Concrete Batching Plant, Barka

COMBINED GRADATION OF AGGREGATES Project Client Consultant Upgrading of Mawellah 132/33 KV Grid Station (Tender No. 262/2011) OMAN ELECTRICITY TRANSMISSION CO. S.A.O.C. ENERGOPROJEKT ENTEL L.L.C.

Contractor Larsen & Toubro (Oman) LLC Mix Identification No. C 35/20 -OPC-ID-020 Sample Deasription Sampling Method Test Method Location Mix Type
10 mm

: : : : :
10 mm 20.0% 20 20 4.86 0.06 0

Aggregates for Concretes BS EN 932 Part 1 BS 813 Part 103 Concrete Batching Plant, Barka 20 mm + 10 mm + Washed Sand + Fine Sand
Date : Washed Sand % Passing 100 100 99 27 7 37.0% 37 37 36.63 9.99 2.59 Fine Sand % Passing 100 100 100 100 31 6.0% 6 6 6 6 1.86 Limits as per (BS - 882 Table 5) 100 95-100 35-55 10-35 0-8

Sieve Size (mm) 37.5 20.0 5.0 0.600 0.150

% Passing 37.0% % Passing 100.0 95.0 1.0 0 0 37.0 35.2 0.4 0.0 0.0 100 100 24.3 0.3 0

Combined Grading 100.0 98.2 47.9 16.1 4.5

COMBINED GRADATION CURVE

100 90 80
70 % of Passinng 60 50 40 30 20 10 0

15000 3000 5550 900

0.1

1.0
Sieve Size (mm)

10.0

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Concrete Batching Plant, Barka

CONCRETE MIX PROPORTIONS TM 020 CONCRETE MIX PROPORTIONS

Project Client Consultant Contractor

Upgrading of Mawellah 132/33 KV Grid Station OMAN ELECTRICITY TRANSMISSION CO. S.A.O.C. ENERGOPROJEKT ENTEL L.L.C. Larsen & Toubro (Oman) LLC
Date :

Mix Identification No. C 35/20 -OPC-ID-020 Project Specifications :

28-d Charecteristics Cube Strength 2 (N/mm ) Max. Nominal size of aggregate (mm) Cement Type Maximum W/C ratio

35 20 OPC Max. 0.42

48.12 20 OPC 0.41

Placement Slump Temaprature of Concrete Range of Cement Content (Kg/m3)

Max 30 Min 400

<30 420

Design Proportions per m3

Material Source Quantity Sp. Gravity Absolute 3 Volume (m )

Cement (Kg) Microsilica (Kg) Natural Washed Sand Kg. (SSD) Fine Sand Kg. (SSD) 10 mm Crushed Kg. (SSD) 20 mm Crushed Kg. (SSD) Water (Liters) *Admixture, Rheobuild 857

Oman Cement Company -Oman Rock Crusher, Barka Bousher AFI Enterprises crusher, Barka AFI Enterprises crusher, Barka Sanayya pumping Station, Barka BASF

420 0 669.0 130.0 372.0 688.0 167.3 8.20

3.15 2.2 2.710 2.700 2.800 2.830 1 1.23

0.133 0.000 0.247 0.048 0.133 0.243 0.167 0.008

Total Free Water (L) Effective W/C ratio Aggregate 20 mm Aggregate 10 mm Aggregate Natural Washed Sand Fine Sand

172.2 0.41 Proportion by mass (%) 37.00% 20.00% 37.00% 6.00%

Air Content (assumed) (%) Total Absolute Volume (m3) Aggregate- Cementitious Ratio (Volume) Hydrated Paste (% by volume) Minimum Wet Mixing Time (Sec.) Fineness Modulus

2% 1.00 5.03

40

* The dosage of admixture may vary depending on the slump required at site & ambient conditions.

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Concrete Batching Plant, Barka

Mix Design Calculations
Project Upgrading of Mawellah 132/33 KV Grid Station Client OMAN ELECTRICITY TRANSMISSION CO. S.A.O.C. Consultant ENERGOPROJEKT ENTEL L.L.C. Contractor Larsen & Toubro (Oman) LLC Mix Identification No. -C 35/20 -OPC-ID-020

Characteristic Compressieve Strength Max. Size of Aggregate Max. w/c ratio Range of Cement Content Type of Cement Characteristic Compressieve Strength Target Mean Strength W/c ratio adopted Cement content Water content Admixture ( % of cement)

: : : : : : : : : : : : : : : : : : : : : : : :

35 20 0.42 Min 400 OPC 35 48.12 0.41 420 167.28 2.4% 10.08 8.20 2.830 2.800 2.710 2.700 3.15 1.23 2% 0.133 0.167 0.008 0.309 0.671
By Weight

N/mm2 mm Kg/m3

N/mm

Kg/m3 Lit/m3

Sp. Gravity of 20 mm Sp. Gravity of 10 mm Sp. Gravity of washed sand Sp. Gravity of fine sand Sp. Gravity of cement Sp. Gravity of admixture Air content ( Assumed ) Absolute Volume of cement Absolute Volume of water Absolute Volume of Admixture Total Absolute Volume of Aggregates

By Volume

Percentage of 10 mm in total aggregate Percentage of w. sand in total aggregate Percentage of fine sand in total aggregate

: : :

37 20 36 7

36.22 19.79 36.8 7.18

a b c

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Page 2 of 3

Absolute Volume of 20 mm in combined aggregates Calculated quantity of 20 mm aggregate Quantity of 20 mm aggregate ( Say) Absolute Volume of 10 mm in combined aggregates Calculated quantity of 10 mm aggregate Quantity of 10 mm aggregate ( Say) Absolute Volume of w.sand in combined aggregates Calculated quantity of w.sand aggregate Quantity of w.sand aggregate ( Say) Absolute Volume of fine sand in combined aggregates Calculated quantity of fine sand aggregate Quantity of fine sand aggregate ( Say)

: : : : : : : : : : : :

0.243 688.0 688.0 0.133 371.9 372.0 0.247 669.4 669.0 0.048 130.1 130.0

Mix Proportion per cubic meter Cement Water 20 mm 10 mm Washed Sand Fine Sand Admixture Check for Volume Cement Water 20 mm 10 mm Washed Sand Fine Sand Admixture assumerd air content Total : : : : : : : : 0.133 0.167 0.243 0.133 0.247 0.048 0.008 0.020 Cum Cum Cum Cum Cum Cum Cum Cum 1.000 Cum : : : : : : 420.0 167.3 688.0 372.0 669.0 130.0 8.20 kg kg kg kg kg kg lit

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Concrete Batching Plant, Barka

LAB TRAIL MIX OBSERVATION DATA
Project Client Consultant Contractor Upgrading of Mawellah 132/33 KV Grid Station OMAN ELECTRICITY TRANSMISSION CO. S.A.O.C. ENERGOPROJEKT ENTEL L.L.C. Larsen & Toubro (Oman) LLC Mix Proportion : Batch Wight Mix Data TM20D-C 35/20 _OPC_ C - 35/20 OPC Design W/C 0.42 Target W/C 0.41

Material

Corrected Batch Quantity Batch Moisture Corrected Batch Water SSD Condition Quantity Dry Content Batch Quantity Absorption Condition (Kg) (Kg) (%) Quantity (Kg) (Kg) (%) For 0.025 For 1 Cum. for 1 Cum. for 1 cum Cum. 420 669.0 130.0 372.0 688.0 167.28 8.20 0 1.800 1.900 0.600 0.400 420 657.0 127.5 369.8 685.2 186.8 8.20 0 3.9 0.6 0.1 0.1 420 682.6 128.3 370.1 685.9 160.0 8.20 10.50 17.06 3.21 9.25 17.15 4.00 0.205 0

Remarks

Cement Washed Sand Fine Sand 10 mm Crushed Agg. 20 mm Crushed Agg. Water BASF (lit) Microsilica

37.00% 6.00% 20.00%

2.40%

Slump (mm) Time Concrete Temp (C) Slump Ambient Temp (C)

Initial

30 min

60 min

90 min

120 min

150 min

180 min

Remarks

Humidity =

Remarks :

no. cubes cast for Compressive Strength

No Bleeding Observed

Wet Concrete Density =

2457.0 Kg/cum

Material Engineer &T Concrete Batching Plant

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