
.00
REF2
002-08506-0010
SCH RF AMP BD
RF
.00
.
REF2
002-08506-0030
SCH RF AMP BD
RF
.
.00
009-08506-0000
PC RF AMP BD
EA 1.00
1.00
016-01040-0000
COATING TYPE AR
AR 1.00
1.00
026-00029-0000
WIRE, CU, 22AWG, TINNED
AR 1.00
1.00
192-08506-0001
KX 155 VARIOUS AMP ASSY
RF
.00
.
192-08506-0003
KX 155 VARIOUS AMP ASSEMBLY
RF
.
.00

Rev. 8, June/2005

05511M07.JA

Page 6-193

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-194

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-195

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-196

KDF 806

FIGURE 6-16 KDF 806 RF AMP ASSEMBLY DRAWING (-0010)

(Dwg. No. 300-08506-0010 Rev. AA)
Rev. 8, June/2005

05511M07.JA

Page 6-197

KDF 806

FIGURE 6-16A KDF 806 RF AMP ASSEMBLY DRAWING

(Dwg. No. 300-08506-0010 Rev. 1) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-199

KDF 806

FIGURE 6-17 KDF 806 RF AMP ASSEMBLY DRAWING (-0030)

(Dwg. No. 300-08506-0030 Rev. AB)
Rev. 8, June/2005

05511M07.JA

Page 6-201

KDF 806

FIGURE 6-17A KDF 806 RF AMP ASSEMBLY DRAWING

(Dwg. No. 300-08506-0030 Rev. 1) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-203

KDF 806

FIGURE 6-18 KDF 806 RF AMP SCHEMATIC (-0010)

(Dwg. No. 002-08506-0010 Rev. 1)

Rev. 8, June/2005

05511M07.JA

Page 6-205

KDF 806

FIGURE 6-19 KDF 806 RF AMP SCHEMATIC (-0030)

(Dwg. No. 002-08506-0030 Rev. 1)
Rev. 8, June/2005

05511M07.JA

Page 6-207

B
6.10

KDF 806

KDF 806 AGC AMP ADAPTER BOARD

PN
DESCRIPTION
REV
----------------------------------------------------------------------200-09156-0000 AGC AMPL ADAPT BOARD
0
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000
------------------------------------------------------------------------------------------------I1
120-03020-0002
SL6140 AGC AMP SMD
EA 1.00
002-09156-0000
AGC AMPL ADAPT BOARD
RF
.00
008-00308-0008
SURF/MOUNT 8 PINS
EA 1.00
009-09156-0000
AGC AMPL ADAPT BOARD
EA 1.00
016-01057-0035
SN95AG05 NC250 SOLDER
AR 1.00
300-09156-0000
AGC AMPL ADAPT BOARD KTR953
RF
.00

Rev. 8, June/2005

05511M07.JA

Page 6-209

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-210

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-211

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-212

KDF 806

FIGURE 6-20 KDF 806 AGC AMP ADAPTER ASSEMBLY DRAWING

(Dwg. No. 300-09156-0000 Rev. 2)
Rev. 8, June/2005

05511M07.JA

Page 6-213

KDF 806

FIGURE 6-21 KDF 806 AGC AMP ADAPTER SCHEMATIC

(Dwg. No. 002-09156-0000 Rev. 0)
Rev. 8, June/2005

05511M07.JA

Page 6-215

B
6.11

KDF 806

KDF 806 POWER SUPPLY ASSEMBLY

PN
DESCRIPTION
REV
----------------------------------------------------------------------200-02880-0000 PWR SUP SUB-ASSY
AA
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000
------------------------------------------------------------------------------------------------REF1
300-02880-0000
PWR SUP SUB-ASSY
RF
.00
012-01195-0000
INSUL PWR SPLY BD
EA 1.00
012-01210-0000
XFMR INSULATOR
EA 1.00
047-04977-0003
FNGR STOCK .625
EA 1.00
047-04977-0005
FNGR STOCK 1.812
EA 1.00
047-04977-0006
FNGR STOCK 2.313
EA 1.00
047-04977-0007
FNGR STOCK 2.625
EA 1.00
047-04977-0008
FNGR STOCK 2.125
EA 1.00
047-04977-0012
FNGR STCK 0.82
EA 1.00
047-05432-0002
BTM SHLD P/S W/H
EA 1.00
047-05433-0001
TOP SHLD P/S W/F
EA 1.00
076-01086-0003
SPACER HEX .500
EA 4.00
089-02136-0000
NUT LOCK 2-56
EA 2.00
089-05569-0003
SCR THP 2-56X3/16
EA 1.00
089-05569-0004
SCR THP 2-56X1/4
EA 1.00
089-06008-0004
SCR FHP 4-40X1/4
EA 4.00
089-08014-0037
LOCK WASHER
EA 4.00
091-00187-0000
SHOULDER WASHER
EA 1.00
091-00187-0001
WASHER SHOULDER
EA 1.00
091-00286-0002
INSUL XSTR .687
EA 1.00
091-00286-0005
INSUL XSTR .437
EA 1.00
200-06371-0000
POWER SUPPLY BD
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-217

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-218

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-219

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-220

KDF 806

FIGURE 6-22 KDF 806 POWER SUPPLY ASSEMBLY DRAWING

(Dwg. No. 300-02880-0000 Rev. 3)
Rev. 8, June/2005

05511M07.JA

Page 6-221

KDF 806

FIGURE 6-22A KDF 806 POWER SUPPLY ASSEMBLY DRAWING

(Dwg. No. 300-02880-0000 Rev. 2) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-223

KDF 806

FIGURE 6-22B KDF 806 POWER SUPPLY ASSEMBLY DRAWING

(Dwg. No. 300-02880-0000 Rev. 1) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-225

B
6.12

KDF 806

KDF 806 POWER SUPPLY BOARD

PN
DESCRIPTION
REV
----------------------------------------------------------------------200-06371-0000 POWER SUPPLY BD
AA
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000
------------------------------------------------------------------------------------------------C501
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
C502
097-01930-0041
CAP EL 93UF 75V J
EA 1.00
C503
096-01082-0002
CAP TN 1UF 35V
EA 1.00
C504
111-00001-0001
CAP CR .1UF 50V
EA 1.00
C505
096-01082-0022
CAP TN 22UF 10V
EA 1.00
C506
096-01082-0047
CAP TN 1UF 20V
EA 1.00
C507
111-00001-0000
CAP CR .01UF 50V
EA 1.00
C508
111-00001-0084
CAP CR 330PF 50V
EA 1.00
C509
111-00001-0039
CAP CR 1KPF 100V
EA 1.00
C510
111-00001-0039
CAP CR 1KPF 100V
EA 1.00
C511
097-00074-0003
CAP AL 2UF 350V
EA 1.00
C512
097-01281-0037
CAP EL 280UF 25V J
EA 1.00
C513
097-01501-0035
CAP EL 500UF 16V J
EA 1.00
C514
097-01281-0037
CAP EL 280UF 25V J
EA 1.00
C515
097-00078-0079
CAP AL 6.8UF 63V
EA 1.00
C516
108-00008-0000
CAP MP .1UF 250V5%
EA 1.00
CJ501
026-00018-0001
WIRE CKTJMPR 24AWG
EA 1.00
CR501
007-06105-0000
DIO HV FDH444
EA 1.00
CR502
007-05011-0024
DIO Z 33V 1W 5%
EA 1.00
CR503
007-06111-0000
DIO S IN4157
EA 1.00
CR504
007-06105-0000
DIO HV FDH444
EA 1.00
CR505
007-06016-0000
DIO S 1N4154
EA 1.00
CR506
007-06016-0000
DIO S 1N4154
EA 1.00
CR507
007-06105-0000
DIO HV FDH444
EA 1.00
CR508
007-06140-0000
DIO S LA25
EA 1.00
CR509
007-06091-0002
DIO MR811
EA 1.00
CR510
007-06091-0001
DIO MR810
EA 1.00
CR511
007-06091-0002
DIO MR811
EA 1.00
CR512
007-06091-0003
DIO MR814
EA 1.00
I501
120-03094-0000
IC LM140LAH-5
EA 1.00
I502
120-03048-0002
IC LM139J
EA 1.00
L501
019-02102-0004
CHOKE 90UH
EA 1.00
P501
030-01117-0000
RECEPTACLE
EA 3.00
P502
030-01117-0000
RECEPTACLE
EA 6.00
Q501
007-00403-0001
XSTR PNP MM5006
EA 1.00
Q502
007-00383-0001
XSTR S NPN 2N2222A (TO-18 PACKAGE)
EA 1.00
Q503
007-00244-0002
XSTR S MPSU05-1
EA 1.00
Q504
007-00230-0007
XSTR S NPN X44H384
EA 1.00
R501
131-00911-0023
RES CF 910 QW 5%
EA 1.00
R502
131-00682-0023
RES CF 6.8K QW 5%
EA 1.00
R503
131-00681-0033
RES CF 680 HW 5%
EA 1.00
R504
131-00563-0013
RES CF 56K EW 5%
EA 1.00
R505
131-00203-0013
RES CF 20K EW 5%
EA 1.00
R506
131-00162-0023
RES CF 1.6K QW 5%
EA 1.00
R507
131-00393-0013
RES CF 39K EW 5%
EA 1.00
R508
131-00363-0013
RES CF 36K EW 5%
EA 1.00
R509
131-00202-0013
RES CF 2K EW 5%
EA 1.00
R510
131-00393-0013
RES CF 39K EW 5%
EA 1.00
R511
136-03322-0072
RES PF 33.2K QW 1%
EA 1.00
R512
131-00102-0023
RES CF 1K QW 5%
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-227

KDF 806

------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000
------------------------------------------------------------------------------------------------R513
136-03322-0072
RES PF 33.2K QW 1%
EA 1.00
R514
136-03322-0072
RES PF 33.2K QW 1%
EA 1.00
R515
133-00096-0031
RES VA 5K HW 10%
EA 1.00
R516
136-03402-0072
RES PF 34K QW 1%
EA 1.00
R517
136-02261-0072
RES PF 2.26K QW 1%
EA 1.00
R518
131-00752-0013
RES CF 7.5K EW 5%
EA 1.00
R519
131-00181-0033
RES CF 180 HW 5%
EA 1.00
R520
131-00681-0013
RES CF 680 EW 5%
EA 1.00
R521
131-00301-0013
RES CF 300 EW 5%
EA 1.00
R522
131-00390-0023
RES CF 39 QW 5%
EA 1.00
R523
132-05046-0000
RES WW .05 2W 5%
EA 1.00
R524
132-00105-0004
RES WW 1.5 1.5W 5%
EA 1.00
R525
131-00103-0013
RES CF 10K EW 5%
EA 1.00
R526
131-00392-0013
RES CF 3.9K EW 5%
EA 1.00
R527
131-00304-0023
RES CF 300K QW 5%
EA 1.00
R528
135-00133-0052
RES MF 13K EW 5%
EA 1.00
R529
133-00096-0030
RES VA 2K HW 10%
EA 1.00
R530
135-00912-0052
RES MF 9.1K EW 5%
EA 1.00
T501
019-07102-0000
XFMR PWR
EA 1.00
TP501
008-00096-0001
TERMINAL TEST PNT
EA 1.00
TP502
008-00096-0001
TERMINAL TEST PNT
EA 1.00
002-06371-0000
SCH POWER SUPPLY KDF 806
RF
.00
009-06371-0000
PC BD POWER SUPPLY
EA 1.00
016-01040-0000
COATING TYPE AR
AR
.00
091-00025-0000
WSHR XSTR INSUL
EA 2.00
091-00188-0000
CLIP COMPONENT
EA 1.00
192-06371-0000
KDF 806 POWER SUPPLY BD
RF
.00
300-06371-0000
POWER SUPPLY ASSY
RF
.00

Rev. 8, June/2005

05511M07.JA

Page 6-228

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-229

KDF 806

The following is the parts list from the previous manual revision and is provided for reference
only.

Rev. 8, June/2005

05511M07.JA

Page 6-230

KDF 806

FIGURE 6-23 KDF 806 POWER SUPPLY BOARD DRAWING

(Dwg. No. 300-06371-0000 Rev. AA)
Rev. 8, June/2005

05511M07.JA

Page 6-231

KDF 806

FIGURE 6-23A KDF 806 POWER SUPPLY BOARD ASSEMBLY DRAWING

(Dwg. No. 300-06371-0000 Rev. 4) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-233

KDF 806

FIGURE 6-23B KDF 806 POWER SUPPLY BOARD ASSEMBLY DRAWING

(Dwg. No. 300-06371-0000 Rev. 0) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-235

KDF 806

FIGURE 6-24 KDF 806 POWER SUPPLY BOARD SCHEMATIC

(Dwg. No. 002-06371-0000 Rev. 5)
Rev. 8, June/2005

05511M07.JA

Page 6-237

KDF 806

FIGURE 6-24A KDF 806 POWER SUPPLY BOARD SCHEMATIC

(Dwg. No. 002-06371-0000 Rev. 4) (For Reference Only)
Rev. 8, June/2005

05511M07.JA

Page 6-239

KDF 806

FIGURE 6-24B KDF 806 POWER SUPPLY BOARD SCHEMATIC

(Dwg. No. 002-06371-0000 Rev. 0) (For Reference Only)

Rev. 8, June/2005

05511M07.JA

Page 6-241

B
6.12

KDF 806

KDF 806 AUDIO BOARD

PN
DESCRIPTION
REV
----------------------------------------------------------------------200-09849-0001 AUDIO BOARD ASSEMBLY, KDF 806
A
------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0001
------------------------------------------------------------------------------------------------C1
111-00001-0032
CAP CR 1UF 50V
EA 1.00
C2
106-05103-0057
CAP CH 10KX7R/100V
EA 1.00
C3
106-05103-0057
CAP CH 10KX7R/100V
EA 1.00
C4
106-05224-0037
CAP CH 0.22 UF X7R/25V
EA 1.00
CR1
007-06223-0000
DIO DUAL SWITCHING (BAV99)
EA 1.00
CR2
007-06223-0000
DIO DUAL SWITCHING (BAV99)
EA 1.00
CR3
007-06223-0000
DIO DUAL SWITCHING (BAV99)
EA 1.00
J1
030-03452-2106
CONN ,HDR,.1 CNTR, SMT, 1X6
EA 1.00
J2
030-03452-2106
CONN ,HDR,.1 CNTR, SMT, 1X6
EA 1.00
Q1
007-00179-0001
XSTR SOT23 2N3904
EA 1.00
Q10
007-01299-0001
NPN DARL XTRS, 500MA, 60V, 1W, SOT89
EA 1.00
Q2
007-00179-0001
XSTR SOT23 2N3904
EA 1.00
Q3
007-00179-0001
XSTR SOT23 2N3904
EA 1.00
Q7
007-00813-0000
XSTR NPN S MMBTA14
EA 1.00
Q8
007-01299-0001
NPN DARL XTRS, 500MA, 60V, 1W, SOT89
EA 1.00
Q9
007-00813-0000
XSTR NPN S MMBTA14
EA 1.00
R1
139-02001-0050
RES CH 2K .062W 1%
EA 1.00
R11
139-04751-0050
RES CH 4.75K .062W 1%
EA 1.00
R12
139-01212-0050
RES CH 12.1K .062W 1%
EA 1.00
R13
139-01212-0050
RES CH 12.1K .062W 1%
EA 1.00
R14
139-01212-0050
RES CH 12.1K .062W 1%
EA 1.00
R15
139-01212-0050
RES CH 12.1K .062W 1%
EA 1.00
R16
139-07502-0050
RES CH 75.0K .062W
EA 1.00
R17
139-01001-0050
RES CH 1K .062W 1%
EA 1.00
R18
139-04753-0050
RES CH 475K .062W 1%
EA 1.00
R19
999-09999-0098
PLACE HOLDER
RF
.00
R2
139-04751-0050
RES CH 4.75K .062W 1%
EA 1.00
R20
139-00000-0054
RES CHIP 0.0 OHM, 1/16W
EA 1.00
R3
139-04751-0050
RES CH 4.75K .062W 1%
EA 1.00
R4
139-03010-0050
RES CH 301 .062W 1%
EA 1.00
R5
139-03010-0050
RES CH 301 .062W 1%
EA 1.00
R6
139-00100-0050
RES CH 10 .062W 1%
EA 1.00
R7
139-00100-0050
RES CH 10 .062W 1%
EA 1.00
R8
139-00100-0050
RES CH 10 .062W 1%
EA 1.00
R9
139-01001-0050
RES CH 1K .062W 1%
EA 1.00
REF1
300-09849-0000
AUDIO BOARD, KTR 908
RF
.00
REF2
002-09849-0000
AUDIO BOARD, KTR 908/KDF 806
RF
.00
REF3
192-09849-0001
KDF806 AUDIO BOARD
RF
.00
009-09849-0001
AUDIO BOARD
EA 1.00

Rev. 8, June/2005

05511M07.JA

Page 6-243

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page 6-244

KDF 806

FIGURE 6-25 KDF 806 AUDIO BOARD ASSEMBLY DRAWING

(Dwg. No. 300-09849-0000 Rev. B)
Rev. 8, June/2005

05511M07.JA

Page 6-245

KDF 806

FIGURE 6-26 KDF 806 AUDIO BOARD SCHEMATIC

(Dwg. No. 002-09849-0000 Rev. B)

Rev. 8, June/2005

05511M07.JA

Page 6-247

KDF 806

CONFIGURATION APPENDIX
HARDWARE/SOFTWARE CONFIGURATIONS

Rev. 8, June/2005

05511M07.JA

Page APP-1

KDF 806

THIS PAGE IS RESERVED

Rev. 8, June/2005

05511M07.JA

Page APP-2

KDF 806

FIGURE APP-1 KDF 806 UNIT CONFIGURATIONS DRAWING

(Sheet 1 of 3)
Rev. 8, June/2005

05511M07.JA

Page APP-3

KDF 806

FIGURE APP-1 KDF 806 UNIT CONFIGURATIONS DRAWING

(Sheet 2 of 3)

Rev. 8, June/2005

05511M07.JA

Page APP-5

KDF 806

FIGURE APP-1 KDF 806 UNIT CONFIGURATIONS DRAWING

(Sheet 3 of 3)

Rev. 8, June/2005

05511M07.JA

Page APP-7