AGITATOR DESIGN

Code
1. Design Conditions
Fluid Inside Vessel
Density
Viscocity
Design Temperature
No. of Baffles
Shaft Material
Max. all stress @ design temp.
Allowable Shear Stress
Minimum Agitator Speed
Maximum Agitator Speed
Power Calculations

1000
Kg / m
1
cp
200
C
4
Nos.
SA 479 Gr 316
1799
kg / cm
899.50
kg / cm
48
RPM
48
RPM

MOC
S
Ss
Nmin
Nmax

Reynolds No.

Nre

Power Number

Np

Required Power (H.P.)

Pr

Total Required Power

=
Power reqd with losses
Actual Provided Power
=
Power Consumed
Impeller 1
=
Impeller 2
=
Impeller 3
=
Impeller 4
=
Shaft Dia. Calculations
Overhang Length from Bottom Brg. To Impeller
Bott Brg to Impeller 1 (L1)
=
Bott Brg to Impeller 2 (L2)
=
Bott Brg to Impeller 3 (L3)
=
Bott Brg to Impeller 4 (L4)
=
Rated Torque
Torque on Imp 1
=
Torque on Imp 2
=
Torque on Imp 3
=
Torque on Imp 4
=
Total Rated Torque
=
Max. Rated Torque
Torque on Imp 1 (Tm1)
=
Torque on Imp 2 (Tm2)
=
Torque on Imp 3 (Tm3)
=
Torque on Imp 4 (Tm4)
=
Total Rated Torque
=
Force on Impeller
Force on Imp 1 (Fm1)
=
Force on Imp 2 (Fm2)
=
Force on Imp 3 (Fm3)
=
Force on Imp 4 (Fm4)
=
Bending Moment
Moment at Imp 1 (Mm1)
=
Moment at Imp 2 (Mm2)
=
Moment at Imp 3 (Mm3)
=
Moment at Imp 4 (Mm4)
=
Max Bending Moment (Mm)
=

D1 x Nmax x

Np x x Nmax x D15
9.81 x 76
19.65
24.56
25

H.P.

18.00
7.00
0.00
0.00

H.P.
H.P.
H.P.
H.P.

4300
2600

mm
mm
mm
mm
Kg cm
Kg cm
Kg cm
Kg cm
Kg cm

40199.77
15633.24
0.00
0.00
55833.01

Kg cm
Kg cm
Kg cm
Kg cm
Kg cm

510.47
268.96
0.00
0.00
219503.49
69929.34
0.00
0.00
289432.84

Impeller 1
3528000.00

Impeller 2
1922000.00

0.58

0.55

16.27

3.38

H.P.

26799.85
10422.16
0.00
0.00
37222.01

Kgf
Kgf
Kgf
Kgf
Kg cm
Kg cm
Kg cm
Kg cm
Kg cm

Eqv. Bending Moment (Me)

Shaft Dia for bending at Bot Brg

=
=

293443.97 Kg cm
118.44
mm

Shaft Dia for Shear at Bot Brg

80.77

mm

Shaft Dia Required at Bot Brg

118.44

mm

Shaft Dia Prov at Bot Brg

120

mm

Shaft Dia at Impeller

125

mm

ASME SEC VIII DIV. 1 & E.E.U.A Catalogue

2. Impeller Details
Impeller material
Max. all stress @ design temp.
No.of Impellers
Jamming Factor
Bottom to Top
Type of impeller
Anchor
Impeller 1
Mig
Impeller 2
Impeller 3
Impeller 4

20.700011
4.2999885

Sb
J

kg / cm
Nos.
1.5
Sweep Diameter
2100
mm
1550
mm
mm
mm

Impeller 3
0.00

Impeller 4
0.00

0.00

0.00

Material
Shaft
Impeller
Hub
Key
Rigid Coupling
R.C.Bolts
Design Temperature
Nmax
Nmin

0
0
0
0
0
0
160
72
72

SA 479 Gr 316 Low

SA 479 Gr 316 High

0
30
30

100
30
30

150
30
27.975

200
30
25.95

250
30
24.675

300
30
23.4

400
28.95
21.45

0
17.1
20
16.7
16.7
20
20
16.7
16.7
20
17.1
20
17.1

100
17.1
20
16.7
16.7
20
20
16.7
16.7
20
17.1
20
17.1

150
17.1
20
16.7
16.7
20
20
16.7
16.7
20
17.1
20
17.1

200
17.1
20
16.7
14.3
16.7
20
16.7
14.2
17.3
17.1
20
17.1

250
17.1
20
16.7
14.3
16.7
20
16.7
14.2
17.3
17.1
20
17.1

300
17.1
18.9
16.7
12.8
15
20
16.7
12.7
15.6
17.1
20
17.1

400
17.1
18.3
15.8
11.7
13.8
19.3
15.7
11.7
14.3
17.1
20
17.1

16.7
14.2
16.7
14.2

16.7
14.2
16.7
14.2

16.7
14.2
15.45
13.15

16.7
14.2
14.2
12.1

16.7
14.2
13.45
11.45

16.7
14.2
12.7
10.8

15.7
13.4
11.7
9.9

Actual L/S
16.67

Actual K1
650

L/S
1
2
3
4
5
6
7
8

K1
420
510
555
580
590
595
600
601

12
#REF!
16.67

610
#REF!
#REF!

Material
SA 106 Gr.B
SA 240 Gr.304 High
SA 240 Gr.304 L High
SA 240 Gr.304 L Low
SA 240 Gr.304 Low
SA 240 Gr.316 High
SA 240 Gr.316 L High
SA 240 Gr.316 L Low
SA 240 Gr.316 Low
SA 515 Gr.60
SA 516 Gr.70
SA 53 Gr.B
SA 312 TP 304 High (Smls)
SA 312 TP 316 L High (Smls)
SA 312 TP 316 L High (Welded)
SA 312 TP 316 L Low (Smls)
SA 312 TP 316 L Low (Welded)
SA 312 TP 316 Low (Smls)
SA 312 TP 316 Low (Welded)

200
300
250

9
10
11
12

602
603
605
610

Moment
Allowable Stress
Blade Width
Blade Thk
Tee ht
Tee thk
Overall Height
Dist of Extreme fibre
Area
Moment of Inertia
Section Modulus

M
Fb
b
s
h
t
d
y
A
I
Z

401997.68
17.99
200
12
75
12
87
69.13636364
3300
1689238.636
24433.43195

Induced Stress

Fi

16.45277164

Anchor
Hub O/D
Hub I/D
Dia
Height
Thickness
Tee ht
Tee thk

2100
1050
16
35
16

Kgmm
Kg/mm2
mm
mm
mm
mm
mm
mm
mm2
mm4
mm3

17.3
15.6
16.45

500
27
19.95

600
25.5
18.9

650
24.99
18.45

700
24.45
18.15

750
24.15
17.85

800
23.85
17.7

850
23.55
17.4

900
23.4
17.25

950
23.1
17.1

1000
22.95
16.95

500
17.1
17.5
14.7
10.9
12.9
18
14.8
10.9
13.3
17.1
20
17.1

600
17.1
16.6
14
10.4
12.3
17
14
10.4
12.6
16.4
19.4
17.1

650
17.1
16.2
13.7
10.2
12
16.6
13.7
10.2
12.3
15.8
18.8
17.1

700
15.6
15.8
13.5
10
11.7
16.3
13.5
10
12.1
15.3
18.1
15.6

750
13
15.5
16.3
9.3
11.5
16.1
13.2
9.8
11.9
13
14.8
13

800
10.8
15.2
13
9.7
11.2
15.9
12.9
9.6
11.8
10.8
12
10.8

850
8.7
14.9
0
0
11
15.7
12.7
9.4
11.6
8.7
9.3
8.7

900
5.9
14.5
0
0
10.8
15.5
0
0
11.6
5.9
6.7
5.9

950
0
14.3
0
0
10.6
15.4
0
0
11.4
4
4
0

1000
0
14
0
0
10.4
15.3
0
0
11.3
2.5
2.5
0

14.8
12.5
10.9
9.3

14
11.9
10.4
8.8

13.7
11.7
10.2
8.7

13.5
11.4
10
8.5

13.2
11.2
9.8
8.3

12.9
11
9.6
8.1

12.7
10.8
9.4
8

0
0
0
0

0
0
0
0

0
0
0
0

1050
22.65
16.8

1100
18.6
16.65

1150
14.7
14.7

1200
11.1
11.1

1250
8.25
8.25

1300
6.15
6.15

1350
4.65
4.65

1400
3.45
3.45

1450
2.55
2.55

1500
1.95
1.95

1050
0
12.4
0
0
10.1
15.1
0
0
11.2
0
0
0

1100
0
9.8
0
0
9.8
12.4
0
0
11.1
0
0
0

1150
0
7.7
0
0
7.7
9.8
0
0
9.8
0
0
0

1200
0
6.1
0
0
6.1
7.4
0
0
7.4
0
0
0

1250
0
4.7
0
0
4.7
5.5
0
0
5.5
0
0
0

1300
0
3.7
0
0
3.7
4.1
0
0
4.1
0
0
0

1350
0
2.9
0
0
2.9
3.5
0
0
3.1
0
0
0

1400
0
2.3
0
0
2.3
2.3
0
0
2.3
0
0
0

1450
0
1.8
0
0
1.8
1.7
0
0
1.7
0
0
0

1500
0
1.4
0
0
1.4
1.3
0
0
1.3
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

AGITATOR DESIGN
Code
1. Design Conditions
Fluid Inside Vessel
Design Temperature
Fluid Density
Fluid Viscosoity
Maximum Agitator Speed
Minimum Agitator Speed
3. Impeller Details
Impeller 1
Impeller 2
Impeller 3
Impeller 4

E.E.U.A Catalogue & ASME SEC VIII DIV. 1

2. Material of Construction

Type
Anchor
Mig
0
0

Critical Speed
Shaft
Dist Between CL of bearings
Overhang Portion of Shaft
Ratio n
Factor from E.E.U.A.

Nmax
Nmin

160
1200
1
72
72

Dia
2100
1550
0
0

No of Blade
4
4
4
4

S
L
L/S
K1

300
5000
16.67
650

C
Kg / m
cp
RPM
RPM
Blade Width
100
125
125
115

Shaft
Impeller
Hub
Key
Rigid Cplg
R.C.Bolt
Blade thk
8
8
8
8

Hub O/D
130
130
130
130

Hub Ht
100
100
100
100

E (PSI)
30240000

All Stress

O.H. length
4300
2600
0
0

Wt (Kg)
26.02
23.52
-1.28
-1.11

kg / cm
kg / cm
kg / cm
kg / cm
kg / cm
kg / cm
M.I. (inch4)
4.89
4.89
4.89
4.89